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ARCTIC |
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2006 |
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400 (VP) |
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(Manual Transmi ion) |
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Model Number A2006ABH4AUSR (Red)
Model Number A2006ABH4AUSG (Green)
Illustrated Parts Manual
TABLE OF CONTENTS
2006 ATV 400 VP (Manual Transmission)
Red (Model No. A2006ABH4AUSR) |
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Green (Model No. A2006ABH4AUSG) |
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FRONT BODY PANEL ASSEMBLY...................................................................................................... |
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REAR BODY PANEL ASSEMBLY ....................................................................................................... |
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TAILLIGHT ASSEMBLY |
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3 |
DECALS ......................................................................................................................... |
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FRAME AND RELATED ........................................................................................................PARTS |
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SEAT ASSEMBLY.................................................................................................................................................... |
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STEERING POST ASSEMBLY |
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HANDLEBAR ASSEMBLY ........................................................................................................................................ |
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FRONT SUSPENSION ASSEMBLY ...................................................................................................... |
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REAR SUSPENSION ASSEMBLY ....................................................................................................... |
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10 |
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WHEEL AND TIRE ASSEMBLY ............................................................................................................................. |
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AUXILIARY BRAKE ASSEMBLY |
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..................................... 12 |
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HYDRAULIC HAND BRAKE .........................................................ASSEMBLY |
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HYDRAULIC BRAKE ASSEMBLY |
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.................................... 14 |
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GAS TANK ASSEMBLY.............................................................................................................. |
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15 |
REVERSE SHIFT LEVER ...................................................................................................ASSEMBLY |
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16 |
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AIR INTAKE ASSEMBLY ............................................................................................................ |
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17 |
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BATTERY ASSEMBLY ............................................................................................................... |
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-7218 |
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18 |
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ENGINE AND EXHAUST |
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19 |
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OIL COOLER ASSEMBLY ............................................................................................................ |
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20 |
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FRONT DRIVE GEARCASE ..................................................................................................ASSEMBLY |
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21 |
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REAR DRIVE GEARCASE ...................................................................................................ASSEMBLY |
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22 |
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REAR AXLE ASSEMBLY............................................................................................................. |
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23 |
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WIRING HARNESS ASSEMBLY ........................................................................................................ |
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24 |
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CARBURETOR ...................................................................................................................................................... |
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-407 |
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CYLINDER HEAD ASSEMBLY |
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26 |
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..................... |
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CYLINDER ASSEMBLY.............................................................................................................. |
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27 |
CRANKCASE ASSEMBLY............................................................................................................. |
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28 |
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CRANKCASE COVER ASSEMBLY....................................................................................................... |
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29 |
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CRANKSHAFT ASSEMBLY............................................................................................................ |
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30 |
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31 |
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STARTER CLUTCH ASSEMBLY........................................................................................................ |
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................... |
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CRANK BALANCER ASSEMBLY ........................................................................................................ |
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32 |
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CAMSHAFT/VALVE ASSEMBLY |
800 |
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33 |
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CAM CHAIN ASSEMBLY............................................................................................................. |
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34 |
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35 |
RECOIL STARTER ASSEMBLY........................................................................................................ |
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OIL FILTER/PUMP ASSEMBLY ....................................................................................................... |
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36 |
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CLUTCH ASSEMBLY ................................................................................................................ |
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37 |
TRANSMISSION ASSEMBLY.......................................................................................................... |
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...................... |
38 |
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SECONDARY TRANSMISSION ................................................................................................ASSEMBLY |
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........ |
39 |
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SECONDARY DRIVE ASSEMBLY ....................................................................................................... |
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................. |
40 |
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GEAR SHIFTING ASSEMBLY ......................................................................................................... |
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...................... |
41 |
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SECONDARY SHIFTING ....................................................................................................ASSEMBLY |
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42 |
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STARTER MOTOR ASSEMBLY......................................................................................................... |
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43 |
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MAGNETO ASSEMBLY............................................................................................................... |
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44 |
CONTROL SWITCH HOUSING ................................................................................................ASSEMBLY |
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45 |
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THROTTLE CASE ASSEMBLY ......................................................................................................... |
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.................... |
46 |
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RELATED ITEMS.................................................................................................................................... |
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Back Cover |
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2006 model year.
2005 Arctic Cat Inc. |
Printed June 2005 |
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 |
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2006 ATV 400 VP Manual Transmission
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Powersports |
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-7218 |
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FRONT BODY PANEL ASSEMBLY |
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0740-509 |
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-407 |
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Ref. Part No. Qty. Description |
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Ref. Part No. |
Qty. |
Description |
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1 |
1506-750 |
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1 |
Rack - Front - Assembly (inc. 2- ) |
15 |
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0623-362 |
4 |
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Rivet, Plastic - Reinstallable |
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2 |
0411-576 |
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1 |
Decal, Warning - Front Rack Load |
16 |
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1406-867 |
1 |
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Cover, Steering Post - Red |
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3 |
0441-592 |
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1406-970 |
1 |
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Cover, Steering Post - Green (Green) |
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Bushing, Rack |
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4 |
2406-014 |
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Bushing, Rack |
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17 |
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1406-956 |
1 |
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Cover, Gas Tank - Red |
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5 |
8410-830 |
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4 |
Screw, Machine |
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1406-957 |
1 |
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Cover, Gas Tank - Green (Green) |
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6 |
0423-463 |
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4 |
Spacer |
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18 |
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0623-544 |
2 |
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Plug |
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7 |
World |
Gr mmet |
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19 |
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0412-356 |
1 |
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Shield, Heat - Fender - Front |
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0423-465 |
4 |
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8 |
1506-819 |
1 |
Panel, Fender - Front - Red |
20 |
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1406-906 |
1 |
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Panel, Splash - Right |
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1506-820 |
1 |
Panel, Fender - Front - Green (Green) |
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1406-907 |
1 |
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Panel, Splash - Left |
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9 |
0423-355 |
2 |
Screw, Shoulder |
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21 |
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0423-342 |
4 |
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Screw, Self-Tapping |
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10 |
8050-222 |
2 |
Washer |
800 |
22 |
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0423-101 |
3 |
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Screw, Body |
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8424-602 |
2 |
Nut, Lock |
23 |
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0123-788 |
AR |
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Cable Tie - 7.5 in. |
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12 |
0423-357 |
2 |
Nut, Stamped |
24 |
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0470-404 |
1 |
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Grommet, Fuel Shut-Off Valve Knob |
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13 |
8432-802 |
4 |
Nut, Lock |
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14 |
1411-078 |
1 |
Decal, Reflector - Front - Right |
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1411-079 |
1 |
Decal, Reflector - Front - Left |
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1
2006 ATV 400 VP Manual Transmission
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Powersports |
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-7218 |
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REAR BODY PANEL ASSEMBLY |
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0740-305 |
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-407 |
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Ref. Part No. Qty. Description |
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Ref. Part No. |
Qty. |
Description |
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1 |
1506-753 |
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1 |
Rack - Rear - Assembly (inc. 2-5) |
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12 |
8 50-222 |
2 |
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Washer |
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2 |
0411-814 |
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1 |
Decal, “Arctic Cat” |
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13 |
8424-602 |
8 |
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Nut, Lock |
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3 |
0411-648 |
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1 |
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14 |
1411-080 |
1 |
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Decal, Reflector - Rear - Right |
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Decal, Warning - Rear Rack Load |
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4 |
0441-592 |
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4 |
Bushing, Rack |
800 |
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1411-081 |
1 |
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Decal, Reflector - Rear - Left |
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5 |
2406-014 |
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8 |
Bushing, Rack |
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15 |
0423-540 |
16 |
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Nut, Lock |
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6 |
8410-830 |
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4 |
Screw, Machine |
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16 |
0623-362 |
4 |
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Rivet, Reinstallable |
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7 |
World |
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17 |
1406-950 |
1 |
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Footwell - Right |
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0423-463 |
4 |
Spacer |
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8 |
0423-465 |
4 |
Grommet |
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1406-951 |
1 |
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Footwell - Left |
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9 |
8432-802 |
4 |
Nut, Lock |
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18 |
0423-419 |
12 |
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Screw, Body |
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10 |
1406-953 |
1 |
Pane , Fen er - Rear - Red |
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19 |
1506-125 |
2 |
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Footpeg |
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1406-954 |
1 |
Panel, Fender - Rear - Green (Green) |
20 |
0412-351 |
1 |
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Shield, Heat |
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11 |
0423-355 |
12 |
Sc ew, Shoulder |
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2
2006 ATV 400 VP Manual Transmission
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com |
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-7218 |
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TAILLIGHT ASSEMBLY |
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0739-667 |
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-407 |
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Ref. Part No. Qty. Description |
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Ref. Part No. |
Qty. Description |
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1 |
0509-022 |
1 |
Taillight Assembly (inc. 2-4) |
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4 |
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0409-057 |
1 |
Socket, Taillight |
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2 |
0509-025 |
1 |
Housing, Taillight |
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5 |
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0623-301 |
2 |
Screw, Self-Tapping |
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3 |
0409-056 |
1 |
Bulb, Taillight |
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6 |
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8053-212 |
2 |
Washer, Lock - External Tooth |
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World |
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3
2006 ATV 400 VP Manual Transmission
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com |
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-7218 |
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DECALS |
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0740-574 *Included on Front/Rear Fender Panels |
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-407 |
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Ref. Part No. Qty. Description |
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Ref. Part No. |
Qty. |
Description |
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1 |
1411-250 |
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1 |
Decal, Warning - Reverse/ re-Ride* |
9 |
1411-060 |
1 |
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Decal, Side - Lower Right |
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2 |
0411-835 |
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1 |
Decal, Warning - Hill |
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1411-061 |
1 |
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Decal, Side - Lower Left |
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3 |
1411-047 |
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1 |
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1411-062 |
1 |
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Decal, Side - Lower Right (Green) |
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Decal, Instrument Pod |
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1411-048 |
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1 |
Decal, Instrument P d (Green) |
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1411-063 |
1 |
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Decal, Side - Lower Left (Green) |
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4 |
1411-051 |
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1 |
Decal, “Speedrack” |
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10 |
0411-430 |
1 |
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Decal, Warning - Tire Pressure |
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1411-052 |
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1 |
Decal, “Speedrack” (Green) |
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11 |
0411-435 |
1 |
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Decal, Warning - Passenger |
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5 |
World |
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12 |
0411-267 |
1 |
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Decal, Warning - Towing |
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0411-840 |
1 |
Decal, Fr nt |
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0411-839 |
1 |
Deca , Front (Green) |
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13 |
0411-218 |
1 |
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Decal, Warning - General* |
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6 |
0411-401 |
1 |
Deca , Warning - Age* |
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14 |
0411-965 |
2 |
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Decal, “Speedrack” |
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7 |
0411-966 |
1 |
Deca , Warning - Differential Lock |
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8 |
1411-054 |
1 |
Decal, Side - Upper Right |
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1411-055 |
1 |
Decal, Side - Upper Left |
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1411-056 |
1 |
Decal, Side - Upper Right800(Green) |
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1411-057 |
1 |
Decal, Side - Upper Left (Green) |
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4
2006 ATV 400 VP Manual Transmission
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com |
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Powersports |
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-7218 |
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FRAME AND RELATED PARTS |
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0740-297 |
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-407 |
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Ref. Part No. Qty. Description |
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Ref. Part No. |
Qty. |
Description |
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1 |
1506-716 |
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1 |
Frame, Main |
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13 |
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8408-816 |
6 |
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Screw, Cap |
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2 |
0509-027 |
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1 |
Headlight Assembly - Right (inc. 3) |
14 |
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1506-800 |
1 |
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Bumper, Front |
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0509-028 |
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1 |
of |
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15 |
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2406-030 |
2 |
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Cap, Tube |
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Headlight Assembly - Left (inc. 3) |
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3 |
0409-073 |
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4 |
Bulb, Headlight |
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16 |
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1506-067 |
1 |
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Foam, Frame |
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4 |
0623-785 |
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4 |
Screw, Self-Tapping |
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17 |
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0406-864 |
1 |
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Panel, Belly |
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5 |
8050-217 |
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8 |
Washer |
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18 |
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0423-101 |
6 |
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Screw, Body |
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6 |
World |
Gr mmet |
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19 |
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8424-802 |
4 |
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Nut, Flange |
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0423-447 |
4 |
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7 |
0423-514 |
2 |
Stu , A juster - Headlight |
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20 |
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8409-016 |
4 |
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Screw, Cap |
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8 |
0423-522 |
2 |
Spring, Adjuster - Headlight |
|
21 |
|
1506-659 |
1 |
|
Footrest - Right |
|||
9 |
0423-513 |
2 |
Knob, A juster - Headlight |
|
|
|
1506-660 |
1 |
|
Footrest - Left |
|||
10 |
8409-020 |
4 |
Screw, Cap |
|
|
22 |
|
1406-853 |
2 |
|
Rod, Support |
||
11 |
0506-653 |
1 |
Channel, Bumper Mounting - Right |
23 |
|
8408-002 |
2 |
|
Nut, Hex |
||||
|
1506-596 |
1 |
Channel, Bumper800Mounting - Left |
24 |
|
1506-429 |
1 |
|
Brace, A-Arm |
||||
12 |
1506-686 |
1 |
Bracket, Mounting - Bumper - Right |
25 |
|
8408-025 |
2 |
|
Screw, Cap |
||||
|
1506-687 |
1 |
Bracket, Mounting - Bumper - Left |
|
|
|
|
|
|
|
|||
|
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5
2006 ATV 400 VP Manual Transmission
|
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|
com |
|
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|
. |
||
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|
Powersports |
|
|||||
|
|
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|
|
|
|
|
-7218 |
|||
|
|
|
|
|
of |
SEAT ASSEMBLY |
|
||||||
0739-690 |
|
|
|
|
-407 |
|
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|
|||||
|
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|
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||
Ref. Part No. Qty. Description |
|
|
|
Ref. Part No. |
Qty. Description |
||||||||
|
|
|
|
|
|
|
|
|
|
||||
1 |
1506-937 |
|
1 |
Seat Assembly (inc. 2-9) |
|
6 |
4 6-877 |
4 |
Bumper, Seat - Front |
||||
2 |
1506-209 |
|
1 |
Cover, Seat |
|
|
|
7 |
624-528 |
AR |
Staple |
|
|
3 |
1506-208 |
|
1 |
Foam, Seat |
800 |
8 |
1406-592 |
1 |
Spring, Seat Latch |
||||
4 |
2406-144 |
|
1 |
|
|
9 |
1506-156 |
1 |
Latch, Seat |
||||
|
Base, Seat Assembly (inc. 5-6) |
|
|||||||||||
5 |
0406-879 |
|
2 |
Bumper, Seat - Rear |
|
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|
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|
|
|||
|
World |
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|||
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6
2006 ATV 400 VP Manual Transmission
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|
com |
|
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|
. |
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|
|
Powersports |
|
|||||||
|
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|
|
|
|
|
|
-7218 |
||||||
|
|
|
|
STEERING POST ASSEMBLY |
||||||||||
0739-774 |
|
|
|
|
|
-407 |
|
|
|
|
|
|||
|
|
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|
||
Ref. Part No. Qty. Description |
|
|
|
Ref. Part No. |
Qty. |
Description |
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
8408-860 |
|
4 |
Screw, Cap |
|
|
|
11 |
|
0423-073 |
1 |
|
Washer |
|
2 |
0405-035 |
|
4 |
Cap, Steering Adjuster |
|
12 |
|
8409-020 |
1 |
|
Screw, Cap |
|||
3 |
0423-505 |
|
2 |
of |
|
|
13 |
|
0505-072 |
2 |
|
Tie Rod - Assembly (inc. 14-18) |
||
|
Screw, Shoulder |
|
|
|
|
|||||||||
4 |
0405-166 |
|
1 |
Cap, H using |
800 |
14 |
|
0405-083 |
2 |
|
Ball Joint, Tie Rod - Left |
|||
5 |
0405-138 |
|
1 |
Housing, L wer |
|
|
15 |
|
0423-013 |
2 |
|
Nut - Left |
||
6 |
0405-139 |
|
1 |
Housing, Upper |
|
|
16 |
|
0405-032 |
2 |
|
Tie Rod |
||
7 |
World |
Post, Steering |
|
|
|
17 |
|
8420-002 |
2 |
|
Nut - Right |
|||
0505-451 |
1 |
|
|
|
|
|
||||||||
8 |
8408-816 |
2 |
Screw, Cap |
|
|
|
18 |
|
0405-082 |
2 |
|
Ball Joint, Tie Rod - Right |
||
9 |
0602-233 |
1 |
F ange, Bearing |
|
|
19 |
|
0423-157 |
4 |
|
Nut, Top Lock |
|||
10 |
0405-052 |
1 |
Bearing w/Inverted Oil Seal |
|
20 |
|
0623-175 |
4 |
|
Pin, Cotter |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7
2006 ATV 400 VP Manual Transmission
|
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|
|
|
|
|
|
|
|
|
com |
|
|
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|
. |
|
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|
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|
|
|
|
Powersports |
|
||||||
|
|
|
|
|
|
|
|
|
|
|
-7218 |
||||
|
|
|
|
|
|
HANDLEBAR ASSEMBLY |
|
||||||||
0740-540 |
|
|
|
|
|
|
|
-407 |
|
|
|
|
|||
|
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|
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|
||
Ref. Part No. Qty. Description |
|
|
|
|
Ref. Part No. |
Qty. |
Description |
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
||||
1 |
0505-418 |
|
1 |
Tube, Handlebar - Black |
|
10 |
4 9-013 |
1 |
|
Cover, Key |
|
||||
2 |
0405-148 |
|
2 |
Plug, Handlebar |
|
|
|
|
11 |
423-535 |
2 |
|
Rivet, Plastic - Reinstallable |
||
3 |
0405-149 |
|
2 |
|
of |
|
|
12 |
0423-357 |
4 |
|
Nut, Stamped |
|||
|
End Cap, Handlebar |
800 |
|
||||||||||||
4 |
8050-247 |
|
2 |
Washer |
|
|
|
|
|
13 |
0405-192 |
1 |
|
Instrument Pod - Red |
|
5 |
8477-845 |
|
2 |
Screw, Machine |
|
|
|
|
|
0405-193 |
1 |
|
Instrument Pod - Green (Green) |
||
6 |
0405-147 |
|
2 |
Grip, Handlebar |
|
|
|
|
14 |
0405-198 |
1 |
|
Bezel, Lights - Instrument Pod |
||
7 |
World |
|
|
|
|
|
15 |
0420-068 |
1 |
|
Light, Indicator - “Temperature” |
||||
1506-578 |
1 |
Bracket, Gauge - Black |
|
|
|||||||||||
8 |
3430-040 |
1 |
Switch, Ignition - Assembly (inc. 9) |
16 |
0420-066 |
1 |
|
Light, Indicator - “N” |
|||||||
9 |
3409-007 |
1 |
Key, Ignition - Blank (C Series) |
|
17 |
0420-067 |
1 |
|
Light, Indicator - “R” |
||||||
|
3409-011 |
1 |
Key, Ignition - Blank (D Series) |
|
|
|
|
|
|
|
|||||
|
3409-012 |
1 |
Key, Ignition - Blank (E Series) |
|
|
|
|
|
|
|
|||||
|
3409-013 |
1 |
Key, Ignition - Blank (F Series) |
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
8
2006 ATV 400 VP Manual Transmission
|
|
|
|
|
|
|
|
|
|
|
|
|
|
com |
|
|
|
|
|
|
|
|
|
|
|
|
|
. |
|
|
|
|
|
|
|
Powersports |
|
|||||||
|
|
|
|
|
|
|
|
-7218 |
||||||
|
|
|
|
|
FRONT SUSPENSION ASSEMBLY |
|||||||||
0740-243 *Not a Service Part |
|
|
-407 |
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|||||
Ref. Part No. Qty. Description |
|
|
Ref. Part No. |
Qty. |
Description |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
||
1 |
1603-889 |
|
2 |
Retainer, Spring |
|
|
15 |
|
0505-460 |
1 |
|
Knuckle - Assembly - Right (inc. 16-18) |
||
2 |
0403-144 |
|
2 |
Shock Absorber - Front (inc. 3 ) |
|
|
0505-461 |
1 |
|
Knuckle - Assembly - Left (inc. 16-18) |
||||
3 |
0604-310 |
|
8 |
|
of |
|
|
16 |
|
* |
1 |
|
Knuckle, Steering - Right |
|
|
Bushing, Shock Absorber |
|
|
|
||||||||||
4 |
0403-028 |
|
4 |
Sleeve, Sh ck |
|
|
|
|
* |
1 |
|
Knuckle, Steering - Left |
||
5 |
0403-102 |
|
2 |
Cam, Spring Adjuster |
|
17 |
|
1402-027 |
2 |
|
Bearing, Wheel Hub |
|||
6 |
0403-103 |
|
2 |
Spring, Sh ck Absorber |
|
18 |
|
0423-423 |
2 |
|
Ring, Retaining |
|||
7 |
World |
Screw, Cap |
|
|
19 |
|
8409-030 |
4 |
|
Screw, Cap |
||||
8409-040 |
4 |
|
|
|
|
|||||||||
8 |
8428-002 |
10 |
Nut, Lock |
|
|
20 |
|
0423-334 |
2 |
|
Screw, Cap |
|||
9 |
0503-192 |
1 |
A-Arm, Upper Right - Black (inc. 10-13) |
21 |
|
8409-075 |
4 |
|
Screw, Cap |
|||||
|
0503-193 |
1 |
A-Arm, Upper Left - Black (inc. 10-13) |
22 |
|
0502-814 |
2 |
|
Axle, Drive - Front (inc. 23-24) |
|||||
10 |
0403-081 |
4 |
Bushing |
|
|
23 |
|
1441-109 |
2 |
|
Clip, Retaining |
|||
11 |
0403-080 |
2 |
Collar |
|
|
24 |
|
0436-276 |
2 |
|
Repair Kit, Boot - Front Axle |
|||
12 |
0423-009 |
4 |
Clip, Ball Joint800 |
25 |
|
0406-944 |
1 |
|
Guard, Boot - Axle - Right |
|||||
13 |
0405-115 |
4 |
Ball Joint - Front |
|
|
|
0406-927 |
1 |
|
Guard, Boot - Axle - Left |
||||
14 |
0503-292 |
1 |
A-Arm, Lower Right (inc. two No. 12-13) |
26 |
|
0423-101 |
4 |
|
Screw, Body |
|||||
|
0503-291 |
1 |
A-Arm, Lower Left (inc. two No. 12-13) |
27 |
|
0441-587 |
1 |
|
Wrench, Spanner |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9
2006 ATV 400 VP Manual Transmission
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
com |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
. |
|
|
|
|
|
|
|
|
|
Powersports |
|
||||||
|
|
|
|
|
|
|
|
|
|
-7218 |
|||||
|
|
|
|
|
REAR SUSPENSION ASSEMBLY |
||||||||||
0737-585 |
|
|
|
|
|
|
-407 |
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
Ref. Part No. Qty. Description |
|
|
Ref. Part No. |
Qty. Description |
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
8409-060 |
|
4 |
|
Screw, Cap |
|
|
|
7 |
|
4 4-107 |
|
2 |
Shock Absorber - Rear (inc. 8-9) |
|
2 |
0423-335 |
|
2 |
|
Screw, Cap |
of |
|
8 |
6 4-310 |
|
8 |
Bushing, Shock Absorber |
|||
3 |
0504-218 |
|
3 |
|
Arm, Swing |
|
9 |
0403-028 |
|
4 |
Sleeve, Shock Absorber |
||||
|
|
|
800 |
|
|||||||||||
4 |
8428-002 |
|
10 |
|
Nut, Lock |
|
10 |
0403-102 |
2 |
Cam, Spring Adjuster |
|||||
|
|
|
|
|
|||||||||||
5 |
0504-215 |
|
1 |
|
Arm, Swing |
|
|
|
11 |
1603-889 |
2 |
Retainer, Spring - Upper |
|||
6 |
8409-040 |
|
4 |
|
Screw, Cap |
|
|
|
12 |
0404-108 |
|
2 |
Spring, Shock Absorber - Black |
||
|
World |
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10
2006 ATV 400 VP Manual Transmission
|
|
|
|
|
|
|
|
|
|
|
|
|
|
com |
|
|
|
|
|
|
|
|
|
|
|
|
|
. |
|
|
|
|
|
|
|
|
Powersports |
|
||||||
|
|
|
|
|
|
|
|
|
-7218 |
|||||
|
|
|
|
|
WHEEL AND TIRE ASSEMBLY |
|||||||||
0740-518 |
|
|
|
|
|
|
-407 |
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
||
Ref. Part No. Qty. Description |
|
|
|
Ref. Part No. |
Qty. Description |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
||||
1 |
0423-557 |
|
12 |
Screw, Shoulder w/Loctite |
|
8 |
|
0402-856 |
2 |
Wheel - Front - Gray |
||||
2 |
1402-225 |
|
3 |
Disc, Brake |
|
|
|
|
|
|
0402-989 |
2 |
Wheel - Rear - Gray |
|
3 |
0502-599 |
|
2 |
of |
|
|
9 |
|
0423-408 |
16 |
Nut, Mounting - Wheel |
|||
|
Hub, Wheel - Front (inc. 4) |
|
|
|||||||||||
4 |
0402-974 |
|
16 |
|
|
800 |
10 |
|
1402-360 |
2 |
Tire - Front |
|||
|
Stud, Wheel Hub |
|
|
|||||||||||
5 |
0502-601 |
|
1 |
Hub, Wheel - Rear - Left (inc. 4) |
|
|
1402-361 |
2 |
Tire - Rear |
|||||
|
0502-599 |
|
1 |
Hub, Wheel - Rear - Right (inc. 4) |
11 |
|
0402-064 |
4 |
Stem, Valve (inc. 12) |
|||||
6 |
World |
Nut, Castle |
|
|
|
|
12 |
|
0402-140 |
4 |
Cap, Valve Stem |
|||
0423-607 |
4 |
|
|
|
|
|
||||||||
7 |
0423-407 |
4 |
Pin, Cotter |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11
2006 ATV 400 VP Manual Transmission
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
com |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
. |
|
|
|
|
|
|
|
|
|
Powersports |
|
||||||
|
|
|
|
|
|
|
|
|
|
|
-7218 |
||||
|
|
|
|
|
AUXILIARY BRAKE ASSEMBLY |
||||||||||
|
|
|
|
|
|
|
|
|
-407 |
|
|
|
|
||
0740-522 *Not a Service Part |
(Fully Bled Master Cylinder Replacement Kit p/n 0502-940) |
|
|||||||||||||
Ref. Part No. Qty. Description |
|
|
|
Ref. Part No. |
Qty. |
Description |
|||||||||
1 |
0502-789 |
|
1 |
|
Lever, Brake |
|
|
|
17 |
423-178 |
4 |
|
Washer, Crush |
||
2 |
1602-213 |
|
2 |
|
O-Ring |
of |
|
|
18 |
423-413 |
2 |
|
Bolt, Banjo Fitting |
||
3 |
8050-252 |
|
1 |
|
Washer |
|
|
19 |
0123-788 |
1 |
|
Cable Tie - 7.5 in. |
|||
|
|
|
|
|
|
|
|||||||||
4 |
8408-816 |
|
1 |
|
Screw, Cap |
|
|
|
|
20 |
8408-625 |
2 |
|
Screw, Cap |
|
5 |
1402-407 |
|
1 |
|
Spring, Brake Lever |
|
|
|
21 |
8408-820 |
2 |
|
Screw, Cap |
|
|
6 |
1402-377 |
|
1 |
|
Pin, Clevis |
|
|
|
|
22 |
0502-602 |
1 |
|
Caliper, Brake (inc. 23-29) |
|
7 |
World |
|
|
|
|
23 |
0502-603 |
1 |
|
Housing, Caliper - Assembly - Right Front |
|||||
8050-217 1 Washer |
|
|
|
|
|
||||||||||
8 |
0402-584 |
1 |
|
Pin, Cotter |
|
|
|
|
|
|
|
|
(inc. 24-26) |
||
9 |
0502-941 |
1 |
|
B ake Assembly (inc. 10-12) |
|
24 |
0502-606 |
1 |
|
Piston/Seal Set (inc. 25) |
|||||
10 |
* |
1 |
|
Master Cylinder |
|
|
|
25 |
0502-607 |
1 |
|
Seal Set |
|||
11 |
0502-886 |
1 |
|
H se, Brake Reservoir |
|
26 |
0502-609 |
1 |
|
Valve, Bleed |
|||||
12 |
0502-877 |
1 |
|
Reservoir, Brake |
800 |
27 |
0502-608 |
1 |
|
O-Ring, Guide - Set |
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13 |
8424-602 |
1 |
|
Nut, Flanged |
28 |
0502-605 |
1 |
|
Bracket Assembly |
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14 |
0423-608 1 Spacer |
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29 |
0502-604 |
1 |
|
Pad, Brake - Set |
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15 |
8476-640 |
1 |
|
Screw, Machine |
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30 |
0502-873 |
1 |
|
Bracket, Master Cylinder |
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16 |
1402-418 |
1 |
|
Hose, Brake - Rear |
|
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31 |
8471-616 |
2 |
|
Screw, Machine |
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12
2006 ATV 400 VP Manual Transmission
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com |
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. |
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Powersports |
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-7218 |
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HYDRAULIC HAND BRAKE ASSEMBLY |
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-407 |
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0740-525 |
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(Master Cylinder Rebuild Kit p/n 0502-704) |
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Ref. Part No. Qty. Description |
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Ref. Part No. |
Qty. Description |
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1 |
0502-914 |
|
1 |
Brake Assembly (inc. 2-9) |
|
7 |
|
0502-867 |
1 |
Lock, Brake Lever - Kit |
|||
2 |
0502-566 |
|
1 |
Screw, Reservoir Cover |
Kit |
8 |
|
0502-580 |
1 |
Lever Pin - Kit |
|||
3 |
0502-868 |
|
1 |
of |
|
|
9 |
|
0502-564 |
1 |
Switch, Brake - Kit |
||
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Cover, Reservoir - Kit |
|
|
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4 |
0502-568 |
|
1 |
|
800 |
10 |
|
0423-178 |
2 |
Washer, Crush |
|||
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Screw, Master Cylinder Clamp Kit |
|
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5 |
0502-869 |
|
1 |
Clamp, Master Cylinder |
Kit |
11 |
|
0423-413 |
1 |
Bolt, Banjo Fitting |
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6 |
0502-866 |
|
1 |
Lever Assembly - Kit (inc. 7-8) |
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World |
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13
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