3M 3000, Micro 3100 User manual

|

Table

of

Contents

Model

3000

and

Micro

3100

Warespey & Service

Section

1.1

1.2

1.3

Section

"Table

Section

3.1

3.2

3.3

Front

1:

General

3M

Infusion

Micro

3100
Epidural
Precautions.

Installation......................

1.

2.

Operational
Controls & Indicators.

1.

Options

Administration.

2:

Specifications

2olocoocccocacanonocconenconoronosnorenronenensornoroerraonor

3:

Installation & Operation

AC

Power

Portable

Panel

Controls

Message

Key..

Policy.

Description

Therapy

System

Models

Description.

Connection...

Operation & M

Description.

€:

Indicators

Display.

Occlusion
Primary
Secondary

2.

3.

Rate

Volume

“Number

“+

(Decimal)

>

Run

Hold

。

*

4.

Battery

5.

Inside

Pump

1.

2.

Back

Panel

1,

2.

Photo
Pumping

SY

Door

Cassette
Safety

Alarm

Computer

Keypad

Alarm

Setting

Key & Indicator...

Key & Indica

Sensor...

Key & Numeric

to

Keys

Key & Indicator..

Key

dz

(Charge)

Indicator.........

Latch

Door

Clip

Controls

Volume

το

Indicat

be

Infused

(0-9).

Key......

Indicator.

у.

(Handle)...

Loading

Retention

Port........

Key & Numeric

Indicator.

Pins...

Control.

바

Button.

Display...

Slot.

Key.

3000

&

roer

Display.

rosrness

2-2

.

1

te
ča

Pe

の
の

や
の

の

ыы

Un
a

CA
CA
CA

いい

ふい

ar Ad

Alerts:

1.

2.

3.

4.

Alarms:

5.

6.

7.

8.

5,

10.

11.

12.

13.

14.

Table

3-1

3.7

Options.

2.

Time

3.

Message

4.

Battery

5.

Quick

6.

Rate

Biomedical

1.

2.

5.

6.

7.
8

.

8.

9.

10.
11,

КУО
Low
Rate

Secondary/was

Pump

System

Occlusion/below
Air

Door

On

Battery

Close
Loading

Summary

System

Snapshot

Pump
Volume
Charge

On

Pressure

Baud
Language

Battery
Display

mi
battery/Plug
change/not

needs/service.

in

open...

Hold...

clamp!/Load

Remaining

Test

rate

Taper

Time.

Rate

/this

in

completed.

set.

check/Tum

pump...

cassette..........

too

low/Plug

problem/Check

of

Alarm

Display

Special

History

Display

Light

Optional

Change

Optional

Warning

Screen-a..

Infused,

History

(Calibrate

Use

Model

Optional

Function........

and

Display - Hours

Loading

Display - AC,

Selection...

Selection.

Display.

Ni

infusion.

cord...

off

then

in

Safety

Conditions.

Optional

Function................

Punction..

error

у...

Mode)

on.

cord.

Cl

tubing

.

optional

Function

Function.

Function.

code

Cycles..................

Display.

display.

of

operation,

Charge,

3-14

-14

3-14

-14

-14

-14

….

~

3-29

Battery

3-29

"3.29

3-29
3-30

-4.13

Pole

Clamp.........

4.14

‘Modular

Electronic

4.15

4.16

4.17

4.18

4.19

4.20

4.21

4.22

Circuit

i

System

Power..............

Interface
Interconnection
Detailed

CPU/Power

4.22.1

4:22.2

Control...

System

Motor

System.

Description.

designs.

(017

Table

4-1

Miscellaneous
Control

4.22.3

Nonvolatile

4.22.4

Audio

4.22.5

Power

-

4.22.6

4.23

4.24

425

Section

5.1

Service

5.2

Materials

5.3

Recommended

5.4

Recommended

5.5

Special

Periodic

5.6

Cleaning...........….….

‘Table

5.7

Recommended

1

2

3.

4.

5.

6.

7

8.

Power

VO

Board...............

4.23.1

Motor

4.23.2

Switch

4.23.3

Battery

Display

4.24.1

4.24.2

4.24.3

4.244

4.24.5
RS232

5-1

Board...

Keypad

Analog
7-Segment

4.24.3.1

LCD

Pressure

Interface.

5:

Maintenance

Information.

Return

Tools.....

Maintenanc

Recommendation
on

3M

Record
Audio
Power
LCD

pump

Alarm

Up & Self

Contrast & LED

/

Descriptions

Summary.

Supply

Control

Monitor

Uni

Microprocessor

49

VO

Signals

Unit

Circuit..

Supply.
Control.

Control.

Sensor

Charger.

(U15)

Memory.

Interface.

Unit...

Sensor

Display

Unit

Plate

Procedure.

Test

Troubleshooting

Pump'Exterior........................vuie

12-Month

Test.....

Unit...

Display

иен

Position

Equipment...

for

history.

Test...

on

System

Unit...

Control

Functional

Unit.

Sensor.

eee

Cleaning

Brightness.

Agents

and

411
4-11

4-12

4-12

4-13

4-13

4-13

4-14

4-14

4-14

4-15

4-15

4-15

4-15

4-16

so

5-2
5-2
52

5-2

5-3

34

54

5-4

5.8

Table
5-9

5.10Calibration

Table

Section

6.1
Table
Table
Table
Table
Table
Table

Table

Table

Section

Section

.

8.1.

Section

9.

Valve

10.

Pressure

Point.

11.

Check

12.

Motor

13.

Empty

14.

Air

15.

KVO

Accuracy.

Integrity

Occlusion

Torque

Bag

Detect

Aiam,

Test...

Plate

Position

Test....

Check..

Alarm...

Volumetric

Settings.

Troubleshooting.

5-2

Troubleshoo!

Disassembly

1.

Battery

2.

AC

Fuse...

3.

Front

Housing

4.

Door

Assembly...

5.

CPU/Power

6.

I/O

Board

7.

‘Membrane

8.

Pump

9.

10.

11.

12.

1.

Power

2.5.00

3.

Low

A.

B.

4.

Cam

5.

Occlusion

6.

Empty

5-3

Mechanical

6-1
6-2
6-3

6-4

6-5

6-6

6-7 1/0

6-8

Sample

Assembly.

Motor

Assembly

Cassette
Safety

Clip

Door

Switch...

Supply

VDC

Battery

Low

Dead

Housing

Bag

Recommended

6:

Parts

Pump

Swingarm
Front/Rear
Pole

Display

Power

PWB

RS232

7:

Electrical

8:

Wavé

Wave

9:

Message

and

Reassembly

Removal.

Housing...

Supply

AssembiY....................

Switch

Mechanism.

Board

Replacement.

and

Vo

5

Voltage

Check...

Alarm

Battery

Battery

Switch

Alarm

Contacts

Lists

and

Structural

Assembly

Assembly

Clamp

PWB.......................

Supply

Parts...

Serial

Diagrams

Form

Forms...

Display,Screens

Check.

Calibration

Alarm...

Alarm..

Adjustment..

Adjustment.....

Adjustment.

Spare

and

Diagrams

Parts...

Housing

Assembly

CPU

Interface

Diagrams

Sensor

Breakopen

and

Rate

.

Assembly.

Check...

Parts

List..

Parts..

Parts...

Assembly

Parts

PWB

Parts..

ttt

PWB

Parts.

mom

©.

_

i

5-5

ve

3-5
5-5
5-7
5-7
5-7

-7

pinta

ae

o

oo
No

o%

>

Tables & Charts

2-1

Pump

3-1

Gü

mary © of

5-1

ュー

TBC-2

Recommendations

-

Pump

-2:

Troubleshooting
Recommended

(3/94)

Specifications.

Alarm

Conditions..

for

Cleaning

Exteribi!.............

Guide.

Spare

Parts

List.

。

-

Agents

on

3M

.
„5-9

.

-

Figures

3-2

Front

3-3

Back

4-1

Linkage

4-2

Cassette

5-1

Functional

5-2

Battery & AC

Housing

7053

5-4

Door

Pump

we

ge

Pant « Door.

Panel

Controls.

Systém/Safety

Housing & Doo

and

Accuracy

Fuse

Disassembly...

Disassembly

Assembly

Clip

Switc

Check...

Removal,

ο.

Removal..

Front/Rear

56.

\

°

3

や

し:

mí

5-5

Motor

Assembly

5-6

Cassette
Disassembly...

5-7

Door

Switch

5-8

16.5

VDC

pump

5-9
5-10

5-11

5-12

5-13
5-14
5-15

6-1

turned

11.8

VDC

and

pump

13.8

pump

5.00
A

Schematic

set-up.

turned
Cam

Occlusion

Metering

Pump

Assembly.

μμ

μμυμϱῥ-----

Housing & Safety

Disassembly.

Check.
Check.

turned

VDC

turned

VDC

Power

on.

Switch

Power

on.

12.5

VDC

On...

Check.

Check.

diagram

alarm

cam

Power

OD...

Power

A

of

cord

should

Adjustment...

adjustment

as

Related

Clip

Mechanism

co

app!
cord

cord

low

battery

be

plugged

set-up.

to

Empty

plugged

nent

plugged

alarm

5-16

---

into

AC

and

5-19

into

AC

and

5-20

verification

in

and

pump

…

3-20

Bag

6-2

Swingarm

6-3

Front/Rear

6-4

Pole

6-5A

Display

6-SB

Display

6-6

Power

6-7A

VO

6-7B

YO

6-8

RS232

7-1

Functional

7-2

Power

7-3

Electrical

7-4

Electrical

8-1

Air

8-2

Air

8-3

Motor

8-4

Motor

8-5

Motor

8-6

Empty

8-7

Interrupter

Assembly.

Housing

Clamp

Assembly......

PWB,
PWB,

Suppiy/CPU

PWB,

Side

Board,

Serial

Block

Routing......

Routing.

System
Detect - Emitter,
Detect - Detector,

Drive

Pulses,

Drive

Pulses,

Drive

Pulses,

Bag,

P102

Detector,

Assembly.

Side

1

Side

2

PWB.

1...

Side

2..

Interface

Diagram.

Schematics.

TP3

TP2

TP7

TP7

TP7

Pin

6,

TP4,

on

on

on

YO

on

VO

Board.

on

YO

/O

Board.

I/O

Board.

I/O

Board.

Board...

YO

Board.....

Board..

a

o

Çapa

og

фоном

Ho

wo

This

Page

Intentionally

Left

Blank

“TBC-4

6/94)

Section

A:

Warranty

Service

&

Information

Model

3000

and

Micro

3100

3M

Infusion

Warranty

Service

3M

Limited

manufacture

Infusion

3M

Infusion

tions.

However,

apply

if

the

Limitation

If,

within

or,

at
tion
Infusion

Minnesota

THESE
TAL

Of

one

3M°s

(RMA)

Device,

55112-6933.

ARE

DAMAGES

option,

Agreement

One

Therapy
and

device

year

number

(3M)

material.

3M

does

has

Remedies

after

refund

from

freight

YOUR

OF

Therapy

and

Therapy

Year

3M

not

been

shipment,

the

the
and
The

ONLY

ANY

Warranty

warrants

also

watrants

warrant

altered,

this

purchase

3M

Infusion

insurance

repaired

REMEDIES.

KIND.

Service

Options

that

for

one

year

following

that

this

Infusion

that

this

device

is

misused,

device

price.

prepaid,

or

replaced

or

is

defective

To

obtain

Therapy

to

3M

Infusion

3M

WILL

repaired

warranty

Service

Infusion

|

Policy

shipment

Device

fit

for

any

by

persons

in

manufacture

service,

Center.

Therapy

Device

NOT

will be

BE

&

its

is

fit

other

not

or
you

Reference

Service

shipped,

LIABLE

|

Infusion

for

use

in

particular

authorized

material,

must

request a Returned

the

RMA

Center,

freight

FOR

CONSEQUENTIAL

Device

accordance

3M

will

purpose.

by

3M.

will

repair

number

3800

North

prepaid,

be

free

with

This

or

when

Dunlap,

to

of

defects

its

written

warranty

replace

Material

retuming

you.

OR

in

instruc-

does

the

device

Authoriza-

your

St.Paul,

INCIDEN-

not

Service

The

3M

Infusion

e

Service

e

Technical

e

Preventive

e

Technical

Warranty

To

A.

B.

service

initiate

service

Contact

the

1-800-752-7867

Request a Retumed

is

issued.

Clearly

-

-

-

-

reference

RMA
purchase
written
name

Therapy

and

Service

repair

assistance

maintenance

training

will

be

performed

and

repair:

3M

Infusion

Material

on

all

number

order

number

description

and

address

Center

of

all

3M

Infusion

and

consultation

when

Therapy

Sn

-

Authorization

shipping

of

problem

of

contact

performs

Devices

in

accordance

Service

documents:

person

Center

LTÉE

(RMA)

within

C

the

following

with

at

number. A purchase

your

hospital

functions:

3M

Infusion

or

|

Therapy's

order

organization

Вы

-

Warranty.

will

be

requested

№

o

3931

7461

过

before

Ser

ㆍ.

an

EN

RMA

|

number

41699

-

Carefully

C.

Material”

D.

Ship

complete

package

label

the

pump(s),

3M

Infusion

3800

North

St.

Paul,

MN

name

and

the

each

to

freight

Therapy

Dunlap

55112-6933

return

pump(s)

carton

prepaid,

Service

address

in

shipped.

of

original

the

by

traceable

Center

organization.

shipping

means,

carton,

to

other

or

appropriate

-

container,

and

a

affix

“Returned

3M

Service

Loaner”

Any
warranty,
this
pumps

When

the

and

repair

while

chargeable

will

when

calling

will

also

other

than

type

of

shipment

Limited

3M

Infusion
tently
the

service

Infusion

Limitation

If

any

will

correctly

3M’s

(RMA)
Device,
55112-6933.

Therapy

and

in

accordance

center

Device

Of

failure

option,

number

freight

to

refund

The

is

generally

your

pump

is

repairs

not

be

on

be

performed

in

for

the

retumed

normal

requested.

means

Service

(3M)

with

will

be

free

serviced

Remedies

meet

the

Limited

re-perform

from

and

repaired

the

the

purchase

the

3M

insurance

completed

being

repaired, a loaner

pumps

under

without

RMA

number.

freight

prepaid,

of

shipment

Warranty

warrants

in

cases

service

or

replaced

that
industry
from

Infusion

prepaid,

standards.

defects

where a complete

Service

identified,

price.

Therapy

to

Infusion

within 4 working

warranty

customer

all

Warranty

To

3M

or

authorization.

Pumps

under

however a shipping/handling

is

requested

service

in

obtain

and

3M

manufacture

Policy

repair

warranty

Service

Infusion

Device

days

must

be

requested

contract,

also

or

or

warranty

by

the

repair

performed

warrants

or

material.

overhaul

appears

repiace

service,

Center.

Therapy

will

be

shipped,

upon

repairs

If

an

or

customer,

for a period

has

within

defective

Reference
Service

receipt

when

estimated

“estimate

contract

not

you

are

charge

an

additional

by

the

This

warranty

been

ninety
parts

must

the

Center,

freight

by

the

service

calling

to

exceed

is

required

returned

will

service

of

ninety

performed.

(90)

provided,

request a Returned

RMA

number

3800

prepaid,

in

for the

freight

be

added

charge

center

(90)

covers

days

replace

North

to

you.

center.

$150.00

before

days

following

when

Dunlap,

If

you

RMA

number.

on

work

prepaid.

to

the

repair/charge

is

assessed

will

be

performed compe-

that

only

that

service

the

Infusion

Material

returning

St.

need a “Service

pumps

out

of

is

performed”

Out

of

warranty

invoice.

depending

parts

furnished

portion

Paul,

of

the

or

repair,

Device

Authorization

your

Infusion

Minnesota

state

upon

by

3M

or,

at

THESE
TAL

Service

Contact

ARE

DAMAGES

Device

:

Service
Technical
Preventive

Service

Loaners

the

3M

YOUR

Offerings

Training

Assistance

Maintenance

Atena

ONLY

OF

ANY

Seminars

Maintenance

Agreements

Infusion

Therapy

REMEDIES.

KIND.

Agreements

Service

3M

Center

WILL

NOT

BE

at

1-800-752-7867

SMS

BELTE

LIABLE

for

details.

C

FOR

CONSEQUENTIAL

OR

INCIDEN-

Section

1:

General

Description

Model

3000

and

Micro

3100

1.1

3M

Infusion
Models
3100

The

3M

Modular

3000

and

Micro

with

various
Infusion
professionals

of

fluid
epidural
programmable
the

dose

The

key

flexible,

may

also

the

pump

Precise
by

the
pumping
patient.

The

pumps

situations.

audible

alert

situations, a separate

indicator

alarm/alert

in

Section

‘The

Model

features.

Change.

life,

total

remaining
continuously
darkened
designed
recordkeeping.

3M

Systems

in

and

medications.

delivery

is

delivered.

component

three-chambered

be

used

due

to

control

mechanical

mechanism

provide

In

alarm

alarm

sounds,

is

displayed,

indicators

3.5

and

3000

These

In

addition,

volume

this

light

rooms. The

to

aid

Therapy

3000 & Micro

System

Infusion

3100

infusion

administration

are

intended

the

intravenous

(see

1.2,

control

over

of

the

for

gravity

their

valveless

over

delivery

manipulation

results

for

monitoring

situations,

and a visual

and

and

3.6.

and

Micro

include

Options

delivered

infusion,

the

display

Biomedical

service

Description

System

pumps

sets.

for

use

and

In

addition,

below).

both

volume

administration

cassette.

administration

design.

rate

and

of

in

smooth

fluid

audible

fluid

delivery

audible

3100

Rate

Tapering

allows

over

several

and a feature

panel

personnel

consists

Both

3M

the

of

alarm

alarm

alarms

also

Special
in

of the

used

in

conjunction

The

3M

Modular

by

trained

intra-arterial

they

pumps

and

administration

volume

flexible

fluid

several

delivery

sounds,

continues.

offer
and

you

infusions,

which

for

easier

troubleshooting

medical

may

be

offer

rate

set

is

the

independent

is

provided

cassette.

delivery

alarm/alert

stops,

is

displayed.

are

fully

several

Quick

to

check

allows

reading

Functions

Model

delivery

used

for

user

at

which

unique,

sets

of

The

to

the

an

In

an

alert

These

explained

optional

Rate

battery

time

you

to

in

are

and

accidentally
for

ambulatory

1.2

The

Model

be

used

Anesthetics

Epidural
term
catheters
delivery

Analgesics

Epidural

with
long-term

e

To
epidural
which

e

Differentiate
epidural
routes

cut

off.

patients.

Epidural

3000

for

epidural

administration

(not

to

exceed

specifically

of

anesthetic

administration

indwelling

prevent

catheters

delivery

infusion

use,

contain

delivery

of

administration.

WARNING

When

delivering

those

medications
Epidural
serious

1.3

administration

patient

injury.

Precautions

DANGER

Never

operate
bathing,
Use

of

the

severe

electric
such conditions,
to

power

this

showering,

pump

shock.

the

pump.

Battery

power

also

Administration

and

Micro

3100

Infusion

administration.

of

anesthetics

96

hours)

indicated

drugs.

of

analgesics

specifically

of

analgesic

of

drugs

do

not

use

IV

injection

the

drugs

specifically

pump

under

only

pump

and

from

those

in | the

of

on

or

otherwise

such

If a pump

DC

(battery)

sites.

other

infusion

AC

conditions

is

with

for

short-term

is

indicated

drugs.

not

indicated

administration

IV

set

being

being

epidural

indicated

drugs

power

immersed

must

power

provides

limited

used

portability

Pumps

may

limited

be

to

short-

indwelling

epidural

to

use only

for

for

sets

used

for

for

other

space,

use

for

epidural

could.result

while

patient

in

liquid.

could

lead

used

under

may

be

also

short-

or

only

use.

in

is

to

used

Both

pumps
delivery
administration
to

primary
attached
patented

connect
infusion
power,
you

to

can

when

used

set,

rate

and

to

an

IV

Modular

up

to 3 pumps

lines

are

or

with

the

continue

be

used

for

secondary

with a checkvalve

switching automatically

volume.

pole

Connection

required.

built-in

infusion

The

using

the

System

together

The

battery.

even

if

pumps

built

for

easy

pumps

Battery

AC

power

(piggyback)

and

in

allows

can

piggyback

from

are

typically

pole

clamp.

you

use

when

be

used

power

fails

secondary

The

to

multiple

on

AC

allows

or

is

DANGER

Place

the

pump

avoid

explosion

DANGER
Electric

Internal

fied,
unplug

shock

servicing

3M

Infusion

AC

away

from

hazard.

hazard

should

Therapy-trained

power

cord

all

exists

if

be

before

flammable

pump

housing

performed

beginning

only

personnel.

anesthetics

is

by

Always

disassembly.

to

opened.

quali-

11699)

WARNING

Replace

protect

against

WARNING

The

air

detection

detect

air

used

in

the

side

or

back

fuses

at

the

upright

during

only

fire

system

top

with

fuses

of

hazard.

of

the

of

the

cassette

position.

operation.

Do

same

pumps

when

not

lay

type

are

the

the

and

rating

designed

pump

is

pump

on

to

to

its

WARNING

The

occlusion

pressure

detect

infiltration.
policies
inspect

changes,

detection

in

the

administration

and

procedures,

patient’s

and/or

infusion

other

In

WARNING

Pump

users

should
beginning
of

the

use

pumps

of

any

could

CAUTION

Electrostatically

design
Discharge
printed

CAUTION

Do

not

this

of

the

circuit

autoclave,

pump

pumps.

(ESD)

boards.

in

any

sensitive

must

ethylene

liquid

CAUTION

To

avoid

unnecessary

200

millimeters

pressure
using

the

100

mmHg).

cuff

Low

of

above

Occlusion

sensor

accordance

operator

site

signs

receive

lead

Mercury

inservice

medical

to

injury.

components

Protection

be

provided

oxide

or

pump

Occlusion

the

patient’s

Alarm

detects
set,

for

of

infiltration.

equipment.

(mmHg)

downline

but

is

with

institution’s

must

periodically

swelling,

training

are

against

when

sterilize,

damage

alarms,

when

venipuncture

Setting,

.

back-

not

designed

temperature

prior

Improper

used

Electrostatic

handling

or

submerge

will

occur.

do

not

using

do

not

to

use

in

the

exceed

a

site

when

exceed

to

CAUTION

-

The

Model
cause
this

reason,

autotransfusion

level

flow

below

3000

from

the

the

CAUTION

Federal
the

1-2

(USA)

order

of a physician

(3/94)

and

the

fluid

pumps

system

pump.

law

restricts

Micro

container

should

in

or

3109

not

which

this

other

require

to

the

be

used

blood

is

device

to

licensed

gravity

pump.

collected

use
practitioner.

as

part

by

or

to
For

of

at

on

an

a

Section

Table

2-1

lists

Model

3000

NOTE

‘All

pump

specifications

notice.

2:

operating

and

Micro

Specifications

and

design

3100

are

specifications

Infusion

subject

Pumps.

to

change

of

the

without

Model

3000

and

Micro

3100

21699)

.

1

Table

Specifications

Rate

2-1

Range

Pump

Model

e

0.1

e | [to

9 .

Specifications

3000

to

99.9

mL/h

in

0.1

mL/h

999

mř/h

in | mish

increments.

increments.

Micro

0.1

to

-

3100

99.9

mLyh

in

0.1

mL/h

increments.

Volume

Range

Accuracy

Weight

Dimensions

Free-Flow

AC

Over-Current

Protection

Leakage

Battery

to

Power

Type

be

Infused | +.

Protection | Mechanism

Current

0.1

e

109999

+

2%

of
Approximately 5 kg
Approximately:

Height

Width

Depth

Clip.

Factory

depending

200

amp

.080

amp

130°

thermal

battery
Less

than
(depending
ground

Rechargeable,

to

999.9

mL

mL

displayed

25

cm

(10

15

cm

(6

16cm

(6.5

operates

configured

on

country

AC

line

AC

line

fuse

fuse.

All

fuses

20

or

50

on

voltage),

stud

and

protective

sealed

in

0.1

mL

in 1 mL

Rate

inches).

fuse

fuses

within

microamps

increments.

and

(11

pounds).

inches).

inches).

3M

administration

for

115

or

of

destination.

for

use with

for

use

transformer,

are

time

measured

earth

lead-acid,

increments.

Volume

to

230

Volts

115V

with

230V

delay.

ungrounded

between

(ground).

12

volt,

be

Infused. | Same.

set

Safety | Same.

AC,

AC,

two | Same.

AC,

1.0

amp

1.3

Ah.

0.1

to

Same.
Same.

Same.

Same.

Same.

999.9

mL

in

0.1

mL

increments.

Battery

Battery

Head-Height

bottom
to

Occlusion

Setting

Warning
The
designed
inspect

KVO

Self

Capacity

Recharge

of

drip

top

of

pump).

occlusion

to

patient's

Rate

Test

Alarm

(from

ehamber

detection

detect

infiltration.

infusion

Approximately 6 hours
approximately
depleted

Approximately
while

recharging).

6

inches

|

12

inches

mL/h,

when

with

highly

Approximately:

Selectable.

sensor

is

In

site

for

3

mL/h,

Dual

microprocessors

other.

1/2

battery.

10

minimum

0

minimum

using

viscous

Low

Medium = 5
High = 10

designed

accordance

swelling,

or

selected

at

100

hour

waming

hours

(pump

for

rates

less

for

rates

greater

60

dps/mL

solutions.

= 2

psi/100mmHg

psi/250

psi/500

to

detect

downline

with

institution's

temperature

rate

if

less

independently

mL/h,

with

of

may

be

operated

than

500

than

sets,

and/or

mmHg

mmHg.

backpressure

policies

changes,

than 3 mL/h.

test

mL/h.

500

and/or

each

Approximately 6 hours
approximately
depleted

Same.

6

inches

o

12

inches

sets,

and/or

Same.

1/2

battery.

minimum.

minimum

with

hour

when

highly

at

99.9

waming

using

viscous

in

the

and

procedures,

other

signs

Same.

Same.

administration

operator

of

infiltration.

set,
must

mL/h,

with

of

60

dps/mL

solutions.

but

is

not

periodically

2-2

(4/94)

Section

3:

Installation

&

Operation

Model

3000

and

Micro

3100

3.1

1.

The
eguipped
prong,
minimize
wire.

The
manufacture,

safety
tetainer
retainer
or
unreliable.

If

Replacements

order
leakage
important
cords,
connection.
the

connections.

2.

Installation

AC

Power

3M

Model

with a detachable

hospital

leakage

power

cord

testing

is

attached

must

replaced,

the

power

Portable

or

cord

becomes

to

maintain
current.

to

adapter

Always

cord,

System

The

pumps

“operation,

The

infusion

horizontal

tion

set

the

pump
greater
when
solutions).
IV pole
TV pole
portable

are

or

surface,

drip

(12

than

using

Typically,

using

mounting

for

Connection

3000

and

Micro

3100

power

cord,

grade

plug.

The

power

current

is

but

can

of

the

be

reinstalled

ground

should

grounding

Integrity

prevent

plugs,

as

inducing

secured

over

pulling on

to

be

removed

cord

itself

the

and

power

damaged,

be

made

of

electric

or

attempt

hold

the

potentials

the

rear

from

become

cord

by

four

whenever

connections

replace

using

safety

and

the

three-prong

shock.

Do

to

defeat

plug

itself

the

cord

original

Operation & Modular

equipped

in

the

pumps

chamber

inches

500

mL/h,

60

drops/mL

the

patient

with a 12

event

AC

may

be

provided

is

at

may

be

or

on

sets

however,

pole

clamp

and

battery

mobility.

volt

power

fails

operated

the

bottom

least 6 inches

required

both

the

and/or

highly

the

pump

on

the

pump's

operation

Infusion

cord

housing

the
necessary. A cord

the

it

could

while

on

Micro

Pumps

which

has a three-

is

designed

on

the

ground

during

pump

should

screws.

cord

immediately.

acceptable

not

the

when

battery

or

of

above

the

make

The

is

reattached

may

equipment

level

plug

is

use

extension

plug’s

unplugging

damage

for

portable

is

unavailable.

standing

the

administra-

the

3000

with

3100-and

viscous

is

attached

rear

housing.

the

pumps

become

also

ground

top

plug

on

to

are

to

cord

in

of

any

of

rates

3000

an

tip.

3.2

The
central
peripheral
and
microprocessor
alarm

tions.

The
motor

Smooth

forward
is

When
off”

accept a fluid
Completion

Teverse

during
the
upstream

lower
mechanism

The

Clip

and

mechanics

Safety

loading

door

When

lower

when

Operational

Model

3000

system

fail-safe

condition

central

which

running.

you

to

the

the

pumping

fluid

Free-Flow:

(located

the

Clip

is

closed

the

tubing,

the

controller

microprocessors

system

controls

sensors,

microprocessor

is

used

fluid

delivery

rotation

open

load

position.

filled

of

cassette

rotation

mechanical

of

loading

mechanism

pressure

pathway

and

reopens

Prevention

under

on

the

must

the

cassette,

the

door

is

thus

administration

WARNING

To

minimize
always
door,

close

the

the

and

Micro

microprocessor

monitoring

all

and

to

operate

is

accomplished

of

the

pumping

the

door,

the

The

cassette

loading

the

motor

process)

prepares

release,

lower

be

Safety

opened,

preventing

possibility

lower

during

upon

the

cassette

clip

retention
portion

placed

or

the

Clip

the

set

roller

the

System

pump

Description

3100

Infusion

used

for

(CPU2).

user

programmable

interprocessor

also

controls a 4-phase

the

pumping

mechanism

pumping
pistons

when

in

results

as

pressure

on

the

cassette

for

overpressure

reverse

initial

consists

on

slot

of

the

in

the

clip

will
opens
Safety
unrestricted

is

removed

of

unrestricted

clamp

Pumps

(CPU1),

display

rotation

the

control

The

communica-

mechanism.

by

uninterrupted

when

mechanism

are

best

the

load

in

some

(which

is

delivery.

valve

of

forward

of

administration

and

associated

cassette

retention

not

operate.

to

allow

Clip

closes

fluid

from

before

contain

with

two

(CPU3)

central

functions,

stepping

the

pump

“backs

positioned

position.

additional

develops

reduced

rotation.

the

fluid

the

and

To

facilitate

seals

the

pumping

Safety

set)

housing.

slot

when

When

delivery.

over

the

flow

even

pump.

the

The

.

gravity

opening

flow,

the

a

to

the

The

Model
Modular
to 3 pumps
required,

that

pump.

pole)

connecting

Connection

The

any

pump

Only

will

accept

3000

and

for

situations

Modular

can

be a Center,

the

Center

attachment

too

many

Micro

3100

System

which

when

Connector

pump

(pump

of

pumps,

which

are

equipped

allows

multiple

Left,

another

infusion

System

or

Right

which

pump.

could

with

a

connection

lines

is

designed

mounted

is

attached

This

prevents

cause

IV

poles

of

are

so

to

up

IV

to

The

microprocessor

insistent

nine

sages

detail

‘e

.. @ Occlusion

audio

alarm

displayed

in

Section

System

stops

alarm

conditions

during

3.6):

zero

Warning

the

when

is

detected

an

alarm

pump

one

or

condition

and

more

(note

sounds

of

-

the

are

the

the

following

actual

discussed

mes-

in

31694)

e

Air

e

Empty

Bag

e

Door Open

e

On

Hold

e

Dead

Battery

e

Safety

Clip

e

Pressure

Detection
the

e
e
e

»

During
run
or

Run

Downline

the

monitored
monitoring
mounted
activated
level.

pressure,

point,

of

microprocessor

On

Battery

Low

Battery

Rate

Change

KVO

(Keep

these

and

the

audio

(see

Section

pressure

upper

two

at

is

in

the

if

pressure

The

pump

which

the

pump

WARNING

The

occlusion

pressure

detect

policies

inspect
changes,

in

infiltration.

and

patient’s

and/or

(no

flow

above

Plate

Position

the

following

to

sound

Not

Completed

Vein

Open)

four

alert

conditions

alarm

can

3.6

for

is

developed

cassette

the

performed

middle

door

assembly.

chambers,

cassette

by

exceeds

briefly

backs
minimizes
stops

and

detection

the

administration

In

accordance

procedures,

infusion

other

signs

pump)

Switch

four

alert

the

non-insistent

be

silenced

visual

by

and

chamber.

the

pressure

The

the

user

off

to

fluid

bolus

fluid

delivery

sensor

detects

set,

operator

site

for

of

infiltration.

conditions

the

pump

will

by

pressing

alarm

descriptions).

the

pumping

is

continuously

Occlusion

transducer

Occlusion

selected

reduce

downline

to

the

ceases.

downline

but

is

not

with

institution’s

must

periodically

swelling,

will

cause

audio

alarm:

continue

Silence

pistons

alarm

at

is

threshold

patient.

At

that

back-

designed

temperature

to

to

pressed

original
audio

within

rate

alarm

and display

The

Rate

not

Model

change

completed

3000
programmed
solutions.
to

the
selections.
delivery,
primary

KVO

solution.

There
plained

3.3

Front

(Reference

The

secondary

Then,

the

solution

alarm

are

additional

in

the

Controls

Panel

Figure

NOTE

Only

those

labeled

as

to

below.

1.

Message

The

Message

display,

infusion

consisting

status,

10

seconds

will

reappear

will

sound,

and

Micro

for

automatic

secondary

program

rather

pump

switches

according

occurs

following

message

Options

Controls

3-1.)

controls

and

function

Display

Display

of 2 lines

visual

of

entering

in

the

and

the

3100

sequential

medication

of

rate

than

entering

to

Primary

to a separate

delivery

and

section

of

And

And

Indicators

indicators

are

called

is

an

alphanumeric

by

alarms,

options,

the

new

rate,

display,

Message

have

the

non-insistent

Display

the

capability

delivery

is

delivered

and

volume

KVO

after

and

delivers

to

program.

of

the

primary

pumping

this

options

manual.

Indicators

not

specifically

out

using

numbers

liquid

16

characters.

and

other

the

will

flash

to

of

two

according

be

infused

secondary

the

The

ex-

crystal

It

shows

messages,

be

During

continuously
Display

(as
counts
up).

current
the

be

the

volt

operation,

will

fluid

is

down

Also,

status

data

in

stored

pump

lithium

shown

show

delivered,

as

status

the

in

nonvolatile

is

turned

battery

chip.

The

Running
change
Rate

while

sor

to

receive

using

the

display,

rate.

Press

3-2

(3/94)

rates

without

the

number

but

the

Run

Rate

the

in

volume

the

volume

lights

of

the

pump.

Message

on.

which

Change

interrupting

pump

new

rate

keys,
pump
to

lock

rate

and

the

Numeric
infused

the

Volume

in

will

be

When
Display
memory

The

memory

is

integrated

feature

is

operating

input.

the

new

will

continue

in

the

volume

to

be

infused

Displays.

for the

current

to

be

Infused

the

Message

appropriately

the

and

and

Display

lit

pump

is

Numeric

displayed

is

maintained

with

allows

you

fluid

delivery.

readies

After entering

rate

new

will

to

infuse

rate

setting.

the

the

appeat

will

be

The

Message

infusion

display

counts

to

show

the

turned

off,

Displays

again

the

to

will

when

by

a 3

memory

instantly

Pressing

microproces-

new

rate

in

the

at

the

original

If

Run

is

not

The

Message

and

when

for

approximately 1 minute.

The

backlight

when

the

AC

Power

With

the

backlight

with

the

approximately 1 minute.

the

Message

DC

Power

When

the

pump

pump

will

door

(Battery)

on

battery

Display

door

is

time

out

is

on

on

hold,

always

open,

the

Display

power,

is

opened.

feature

AC

be

backlight

approximately 1 minute

When

the

pump

is

running,
briefly,
The

then

general

rule

the

display

is

that

backlit

and

backlight

whether

reverts

informational

The

has

power

with

on.

With

After

timeout,

the

backlight

some

when

any key

backlight

different

and

battery

the

door

the

pump

will

time

will

tum

the

door

messages

to

the

messages

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3.4

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With

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not

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on,

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with

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to

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battery

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next section

CPU

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for

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Secondary

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boot

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warning

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memory

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indicator

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with
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pumps.

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by

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light

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5.

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service

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pump.

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The

error

alarms

Pump

service

3000 & Micro

to

detect

each

other

the

alarm

should a malfunction

for

message

is:

needs

system

and

many

pump

with

error

occurs,

further

inspection.

in

the

3100

monitor
errors.
of

the

the

Continuous

the

pump

Message

The

two

system

be

detected.

must

Display

specific

internal

microprocessors

components,

or

Back

Do

be

sent

for

system

Up

not

toa

and

:

use

error

3136/94)

For a complete

3.8.

6.

System

Turn

In

some

cases,

motor

is

running

or a warm

an

insistent

display

If
will

-

re-alarm.

7

If a downline
closed

stops

audio
flashes

is:

System
Turn

the

condition

clear

Occlusion

below

lower

fluid

alarm

with

display:

the

list

check

off

such

forward,

boot

(possibly

or

Back

check

off

then

is

temporary,

alarm.

pump

(below

roller

delivery,

sounds,
the

following

of

system

then

as

motor

Up

audio

If

the

pump)

clamp,

the

hold

and

the

errors/warnings,

on

stall/interrupter

startup

synchronization

caused

by

electrostatic

alarm

sounds,

on

turning

condition

occlusion

pinched

light

Message

message

the

persists,

occurs

tubing,

flashes,

Display

appearing

when

and

pump

the

etc.),

the

see

Section

the

problem,

discharge),

the

off,

then

pump

will

(such

as

a

the

pump

insistent

backlight
in

the

on

9

No

above

Upon

detection

above

the

light

flashes,

Message

Display

message:

No

flow

above

The

Models

the

solution

each

rotation

signal

which
pressure
an

Press
the

10.

If
stops

audio

flashes

alarm

Hold

alarm

Door

the

door
fluid

alarm

from

is

with

flow

pump

of

an

pump,

the

the

insistent

backlight

pump

3000

& Micro

container

of

the

results

above

generated.

to

silence

is

removed,

open

is

opened

delivery,

sounds,

the

following

empty

pump

to

the

cams,

from

the

pump.

the

press

while

the

hold

and

the

fluid

container

stops

fluid

audio

alarm

flashes

3100

the

the

audio

with

rely

on

pump

for

microprocessor

presence

If

the

pressure

alarm.

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the

pump

is

light

flashes,

Message

message:

or

occlusion

delivery,

sounds,

the

the

and

following

gravity

fluid

delivery.

looks

of

sufficient

is

When

the

running,

the

insistent

Display

backlight

hold

the

flow

With

for

fluid

not

there,

cause

the

pump

from

a

of

Occlusion
below

Press

Hold

the

occlusion

8

Air

When

the

ately

begins

cassette

enters
pump
the
backlight

Press
cassette,
air

has

the

stops

insistent

flashes

Air

Hold

flat

is

removed

Run.

The

pump
at a rate
duration
received

of 1 per

is

before

pump

to

silence

alarm

in

door

scanning

been

line

fluid

audio

the

is

cassette

is

closed,

at

loaded

and

reaches

delivery

alarm

with

in

cassette

to

silence

side

generates

25

microseconds.)

out,

and

20

an

the

the

emitter

motor

air

audio

alarm.

corrected,

the

air

--

the

upper

in

backwards

the

upper

(if

running,

sounds,

the

following

audio

alarm.

or

remove

cassette

is

pulses

pulses

Three

alarm

is

initiated,

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press

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chiù

cassette

(flat

cassette

the

and

the

message:

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air

from

properly

for

the

when

infusing.

positives

the

cause

ost

SE

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ab

pel

system

immedi-

chamber.

side

in),

chamber,

hold

light

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load

cassette.

loaded,

air

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press

detect

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must

of

e

s

AU

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the

or

if

air

the

flashes,

the

the

circuit

be

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NOTE

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the

door

Press

Hold

11.

On

This

alarm

hold

with

turned

on

‘minutes.

When

this

the

hold

flashes

Press
pump

12.

with

On

Hold

for

Battery
Plug

If

the

pump

battery

open

is

before

Hold

is

generated
the
and

alarm

light

the

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or

use

is

alarm,

open,

On/Off

opening

door

closed

on

hold

with

occurs,

flashes,

and

following

Silence

and

to

then

too

in

cord

not

plugged

it

will

continue

and

the

if

the
for

the

the

insistent

the

message:

silence

press

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low

in

Run

key

door.

pump

is

left

more

than

door

open

audio alarm

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the

or

Display

audio

tum

following

to

run,

alarming

are

turned

2.5

minutes,

for

alarm.

pump

the

initial

disabled.

on

and

or

more

than

sounds,

backlight

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up

off.

low

every

6

on

left

6

3-14(3/94)

minutes,

voltage

volts

alarm,

until a dead

is

less

or

lower,

flashes

than

11.0

it

stops

the

hold

battery

signal

volts

running,

light,

DC.

If

activates

and

displays

is

initiated

the

pump

the

the

when

the

reaches

insistent

11.0

audio

following:

Battery

Plug

Press

Hold
not run
will
in,
battery

13.

until

shut

if

battery

discharge

Close

off,

Load

Failure

loading

The

and
message:

Press

correctly

to

will

insistent

the

Message

Close

Load

Silence

load

too low

in

cord

or

Silence

it

is

plugged

and

remain

voltage

(see

clamp!

Safety

properly

result

audio

Display

clamp!

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or

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the

Safety

load

in

to

falis

page

the

this

alarm

Clip

close

silence

off

in. If

until

below

the

the

10.0

3-10,

Clip

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alarm

when

sounds,

flashes

the

lower

Clip.

alarm.

The

pump

is

left

the

power

volts

to

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Clip

during

the

door

the

red

hold

with

the

following

roller

pump
alarming,

cord

is

prevent

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cassette
is

closed.

light

clamp,

will

it

plugged

deep

Down).

flashes,

and

14.

Loading

Check

Tf

the

pressure

the

door

latch

indicates

tioned

insistent

Message

Press

cassette

chambers
tubing

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ing
of
described

(or

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Check

Hold

clamp

other

audio

the

Model

that

audio

Display

must

problem

tubing

plate

position

is

closed,

the

cassette

that

the

motor

alarm

flashes

problem

tubing

or

Silence

be

loaded

positioned

is

messages

alarm)

3000

and

inward

open.

are

associated

and

explained

set

switch

the

pump

or

tubing

has

stalled

sounds,

the

with

the

set

and

properly

flat

side

over

(displayed

Micro

3100

in

that

is

not

will

not

is

not

in

reverse).

hold

light

following:

load

the

out,

with

the

pistons,

without

with

the

Optional

Infusion

section

of

activated

operate.

properly

flashes,

This

posi-

The

cassette.

the

three

and

any

an

accompany-

Functions

Pumps,

this

manual.

when

and

the

The

cassette

upper

and

are

.

3-15

(4/94)

Table

3-1

Summary

of

Alarm

Conditions

Reference

Message
Indicator

Pump

needs

service

System

Turn

off

Close
Load

Loading
Check

On

Hold

Air

in

Safety

Troubleshooting

Screen/

check

then

on

clamp!

Clip

problem

tubing

cassette

|

set

|

in

Guide

Audio

Tone

Insistent
Continuous

Insistent

Insistent

Insistent

Insistent

Insistent

or

Section

Pump

Pump
mechanical
Infusion

Pump

pump.

and

Pump
or

Pump
(cassette

Correctly

Pump
open. Press
infusion,

Pump

chamber.
open

complete

for

5

Response/To

stops

stops

Tum

have

cycles

Hold,

cycles

left

stops

door;

alarm

(if

running)

problem.

Therapy

(if

running)

pump

it

repaired

to

hold.

close

lower

to

hold.

not

properly

load

cassette

on

hold

Silence

or

tum

pump

and

Press

wait

for

troubleshooting

Silence

and

cycles

Tum

pump

trained

cycles
Silence

technician.

and

off,

then

by a 3M

Indicates

roller

clamp,

Indicates

loaded,

and

for 2 1/2

or

Hold

off

if

to

hold.

or

cassette

cycles

back

tubing

minutes

to

not

Hold

to

procedures.

Alarm & Correct

to

hold.

Indicates

off.

Do

not

use

to

hold.

Indicates a potential

on.

If

alarm

persists,

Infusion

tubing

Therapy

Safety

Clip

and

correctly

problem

quiet

in

Indicates

fill;

out

before

with

audio

use.

and

remove

slowly

detected

trained

not

correctly

of

place,

closing

door

closed,

alarm. Press

air

detected

air

close

an

pump;

remove

technician.

load

safety

as

door

etc.).

door.

or 6 minutes

in

(close

door;

repeat

electrical

needs

repair

problem

pump

loaded.

is

Press

Run

upper

lower

Press

clip.

being

closed

Silence

if

ready

cassette

roller

if

necessary).

and/or

by a 3M

from

Silence

or

Hold.

with

door

to

begin

clamp;

with

use

No

flow

above

Occlusion

below

WARNING
The
detect
patient's

Door

Rate

not

Secondary

was set

pump

pump

occlusion detection

infiltration.

infusion

open

change

completed

Insistent

Insistent

sensor

In

accordance

site

for

is

designed

with

swelling,

Insistent

Non-Insistent

Non-Insistent

temperature

Pump

stops

and

cycles

pump.

Press

e

Empty

container.

e

Insufficient

is

6-12

e

Closed

e

Vent

filter

administration

Pump

stops

Occlusion
or

eliminate

not

Alarm

appropriate

Silence

inches
upper

and

any

or

head

above

tubing

is

wet,

set.

cycles

Setting.

lower

for

infusion.

to

detect

backpressure

institution's

Pump
Press

Pump
attempted,

alarm,

Two
of
Run

policies

changes,

stops

and

Silence

continues

but

and

re-enter

repetitions

Primary

while

infusion
Secondary

and

and/or

cycles

or

Hold.

to

run

not

properly

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of

non-insistent

settings.

to

hold.

Indicates

Hold

and

If

desired,

height

top

clamp.

spike

to

tubing

in

procedures,

other

to

Press

at

is

selected.

replace

provided.

of

pump.

Open

is

damaged,

hold.

Indicates

Press

Silence

restrictions.

Verify

the

administration

signs

hold.

Indicates

Hold

set

rate.

completed.

Rate

audio

Reset

insufficient

check

upper

line

for:

container.

Raise

container

upper

clamp.

or

other

set

pressure

or

Hold,

Change

patient

operator

of

infiltration.

door

before

opening

Indicates a Running

Press

Change.

alarm

Secondary

below

and

Occlusion

catheter

is

set,

must

periodically

opened

door.

Silence

sound,

parameters,

flow

from

height

problem.

pump

open

lower

patent.

but

is

not

while

pump

Rate

Change

or

Run

and

pump

if

desired,

container

so

drip

chamber

Replace

exceeds

tubing

Alarm

Setting,

designed

inspect

was

was

to

quiet

begins

to

clamp,

if

to

running.

audio

delivery

and

press

KVO

this

3-16(3/94)

mL

infusion

Non-Insistent

Pump
or

Run

minutes)

-

or

Press

Hold

|

finished.

begins

to

continue
=

and

delivery

at

KVO

program new

KVO

rate.

delivery

infusion,

Indicates

without

alarm

or

remove

infusion

complete.

(pump

set

and

Press

realarms

turn

pump

Silence

every

off

6

if

Table

3-1

Summary

of

Alarm

Conditions - Continued.

ㆍ

Reference

Message

Indicator

Low

battery

Plug

Battery

Plug

Messages

Keypad

и

Must

Taper

this

to

this

in

in

infusion

exit

use

infusion

Troubleshooting

Screen/

cord

too

low | Insistent

cord

Without

locked

Audio

mL

4

Taper

ml

Guide

in

Section 5 for

Audio

Tone

Non-Insistent | Pump

Alarm:

Pump

power

pump

Pump

Silence
continue

Keypad
unlock

Quick

Quick

Rate

complete

Response/To

continues

remains.

in

(if

possible).

stops

(if

running)

or

Hold

infusion.

Lockout

by

pressing

Rate

Change

Rate

Change

Taper

has

alarm

troubleshooting

Silence

to

operate

Press

Silence

and

to

quiet

audio

button

on

Keypad

has

been

selected;

been

selected.

procedures.

Alarm & Correct

at

selected

or

cycles

rear

Lockout

selected.

Rate

Run

to

alarm.

of

pump

Button.

Taper

rate.

to

quiet

hold.

AC

has

cannot

Indicates

audio

Indicates

power

cord

been

pressed.

be

1/2

hour

alarm

for 6 minutes;

battery

must

To

used

at

same

or

less

is

depleted.

be

plugged

use

keypad,

time.

of

battery

plug

Press

in

to

Must

to

use

Cannot

*

To

exit

44

infuse

review

Taper

Rate

Rate
variables.

Taper

Taper

selected;

program

Quick

cannot

Rate

be

infused

Change

as

cannot

be

entered.

used

at

Change

same

Rate

time.

Taper

3-17

6/54)

3.7

There
With
used

Press
options

pressing

option

Options

are

the

exception

while

1

Standard

2

Time

3

Message

4

Battery

5

Quick

6

Rate

Taper

Options

menu,

Options

(shown

NOTE

When

the

Rate

Change

1.

Standard

Standard

message

displayed

message

when

this

six

menu

the

pump

Message

Remaining

Display

Test

Rate

Change

repeatedly

or,

jump

and

above).

pump

is

is

not

Message

refers

no

option

as

follows:

mL

infusion

options

of

operating

available,

available

Battery

is

running.

Light

to

advance

directly

then

the

to

the

is

selected.

Test,

number

by

these

you

to

the

desired

in

Rate

and

vice-versa.

pump’s

The

pressing

options

through

option

key

assigned

Taper

mode,

normally

volume

Options.
can

be

the

by

to

that

Quick

displayed

infused

is

and

volume

calculated

parameters.

3.

Message

The

Message

after

the
battery
light

then

appears

will

flashes,
Display

Press

power).

on

constantly.

3,

or

To

on

in

remain

To

Light

To

off

[x],

tion.

NOTE

Once

the

revert

back

turned

back

to

from

pump

press

keep

press

the

on

turn

turn

press

and

pump

to

on,

be

infused.

taper

rate

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Display

Message

constantly

option,

the

normal

light

begins

running

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option

To

Options

light

*

off

the

which

light

*

pump

is

turned

you

must

keep

panel

In

Rate

Taper

and

taper

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Optional

normally

(or

if

allows

the

light

until

Display.

and,

reverts

operation.

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if

an

light,

reenter

will

read:

to

normal

off,

the

backlight

reselect

volume

turns

left

on

you

to

on,

[x].

alarm

When

Option

mode,

the

to

be

infused

Function

off

1

minute

hold

while

keep

the

message

press

Options,

The

backlight

situation

the

backlight

the

arises,

Message

opéra-

setting

pump

3.

time

using

will

is

is

it

It

applies

running.
message
primary

To
has
seconds,
infused

This
entered.
can

2.

This

until

When
will

volume

check

switched

the

during

value

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be

viewed

Time

option

completion

remaining

until:

hrs

—

remaining

appears
Primary

3-18

in

and

(3/94)

to

either

Primary

Secondary

switch

to

‘this

the

volume
to

primary,

Message

secondary

is

saved

until

accumulated

by

pressing

Remaining

displays

display,

the

Secondary.

time

of

the

press

mins

__

Message

or

Secondary,

is

complete,

Primary

and

infusion’.

infused

Display

in

press

will

secondary

Secondary

delivery.

a

new

volume

volume

Total

Display

remaining,

present

Display.

infusion.

Options,

This

The

time

whichever

the

start

incrementing

display

to

be

infused

Volume

(see

Optional

in

hours

To

then

2,

or

applies

is

calculated

standard

after

the

once.

For

the

volume

infused

since

last

section

Function

and

minutes,

use

time

press

Options

to

both

from

is

the

pump

5

is

cleared

3.3).

the

rate

NOTE

The

backlight

stantly,
Message
option

Refer

backlight

4.

With

mate

To

not

to

Battery

the

battery

use

this

until

Battery

Press * to

appears

Pump

infused

in

turns

displays

internally
the

Message

十 十 十 十 十 于 十 十 十 十 十 十 十 十 十

LOW

has

cause

the

Display

be

kept

Section

function.

Test

pump

on

capacity

option,

the

Message

on

all

measures

Display

battery

a

finite

light

to

dim

replacement.

on

for

extended

3.3,

item

1

Optional

hold

and

may

be

press

Options,

Test

begin

Display.

LED's

(0s)

and

to

form

battery

such

FULL

voltage.

as:

life,

and

will,

and

eventually

3M

recommends
periods

for

more

information

Function

on

battery

determined

then

When

the

rate

and

a

known

A

if

used

of

power,

using

4,

or

press

[X]

is

pressed,

volume

battery

load,

message

con-

will

that

time.

on

the

approxi-

this

option.

Options

to

be

then

appears

'

lead

this

the

the

in

to

A

full

row

of

pluses

one

plus

indicates

increasing

battery

ил

+

112

+

113

++

114

+++

11.5

++++

11.6

+++++
++++++

11.7
++++++t++

118

11.9

++++++t++

12.0 十 十 十 十 中 十 十 十 十

12.1

十 + 十 十 十 十 十 中 十 十 十 十 十

12.2 + 十 十 十 十 十

NOTE

It

is

possible

poor

condition

If

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Total

down

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pump
Message

Note

that

Verify

to

begin

Time,

time,

operation,

Display

Display

this

press

is:

e

Select

Baud

e

Select

Language

e

Display

e

Display

e

Audio

Alarm

1.

System

If

an error

occurs

in a snapshot,

System
Turn

appears

in

off

the
from a temporary
will

clear

the

If

the

error

condition

The

error

code

later

time

by

screen

as

described

|

"entered,

code.

but

if
and

The

will

an

error

entry

the

error

be

stored

has

of

pump

screens,

System

errors

Rate

Battery
Model

Use

Number

Test

Warning

while

an

audio

check

then

Message

condition,

alarm

and allow

still

can

be

entering

above.

defaults

is

cleared

as a snapshot

not

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security

are

displayed

codes

and

and

the

pump

alarm

sounds,

on

Display.

turning

exists,

viewed

the

biomedical

When
to

the

upon

then

takes

as:

Software

Error

is

operating,

If

the

you

to

the

in

the

special

screen

exit

from

event.

pressing
you

Versions.

Code

and

the

system

the

pump

continue

alarm

will

Message

special

functions

displaying

special

Options,

right

into

Display

it

is

recorded

message

error

resulted

off

then

on

the

infusion.

recur.

Display

functions

at

is

the

error

functions

On/Off,

the

snapshot

a

NOTE

It

may

take

Taper.

3.8

Biomedical

Functions

The

Biomedical
hospital
Infusion

entered

biomedical

Therapy

by

e

System

e

Snapshot

Screen-a

Screen-b

e

Time

+

Pump

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Charge

‘

Pressure

up

to 9 presses

Special

Functions

engineering

Service.

simultaneously

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ff,

Warning

and

History

History

(Calibrate

Date

and

Error

Display

Display

Display

Mode)

of

Options

Special

are

departments

These

functions

Options

Code

Display

Display

to

exit

Rate

designed

and

and

tests

and

On/Off

(if

for

use

by

3M

are

present)

System

Service

System

System
Service

The

system

Code

01

02
03 . .

09

10

1
12
13

14

15

16

17

19

20

error

code

warnings

are

warning

code

wamings

Error/Warning

Power

Fail

Motor

Monitor

Motor

Monitor

Motor

Monitor

CPU1

ROM

Motor

Monitor

CPU1

RAM

NV

RAM

Main

audio

Motor

fast

Motor

slow

Motor

disable

Air

detect

No

flow

XX

displayed

XX

and

errors

(Battery)

Communication
RAM

Watchdog

Checksum

Checksum

failure

checksum

alarm

error

detected

error

test

test

failure

above

pump

as:

are:

Detected

error

error

error

mismatch

Failure

by

detected

by

failure

circuit

timeout

error

-

Motor

Motor

error

error

Monitor

Monitor

3246/94)

21

22
23

24

25

28
29

30

31
32

33

34

35
36
3
38
39

40

41
42

Errors

system

2.

The

##
RATE

##

-

with

While

- b will
previous
events
Pressing 1 (y ) when

50
displayed

MM
DD

HR
wich

mm

Display

Display
Display
Display
Display
Motor
Pressure

Warm

Micro/Macro
Pressure
RUN
Rate
LCD
Undefined
Display
Display

Non-volatile
Stack
Pressure
open
Pressure > 1
Safety

29, 31,

warnings.

Snapshot

snapshot

MMDD

VTOBI

ranges

from 1 to

the

most

in

the

screen,

be

displayed.
or

next

will

be

being

displayed.

will

ranges

from 1 to

ranges

ranges

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ranges

from O to

Calibration

and

display

HRmm

recent

displayed

result

from 1 to

from 0 to

Time

(GMT),

22

ranges

from 0 to

code.

RATE

ranges

from 0 to

Model

3100)

and

(primary

that

played

or

there

in

secondary)

is

an

implied

the

right

board

communications

digit

error,

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LED

error,

0-6

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ROM

error

Board

RAM

error

stall/interrupter

Search

Boot

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field
field

overflow

clip

33

Limit

discrepancy

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psi

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error

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snapshot

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in

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as

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represents

numbered

pressed,

event,

respectively.

from

number 1 through

displayed

event 1 being

12

and

represents

31

and

represents

23

and

reptesents

©

59

and

represents

99

and

represents

999

mL/h

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the

rate

at

the

time

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decimal

digit

point,

is

in

1/10th

error

in

error

change

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=1

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open

door

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all

others

the

snapshot

1.

snapshot

keys

advance

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when

event

displayed.

the

month,

the

the

hour

the

minute

the

to

99.9

of

the

current

the

snapshot.

i.e.

the

mL.

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RAM

during

in

NVRAM

when

door

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are

event

event

screen-

to

the

Snapshot

number

result

50

day,

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in

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system/state

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on

mode

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value

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current
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right

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volume

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is

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displayed

ranges

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mode

implied

most

ranges

infused

point,

in

1/10th

following

Code

00

01

02

03

09

10

11

12

13
14
15
16
17

19
20
21
2
23
24
25
28
29

30

31

32

3
34
35

36.
37

38

39

40

41
42

64

65

66

67
68

from 0 to

and

at

the

decimal

digit

is

from 0 to

this

i.e.

mL.

list

in

the

ZZ

Action

No

action,

Power
Motor
Motor

Motor
CPU1
Motor

CPU1

NV

RAM

Main

audio
Motor
Motor
Motor
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detect

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flow

Display

Display

Display
Display
Display
Motor

Pressure

Warm

Micro/Macro

Pressure

RUN

“Rate

Calibration

LCD

Display
Undefined
Display

„Display

Non-volatile

Stack

Pressure

open

Pressure > 1

Safety
On

HOLD

Stop

pumping - Occlusion

Stop

pumping - Air

Stop

pumping - No

Stop

pumping - Door

9999mL

represents

time

of

point,

in

1/10th

infusion.

the

value

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section

initialization

Fail

(Battery)
Monitor
Monitor

Monitor

ROM

Checksum

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failure

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alarm

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error

slow

error

disable

test

above

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digit
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Board

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clip

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to

the

the

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volume

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value

to

displayed

mL.

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mL

and

represents

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that

there

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of

the

in

of

the

codes

screen:

value

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RAM

error

Watchdog

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detected

test

failure

failure

pump

communications

error,

error,

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:

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overflow
parameter

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when

place

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by

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by

circuit

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0-9

0-6.

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error

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error

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occurred

error

error

battery

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door

when

flow

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low

is

door

above

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mL

be

infused

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in

total

is

an

the right

Motor

open

which

timeout

Monitor

Monitor

error

in

NV

change

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when

is

open

pump

most

during

on

of

the

there

is

the

implied

digit

are

error

RAM

>

:

#

door

is

_

-

325059

的

70

71

72

73
74
75
76
77
78
79

80
81
82
83

84

85
86
87
88
89

90

Stop

pumping - Loading

Status

of

pump - Low

11.6)

Stop

pumping - Dead

volts)

Stop

pumping - Safety

Change

Running

On
Start
Stop

Secondary
Occlusion
Occlusion

Occlusion
Running
44

Taper

Power

Pump

Tum

Turn

Motor

Power

rate

to

rate

change

battery

(loss

pumping

pumping

to
Alarm
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Alarm

rate

rate

change

to

new

down

on

Battery

off

AC

on

AC

reverse

change - battery

KVO

not

of

main

using

RUN

using

HOLD

primary

Setting
Setting
Setting

change

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stall

problem,

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Battery

Clip

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power)

key

key

switch

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change
change

to

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voltage

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to

low

to

medium

to

high

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DDD - Is

tions

number

for

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must

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keypad

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rate

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11

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look-up

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shortcut

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battery

ranges

chart

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representation

sensor

to

binary;

input

mode

Setting

input

the

last

voltage

at

from 0 to

of

the

flags.

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decimal

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mode

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the

time

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3.

Snapshot

The

snapshot

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AAA

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EEE

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with

the

most

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pressed,

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snapshot
displayed

(4)

shown.

result

AAA - Is

tions
be

or 3 (4)

event,

from

when

event I is

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in

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in

the

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converted

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tions
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in

the

converted

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tions

number

for

the

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interpretation.

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decimal

to

decimal

pump’s

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in

be

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BBB

CCC

FFF

GGG

50

and

recent

event

snapshot

keys

event

will

respectively.

number 1 through

displayed

when

displayed.

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main

modes.

binary;

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(0-255)

state

modes.

binary;

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(0-255)

the

pump’s

converted

as

follows:

represents

numbered

the

1.

screen-a

advance

to

Snapshot

the

events

number

will

result

event

50

is

representation

The

decimal

is

then

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representation

The

decimal

then

used

representation

physical

to

modes.

binary;

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snapshot

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be

displayed.

previous

will

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in

event

50

displayed

of

the

number

for

interpreta-

of

the

number

for

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of

the

The

decimal

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event

or

next

be

1

being

will

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must

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must

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used

A

to D Value

186

190
191
193

195

197

199
200
202

204

205

A

to D values

lated

to

determine

Example:

If

the A to D value

GGG - Is

of

system

this

the

pressure

value

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ら

いこ

の
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いひ
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the

state

is

Q

that

fall

between

the

voltage.

is

194,

the

average

code

the

Interrupt

of

sensor,

and

on

screen-a

interrupt

the

ranges

identifier

Identifier
Reset
Clock

monitor

Cop

watchdog

Bad

opcode

Software

interrupt

‘Non-maskable

Hardware

interrupt

Voltage

11.1

11.3

11.4
115

11.6

117

11.8
119

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12.1

12.2

those

listed

may

be

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voltage

last 2 analog-to-digital

is

interrupt

value

from 0 to

an

undefined

as

follows:

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11.55.

readings

255.

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the

interrupt

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3-26

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8
9

10

11
12
13
14
15
16
17
18
19
20

GGG - Is
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pressure

The

In
pressure.
the

21

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psi

Use

To
numbers

the

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the

pressure

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in

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the A to D value

is

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of

Snapshot

use

the

information

from

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time

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input

Timer

input

Timer

input

Timer

output

Timer

output

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output

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output

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output

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overflow

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accumulator

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of

pressure

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to

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found

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psi.

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screen A and

interrupt

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capture
capture

compare
compare
compare

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compare

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snapshot

offset A to D value

increment

compute

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in

in

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the

snapshot

screen

the

1
2
3

1
2
3
4
5

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pressure

the

remainder

the

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screens,

record

255.

from

by.

the

Example:

Screen A data

Screen B data

Interpretation

026 = |
0509 = -

1145 = (HRmm)
28=
350 = (RATE)

1400 = (VTOBT)
100 = (VOLUM)

Interpretation

026 = (##)

072=

3.

to

of

004

029

139

008

194

117

*

Below

decimal

decimal

(if)
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(ZZ)

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=

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=

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=

input

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=

value

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=

value

is a sample

information.

#139

026

350

026

139

of

Screen

event

number

May 9 (month

11:45

GMT

errorcode

rate

set
volume
total

volume

of

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event

number

decimal

decimal

decimal

decimal

decimal

mode

decimal

of

decimal

of

(DDD)

representation

for

main

representation

for

physical

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sensor

number

the

battery

the

pumping

conversion

This

to

0509

1400

072
008

A:

26

5,

28
at

350ml/hr

to

be

infused

infused

B:

26

modes

state

modes

representation

representation

flags

representing

number

number

binary

representing

voltage

representing

pressure

table

table

shows

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day

modes

for

1145
100

004

194

9)

at

this

of

of

of

of

the

28

029

117

time

of

snapshot

infusion

binary

number

binary

number

binary

number

binary

number

keypad

the A to

the A to

interpretation

conversion

state

D

D

of

from

Sample

Decimal

Bit

Binary

Decimal

Conversion

The

3-28

Conversion

Number

Value

Digit

to

Binary

chart

for

(3/94)

DDD

is

Table

139

7

128

1

used

for

(DDD)

to

determine

Interpretation

6

64

9

"IS

32.

0

pump

status

from

of

Decimal

4

16

0

the

binary

Information

3
8

1

2
4

0

1

2

1

0

1

1

number

value.

once

$

get

4.

Time

hh:mm:ss
MM/DD/YY

Display
minute,

the

pressing

5.

time

and

month,

Options

Pump

Hours
Loading

Hrs
YYYYY

Shows:

cumulative

ranges

from 0 to

cumulative
99,999

number

ranges

Exit

by

6.

Charge

liters.

of

from 0 to

pressing

AC,

AC

YYYYY

Shows:

AC

on

time

and

represents

plugged

AC

charge

This

represents

the

pump

Battery

represents
by

The
the

Exit

7.

on time

the

battery,

total

sum

by

pressing

Pressure

Pressure

WWWWW

and

Date

(GMT)

ss

is

DD

is

the

or

History

of

Operation,

Cycles

XXXXX

Load

hours

when

99,999

volume

loading

99,999

Options

History

Charge,

XXXXX

Batt

where

the

in.

time

where

the

is

off.

where

the

total

i.e.

pump

on

of

the

AC

Options

(Calibrate

XXXX

Display

GMT

where

the

second.

day,

On/Off

Display

Liters

22222

infused

cycles

and

Charge

22222

XXXXX

total

total

ZZZZZ

time

not

plugged

time
on

time

calib.

hh

is

Display

and

YY is

.

Volume

the

motor

hours.

where

(door

opened)

loading

or

On/Off

Display

Battery

ranges

time

that

YYYYY

ranges

time

that

ranges

that

the

in.

or

cumulative

and

battery

or

On/Off

Mode)

YYY

Z

ος

the

hour,

the

the

year.

-

is

running,

YYYYY

cycles.

.

-
On

from 0 to

the

pump

from 0 to

the

unit

from 0 to

pump

is

hours

on

.

Display

ν

mm

is

the

date

where MM

Exit

by

Infused,

where

ranges

from 0 to

where

2ZZZZ

Time

99,999

is

on

and

99,999.

is

plugged

99,999

on

and

powered

of

operation

time.

XXXXX

hours

in

and

and

Shows

pressure

WWWWW
the
unreferenced. * will
motor

is

XXXX
motor

1919,

expected

YYY
pressure
and
second,
known

occlusion alarm

Z

cassette-in-position,

communication

Pressure
AC

If
the

Pressing

is

then

flash
The
tate
the
field of
motor

solidly

The
motor

is

-

ranges

motor.

stall

represents

“home”

although

ranges

the

Message

This

pressure

represents

power.

Pressure

calibrate

the

pump

pressure

25

ml/h.

entering a rate

whenever a rate
entered
will

motor

the

is

lit.

motor

is

Exit

by

pressing

8.

Baud

Baud

44

This

screen

computer

The

default

Pressing

(calibrate

from 0 to

It

will

show

be

was

detected.

the

position

position

if

there

display

reading

calibration

Primary

be

running

stopped

the 1 (y ) or

values

from 0 to

from

Display

permits

by

adjusting

calibration,

the

pressure

error

The

message

sensor

on

is

plugged

sensor

calibrate

toggles

This

rate

with

rate

will

displayed

is

running

numeric

forward

may

be

stopped

the

Options

Rate

Selection

rate:

to

change

displays

interface:

baud

rate

‘0’ = no

is

display

300,

mode)

where:

1919

and

UNREF

shown

realignment.

is

255 and

the

occlusion

when

not

AC

in

may

can

be

in

backwards

hold

XXXX

the

is

3.(4)

if

in

immediately

no

significant

are 0 to

accepted

is

display

value

updated
alarm

two

section

plate

position

cassette

switch

allowed

will

be:

while

this

screen

motor

be

adjusted

the

numeric

be

entered

the

rate

will

or

backward

by

pressing

light

will

or

On/Off

current

600,

1200,

9600

baud.

keys

40

the

direction.

field

then

baud

advances

represents

the

motor

the

first

It

or

raw

board.

calibration

potentiometers

5.10).

is

read.

when

screen

will be

keys

via

upon

the

show a minus

be

.

2400,

the

cam

“W”

before

ranges

from 0 to

motor

1880

to

analog

This

value

at

least

switch,

present,

the

pump

is

showing,

displayed.

The

by

pressing

(the

the

numeric

pressing

of

the

rate

pumping

the

run

Hold.

lit.

rate

selection

4800,

the

position

position

position

slippage,

1919.

to

twice

to

(see

where

and

default

run

Run.

display.

sign.

light

When

screen

if

the

last

digital

is

read

per

a

‘1°

‘-”

=

is

not

then

rate

Rate

light

keys).

The

motion

If

the

will

the

for

or

9600.

to

of

is

a

=

on

and

will

If

be

the

the

3-29

(3/94)

next

or

previous

displayed

when

300

the

9.

results

9600

being

last

baud

Language

baud

rate.

Pressing 1 (y ) when

in

9600 baud

baud

is

displayed

displayed.

rate

Pressing

shown.

Selection

being

shown.

will

result

in a baud

Options

or

300

baud

Pressing 3 (4)

rate

On/Off

accepts

of

is

The 1 (4)

increment,

Exit

by

pressing

11.

Display
Versions

or 3 (4)

keys

respectively.

Options

Model

will

advance

or

On/Off

Number

to

the

.

and

Software

next

or

previous

XXXXXXXX

4

to

change

This

screen

displays

XXXXXXXX

English
French

German
Italian
Spanish
Dutch

Swedish

Japanese

represents

NOTE

Contact
availablility.

The I (4)

previous

displayed
Pressing 3 (4)
the
Off

10.

This

The
increment
plugged

3M

or 3 (4)

language.

results

first

language

accepts

the

Battery

displays

Battery

XXX

hr:

value

shown

that the

into

Infusion

when

last

Use

how

AC.

the

Therapy

keys

current

advance

language

to

the

Pressing 1 (y ) when

in

the

last

language

the

last

language

being

displayed.

language

shown.

Display

the

battery

use

YYYYY

in

location

pump

There

was

are

was

used.

XXX

represents

used

eight

increments:

of

the

determine

screen

to

the

first

being

displayed.

is

displayed

Pressing

on

Options

the

battery

pump.

langauge

the

next

language

results

or

time

before

being

or

On/

This

displays

the

infusion

Model

DB:Z.2Z

The

value

3100

for

resident

is

sor
monitor

Exit

12.

This

is

operation

in

Pressing 1 initiates

Pressing 2 initiates the

Pressing 3 initiates

Pressing

On/Off

NOTE

The
is

3.9

in

the

version

(DB);

processor

by

pressing

Audio

Alarm

Press

screen allows

--

PUMP

Malos

hardware

the

same

Analog

the

pump.

XXXX

micro

the

of

and

G.

Alarm

of

the

KEEP

fome

any

other

to

exit.

as

model

number

XKXX

VY.YY 多

(MM:G.GG)

GiGi

is

either

3000

pump. Y .

ROM

software

GG

Options

memory

is

the

(MM).

YY

in

version

or

Test

Test

1, 2 or

the

technician

audio

alarms.

the

non-insistent

BUBEN

insistent

Goes

the

Back

ALARM

key

stops

which

produces

that

used

by

to

and

software

=...

©

JE

LOG

for

micro/macro

is

the

version

of

the

main

processor;

the

display

On/Off.

3

ro

Up

—

the

the

Digital

board

of

software

to

verify

alarm.

alarm.

STBY

audio

alarm.

20000

alarm. Press

the

Back

Continuous

versions

go?

-一

must

pump

(V)

of

software

Z.ZZ

microproces-

in

the

motor

the

proper

BH

qu

b

uo

Cap

Options

Up

audio
alarm.

op

fe

or

alarm

се.

wor

er > 5

The

the
hour

3-30

0-1

1-2
2-3
3-4
4-5

5-6
6-7

7+

value

YYYYY

number

(354)

of

increment

can

range

times

that

indicated.

from 0 to

the

pump

was

99999

on

battery

and

represents

for

the

Requirements

In

addition
volume
software
conversion
cassette

segment
drops

to

controlling

to

be

infused

must

values.

position,

forward

are

checked

monitor a number

These

the

voltage

on

the

Message

displays,

ambient

power-up.

and

are:

pressure,
lighting

drops.

Display,

LED’s,

of

analog

battery

level,

The

LED/segment

rate

the

display

to

digital

level,

and

and

the

LED/

voltage

3.10

Pressure/Battery/Light/

Cassette

An

off-board
analog
the
to

levels

pressure

measure

sured

accessible
readings

The
sions

The
cassette

The
levels,
will

The
intensity
lighting.

3.11

An

check
If

the
make
be a forward
acceptable

CPUs

Message

ambient

at

least

to

require

pressure

and

alarm

pressure

is

in

battery

or

when a battery

result

in

ambient

of

LED/Segment

off-board

the

status

LED

sure

there

and a System

Display.

CPU

will

periodically

for

the

pressure

plate

position

lighting.

once

per

second

the

on-board

at

least

two

sensor

input

as

necessary.

plate

position

place.

level

input

is

used

test

the

appropriate

lighting

the

CPU

or

voltage

range, a fault

level

LED’s

will

of

each

segment

is

no

forward

drop

Error

based

periodically

individual

should

will

Monitoring

check

the

sensor

input,

the

input,

and

the

photosensor

These

levels

are

and

their

values

CPUs.

reads

will be

switch

to

is

initiated.

alarm

input

on

Decisions

of

used

indicates

check

message.

is

used

the

current

the

sensor.

to

for

Low

to

based

check

whether

low

adjust

ambient

Monitoring

(once

per

LED

and

digit

be

off,

it

will

be

voltage

and

it

be

alarm

drop.

is

absent,

reported

message

to

If

or

the

will

current

battery

each

mea-

(0-255)

on

for

occlu-

battery

battery

the

second)

segment.

checked

there

should

it

is

out

on-board

appear

level,

used

are

sensor

the

levels

to

of

an

in

the

Prime

r

2.

3.

4.

5.

6.

Press

selected

instructions

procedures, a 20

tration

set

Pull

door

turns

on

Hold

cassette

in

pump
cassette
running
center
Place
completely
Swing

loading

your

to

Safety

door

Rate

displayed

7.

Press

Volume

Verify

displayed

9. If

desired,

description

10.

Open

lower

indicator,
being

delivered.

To

stop

infusion,

flow

in

an

emergency).

non-insistent

Open)

will

appear

switch

to

the

3

mL

fh,

KVO

administration

(for

functional

drops/mL,

must

be

used).

latch

up

and

outward

automatically

with

by

lining

finger

make

sure

Clip

forward.

closed

and

enter

is

correct.

to

change

of

Occlusion

roller

on

left

press

audio

in

KVO

rate

equals

when

flat

side

up

four

pins.

Press
around
it’s

into

clip

and

push

desired

be

Infused

volume

Occlusion

clamp

side

of

Hold

When

alarm

will

message

of 3 mL/h

rate

setting).

set

according

check

and

non-checkvalve

to

open

door

is

facing

you.

holes

on

cassette

outside

firmly

in

place.

retention

in

door

rate,

jn

.

and

enter

to

be

infused

Alarm

Alarm

Setting

and

press

rate

display,

(door

may

infusion

sound.

KVO

display

(if

rate

and

to

maintenance

adminis-

door

opened).

Place

cassette

edges

Run.

be

is

with

into

place

and

slot

and

latch.

ml

/h.

Verify

volume,

is

correct.

Setting

(see

key).

The

shows

that

opened

complete,

(Keep

the

pump

setting

its

(pump

cassette

by

down

push

rate

in

mL.

pumping

fluid

to

stop

the

Vein

will

is

less

than

is

3.12

Start-Up

NOTE
The

following

use.

It

is

instead

nel

with

the

functional

Complete
operator’s

check

procedures

manual

WARNING

To

minimize
always
door.

close

CAUTION

To

prevent

the

administration

door.

is

not a complete

intended

methods

the

the

pump

reguired

and

maintenance

for

packaged

possibility

lower

and/or

set’s

Procedure

procedure

to

acguaint

to

pump

with

of

unrestricted

roller

clamp

cassette

upper clamp

technical

operate

related

use

can

each

before

damage,

before

for

patient

person-

the

pump

operations,

be

found

pump.

gravity

opening

always

closing

for

in

the

flow,

the

open

the

3-31

(3/94)

This

Page

Intentionally

Left

Blank

3326/94)

Section

4:

Principles

of

Operation

Model

3000

and

Micro

3100

Mechanical

4.1

Refer

The
linkage

nism

load
administration
and

cassette.

The

load

Linkage

to

Figure

Model

3000

system

between

position

valves

pumping

position

is

of

the

mechanism

whenever

4-1

and

to

move

the

load

used

set.

The

pumping

for

Systems

System

discussion

Micro

3100

Infusion

the

cam

housing/pumping

position

to

load

operate

the

and

and

unload

position

mechanism

is

spring

door

is

of

the

linkage

operate

the

brings

in

loaded

opened.

system.

Pumps

position.

fluid

filled

the

contact

to

keep

When

employ

mecha-

The

pistons

with

the

it

in

the

the

door

is

arm

a

forward

closed)
nism

Operating

reads a signal
the

closed

assembly

into

position,

in

place.

cam

housing.

the

linkage

and

the

position

from

mechanism

the

pumping

operate

the

latch lever

is

monitored

the

position.

cam

housing

is

actuated

mechanism

Once

in

secures

the

by

the

microprocessor

switch

by

the

handle/

is

drawn

the

operate

pump

mecha-

positioned

(door

as

it

on

Safety
Switch

Safety

Retention

Linkage

Clip

Clip

Slot

Figure

System/Safety

4-1

Clip

Switch

41099)

|

4.2

Cassette

Door

Refer

to

Figure

and

door.

The

cassette

and

Micro

the

door

tums

to

set

the
cassette
door

The

proper
is

loading
housing
stationary.

The

brackets.

surface

fluid

In

-

filled

is

shut

cassette

position

established

pins

is

door

for

chambers

the

door

cassette

4-2

housing

3100

are

the

pistons

is

When

and

loaded

and

pushing

housing

for

by

placing

built

mounted

also

mounted

the

sealing

by

is a spring

is

placed

Housing

System

for

discussion

and

door

designed

pump

on

and

valves

in

the

door

can

the

door

and

door

loading

into

to

door

of

the

and

the

cassette

the

cassette

the

front

to

the

is

closed,

the

valves

pistons.

loaded

on

the

of

the

system

for

be

secure

pressure

cassette

of

one

step

causes

the

the

ready

closed

latch

in.

the

operation.

(flat

housing.

cover

of

front

cover

it

provides a flat,

and

manipulation

plate.

and

cassette

the

position.
by

the

housing

housing

Model

3000

loading.

microprocessor

cassette

Cassette

side

Opening

After

swinging

in

position

out)

over

The

cassette

pump

and

using 2 hinge

of

When a fluid

and

the

a

the

the

4

is

stable

the

door

is

closed,

developed
loaded

relieves
channeling

Once
springs
position
pressure
housing.
mines
loading

an

displayed.

The
monitor
over
provides
Amplifier
R439
door
Alarm

In
above,
keypad,

there

in

to

accommodate

the

the

pressure

push

sensor

plate

The

if

the

was

insistent

pressure

occlusion

the

bottom

continuous

gain

and

R448

assembly.

Setting,

addition

the

CPU3

is a considerable

the

cassette.

pressure

the

solution

has

the

plate

mounted

reaches a specified

microprocessor

pressure

successful,

alarm

will

plate

piston

and

which

If

pressure

an

insistent

to

the

pressure

door

assembly

memory

The

this

by

reversing

back

been

reduced,

toward

on

the

has

been

the

pump

sound

also

houses a pressure

pressure.

(middle

pressure

zero

offset

can

be

exceeds

alarm

plate

also

chip,

amount

pressure

pressure

up

the

reads

and

The

monitoring

and

build

motor

to

the

the

cassette

plate

is

distance

this

adequately

can

be

an

alarm

transducer

cassette

are

adjusted using

accessed

the

is

generated.

and

sensors

houses

the

photosensor.

of

pressure

plate

is

spring

up.

The

direction

container.

pressure

housing.

activated

sensor

relieved.

put

transducer

chamber)

while

at

the

chosen

display

and

plate

when

from

the

and

in

run;

message

is

positioned

pumping.

trim

bottom

Occlusion

described

board,

pump

A

the

cassette

deter-

If

if

not,

will

be

used

and

pots

of

the

to

Bottom

Inside

View

(Towards

Trim

Pot

Holes

of

Door

Position

Pressure

Pump)

Access

Cassette

Sensor

Plate

Figure

4-2

Housing & Door

Transducer

42(3/99)

4.3

See

Figure

The

Safety

inserted
front

of

the

the

IV

tubing

the

door

spread

apart

allowing

4.4

Refer

to

switch

description.

Two

sub-miniature

process.

Safety

Clip

vated

the

The

cam

the

upper

the

cassette

forward

_

SWitch

is

Safety

4-1

for

discussion

Clip,

located

into

the

safety

cassette

latch

by

infusion.

Cam

housing.

whenever

is

pushed

the

wedge

Housing

Safety

Figure

4-1

for

switches

They

alert

the

alarm

conditions.

pump

will

not

housing

right

during

opened

switch

side

housing

the

loading

as

of

as

the

Clip

clip

of

on

the

retention

The

the

door

in,

the

inside

'

Slot

the

Safety

administration

Safety

latch

arms

of

the

Switch

Clip

cam

microprocessor

the

the

Switch

housing

monitor

If

either

operate.

(normally

cam

housing.

pumping

process.

door

is

closed.

switch

closed)

mechanism

The

Clip

slot

on

Clip

is

pulled

the

Safety

safety

the

cassette

to

Door Open

switch

is

It is

cam

slot.

set,

is

the

bottom

will

occlude

out.

When

Clip

clip

slot,

and

and

Safety

loading

is

not

acti-

mounted

activated

is

drawn

housing

are

thus

Clip

and

to

by

-

4.6

See

A
Model
angle

The

ing
provide

0.1
the

U106

of
step

Due
Micro
revolution
revolution
nism

fluid
approximately

stepped

At

20:1
delivered

Stepping

Figure

four

phase,

3000

is

7.5

motor

to a control

smooth

mL/h

through

motor

is

on

the

the

four

pulse

cause

to

the

3100

delivers

to

the

at

rates

of

and

whole

in

4-3

for

motor

synchronous

and

Micro

3100

degrees

is

whole

motor

20:1

and
for
and

patient

all

500

approximately

and

operated

/O

rates

approximately

rates.)

by

program

rotation,

499

mL/b.

stepped.

board

which

coils.

These

motor

motion.

gear

reduction

half

stepping,

of

499

the

resulting

is

smooth

1130

increments.

mL/h

and

stepping

Motor

discussion.

stepping

the

gearbox

circuitry

in

the

the

CPU1

mi

cycle

above,

the

565

motor

pumping

on

microprocessor

motor

is

At

rates

sends

sends

on/off

signals

of

the

1920

pulses

/h

and

of

1.7

mL

since

each

(The

due

motor,

each

increments.

[3]

is

used

mechanism.

reduction

the

half-stepped
500

in

Model

less.

the

of

Model

to

ratio

I/O

board

memory.

mL/h

and

commands

signals

for

conjunction

3000

and

yield

one

Each

cam

pumping

fluid.

mL

the

mL

mecha-

Delivery

is

delivered

3100

gear

ratio

of

fluid

in

the

The

step

is

20:1.

accord-

To

for

rates

above

to

each

with

a

full

shaft

of

in

is

half

of

is

The

Safety

Clip

switch

bottom

Safety
inserted

4.5

Refer

‘The
the
The

the

4.1)
cam
shaft
inserts.
pumping
electromechanical
piston
operate

Mounted
clip

front

of

the

Clip

on

the

administration

into

the

safety

Cam

to

Figure

molded

Model

3000

cam

housing

electromechanical

The

stepping

housing

is

the

vertical

The

mechanism

and

valve,

within

to

switch

Housing

4-3

cam

housing

and

acts

motor

with

its

encoder

components,

two

the

cam

the

cam

and

flex

board.

(normally

cam

housing.

clip

for

discussion

is

Micro

as

the

pumping

mounts

shaft

pointing

cam

shaft

wheel

are

molded

pumping

housing.

housing

wedge

open)

It is

set

when

slot

and

the

of

the

coupled

3100

main

and

assembly,

to

via

the

supporting

mechanism

to

the

upward.

which

turns

valve

on

the

as

well

pistons

are

the

cam

is

mounted

activated

door

the

lower

and

arid

and

by

the

clip

is

closed.

cam

housing.

front

linkage

structure

(see

portion

Coupled

in

bushing

piston

cam

shaft.

as

the

overpressure

valves,

housing

the

I/O

to

the

the

is

housing

system.

for

Section

of

the

to

cams

of

These

all

switch,
circuit

of

the

the

4.7

Cams,

of

the

Mechanism

See

Figure

4-3

The motor’s

mounted

coupler

and

[12],

shaft.

drive

pumping

Pumping

See

Figures

1.

Cam

allowing
piston
allowing
chamber

The
with

internal

mounting

cam

[5],

and

and

The

cams

two

valves

action.

Cycle

4-3,

shaft

flow

[18}),

flow.

(lower

smaller,

the

overpressure

pumping

shaft

an

revolution

Pistons,

Pumping

for

the

following

shaft

[13]

by

the

hub

coupler

encoder wheel

actuate

to

and

lowest

four

and

two

pistons

Description:

4-4,

and

4-5.

causes

the

upper

the

lower

between

the

piston).

chamber

piston

pressure

and

discussion.

is

connected

motor

coupler

[6].

Four

cams

[10]

are

horizontal

the

cassette

valve
upper

on

[22],

is

continuously

which

upper

chamber

[20]

and

the

cassette

and

shafts,

Valves

to a vertically

[4],

interface

[8],

[9],

[11],

molded

produce

valve

to

lower

is

on

which

the

[17]

(and

close,

not

cassette

is

in

the

point

regulated

the

cam

in

turn

to

open,

upper

contact

where

(see

43689

.

A

[11]

[10]

回

一

[8]

7

——

(61

a

一 ~

[13]

o

[14]

[15]

[16]

|

SE

[17]

[18]

[19]

[20]

[21]

122]

一

一 一

[4]

~

[1]

Spring

[2]

Swing

Am

[3]

Stepping

[4]

Motor

[5]

Interface

|

16]

Hub

[7]

Cam

181.

Piston

[9]

Valve

[10]

Encoder

Motor

Coupler

Coupler

Coupler

Housing

Cam

Cam

Wheel

BI.

[11]

Piston

[12]

Valve

[13]

Cam

-[14]

Wire

[15]

Spring

[16]

Cassette

117)

Upper

[18]

Upper

[19]

Piston

(20]

Lower

Pumping

Pl

Cam

Cam

Shaft

Contact

Contact

Housing

Valve

Piston

Spring

Valve

Figure

Mechanism

MI

4-3

Cut

Away

121]

Lower

[22]

Overpressure

[23]

Connect

[24]

Overpressure

[25]

Safety

[26]

Pressure

[24]

[25]

[26]

Piston

Piston

Shaft

Valve

Clip

Retention

Plate/Door

Siot

4404

Pumping

Figure

Cycle

valve

allow

upper

upperpiston
draws

valve

upper

draws

lower

moves
deliverfluid;

overpressure

pistonmonitors

downline

inset.

4-4

Description

valve

upperchamberis

full;

moves

valve

allow

lower
lowerpiston

draws

overpressure

pistonmonitors

downline

in

set.

opens

to

fluid

flow

piston;

back

to

fill;

closed

while

piston

back;

piston

forward

to

pressure

closes

when

forward;

opens

to

flow

to

piston;

back

to fill;

pressure

Section

2.

The
from
the

to

same
push
chamber

.

3.

Once
lower
closes
[18]

‘upper

cassette

beginning
upper

than

stream
patient.

4.

The
opens

point
and

The

result

smooth
patient.
approximately

and-unvarying
delivered
stepped.

4.8

Refer

wheel

The

encoder

which
mechanism.

back

of

:

and

detector
beam
reach

encoder

4.12).

upper

piston

[18]

begins

the

upper

tubing

into

time,

the

lower

forward,

the

piston

and

then

cassette

piston

the

lower

as

of

the

flow

Each

forcing

into

the

lower

upper

piston

[21]

fully

the

lower

begins

to

push

chamber

chamber,

to

lower

of

fluid

the

travel

cycle

of

is

determined

draw

moves

piston

to

valve

[20]

upper

and

repeats.

the

above

of

fluid

full

revolution

1.7

mL

travel

where

backward

be

piston
the

through

of

Encoder

the

tubing

[18]

forward,

valve

downward

forward

draws

forced

closes

lower

cam,

of

fluid

the

by

Wheel

Interrupter

to

Figure

4-3

and

4-6

and

interrupter.

wheel

[10]

is

is

turned

by

the

stepping

The

interrupter

the

cam

arms
produced
the

detector

wheel

housing

by

as

(via

straddle

the

emitter

and

then

it

turns.

to

draw

the

upper

piston

[21]

fluid

in

and

has

moved

the

[20]

opens.

forward

the

lower

to

receive

delivering

back,

out

the

and

the

[18]

reaches

piston

piston,

the

lower

of

the

cam

as

governed

pistons.

the

rate

for

discussion

mounted

motor

assembly

the

I/O

the

encoder
is

alternately

blocked

back

as

fluid

flows

cassette

begins

the

middle

toward

upper

to

force

into the

piston

causing a continuous

lower

upper

[21]

and

tubing

The

at

which

the

fully

valve

The

the

middle

[21]

the

fluid.

fluid

tubing

valve

its

furthest

its

valve

shaft

by

rate

of

the

chamber.

to

slowly

cassette

patient.

back

and

[17]

upper

piston

fluid

in

is

The

more

rapidly

to

the

[17]

forward

furthest

delivers

action

to

the

the

precise

fluid

motor

back,

is

and

of

the

encoder

to

the

cam

shaft

[13],

to

drive

the

pumping

is

mounted

board)

wheel.

by

the

to

so

its

The

allowed

teeth

of

the

emitter

light

to.

the

At

the

the

a

is

Pumping

Figure

Cycle

4-5

Description

Data

from

the
parallel
microprocessor
the
senses

a
check/Turn

result.

alert
the

to

serial

motor

drive

an

incorrect

system

warning

In

this

the

microprocessor

motor

and

interrupter

interface
monitors
pulses

off

manner,

pumping

detector

the

delivered.

response

will

be

then

the

to

mechanism.

is

read

chip

U108

interrupter

If

the

from

the

generated.

encoder

binding,

on'

and

wheel

The

hesitation,

through

on

the

output

microprocessor

pumping

message

insistent

and

the

I/O

board.

in

relation

mechanism,

“System

audio

interrupter

or

stalling

The

to

alarm

of

453/94)

4.9

Empty

Refer

to

Figure

tacts.

The

empty

spring

contact,

above

to

the
adjusted

housing.

per
only
of

The

-spring
proper
tension and

with
cycle.
allows
wire

results.

pump’

ground

potential.

cam

housing.

by a set

The

revolution

when

the

metering

upper

[19].

fluid

the

drive

An

empty

the

contact

4-3

bag

contacts

and

alarms.

The

screw

empty

of

the

the

upper

cam,

piston

[18]

Pressure

height

cause

the

cam

fluid

piston

to

fails

to

Figure

Encoder

Bag

for

are

The

bag

pumping
piston

as

caused

(see

(metering

lose

touch

Contacts

discussion

consist

used

in

The

wire

spring

position

located

contacts

is

illustrated

is

loaded

by

Table

upper

piston

cam)

container

contact

the

4-6

Wheel

of

the

empty

of a rigid

detecting

contact

of

on

mechanism.

in

the

to
the

2-1)

or

with

spring

the

contact

(15]

the

spring

the

right side

must

touch

major

in

Figure

the

out

solution
overcome
shaft

to

throughout

inadequate

the

contact,

bag

wire

contact

‘No

flow

[14]

is

connected

is

mounted

contact

of

the

briefly

Contact

depression

5-15.

position

maintain

metering

by a light

container

this

spring

the

pumping

head

cam.

and

an

・

con-

and

to

is

cam

once

occurs

area

and

contact

height

The

alarm

|

transducer

amplifier
range

of 0 to 5 volts.

read

by

the

analog

to

When

an

motor

briefly
overpressure
correct
the

the

WARNING
The

the

overpressure

motor

occlusion

pressure

detect

a

infiltration.
policies
inspect
changes,

2.

Pressure

The

pressure

plate

in
microprocessor
housing
microswitch
within a specified

a

cassette

3.

Photosensor

The

Model
photosensor
adjust

the

photosensor

resistance

resistance
mately
resistor

the
8-bit

1M

cell

analog

4.11

o

See

Figure

is

amplified

which

display

digital

‘Occlusion

backs

condition

cause

is

backing

detection

in

the

and

procedures,

patient’s

and/or

plate

the

door)

regarding

and

pressure

that

is

in

place).

3000

device

LED

display

is a photoconductive

that

varies

varies

ohms.

divider

is

read

to

network,
by
digital

by a two-stage

provides

converter.

of

valve

output

Output

board

off

the

off

voltages

microprocessor

below

before

entering

is

thus

reduced

backpressure. A swing

to

prevent

(see

Section

sensor

administration

In

accordance

operator

infusion

other

Plate

position

provides

activates

distance

and

from

The

the

site

for

signs

of

Position

sensor

information

the

position

plate.

The

when

from

Micro

3100

used

to

monitor

intensities

inversely

approximately
cell

display

converter.

is

designed

and

the

board

with

Overpressure
Swing

4-3

for

Arm

the

following

instrumentation

analog

infiltration.

voltages

from

pump’

hold.

while

reverse

4.11).

detects

set,

but

with

must

swelling,

the

amplifier

via

an

alarm

The
you

arnrcloses”

fluid

flow

downline

is

not

institution’s

periodically

temperature

Sénsor

(housed

sensor

the

the

systems

accordingly.

cell

in

to

the

of

the

cassette

itself
pressure
cassette

ambient

housing

include

light

which

the

display

is

a

plate

has a cell

illuminance.

10K

ohms

into

one

voltage

generated

microprocessor

Valve

discussion.

in

the

are

8-bit

occurs,

designed

The

leg

the

locate

and

while

back-

pressure

board

comes

(when

a

levels

and

The

cell

to

approxi-
of

a

across

via

the

to

and

4.10

1.

Pressure

Occlusion
solid

state

with

the

middle

transducer

activated
voltage

4-6

proportional

(4194)

Sensors

Sensor

pressure
pressure

is a differential

by a constant

and

alarm

transducer

chamber

current

to

applied

conditions

which

of

the

fluid

pressure

source,

pressure.

are

monitored

interfaces

filled

cassette.

transducer

provides

The

output

directly

The

which,

when

an

output

of

by

the

The

overpressure

the

The

coupler

a

The
coupler
off,
the
way.
the

overpressute

piston

cam

housing

toothed

and

swing

while

the

swing

overpressure

In

this

pumping

at

section

is

held

arm

rides on

the

arm

valve

way,

mechanism

valve

[24]

[22].

The

the

rear

of

the

in

ready

the

pump

is

catches

outward

reverse

fluid

backs

is

located

swing

of

the

overpressure

swing

arm

position

toothed

running.

on

the

motor

occluding

flow

off.

directly

arm

engages

by a torsion

surface

When

is

prevented

below

(2]

is

attached

the

of

the

the

motor

coupler

the

fluid

the

valve

shaft.

motor

spring.

motor

backs

and

forces

path-

whenever

to

In

the

event

an

excess

pressure

the

pump

will
period,
pressure

situation

valve

4.12

tion.

the

excess

plate

the

pressure

shaft

will

contact

with

the

Backpressure

Refer

to

Figure

Proper

performance
conformity
housing
amount

cassette
overpressure
function
of

providing

great

threshold

The

cassette

position
backpressure
piston,

The
connect
it

joins

movement

During

contact
contains a spring
proper
(which
that

of

and pistons

of

backpressure

to

maintain

valve

together

this

enough

overpressure

overpressure

governs

to

of

the

by

restricting

of

the

shaft

the

connect

between

operation

with

the

force

during

is

applied

the

administration

can

build

up

in

alarm

and

be

maintained

pressure

away

force

pressure

4-3

-

the fluid

[24]

to

necessary

maintain

Low

valve

overpressure

it

provides

piston

[23].

The

the rear

connect

[1]

to

internal

within

from

the

spring

mounted

the

valve

plate

for

discussion

of

the

pump

filled

during

the

is

therefore

the

proper

and

overpressure

regulate

downline

backpressure.

cassette

Occlusion

provides

fluid

flow

valve

is

influenced

and

valve

overpressure

shaft.

This

the

valve

edge

shaft.

which

is

manufacture.

the

overpressure

pressure

set

is

loaded

the

cassette.

the

cassette

cassette

housing.

on

outward,

and

preventing

Regulation

of

backpressure

depends

cassette

and

to

pumping

necessary

cassette

form,

Alarm

backpressure

during

and

are

piston

slot

allows

piston.

of

the

piston

The

piston

precisely

It

is

valve

of

the

improperly,

If

this

happens

on

hold.

During

pushes

In

this

the

overpressure

keeping

.

on

the

cycle. A small

form.

piston

flow

Pressure

yet

it

in

gravity

regula-

constant

cassette

within

The

[22]

for

the

purpose

must

kept

below

Setting.

to

the

operation.

the

amount

by

the

coupled

semi-independent

assembly

calibrated

this

spring

cassette.

The
of

overpressure

by a vertical

is

slotted.

slot

makes

for

force

via.the

shaft)

this

the

flow.

the

|

be

the

where

the

To

avoid

pressure

*

to 4 to 5 psi
alarm

threshold

only

be

used

4.13

The

pole

of

.5

to

1.5

3000

and/or
clockwise
wise

to

remove

4.14

The

Model
modular
to 3 pumps
required.

can

be a Center,

“Center

pump

accept

attachment

ing too

To

2.

3.

many

connect

1.

Attach a pump
attached
Attach

modular

connect
from

the

pump

is in

If

desired,

pump.

To

disconnect

1.

Press

modular
pump
activated
neously

cause a pump

nuisance

setting

occlusion

during

temporarily.

reverts

with

lower

Pole

clamp

is

designed

inches.

to

Modular

connection

The

to

another

connectors,

pumps

either

in

It

Micro

3100

attach

the

the

pump.

3000

and

for

situations

modular

Left,

(pump

of

pumps,

pumps:

to

pole

becomes

pump

either

top

down.

place.

attach

pumps:

disconnect

up

or

when

the

order

to

to

fall.

third

alarms

start

up,

After a brief

to 2 psi.

flow

rates.

Clamp

to

function

will

support

infusion

pump

to

System

Micro

3100

system

which

an

which

when

system

or

Right

is

another

which

IV

pole

Center

to

either

then

slide

by

sliding

Modular

pump

,

down

to

pump

is

prevent

attached

pump.

could

button

disconnect.

lifted

an

in

the

the

pressure

transition

The

Low

with

the

weight

pumps.

the

pole,

are

equipped

allows
multiple
is

mounted

using

side

connector

to

accidental

infusion

designed

pump.

to

This

cause

the

pump.

of

Center

pump

into

from

the

other

side

and

simultaneously

or

lowered

low

occlusion

threshold

period,

setting

should

pole

diameters

of

three

Turn

the

knob

and

counterclock-

with

connection

lines

so

that

any

Only

IV

pole)

will

prevents

IV poles

pole

clicks

The

clamp.

pump:

place.

bottom

to

of

Center

button

simulta-

bump

connect-

to

You

indicate

that

is

the

Model

a

of

are
pump

the

tip.

Pump

align

up,

or

slide

is

only

might

set

up

©

can

Should a small
the

cassette,

rear.

The

The

internal

to

the

decrease

and

engage
tension
internal

The

preloaded

of

the

overcome

However,
higher

the

vertical

pressure

rear

causing

in

pressure

the

to

the

valve.

pressure

pumping

when
the

breakopen

than 1 psi.

temporary

overpressure

shaft

connect

to

overpressure

mechanism

pressure

is

will

less

flow

will

shaft,

This

the

cassette.

pressure

then

also

restriction.

allow

restores

valve

begins.

reaches

pressure

increase

piston

will

disengaged

push

the

the

piston

thus

reasserting

the

opens

The

approximately 1 psi.

varies

occur

be

pushed

from
overpressure
The

resulting

to

move

the

desired

level

as

forward

preload

and

is

within

to

the

the

piston.

valve

forward

spring

of

rotation

force

is

sometimes

Attaching a pump
the

right

and

left

pump

can

then

be

mounted

(Center)

to a pole

modular

attached
pump.

actuates

disconnect

to

either

side

the

buttons

arm

of

lever,

to

retract,

the

pole

causing

A

47694)

Electronic

Circuit

Description

4.15

PROM:
LCD:
LED:

NVRAM:

PCB:

SPI:

SRAM:

4.16

Definitions

Programmable
Liquid

Crystal
Light-Emitting
source

that

emits

radiation.

Non-Volatile
Electronic

data

Printed

Serial

serial

Static
write
cally

read/write

even

when

Circuit

Peripheral

bus

interface.

Random

memory

refreshed.

Functional

Diagram

Refer

to

figure

7.1

for

discussion.

Read

Only

Memory.

Display.

Diode. A semiconductor

visible

light

or

invisible

Random

memory

power

Access

is

removed.

Memory.
which

Board.

Interface, a Motorola

Access

which

Memory.

does

not

Electronic

need

to

Block

the

block

diagram

and

system

light

infrared

retains

defined

read/

be

periodi-

。

control

its

_

The

first

peripheral

located
system's
discrete
commands

commands,

information.

an

analog

various

The

located

monitor

receives

regarding

motor

of
disable
alarm.
sor
to
both

sors will

on

the

Display

LCD

panel,

LEDs.

The

from

the

displays

The

Display

analog

to

digital

to

digital

converter

sensor

information

second

peripheral

on

the

CPU/Power

the

motor

information

expected

stepping

an

error,

motor

Under

must

the

central

microprocessors.

communications

Continuous

4.18

rates

the

monitor

stepping

normal

periodically

microprocessor,

problems

also

force

audio

Power

microprocessor,

board

and

is

seven

segment

Display board

central

appropriate

microprocessor

converter

is

microprocessor,

output

of

from

the

fluid

delivery

to

the

microprocessor

and

conditions,

receive

As

with

microprocessor

microprocessor

system

on

the

used

to

to

the

central

Supply

expected

board

the

pump.

central

rates

initiate a Continuous

the

valid

assuring

motor

between

the

pump

into

hold

alarm.

U402

(CPU3),

used

to

control

LED

indicators

and,

from

status

and

also

interfaces

display

rates.

commands

the

board.

gather

and

relay

microprocessor.

U8

(CPU2),

and

is

used

This

microprocessor

microprocessor

and

compares

Upon

detection

has

the

ability

monitor

stepping

microproces-

and

basic

soundness

errors,

two

microproces-

mode

and

is

the

and

receives

these

alarm

to

The

is

to

actual

to

audio

respond

of

initiate a -

The

circuitry

Pumps
as

the

board,

board

logic

as

The

I/O
system’s
interface
display
keypad,

converter
RS232
board
hospital

4.17

The

high

telies

(CPU1),
display
(CPU2). The
microprocessors

Serial
microprocessor(s)
ports. All

output,

cations

for

the

is

organized

CPU/Power

the

I/O

board,

contains

Interface

and

the

well

as

power

board

includes
stepper
circuitry

board

includes

LED

and

for

gathering

handles

host

computer.

primary

motor,

for

LCD

is

System

level

circuit

on a central

with

control

Peripheral

system

system

are

system

two

peripheral

(CPU3)

central

and

Interface

operations,

state

initiated

Supply

piggybacked

data

and

Model

3000

and

Micro

on 4 printed

and

supply

the

the

several.of

the

displays,
miscellaneous

transfer

circuit

board,

the

the

Display

system

and

power

motor

drive

battery

the

interface

and

to

between

boards,

RS232

board.

controller

circuit

charger

system’s

circuitry

an

sensor

the

CPU/Power

Control

design

for

the

Model

controller

and

fail-safe

controller interfaces

all

system

(SPI)

the

microprocessor's

control,

by

the

central

microprocessor,

microprocessors

system

I/O

signals

bus

signals

including

and

data

interprocessor

microprocessor.

3100

referred

Interface

The

and

control

for

circuit,

sensors.

for

analog

to

data.

the

pump

3000/3100

used

monitoring

to

the

using

defined
dedicated

input

Infusion

to

CPU

control

circuits.

the

and

The

the

digital

The

Supply

and

U15

for

peripheral

both

the

on

the

VO

and

communi-

Refer

to

figure

7.2

The

Model

3000

VAC

or

220/240

include a sealed

provide

provides
line
between
the
circuitry
control;

status
AC

RESET.

provides
whenever

4.19

Inputs
keypad
ous

following:

uninterruptable

the

bulk

voltage

+5V

ON,

to

the

primary

DC

voltage

in

the

the

power

indicators

Power

Also, a battery

rapid

AC

power

Interface

to

the

Model

entries

alarm

and

e

Occlusion

e

Battery

+

Ambient

voltage

light

DC,

pump.

charging

by

status

(system

during

and

Micro

VAC

as

lead-acid

system

of

the

power

controlling

and

battery

used

In

addition

supply

to

the

system

Fail

(PFD),

charger

of

is

available.

3000

the

user,

sensors.

pressure)

(for

display

the

description

3100

accept

the

primary

battery

by

electronics

as

operation.
management,
the

supplies,

the

majority

to

microprocessors,

Battery

circuit

the

battery

standard

power

backup

power

voltage

provides

On

(BATT

on

and

of

The

switching

and

of

the

is

-

Description

and

Micro

3100

systems

as

well

as

signals

These

sensors

adjustments)

power

routing.

100/120

source,

supply

converting

the

regulation

activated

monitor

and

to

CPU

board

.

generating

logic

and

several

including

SW),

and

I/O

board

include

from

numer-

the

AC

48994)

e

Air

in

fluid

path

e

Motor

encoder

e

Empty

bag

e

Door

position

e

Pressure

e

Safety

Clip

The

primary
pulsing a 12V,
system’s.dual-piston
electronics
information
numeric

4.20

also

via a 2x16

display,

Interconnection

status

plate

position

position

system

4-phase

provide

and

wheel

output

pumping

character

discrete

Summary

The

tables

in

Section 7 specify

three

Model

3000

and

Micro

primary

ribbon

the

.4.21

The

component

multi-layer

volt

4.22

connection

cable

three

boards.

Model

supply

throughout

(SPI)

which

Detailed

3000

and

Micro
technology
design

utilizing

grid,

and

surface

CPU/Power
Board

4.22.1

‘As

shown

schematic, a Motorola

central

expanded-nonmultiplexed

of

external
and
space,
device

System

on

sheet

system

memory

an 8 bit

external

the

microprocessor

and a 2

Control

two

68HC11F1,

control

Kbyte

microprocessor,

through a 16

data

battery-backed

movement

is

fluid

stepper

the

user

3100

carries

motor,

mechanism.

LEDs.

all

the

Design

3100

on

all

PC

an

internal

layers

of

the

CPU/Power

mode

bus.

Using

interfaces

delivery,

which

In

with

alarm

LCD

module,

of

the

connectors

circuit

boards.

system

signals

use

boards.

to

surface

The

ground

for

component

is a 34-pin

and

Supply

Unit

(CPU1)

Supply

U15,

is

configured

so

that

it

can

bit

external

this

external

to a 64

SRAM

achieved

drives

addition,

and

status

an

LED

The

from

mount
boards

layer,

traces.

board

used

as

in

address

address

memory

Kbyte

device.

by

the

on

each

*

area

a 5

the

an

64K

bus

PROM

the

the

of

In

addition

digital

perform a variety
the

following

with

To

provide

(U19)

latch

ADD2

changed,
either a 1
on

the

generated

CPU3SS:
OFFCPU1:
CPU2AR":

SHIDWN:

RTS:

AUDIO1,

circuit

Refer
circuit

specific

are

used

U13, a three-state
provides
signals

sor

4.22.2,

to

the

I/O

bits

(on

page provides a list

description

additional

is

included

outputs

(CPU2)

can

to

correspond

then

the

or 0 on

appropriate

via

this

slave
microprocessor
reset
shutdown
Ready-to-Send

AUDIO2,

to

the

power

(4.22.4),

information

to

control

appropriate

between

and

Motor

SPI

and

be

LDATA

and

the

relevant

(CPU2)

The

CPU/Power
microprocessor,
lar

to

verify

at

the

appropriate

with

CPU1

processors,

status

or

state
provide
signals

necessary

are

U8,

that

the

primarily

with

seven

information

defined

interface,

ports

A,

E,

of

sensing

pin

location.

I/O

signals,

on

the

CPU/Power

modified

to

the

latch

selected

latch

latch

select

signal

control

those

buffer

latch

and

(WRDIS1

include:

for

for

signal

and

AUDIOS:

unit

the

display

on'how

elements

on

the

multiplexing

on-board

off-board

Monitor

Supply

used

system

rate.

The

through

additional

system

as

follows:

board

to

stepper

microprocessor

between

backup

the

24

general

and

G) on

CPUI

and

control

by

is

strobing

Display

control

audio

for

RS232

(4.22.6),

control

these

CPU/Power

motor

tasks.

of

these

signals,

an

8-bit

addressable

Supply

setting

ADDO, ADD1,

output

which

changed

the

for

U19).

board

power-down

monitor

RS232

components

signal

drive

signals

audio

unit
additional
of

the

system.

of

SPI

and

monitor

circuitry.

board.

by

enable

Output

microprocessor

circuit

(4.24.2)

control

supply

I/O

microproces-

Microprocessor

includes a 68HC705C8

monitor

the

SPI
I/O

control.

CPU1,

motor

the

and

is

being

communicates

port

on

both

lines

used

microprocessors

The

purpose

are

used

Table

4-1

along

The

is

to

be

placing

pin

low

signals

signal

for

audio

・

control

for

bits

board,

address

in

particu-

stepped

micro-

to

relay

seven

I/O

to

on

latch

and

As

mentioned

used

to
microprocessor
and

also

functions.

called

MOSI,

block

diagram

tions

between

modules

unit,

motor

above,

provide

provides

The

signals

SCK,

in

the

of

the

monitor

communications
and

pump

unit.

the

Serial

the

two

peripheral

an

interface

associated

MISO,

Section

System

microprocessor

and

7,

the

Control

system:

Peripheral

between

microprocessors,

for

various

with

this

SS".

As

illustrated

SPI

is

used

Unit

and

keypad

unit,

and

Interface

the

central

system

interface

for

communica-

the

following

display

the

switch

(SPI)

I/O

are

in

the

control

sensor

is

Inputs:

- e (PAO)
e

(PAI)

e

(PAZ)

e

TCAPCPUIMS

Outputs:

e

CPU2

e

OFFCPU2,

(PBI)

e

CPU20DS,

CPUI

Data

CPUI

Data

CPUI

Data

AUDIO,

signal

motor

.

(IC3)

(02)

(1C1)

motor

“step”

initiates

backup

to

allow

battery

enable/disable

signal

from

audio

On/Off

signal

CPU1

alarm

switch

(PBO)

49084

Table

Signal

AC

PNL

CTS

AUX

AUDIO

BAT

ON

ADDO

ADDI

ADD2

WRDIS1

LDATA

RAMB1

RW

Name

ON

LOCK

OK

SW’

KEY

4-1:

ON

Miscellaneous

Description

Active
Toggled

the

pump.

Pulled

cations

Low

when
available
Batt

fuses

Active
generated

Active
and

power

Active

Address

display

Address
display

Address
display

Latch
Latch

SRAM

Output

connected

BACKUP

CPUIMS'

MTRSTRB'

PFD’

SENSTRB

KYSTRB

AUDIO

Audio

MotorStep.

stepping

MotorStrobe.

motor

Active

SensorStrobe.
rea

KeyStrobe.

I/O

when

low

high

or

low

high

by

R58.

interface

there

is

whenever

are

functioning

high

when

is

acceptable.

low

when

is

turned

high

when

line O for

boards.

line 1 forthe

boards.

line 2 for

boards.

control

data

line

enable

enable

to

CPU1

signal

Inverted

pulse.

step

pattern.

low

upon

Inverted

signal

for

control

control

from

Inverted

Inverted

Signals

plugged

is

unit

the

with

the

Clear-to-send

(SCT).

auxiliary

the

the

the

on.

the

the

the

for

the

battery

battery

correctly.

audio

unit

unit

is

being

On/Off

extended

extended

extended

the

extended

extended

from

CPUS.

for

EEPROMI

(U15).

CPUI

to

the

by

U14

by

U12

AC

power

failure

by

U14

by

U12

on

System

into

Keypad

signal

power.

is

switched

determines

powered

key

on

control

contro!

control

control

audio

to

become

to

become

to

to

become

to

become

Control

power.

AC

Lockout

for

use

Auxiliary

on

and

that

by

the

keypad

bits

on

bits

on

bits

on

control

bits

bits

on

(U17)

and

unit.

CPU1MS

MTRSTRB

interrupt

SENSTRB'

KYSTRB'

Unit

Button

on

by

the

serial

battery

the

battery

the

alarm

its

rechargeable

is

being

U19

and

the

U19

and

the

U19

and

on

U19.

U19.

SRAM

for

high

for

CPU.

for

for

keypad

(U15)

the

back

of

communi- | PE2(63)

power

is

and

Aux

being

battery

pressed.

I/O

and

I/O

and

the

Vo:

and

(U18)

which

is

side

motor

strobing

YO

sensor

reads.

Pin

PEO

PEI

PE3

PE4

PES

РЕб

PGO

PGI

PG2

PG4
PG3
PG6

R/W'

PAT

PA6

PAS

XIRQ

PGS

PAA

on

CPU1

(59)

(61)

(65)

(60)

(62)

(64)

(27)

(26)

(25)

(23)

(24)
(21)

(5)

(35)

(36)

(37)

(18)

(22)

(38)

(U15)

4106/99)

The

motor

monitor
periodically
fluid

delivery

this

information

CPU2

continually

steps

the

motor)
interval
match
motor

alarm
similar
from

Additional
microprocessor
used
allows
the

controls

to

the

within a given

by

driving

by

driving

alarm

CPU1

output

by

the

the

unit

case

of a failure

the

software

receive

within a defined

power

power-down

information

rate

of

calculates

monitors

and

expected

CPU2ODS

CPU2

condition

signals

include

control

to

be

of

CPU2.)

4.22.3

The
battery-backed

compatible

contains a real-time
deselect/write
carbon

The

(write

The

(changing

of

the

250

The
E

inputs
the
A

write
WRTENBL
throughout
nanoseconds

The

when

part
until

‘Only

contents

4.22.4

The

of 3 of
function

Nonvolatile

nonvolatile

mono-fluoride

SRAM

enable)

device

2048

nanoseconds

SRAM

latter

is

G/OUTPT

reading

will

the

CPUI

audio

the

memory

SRAM

with

protection

is

in

pin

architecture

addresses

address

is

in

are

held

occurring

terminated

or

E.

the

cycle, A complete

from

pin

from

remain

G/OUTPT

in

the

of

the

SRAM.

Audio

unit

schematics

CPU/Power

of

the

audio

standard

read

is

from

write

low.

falling

The

address

is

the

in a high-impedance

system

design

regarding

the

pump

via

the

an

expected

the

CPUIMS

compares

error

powered-down

CPU1.

the

step

rate.

tolerance,

low

AUDIO

if

OFFCPU2.

low.

it

fails

time-out

generated

circuit

(CPU1

of

the

system

actual

If

and

to

(section

requires

the

receive

by

OFFCPU2

via the

that

the

expected

SPI

bus,

and

motor

step

signal

motor

two

values

CPU2

will

will

initiate

CPU2

will

communications

period.

the

motor

is a signal

4.22.6)
On/Off

software

normally

independent

CPU2

(which

step

disable

an

initiate

monitor

which

Memory

on

the

CPU

board

is a Mostek

(U18),

which

is

pin

and

function

2Kx8

SRAMs.

clock, a crystal, a power-fail

circuit,

battery.

mode

high

allows

without

locations. A complete

address

mode

The

by

the

addresses

an

output

SRAM.

pin

is

and a long-life

whenever

and

the E

ripple-through

removing

valid

whenever

start of a write

edge

of

earlier

must

valid

to

enable

The

brought

control

Circuit

are

on

Supply

circuit

board

is

to

This

device

chip

lithium

the

WRTENBL

(chip

enable)

chip

to

valid

the

either

WRTENBL

rising

be

held

write

cycle

end

of

that

data

I/O

(tri-stated)

low.

unit

may

the

lower

schematics.

provide a fail-safe

pin

access

enable)

read

cycle

output.

WRTENBL

is

referenced

edge

of

valid

takes

write.

is

used

pins

on

condition

read

or

half

of

from

rate.

do

not

audio

key

of

also

is

to

any

takes

or

250

only

the

write

sheet

The

alarm

the

a

in

low.

and

to

E.

the

1

system
system
alarm.
electric
fail-safe
audio
phone
the

The
circuits

Audio

such
will

This

transducers

design

alarm

to

monitor

primary

audio

unit

according

e

Audio

e

Sound

e

Audio

e

Emergency

Driving

Audio

alarm

is

controlled

(U16).

This

AUDIOZ,

provide

initiate
outputs.

Based

outputs:

FREQ
ENV

These

inverting

to

the

JP11

tone

Sound

The
quality
circuit
voltage

ated

Audio

The

microphone
audio
amplified
stage
from
verified
“counting”

signal.

sounding

condition

and

commands

insistent,

on

those

OUT:

OUT:

outputs

buffer

primary

are

included

sequences.

Shaping

sound

to

the

does

to

the

discrete

Verifier

audio

verifier

signal

and

binary

U11

(AUDIO

the

If the

and

will be

that

if

the

primary

detect

the

failure

is

accomplished

with

uses

one

signal

and

uses

the

primary

alarm

fails.

may

be

divided

to

their

driving

shaping

verifier

circuit

circuit

circuit

oscillator

Circuit

generation

by a MicroChip

device

AUDIOS.

three

are

(U9)

audio

on

receives

to

the

non-insistent,

inputs,

frequency
On/Off

coupled

to

provide a differential

speaker.

to

provide

Circuit

shaping

between

circuit

tones

generated

this

by

exponentially

inverting

components.

Cireuit

buffer

circuit

to

listen

to

tones

is

coupled

fed

ripple

presence

system

AUDIO

to

to

the

counter

OK)

(at

512

expects

OK

detected

alarm

fails,

and

generate a Back

through
independent
transducer

the

functions:

circuit.

the

the

Together,

audio

the

pulse

envelope

through

the

is

used

the

use

drive

to

provide

second

alarm

into

Model

PIC16C54

Jumpers

on

(U9)

as

both a micro-

and a backup

the

following

3000

microcontroller

following

microprocessor

and

device

to

option

to

primary

decreasing

inputs:

these

three

key-click

provides

drive

for

speaker

transistors

JP2, JP5,

of

give a resonant

speaker

at

the

end

uses a secondary

generated

this

circuit

FYT

input

with

goes

high

speaker

and

1023

the

remains

by

the

by

using

of

U11,

oscillator.

when

the

A)

of

an

cycles

by

primary

system

speaker

low, then a fault

controller.

the

secondary

Up

audio

of

two

piezo-

circuitry.

and

the

selectable

the

The

the

primary

speaker

sub-

Micro

AUDIO1,

signals

required

audio

two

speaker

signal

and

an

drive

signal

JP6

and

alarm

“bell”

A.

The

supply

of

each

speaker B as

speaker

C20
which
The

audio

A.

and

is a 14-

Q9

output

circuit

has

signal

the

audio

to

be

then

Once

if

3100

to

a

The

by

.

4-11

(3/94)

the

AUDIO

CPU2AR’
be

again

read

by

low

(reset)

Emergency
If a system
circuit
The

two

and

BACKUP.

counter

OK

signal

sampled

CPU1

by

Oscillator

fauit

is

designed

signals

with

oscillator

tine

(active

and

on

PE4

CPU1

is

detected,

to

which

AUDIO".

Speaker B whenever

4.22.5

The

be

powered
sealed
up

supply,

operation.

220-240

operation,

inserted

requires
and
range.

describes
power
switching

protection

As
on

each
boards
blocks.

CPU/Power

+18V
voltage
generate

boards

generates

Power

Model

lead-acid

providing

The

VAC,

fuse

and

removal

F2

with

Sheet 3 of

the

is

converted

regulator

(U23).

shown

in

of

the

to

meet

Primary

supply

when

the

for

general

the

3000

and

primarily

battery

power

selected

F1,

jumper

of

appropriate

the

primary

Section

three

the

power

DC

Supply

when

AC

power

+5V

supply

logic

+5V

supply.

4.22.6 | Power

The

responsibility

the

top

half

Off

switching
signals
control
The

indicating
circuit

primary
microprocessor
operating
to

the'system’s

pump

The

is

turned

Model

on

continually

of

of

sheet 1 of the

of

the

the

does

intent

controlled

battery

non-volatile

on

and

3000

and

monitors

is

set

high,

it

must

be

low)

before

the

verified.

and

via

the

U19

The

AUDIO

CPU2AR"

pin

11.

Circuit

the

emergency

be

activated

feed

The

to

produce a fixed

drive

this

circuit

circuit

signal

by

either

are

uses a 14-bit

is

activated

Supply

Micro

3100

electronics

from

AC

Mains

voltage,

is

included

approximately 6 hours

operates

by

SW1.

specified

JP7

is

shorted.

JP7

(open)
ratings

CPU/Power

power

to

+18VDC

(U22)

with

7,

DC

supply

Model

3000

requirements

power,

board

AC

labéled

and

power

is

not

which

circuits,

Control

the

power

battery

state

of

not

directly

of

the

power

power-down

to

ensure

off

by

Micro
On/Off

in

the

on

either

For

100-120

for

110-120VAC

220-240

and

insertion

for

the

higher

Supply

supply

circuit;

through a diode

overvoltage

voltages

and

Micro

V+,

is

taken

from

is

applied

available.

is

used

on

U2, a switching

control

schematic,

supply

and

system

memory

the

3100

presses and

turn

control

that

status

central

central

power.

the

at

reset

using

the

audio

signal

may

OK

signal

is

signal

is

strobed

oscillator

CPU1

or

CPU2.

CPU2

AUDIO"

ripple

freguency

tone

(low).

are

intended

however

pump

as a back-

of

pump

100-120

VAC

VAC

or

operation,

operation

of

fuses

F1

voltage

board

schematic

where

line

bridge

and

“crowbar”

are

generated

3100

circuit

of

individual

is

generated

either

or

the

V+

is

all

circuit,

is

to

control

to

generate

The
pump
circuit

of

the

data

power-down.

microprocessor.

microprocessor

activates

the

battery

used

three

circuit

regulator,

shown

logic

power

on

and

is

to

device

can

be

the

circuit
on

to

on

the

off.

allow

when

written

The

on

to

a

is

the

On/

displays,
ate

power

the
AC
system

power,

state,

ceasing

On/Off

keypad,

to

turn

the

pump

is

supplied

central

microprocessor.

power,

the

microprocessor

status

during

the

microprocessor

disconnecting

active

system

control

is

and

by

determined

including:

e

OFFCPUI - control
battery.

@

OFFCPU2 - control
battery

e

ON/OFF - signal

©

BAT.

SW - signal

generated

The

BATT_
control
connects

Components

the

battery

which

is

tions

to

to

the

battery

To

switch

occur.

The
through a resistor
voltage

and

VBatt

“ON”

while

does

not
provide
from

the

power

to

when

removing

is

in

the
battery
On/Off.
low

will

high

connecting

The

design

battery

norma]

from

SW

signal

circuit

and

the

battery

U3

and

switching

always

+18V,

energized

Vbatt,

via a second

the

battery

SET

pin

is

“on”

whenever

are

both

the

+18V

require

back-up

pump

current
battery

so

control

system

AC

“OFF”

state.)

“ON”

echoes

Toggling

toggle

the D flip-flop

the

also

includes

“OFF”

(disconnecting

operation,

is

bridge

that

the

the

processor 1 asserts
to

the

RESET
BATT_SW
microprocessor

+18V

supply

the

flip-flop

remain

“OFF”

pin

on

signal

low.

attempts

is

energized,

will

be

high. A second

allows

either

other

active

“on”.

Whether

AC

or

battery

When

runs

both

“on”

and

runs

only

the

battery

functions

from

used

above

is

used

to

the

U4

and

supply

(displays,

by

several

signal

from

signal

from

On/Off

to

connect/disconnect

signals

the

primary

to

control a switch

main

system

are

used

are

powered

through

and

AuxBatt

fuse).

“ON”,

one

of

on

the D flip-flop

and

ensures

+18V

is

diode

coupled

(AC

generated)

from

the

battery.

power

whenever

the

system

power-down.

power

from

the

The

other

method

the

system

On/Off

“ON”

signal

and

battery

to

two

V+.

methods

the

battery

the

the D flip

high

is

OFFCPU1

It is

important

to

disconnect

both

and

the

method

disconnected

flop

SET

BATT_SW

for

microprocessor

functions

the
affects

the

continually,

“off”

main

the

pump

states.

during

when

appropri-

source

behavior

is

plugged

tracking

On

system

immediately

etc.).

logic

signals

PI

to

disconnect

P2

to

disconnect

key

on

front

panel

output

of

the

(Q2)

which

power

voltage,

to

generate

diode

(a

secondary

two

that

applied.

to

V+,

microprocessors

pump

while

the

battery

signal.

and

and

the

by a supply

coupled

connection

logic

events

is

connected

the

battery

Because

switching

supply

(This

is

It

does

+18V

is

is

necessary

when

of

switching

sequence

connected

the

of

BATT_SW

BATT_SW

for

switching

from

V+).

when

This

signal

forces

the

to

note

that

the

battery

RESET

logic

voltage

connec-

however

removed

have

will

if

while

pins

signal

switching

to

the

battery

disconnect

of

of

in to

battery

“on”
after

battery,

power

V+.

for

must

to

+18V

+18V

VBatt

pump

the

pressing

is

go

the

Under

micro-

is

tied

the

the

on

will

the

.

4-12

(3/94)

battery
microprocessor
processor,

OFFCPU2

battery

toggled.

The
OFF

BATI_SW

BATI_SW

under

system

detects a potential

the

monitor

signal.

to

be

disconnected

following

switching

The

power

power

status

è

PFD' - indicates a power
voltage

@

AUX_OK’ - indicates

.

active

e

RESET”-
supply

e

AC_ON - indicates

4.23

The

YO

sensor

interface

charger
on

the

CPU

quad

flip-flop

interface

logic

logic:

on — off = (OFFCPUI

or

(OFFCPU2

off — on = ON/OFF

control

signals:

supply,

low

main

is

<4V

I/O

board

includes

circuit.

I/O

board

device

are

provided

(U105).

4.23.1

The
system
coils
commands
of

the

pulse

board

while

signal

signal.

To

step

motor

PHASE
assuming

appropriate
chosen

connector

Motor

motor

control

controller

of

the

system’s

to

U106

four

coils.

(CPU1MS”),

initiates
CPU2

and

must

all

monitors

enables/disables

the

motor,

be

energized

B,

PHASE

that

the

phase

coils

to

ground

P103.

fault

conditions.

microprocessor

Once

asserted,

when

equations

and

or

circuit

also

active

low

power

system

or

>6V,

AC

reset

active

Board

motor

circuitry

to

These

motor

To

and

drive

signals

and

gated

(U106).

via a parallel

Control

circuit

on

independently

stepper

to

generate

signals,

initiate

the

CPU20DS

signals

motor

stepping

motor

appropriate

by

C,

and

connects

through

step

the

If

the

fault

in

will

this

signal

the

ON/OFF

summarize

and

ON/OFF

+18Vhigh

generates

fail

power

control

connector,

through a 74HC

I/O

the

motor.

pulse

on

the

on

the

signal

active

low

connected,

and

for

the

motor

signals

to

serial

I/O

board

drive

The
“On/Off”
in

conjunction

motion.

through

stepping

the

asserting

motor

coils

via

with

or

signals

PHASE D in

SIGNAL

transistors

motor, a step

is

the

negative

motor

monitor

the

main

micro-

exert

its

then

allows

signal

is

the

battery

+18V

and

the

following

V+

main

AUX_BATT

drive

and a battery

173

to

the

shift

allows

each

CPU

signals

CPU1

its

YO

the

the

phases

the

correct

low.

Q107-Q110

pulse

ON/

low)

+18V

system

when

+5V

active

low

circuits,

ate

generated

3-state

sensor

register

the

of

the

four

board

sends

for

each

with a step

on

the

data

bus

CPU1MS’

CPU20DS

of

the

PHASE

pattern,

Asserting

side

of

signal

the

low)

line,

CPU

A,

the

the

and

approximately
U107

which
through
positive

provide

position.
circuit

as

ing

the

motor

drive

transistors,

the coils

For

full

energized

AB-BC-CD-DA

For

half-step

energized

Smsec

connects

transistors

side

“holding”

Zener

it

limits

allowing

step

coils

Q111-Q113.

of

the

coils

current

diode

the

coils.

This

but

also

for

operation,

is

:

(two-phase

operation,

coils

is

:

long

the

positive

are

necessary

D107

fly-back

not

rapidly dissipates

increased

the

the

AB-B-BC-C-CD-D-DA-A

4.23.2

The
provides
the

following switches

door

detector. A 10-pin
switches

the

sensors
parallel
cated

MISO.

Interrupter
The

used

photodetector
pump
45°
encoder's
output
immediately
encoder

from

U13

P200.

Air

An

air
bubbles
energized
system
output
entirely

beam

output.

flip-flop,

Switch

switch

sensing

information

switch,

interrupter

to

of

on

Detector

empty

and

sensors

is

read

to

serial

to

the

system

Detector

detect

rotation

device

camshaft

motor

rotation.

light

signal

is

deactivated.

is

generated

CPUI

I/O

the

CPU/Power

detector

in

the

periodically

controller

signal

is

through

is

refracted

The

output

U103,

detector

and

source

read

signals.

opto-encoder

fluid

normally

Sensor

unit

(U105

to

the

and

bag

switch,

connector,

to

the

by

the

system

interface

to

fluid,

at

so

chip,

control

is

of

the

straddles

produces

To

conserve

is

energized

by

the

The

by

U101,

CPU1

Supply

path.

The

and

determine

high

however

the

air/fluid

of

the

opto-encoder

that

very

is

asserted

normally

is

important

only

proper

through

side

Between

to

voltage

prevents

switching

sequence

“wave”

proper

sequence

Interface

and

associated

system

sensors:

I/O

through

an

system

the

control

interrupter

clamp

P102,

is

board.

control

Ui05.

SPI

opto-encoder

pump

camshaft.

an

encoder

signal

transitions

power,

immediately
control

control

an

8-bit

communicates

interconnected

device

is

light

source

output

if

air

bubbles

when

the

when

interface

brief

signals

U101

of

all

coils

motor

steps,

connected

keep

to

created

to

the

motor

the

motor

after

damage

the

energy

speeds.

of

“on”

drive)

of

“on”

components)

unit

concerning

detector,

switch, and

used

to

connect

Data

from

unit

through

Data

is

communi-

signals

signal

addressable

used

signal

air

is

SCK

device

An

wheel

within

the

opto-

before

unit

and

for

the

to

U108

at

to

detect

in

the

read

exist,

light

source

is

present,

producing a low

latched
can

be

and

to

+10V

the

+5V

to

in

drive

switch-

to

the

in

or

.....

or

air

the

each

of

the

and

which

is

LED/

on

the

every

the

then

opto-

latch

via

P101/

air

device

is

by

the

The

passes

the

light

by a D

detected

4-13

(3/94)

{possible
Once

system

from

Switch

The

following

DOOR
activated

CLAMP
activated

EMPTY

pumping

cassette

These

input/control

output

for

small

set,

the D flip-flop

control

U108

pin

Sensors

I/O

board

switches:

SWITCH: | coupled

when

SWITCH: | coupled

when

BAG: _ positioned

mechanism

switches

data

from

unit

12

also

the

clamp

are

and

air

bubbles

by

asserting

to

the reset

provides

door

is

and

all

coupled

signals

U105

pin

and/or

high

(U103)

is

inserted

must

be

the

AIR_RESET

line

of

U103.

the

circuit

to

the

door

open

to

the

free-flow

in

the

upper

indicates a lack

to

the

system

on

U108

pins

13.

flow

rates.)

cleared

interface

handle

clamp

portion

of

fluid

controller

5,6,

and

7,

by

the

signal

for

the

and

and

of

the

in

the

and

via

serial

'

4.24

The

Display
functional
segment

©

sensor.

(CPU1)

bus

and

from

the
pressure,
segment
user.

The
the

user.

The

display

unit

on

tor

(P401).

Keypad

Display

Board

blocks:

display

They

on

SPI

user.

ambient

display

LCD

the

unit

keypad

unit,

are

interfaced

the

CPU/Power

interface

The

light

unit

unit

board

communicates

CPU/Power

Modules

Board

can

be

broken

unit,

LCD

unit,

to

the

Supply

cable.

The

analog

sensor

level,

and

provides

provides

incorporated

numeric

alphanumeric

Supply

down

analog

and

pressure

system

Board

keypad

unit

senses

cassette

with

board

via a 34-pin

into the

into

five

major

sensor

unit,

7-

plate

control

unit

information

the

unit

via the

main

provides

battery

position.

information

system

display

control

connec-

board

position

YO

input

level,

The

7-

to

the

to

are:

4.23.3

U109, a Unitrode
for

use

necessary

cycles

both

separate
controlled
state,
with
battery

"

At

power-up,

current)
charging
battery

battery

point,

battery

charge
(oct)
mode
(Vf)
battery

If

the

three-phase

Battery

with

sealed

circuitry

for

the

12

the

charging

charge

over-voltage

The

circuit

sequenced

capacity

the

state

and

current

voltage

voltage

the

battery

at a constant

current.

in

overcharge

and

enters

to

the

battery.

voltage

battery

voltage

charging

Charger

UC3906,

lead-acid
to

volt

output

states: a high-current

uses

current

and

device

supplies

to

the

and

exits

increases

enters

When

float

In

and

attempts

is a battery

batteries.

optimally

battery.

voltage and

state,

current

and

voltage

life.

enters

approximately

battery.

bulk

above

the

overcharge

14.7

volts

the

charge

mode,

the

mode,

applying a constant

float

mode,

to

is

drawn

sequence

contro}

This

IC

monitors

current

bulk-charge

and a precision

and

voltage

control

the

bulk

The

chip

charge

mode

14.0

volts

(Voc)

and

current

charger

the

charger

maintain

below

12.4

will

begin

charger/controller

It

contains

the

sensing

charge

180

monitors

mode,

monitoring

drops

exits

this

again.

all

of the

charge

and

and

controls

through

float-charge

to

three

state,

combined

maximize

(constant

mA

(Imax)

the

when

the

(V12).

At

this

charging

the

below

50mA.

overcharge

13.8

monitors

float

voltage.

volts

(V31),

hold

a

of

the

volts

the

the

Analog

7-Segment

Multiplexed

LCD

Pressure

4.24.1

The
the

alternately
examining
column

Sensor

e

Pressure

e

Ambient

e

Low

«

LED

©

+8V

e

Display

@

Segment

«

Digit

display

e

Buffer

e

Contrast

e

EL

Backlight

16-pin

keypad

of

Battery

Segment

Regulator

Decoder/Latch

Plate

Keypad

keypad

unit's
enabling
the

the

Unit

Sense

Light

Detect

Display

Control

LED

Latch

Adjust

Position

connector

circuitry.

status

button

Differential

Sensor

Voltages

and

A/D

reference

Unit

Unit

Display

Sensor

Unit

(J403)

The

each

of

the 4 rows

of

the 8 columns

that

is

being

Amplifier

connects

keypad

to

pressed.

voltages

the

may

be

scanned

of

the

keypad

determine

keypad

by

and

the

row/

to

The

charging

proportional

has a temperature

compensation
the

charger

‘charging

perature range.
additional

4-14

(3/94)

voltages

to

an

of

circuit

should

(Refer

details

most

be

invoked

internal

coefficient equal

battery

is

located

optimized

to

concerning

by

voltage

manufacturers,

near

the

through

the

Unitrode

the

battery

the

charger

reference.

to

the

battery,

the

IC

circuit are

This

recommended

and

battery

expected

Databook

charging

reference

assuming

tem-
for

chip.)

To

select

the

CPUI

sends
selecting a row
pulled

high

by a 47K-ohm

row

that

is

to

other

rows

should

After

selecting

row

of

the

the

appropriate

via

U410.

be

examined

be

selected

the

row

keypad

command

Since

resistor

should

to

be

examined,

that

is

the

network

be

high.

to

be

over

column

(RP

selected

the

examined,

the

SPI

bus,

inputs

are

401),

low

and

columns

may

the

the

be

examined

the

SPI

bus,

4.24.2

The

analog

e

The

charge

e

Pressure

e

Ambient

e

Function

The

workhorse
(0408)
are

fed

e

The

11-input

to

eight

AN7

e

The

voltage

to

input

divider.

e

The

ambient

a

photo

e

The

pressure

from

Pressure

Amplifier
and

R448

Since

one

battery,

‘able

times),

by

generated
off

The
are

data

tively.

the

battery

The

the

output

by

output

MC145041

connected

in,

and

4.243

The

7-segment

segment

drives

the

The

7-segment

and

five

common

The

eight

the

ten

7-segment

from

an

series

resistor

parallel).
driven

by

via

U412,

again

with

Analog

sensor

in

light
of

U408

anode-driving

of

U408.

ANS

detector

the

differential

sensor

of

its

analog

(since

A/D

of

from

PCO

data

7-Segment

displays, 6 colored

displays

of

the

cathode.

anodes

8-bit

Five

five

Sensor

unit

consists

status

of

the

the

fluid

line

level

the

display

of

the

A/D

in

the

of

the

through

light

sensor

gain

and

respectively.

functions

sensor

AC

converter

an

8-volt

the

12V

of

is

read

to

the

out

LEDs.

analog

converter

following

rechargeable

the

level

sensor

is

fed

to

outputs

amplifier

inputs

originate

zero

is
unit

power

and

voltage

battery

CPU3.

by

CPU3

serial

clock,

lines

of

Display

display

displays

six

latch

(comprised

of
of

unit

and

the

LEDs.

are

colored

(7

displays

the
the

LEDs

segments + decimal

are

(U403)

six

colored

same

that

of

outputs

communication

Unit

of

circuits

rechargeable

sensor

with

manner.

signals

output

input

are

offset

to

monitor

is

powered

may

pressure

regulator

and

via

chip

the

A/D

unit

is

serial

are

fed

battery

of a 1/3

output

AN9.

fed

to

output

at

J404,

are

adjusted

the

not

be

sensor

may

be

pins

select

converter

which

battery

that

at

by

available

PC4-PC7,

Unit

consists

LEDs,

of

of

two

and

the

the

common-cathode

are

connected

driven

by

are

each

two

resistors

LEDs

have

that

drive

point)

common

current

to

CPU1

monitor:

the

MC145041

output.

input

Signals

to

inputs

ANO-

is

represented

voltage

comes

from

AN10

U409

pin

7.

pins 2 and

using

rechargeable

the

are

which

tumed

(active

respec-

sets

of

circuitry

to

on

4.

R439

recharge-

at

all

powered

is

on

and

which

low),

five

7-

that

type,

have

a

each

outputs

limited

connected

their

the

in

anodes

anodes

on

of

by

on

the

7-segment

8-bit

latch

from

setting

its

TCMP

The

common

common

indirectly

outputs

a

ULN2004A

the

cathode

driven

from

display

port B (PBO-PB4),

PB4

selects

This

configuration

tion,

where

diodes

can

The

firmware

so

that

the

is

to

be

displayed.

The

sixth

LED

anode

is

supplied

4.7K-ohm
connected

4.24.3.1

The

display

micro

controller

interface

unit)

Port A is
display

control

controls

analog

firmware.
simplify
display

A
cassette
closed
low

is

An
cessor
provides a back-up
dead

SPI

and

three

connected

unit

signals

for the

sensor

control

unit,

miscellaneous

position

switch

when

fed

to

pin

additional

is a signal

battery

4.244

*

The

LCD

a

and a power

display.

via a 16-pin

shown

The

on

displays.

its

cathode

the

(U405,

cathodes.

the

logic

each

be

operated

in

system

(DS416)

current-limiting

to

ground.

Display

control

(used

8-bit

and

for

LCD

unit.

The

firmware

and

that will

the

switch

PD7

miscellaneous

alarm

LCD

unit

consists

control

LCD

connector

the

schematic

The

display,

port A (PAO-PA7)

output

low.

on

each

on

five

of

the

by à 4-to-16

decoder

7-segment

CPU3

by

are

buffered

U406)

to

CPU3

configures

where

PBO-PB3

level

to

leads

to a multiplexed

display

at a maximum

handles

control

unit

indicates

pin

27

of

resistor,

Control

unit

(CPU3)

U402.

CPU3

to

communicate

general

for

LCD

the

CPU3

of

the

LCD

input

sensor.

of

CPU3.

from

indication

status

purpose

communications

unit.

Port B provides

LCD

unit.

unit,

7-segment

also

for

CPU3

analog

unit.

to

the

This

be

high

is

closed.

comparator

at

CPU3

Unit

of a VIKAY

IC

(U401)

module

is

(J402).

for the

control

7-segment

six

colored

line

decoder

provide

selects

be

set.

and

this

multiplexed

only

needs

that

connector

and

configures

and

loads

display

LEDs

(U404).

by

single

sufficient

the

decoder

the

mode

the

set

1/11

(9%)

to

tell

AC

power

P401

its

cathode

Unit

is a Motorola

has a serial

Port C provides

contains

sensor

display control

sensor

when

The

input

of

battery

for

connected

The

display

peripheral

with

the

I/O ports

with

additional

display

on-chip

is

programmed

unit,

7-segment

is

simply

the

switch

output

from

to

the

display

U414

pin 7 which

voltage

PB7.

VK2218

the

back

to

the

connector’s

board.

the

latch

and

is

The

gates

drive

from

output

of

opera-

of

five

duty

operation

CPU3

is

on.

through

is

68HC05

system

(A,

B,

the

7-segment

control

enabling

unit,

and

RAM

to

unit

is

the

an

open

is

open

this

sensor

micropro-

for

low/

LCD

module

lighting

display

pinout

the

by

the

from

for

its

and

cycle.

what

Its

a

C).

the

and

or

and

of

the

board

is

415

3/94)

A

5K-ohm

“divider

the
input

The

hours.
display

option
backlight

which

LCD

of 0 -

manufacturer

The

life

will result

potentiometer (R402)

regulates

module.

1.7

volts.

backlight

progresses,

option

the

The

contrast

specifies

may

and

in

early

display

only

when

voltage-controiled

the

be

continuous

required.

is

used

is

controlled

life

of

the

noticably

replacement.

to

adjust a voltage

contrast

by a voltage

display

dimmer

use

of

the

at

as

the

backlight

Use

of

3000

the

4.24.5

This

sensor

position

‘the

that
specified

cassette

board

of

pump’s

activates

is

at

P403.

4.25

The

RS232

daughter

Supply
connected

the

transmitted
received
provides
hardware
Ground,

board

back of

Pressure

provides

the

cassette

mechanical

when

the

distance

in

from

place).

RS232

Interface

board

which

via

connector

to

the

external

the

pump.

by

CPU1

RS232

level

1500V

isolation

port

consists

and

hardware

Plate

information

housing

system.

pressure

the

The

switch

Position

regarding

and

pressure

The

sensor

plate

cassette

housing

connects

comes

Interface

is

physically

is

connected

9-pin

This

into

RS232

data

to

to

of 5 signals,

handshaking

located

J1.

The
connector,

module

levels,

TTL

levels,

all

signal

to

the

interface

converts

connections.

Data

signals

Sensor

the

proper

plate

within

is a microswitch

within

a

(when

a

to

the

display

on a small

CPU/Power

is

also

located

and

This

In,

on

TTL

data

converts

module

The

Data

Out,

RTS

and

also

CTS.

416399)

Section

5.1

NOTE

The
section

information

contact

The

are
3100
over

information
purchaser
Therapy

Specific
periodic
mended

information

7867.

Service

information

apply

only

regarding

your

sales

information

intended

the

to

aid the

Infusion

Written

Pumps

life

of

the

should

is

encouraged

Service

training
seminars.

replacement

may

correspondence

and

Center

5:

Maintenance

Information

and

procedures

to

products

products

representative.

procedures

user

in

achieving

pump.

not

be

to

when

for

the

3M

Arrangements

parts

be

obtained

sold

of

the

However,

considered

contact

necessary.

pumps

list,

and

by

should

presented

in

the

U.S.

sold

outside

presented

Model

satisfactory

the

for

any

telephoning

in

this

3000

this

maintenance

all

inclusive.

3M

Infusion

is

available

training, a recom-

additional

1-800-752-

be

addressed

in

this

For

the

U.S.,

section

and

Micro

performance

The

through

service

to

‘Model

To

initiate

A.

B.

C.

D.

to:

service

Contact

Request a Retumed
number. A purchase

Service

Clearly

Carefully
carton,
“Returned
Ship

the

1-800-752-7867

Center

reference

©

RMA

number

e

Purchase

e

Written

e

Name

and

your

hospital

e

complete

package

or

other

Material”

the

pump(s),

i

3000

and

repair:

3M

Infusion

Material

order

will

issue

on

all

shipping

order

number

description

phone

name

appropriate

of

number

or

organization.

and

return

the

pump(s)

label

freight

and

Therapy

an

to

prepaid,

Micro

Service

Authorization

will be

requested

RMA

number.

documents:

.

problem

of

contact

address

in

the

container,

each

carton
by

3100

Center

(RMA)

before

person

of

organization

original

traceable

and

affix

shipped.

shipping

a

means,

at

the

within

3M

3M

Infusion

3M

Health
3796
St.

Paul,

To

order

800-237-8033.

5.2

Care

North

Dunlap

MN

replacement

Materials

Procedure

NOTE
All

product

the

Service

been

(RMA)

NOTE

The

materials

for

use
return
may

be

specific

The

following
necessary
Retumed
that

all

concems

returned

Center.

assigned a Returned

number

by

technical

procedures

different.

return

to

return

Material

equipment

receive

Therapy

55112

return

procedures.

procedure

Service

parts,

to

3M

Only

will

be

accepted

procedure

personnel

for

countries

Contact

must

3M

equipment

Authorization

retumed

prompt

attention.

Center

contact

Customer

Return

must

be

those

products

Material

your

is

properly

Authorization

for

return.

listed

in

the

other

sales

be

used

for

servicing.

procedure

Service

preauthorized

which

here

is

USA.

Materials

than

the

representative

if

it

becomes

is

provided

handled

at 1-

by

have

intended

USA

This

and

your

for

so

3M

Infusion

3M

Health

3800

North

St.

Paul,

Service
days

If

repaired,
the

Any
contract,

out
authorization.
performed”,
Pumps
prepaid
are
handling
other

‘

customer,

the

Work
day
portion
overhaul

Refer

manual

and

following

you

need

a

loaner

RMA

number,

chargeable

or

of

warranty,

under

following

also

retumed

charge

than

normal

an

type

of

shipment

performed

limited

of

the

has

to

the

for

repair

a

repairs

state

warranty.

warranty

a

Therapy

Care

Dunlap

MN

55112

is

generally

receipt

“service

If

warranty

additional

pump

not

complete

of

loaner”

request

repairs

on

estimated

will

not

an

“estimate

this

when

or

service

freight

is

added

means

charge

requested.

by

the

Service

This

serviced

been

performed.

statements

warranty

prepaid,

Service

completed

the

pump(s)

while

must

be

pumps

to

exceed

be

performed

is

required

calling

contract

or

repair.

to

the

repair

of

shipment

is

Center

warranty

in

cases

statement.

Center

within

by

the

your

pump

made

when

under

warranty

$150.00

without

before

in

for

the

are

returned

Pumps

however

assessed,

at

charge

is

requested

is

covered

covers

where

the

beginning

a

4

working

service

RMA

out

shipping/

invoice.

depending

only

a

center.

is

being

calling

or

on

pumps

customer

work

number.

freight

of

Warranty

by

the

by

a

that

complete

of

this

in

for

is

If

upon

90-

5-1

(394)

CAUTION

3M

Infusion

When

returning a pump
repair,
which

other

pumps

prevent

it

will

shipping

only

damage.

pumps

should

provide

damage.

be

shipped

are

precision

to

be

packaged

protection

3M

in

the

Service

for

against

strongly

the

original

medical

Center

shipment

physical

recommends

shipping

instruments.

for

in a manner

shock

or

that

carton

to

battery

capable

Output

ohm
voltage
ment).
battery
voltage

are

of

must

trimpot

adjusting

The

when

is

both

disconnected.

providing

be

adjustable

placed

in a series

component

power

supply

testing

battery

varied

to

simulate

The

at

least 2 amperes

to

0.01

volt

with

yields

is

used

in

voltage

decreasing

power

at

increments

the

power

fine

voltage

place

trip

points.

battery

supply

12

volts.

supply’s

of

the

DC
voltage.

must

be

(a

2K

adjust-

pump's

5.3

Recommended

Equipment

The

following
recommended
ment

listed

carrying a 3M

Customer

1.

An
to

©

number

An

of 0 to

DPM-2).

The

of an

accuracy

integrity.

2.A
to

to

(NIST).

3. A digital

decimal
accuracy.

Service

air

regulator

12

psi

(Bellofram

26-1006-5194-7.

in-line

15

psi

compressed

installed

of

50

mL

burette

verify

the

the

National

Order

stopwatch

places

equipment
functional

by

digital

(BIO-TEK

administration

occlusion

+2%

is

and

calling

which

ranges

10-B

pressure

air

source

alarm

graduated

accuracy.

Institute

3M

part

number

(Microtimer),

(100ths

of

Test

necessary

accuracy

part

number

1-800-237-8033.

or

meter

Universal

is

in

The

of

Standards

second)

for

check.
is

from

approximately 2 psi

equivalent).

with a minimum

Pressure

connected

set

in

order

thresholds

0.1

ml,

increments

burette

and

78-8061-4212-7.

with a minimum

is

used

performing

Test

equip-

available

Order

from

3M

range

Meter

to

the

lower

to

verify

and

valve

sealing

is

must

be

traceable

Technology

to

verify

the

part

end

the

used

2

rate

e A ground

e A digital

equivalent)

5.5

The
pumps,
separately,

order,

Tool

Service

Tool

Torx

TT

T7W
T10

T15

Keypad

C-Ring

Not
Safety

Alignment

tester

Safety

is

Special

following

and

may

or

as

contact

Torx

included

Customer

Description

Tool

Pouch

Bit

Handle

Bit

Torx

Bit

Torx

Bit

Torx

Bit

Tool

Tool

Clip/Flex

tools

Fixture

Periodic

is

used

to

test

ground

Analyzer

used

to

measure

(Bio-Tech

leakage

Tools

may

be

needed

be

ordered

part

from

of a complete

Service

Kit

in

kit.

Please

Wedge

Maintenance

to

Customer

service

at

1-800-237-8033.

Part

78-8061-4214-3

26-1002-1834-1

26-1006-5175-6

26-1006-5171-5
26-1006-5
26-1006-5173-1

26-1006-5174-9

78-8061-4215-0

26-1006-5193-9

order separately:

78-8077-8410-9

resistance.

Model

repair

Number

170

currents.

3M

Service

tool

172-3

or

infusion

either

kit.

To

5.4

Recommended
Troubleshooting
Equipment

The

following

possible

è A multimeter

verify

resistance,

e

An

oscilloscope

for

electronic

forms.

e

Aregulated

is

used

5-2

(3/94)

equipment

infusion

AC

and

continuity,

DC

to

power

pump

malfunctions:

(Beckman

DC

voltages,

etc.

(Tectronix

signal

tracing

power

the

pump

is

necessary

3010

or

battery

2213

and

supply

(B&K

when

for

troubleshooting

equivalent)

charging

or

equivalent)

viewing

the

1601

AC

various

or

power

is

used

to

current,

'

is

useful

wave

equivalent)

cord

and

5.6

The

Model
periodic
the
off,

warm

5-1).

CAUTION

Excess

the

modular

diately

cleaning.

pump’s

and

by

water

moisture

inside

and

Cleaning

3000

and

Micro

Cleaning

AC

power

cord

using a sponge

and

an

approved

may

damage

surface

connection.

of

the

When

thoroughly

to

3100

pumps

may

require

should

be

accomplished

unplugged

or

cloth

cleaner/disinfectant

and

the

lightly

dampened

pump

(see

-

the

pump.

Always

door,

door

latch,

and

the

possible,

avoid

clean

sticky

spills

buildup.

with

tumed
with

Table

clean

imme-

Table

5-1

Recommendations

Cleaning

for

Agent's

оп

ЗМ

I

Cleaning

1.

Soap

3M

Infusion

water

water)
solutions

Therapy

solutions

to

clean

have

ties.

2.

Quaternary

Quaternary
liquid
routine
may
pumps

Section

3.

3M

recommends
isopropyl
and

recommends
used
IL

Cleaning

4.

Bleach

water

used
adverse
concentration
pump

Procedures,

IL

ammonia

concentrates

wipe-down

be

effectively

with

no

II,

Cleaning

Alcohol

disinifecting

in

Bleach

Solutions

or

cleaning

Procedures,

Solutions

solutions

(approximately

for

routine

effects.

may

occur.

Cleaning

and

Disinfecting

recommends

(such

as

Ivory

the

outer

little

disinfecting

Ammonia

salt-based
mixed
to

clean

used

for

adverse

ethyl

that

effects.

Procedures,

that

only

alcohol

3M

Infusion

solutions

3M

pumps.

diluted

0.5%

wipe-down

Care

should

recommended

Use

as

below.

Procedures

Pump

Brand

surfaces

and

Salt-Based

solutions

with

water,

and

disinfect.

routine

Use

below.

70%

concentrations

in

water

Pumps.

of

methyl

Use

as

below.

to 1 part

solution)

of

3M

be

taken

(1/10)

directed

in

Exterior

Products

using

only

soap

Liguid

of

the
sterilizing

and

wipe-down

as

be

alcohol

directed

bleach

pumps

to

or

adverse

Section

Soap

pump.

Solutions

are

typically

are

used

These

solutions

directed

used

in

cleaning

3M

further

never

in

to

10

parts

may

be

effectively

with

use

only

effects

II,

and

and

These

proper-

for

of

3M

in

of

be

Section

no
the

to

Cleaning

5.

Activated

Activated
medical
As

effective,

infusion
will

6.

Phenol

disinfect.
concentrate
could
therefore

7.

These

down
could
therefore

8.

Products
used

adverse
recommended.

9.

Products

3M

dialdehydes

instruments

immersion

3M

pumps.

have

harmful

Phenol

Based

based

They

and

have

harmful

not

Synthetic

cleaning

to

clean

have

adverse

not

Iodine-Based

such

as

microbial

effects

Turpene-Based

which

pumps

Dialdehydes

ate

by

immersing

is

required

recommends

Immersion

effects

Solutions

solutions

come

recommended.

Detergent

agents

and

recommended,

as

and

are

in

various

aerosol

sprays.

effects

are

disinfect.

effects

Solutions

Betadine

skin

preps.

on

3M

pump

Solutions

contain

are

therefore

Turpenes

used

to

disinfect

them

for

these

cleaning

that

they

of

3M

on

the

electronic

routinely

forms,

However,

on

the

with

Emulsifiers

commonly

However,

on

3M

and

Wescadine

Long-term

and

have

not

and

sterilize

in

these

products

not

be

used

pumps

in

any

system.

used

to

clean

such

as

liquid

long-term

3M

pumps,

used

for

routine

long-term

pumps,

they

recommended

and

are

commonly

use

may

are

therefore

adverse

solutions.

to

be

on

3M

liquid

and

use

and

are

wipe-

use

they

are

have

not

effects

on

for

use.

The

following

.

cleaning

3M

Recommends

e

unplug

electric

e

apply

e

wring
before

e

open

e — wipe

of

door;

cleaning

and

disinfecting

the

power

shock

hazard;

solutions

out

any

wiping

door

to

clean

spills

off

procedures

3M

Infusion

that

you

Always:

cord

before

indirectly
excess
the

pump

immediately

using a damp

fluids

or

cassette

must

Pumps.

cleaning

from

the

power

cord;

housing

to

avoid

be

followed

to

avoid

cloth;

cloth

and

inside

sticky

when

any

or

sponge

surface

build-up.

3M

Recommends

e

immerse
effects

e

use

scouring
utensils

e

apply

stream
minimum

system.

pump

on

the

steel

wool,

pads,

to

avoid

solutions

or

shower,

and

that

you

Never:

in

liquids - it

electronic

metallic

metal

scratching

with a trigger

protects

system;

bristle

spatulas,

this

helps

against

has

potentially

brushes,

or

other

pump

housing;

sprayer

keep

surface

damage

harmful

plastic

abrasive

cleaning

or

under a direct

moisture

to

the

electronic

©

853

to

a

(8/94)

Til.Chemical

Hospital

hepatitis,

disinfection
include
disinfecting
excess

Those

mended

decontamination.

5.7

protocol

prolonged

solution

solutions

for

Recommended

Decontamination

may

AIDS,

or

procedures.

procedures.

invading

listed

use

should

Month

Accuracy

3M

recommends

be

performed
sample
tion (see

instructions,
expended
set.

check

Figure

Verify

DANGER

To

avoid

injury

perform

these

that

approximately

list

is

5-1),

see

Section

fluid.

Use

the

pump

to

checks

require

quarantined

(10

minutes

in

pumps

patients

Such

procedures

or

Special

the

care

pump’s

Section I as

be

especially

Functional

Check

this

Functional

every

provided

For

only a 20

is.in

or

as a record

brief

loading

3.6.

Provide a suitable

drops/mI.,

Primary

death

of

your

while

pump

Procedure

used

to

are

more)

contact

must

internal

not

being

avoided

Twelve-

and

Accuracy

twelve

keeping

and

non-checkvalve

before

beginning.

patient,

is

in

use

in

treatment

undergo

be

special

likely

to

with

taken

to

components.

recom-

during

and

Check

months.

operating

A

sugges-

drain

never

by a patient,

of

avoid

for

IF

3M

PUMPS

SOLUTIONS,
THOSE
WARRANTIES
ASSUME
WHICH

COVERED

LIMITED

©

3.

e

RECOMMENDED

MAY

alarm

is

is

initiated

Tum

pump

Power

With

AC

THE

initiated

lights.

e

Turn

pump

in

rate

and

briefly

(8s

©

Verify

hold

e

The

Message

pattern,

backlight

this

ARE

AND

ARE

RISK

RESULT.

BY

THE

ONE-YEAR

by

by

pressing

off.

Up

and

power

applied,

on

and
volume
will

appear

LED

is

Display

is

mL

infusion

EXPOSED

PROCEDURES

BY
VOID,
OF

3M

pressing

Self

verify

to

lit

on,

AND
ANY
SUCH

INFUSION

WARRANTY.

2;

3.

Test

verify

all

LEDs

be

infused

in

all

digits).

constantly,

briefly

shows a checkerboard

and

then

TO

PRODUCTS,

OTHER

3M,

ALL

THE

PUMP

DAMAGE

the

BackUp

green

light,

display

and

display

PUMP

USER

DAMAGE

IS

THERAPY

audio

CY

(charge)

and

all

areas

Primary

reads:

THAN

MUST

NOT

alarm

LED

segments

are

lit

LED

is

lit.

To

begin:

Press

and

hold

Enter

ID

3031.

Enter

Password

1.

Record

Record

Advance
recording

e

e

Advance

(press 3 (4)

e

2.

©

Any

through

the

Pump

history:

Charge

Battery

history:

to

use:

Audio

Press

Options

press

number

insistent

Options,

7867.

pump

System

following

Battery

or 1 (4 ) to

0-1hr___43hr___

1-2
23br___67h___
3-4

Alarm

keys

alarm

then

history

Error/

options

information:

Hrs

—..

AC———

use

screen

move

br

—.

br

Test

and

advance

1,

2,

is

initiated

press

Warning

screens

Liters

Charge

and

within

5-6

br___

7+

hr

to

ALARM

and 3 to

by

pressing

On/Off.

Codes.

by

pressing

record

battery

test

alarms.

Options,

Load

Batt

the

information

use

screen).

TEST

screen;

The

7;

the

insistent

non-

NOTE

The

green

plugged

4.

e

e

5.

e

e

e

Program a rate

e

~-@

e

e

e

into

LCD

Verify

Message

of

approximately

Cover

photosensor;

decreases.

intensity

Keypad/Memory

Load

pump

Verify

Primary

of

123.4

Press

Secondary,

Program a rate

volume

to

Press

Run;

there

is

Verify

volume

increments,
this

infusion)

Verify

pump
infused
repetitions
Message

charge

an

LED

AC

will

outlet.

Contrast & LED

Display

Uncover

should

increase.

with a fluid

LED

of

mL.

of

be

infused

disconnect

no

loss

of

to

and

volume

increases

switches

in

Secondary.

of

non-insistent

Display

screen

20

degrees (above
verify
photosensor,

Check

filled

is

lit.

56.7

mL/h

and

verify

990 (99.0

of

8.9

pump

power

or

be

infused

shown

by

to

Verify

backlight

light

only

when

Brightness

is

readable

and

LED

display

and

LED

administration

and a volume to

that

secondary

on

Micro

mL.

from

AC

disruption

display

0.1

Primary

audio

flashes

decreases

in

Message

mL

increments.

after

primary

alarm

to

pump

from

below).

intensity

display

set.

be

LED

3100)

mL/h

power.

of

LED

coincide

Verify

operation.

by

Display

8.9

mL

have

lights,

sound,

is

an

angle

infused

lights.

and

0.1

(mL

been

two

and

with

audio

a

mL

5464

alarm.

e

Verify

primary

infused

@

Verify

of

volume
increments,
increases

e

While

pump

will

not

tum

e

Press

Hold.

_ @ Observe

pump

off,

unchanged.

é

Press

Volume
Message
display
verify

e

Press

Display
display

e

Press

appears

3100)

e

Press

6.

e

Press

Lockout

volume

e

Verify

goes

both

Volume

value

returns

Secondary

in

mL/h,

Primary.

Keypad

Run,

knob).

ali

On/Off.

©

Verify

“Keypad

e

Press

Keypad

pump

enters

7.

Door

e

While

pump

Door

appears
sounds.

e

Remove

press

appears
sounds.

e

Press

in
Press

Run.

Close

Load

Silence.

rate

of

56.7

123.4

mL

are

to

be

infused

and

volume

by

0.1

mL

increments.

is

running,

off.

rate

and

volume

then

on,

and

to

be

Infused,

Display

goes

blank.

displays

to

be

goes

to

original

and

Message

and

volume

Wait

return

Infused

to

zero,

verify

Display,

Lockout

While

pump

button

on

rear

front

panel

controls

Locked”

Lockout

hold.

Press

Open

administration

in

is

running,

Open

Message

Silence,

Verify

Clamp!

Safety

Message

and

Loading

Display

Clip

display and

mL/h

and

displayed.

display

shown

in

Message

press

On/Off

to

be

infused

verify

display

and

verify

to

zero,

and

volume

approximately

to

their

original

twice, verify

and

volume

value

(123.4

“8.9

mL

rate

is

to

be

infused display

Button

is

housing

appears

button,

Check

running,

(located

are

inactivated,

in

then

Run.

Check

open

door

and

and

insistent

.

set

from

pump,

insistent

volume

decreases

Display

and

verify

values.

values

return

volume

to

10

seconds,

values.

Message

to

be

mL).

this

infusion”

990

(99.0

press

Keypad

below

Message

press

Hold;

verify

audio

close

audio

-

to

be

by

0.1

mL

pump

Tum

shown

in

be

infused

and

infused

on

Micro

is

zero.

audio

including

Display.

verify

alarm

door,

and

alarm

Loading

Check

appears

in

sounds.

e

Press

Silence.

e

Open

upper

properly.

e

Close

door

alarm.

©

Press

Hold

8.

Over

e

Press

and

e

At

Enter

e

At

Enter

e

Press

Options

in

display.

e

Lower

end

inches

below

e

Program

pump

until

motor

position

press

Hold.

no

more

than 1 drop

9.

Valve

e

Connect

5.3,

e

While
(1650
to
occurs
to

©

Run

valve

e

Press
(allow

stabilize).

10.

regulated

number

maintaining

+50,

tubing.

(allow

stabilize).

pump

occluded).

Hold;

tubing

Pressure
Point

®

Reduce

e

Run
Verify

1.

e

Increase

(breakopen).

greater.

e

Tum

backpressure

pump

cassette

backpressure

pump

problem

tubing

Message

tubing

and

and

Pressure

hold

of

Display,

clamp,

press

turn

pump

Valve

Options,

ID

screen,

Password

until

Pressure

the

tubing

pump).

100

(99.0

on

fluid

is

flowing

value

Watch

end

is

Integrity

compressed

1)

to

lower

motor

top

valve

Verify

that

tubing

until

motor

verify

no

expansion

Plate

until

motor

position

Verify

that

off

and

decrease

set

and

insistent

open

door,

Run.

Verify

off.

Integrity

then

press

enter

3031.

screen,

Calibrate

to

floor

(approximately

Micro

3100)

from

end

(left

side

of

screen)

of

tubing

for

expelled.

Test

air

tubing.

position

occluded)

no

expansion

position value

fluid/air

Position

to

below 5 psi.

position

number

until

apply

fluid/air

movement

created

movement

created

by

Sensor

is

(right

position

breakopen

backpressure

audio

and

load

pump

operates

Test

On/Off.

enter

7867.

ml

fh

rate,

of

tubing.

is

1650

30

seconds

source

(see

value

from

step

12

psi

backpressure
in

by

backpressure

is

700

+50,

in

tubing

backpressure

Breakopen

1650

+50;

press

side

of

screen)

number

pressure

changes

is

below

alarm

set

without

appears

30

and

run

When

+50,

to

verify

Section

9

tubing

(middle

occurs

to

Hold.

6.5 psi

1.5

psi.

is

to

or

7

O

-

NOTE

To avoid

next

step,

e

Open

door
position.
Close

possible

close

the

and

Before

door

and

pump

door

reload

closing

verify

and/or

slowly.

set

with

door,

set

damage

safety

close

upper

clip

during

in

its

correct

tubing

the

clamp.

11.

Check

.

Reference
e

Tum

pump

e

Program

3100)

3100).

Occlusion

Figure

on.

volume

mL.

Leave

5-14

to

rate

Settings

for the

be

infused

at

100

following

of

8888

mI

/h

(99.9

discussion.

(888.8

on

Micro

mL/h

on

Micro

556/94)

-

Figure

5-1

Functional

and

Accuracy

Check

Date

Other

Function

1.

ID#

Record
Error

Warning

Pump

Charge

Battery

History

(recommended

Information

Code

Hrs

Liters
Load

History
AC
Charge

Battery

Use

0-1Hr

1-2Hr
2-3Hr

3-4

Hr

4-5Hr

5-6Hr

6-7

Hr

7+

Hr

Interval:

Мой

12

months)

Notes

Serial

Number

Audio

Power

As

LCD
Keypad/Memory
Keypad

ata

Door
Over

do

Valve

ιο

Pressure

re

Occlusion

μαι

12.

13.

14.

15.

5-6

Motor
Empty

Air

KVO/Accuracy

(3/94)

Alarm

Up/Self

Contrast/LED

Lockout

Opening/Loading

Pressure

Integrity

Low

Medium

High

Torque

Bag

Detect

|

Valve

Plate

Sensor

Alarm

Test

Brightness

Button

Pressure

Open

Settings

e

Press

Occlusion

Low
Alarm

e

Press

Run

Occlusion
below

occurs

NOTE

Increase

e

Press

Silence;

@

Press

Occlusion

shows

Medium
Alarm

Repeat

”

Occlusion

below

Occlusion

Setting

and

slowly

pump

at

2.0

psi

air

pressure

lower

Occlusion

Setting

above

step

pump

Alarm

Setting

increase

(+1.0/-0.5

at a rate

until

backpressure.

psi)

of

0.1

backpressure

Alarm

and

Setting

verify

until

pump

Message

psi/3

below

Message

alarms

Display

Verify

seconds.

1.5

psi.

Display

is

in

Message

delivery

e

If

motor

of
fails

calibration

o

Press

Hold

13.

Empty

e

Program a 999

Press

Run

bag

is

12

defined

occur

@

After
level

as

before

pump

is 2 inches

No

flow

above

before 3 mL

e

Press

Silence.

14.

Air

Detect

e

Press

Run

introduce

Air

In

Display

at

least 6 mL.

to

meet

and

adjustment

and

disconnect

Bag

mL/h

and

hang

inches

flat

area

pump

has

infused 6 mL,

pump

is

infused.

Alarm

and

invert

air

into

Cassette

and

insistent

test,

see

procedure.
compressed

Check

rate

(99.9

solution

above

top

pump.

below

handle.)

has

infused 6 mL.

above

pump.

administration

upper

tubing.

audio

Section

5.10,

air

mL/h

on

container

(Top

so
of

Verify

lower

container

Verify

pump

set

Verify

pump

alarm)

for

number 9 for

source.

Micro

3100).

water

level

pump

is

no

alarms

so

alarms

drip

chamber

alarms

in

water

to

at 5 psi

@

Press

@

Press

shows

High
Alarm

Repeat

Occlusion
below

at

10

e

Press

NOTE

If

pump

Section

ment

procedure.

12.

Motor

e

Program

e

Press

High

Alarm

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Apply 9 psi

Verify

(£1.0

psi).

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Occlusion

psi

and

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above

step

pump

(+

1.0

Hold.

alarms

5.10,

number

Torque

35

mL/h

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in

Message

air

motor

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lower

Alarm

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verify

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outside

6,

of
for

Test

rate

(35.0

Alarm

Display.

pressure

without

backpressure

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pump

until

alarms

below

Message

specifications

occlusion

mL/h

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to

lower

on

until

tubing

pressure

Micro

binding

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Display

listed, see

adjust-

3100).

and

press

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psi.

Run.

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when

air

reaches

15.

KVO

Alarm,

Accuracy

Prior

to

beginning

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Obtain a clean

Place

burette

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test

may

be

used.

ture

(70°F

Hang

solution

above

top

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Connect

e

Press

50

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Hold.

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burette

in

Fluid

meniscus.
bottom

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Press
49

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verify

of

Volume

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mL/h

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the

Test:

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the

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mL

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burette

solution.

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container

of

pump.

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burette

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meniscus.

to

be

mL

on

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upper

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Volumetric

testing

burette

Only
that

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readings

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Micro

on

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stand.

sterile

test

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pump

lowest

slight

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3100).

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mL

(25.0

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until

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chamber.

and

Remove

Rate

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on

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pumps:

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level

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bottom

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Press

Rate

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Run.

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18”

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the

called

from

the

limit

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enter

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2).

5-7

(3/94)