therein are owned by ZIH Corp. and Zebra’s licensors. Unauthorized reproduction of this manual or the software
and/or firmware in the printer may result in imprisonment of up to one year and fines of up to $10,000
(17 U.S.C.506). Copyright violators may be subject to civil liability.
, ZPL II®, and ZebraLink™ programs; Element Energy Equalizer® Circuit; E3®; and
ZebraLink and all product names and numbers are trademarks, and Zebra, the Zebra logo, ZPL, ZPL II, Element
Energy Equalizer Circuit, and E
3
Circuit are registered trademarks of ZIH Corp. All rights reserved worldwide.
All other brand names, product names, or trademarks belong to their respective holders. For additional trademark
information, please see “Trademarks” on the product CD.
Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its
subsidiaries. It is intended solely for the information and use of parties operating and maintaining the equipment
described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any
other purpose without the express, written permission of Zebra Technologies Corporation.
Product Improvements Continuous improvement of products is a policy of Zebra Technologies Corporation.
All specifications and designs are subject to change without notice.
Liability Disclaimer Zebra Technologies Corporation takes steps to ensure that its published Engineering
specifications and manuals are correct; however, errors do occur. Zebra Technologies Corporation reserves the right
to correct any such errors and disclaims liability resulting therefrom.
Limitation of Liability In no event shall Zebra Technologies Corporation or anyone else involved in the creation,
production, or delivery of the accompanying product (including hardware and software) be liable for any damages
whatsoever (including, without limitation, consequential damages including loss of business profits, business
interruption, or loss of business information) arising out of the use of, the results of use of, or inability to use such
product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
61207L-003 HC100 User Guide7/17/12
Compliance Information
Declaration of Conformity
We have determined that the Zebra printers identified as the
HC100™
iii
manufactured by:
Zebra Technologies Corporation
333 Corporate Woods Parkway
Vernon Hills, Illinois 60061-3109 U.S.A.
Have been shown to comply with the applicable technical standards of the FCC
For Home, Office, Commercial, and Industrial use
If no unauthorized change is made in the equipment,
and if the equipment is properly maintained and operated.
7/17/12HC100 User Guide61207L-003
Compliance Information
iv
FCC Compliance Statement
FCC Compliance Statement
This device complies with Part 15 rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause
undesired operation.
The user is cautioned that any changes or modifications not expressly approved by Zebra
Technologies Corporation could void the user’s authority to operate the equipment. To ensure
compliance, this printer must be used with Shielded Communication Cables.
FCC Radiation Exposure Statement
(for printers with internal radio devices)
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum distance 20cm
between the radiator and your body.
This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter.
FCC Rules and Regulations for Data Cables
Zebra printers comply with FCC Rules and Regulations, Part 15 for Class B Equipment using
fully shielded, 6.5 ft. (2 m) data cables. Use of unshielded cables may increase radiation above
the Class B limits.
Canadian DOC Compliance Statement
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
61207L-003 HC100 User Guide7/17/12
About This Document
This section provides you with contact information, document structure and organization,
and additional reference documents.
Contents
Who Should Use This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
This User Guide is intended for use by any person who needs to operate or to troubleshoot the
printer. An additional section is included for advanced users or service technicians.
How This Document Is Organized
The User Guide is set up as follows:
SectionDescription
Introduction to the HC100 on page 1This section shows the printer components,
Printer Setup on page 11This section provides instructions for setting up the
Troubleshooting on page 19This section includes the meaning of various
indicator lights, and operational controls.
printer, connecting it to your network, and
preparing it for use.
printer status lights.
Routine Maintenance on page 29This section includes routine cleaning procedures
and recycling information.
Advanced User Information
on page 41
Specifications on page 61This section contains the specifications for the
This section contains information and instructions
that are intended only for advanced users or
service technicians.
printer and wristbands.
61207L-003 HC100 User Guide7/17/12
Contacts
About This Document
Technical Support via the Internet is available 24 hours per day, 365 days per year.
Web Site: www.zebra.com
E-mail Back Technical Library:
Zebra Technologies Europe
Limited
Dukes Meadow
Millboard Road
Bourne End
Buckinghamshire, SL8 5XF
United Kingdom
T: +44 (0) 1628 556000
F: +44 (0) 1628 556001
T: +44 (0) 1628 556039
F: +44 (0) 1628 556003
E: Tseurope@zebra.com
T: +44 (0) 1772 693069
F: +44 (0) 1772 693046
New requests: ukrma@zebra.com
Status updates:
repairupdate@zebra.com
T: +44 (0) 1628 556000
F: +44 (0) 1628 556001
E: Eurtraining@zebra.com
T: +44 (0) 1628 556037
F: +44 (0) 1628 556005
E: mseurope@zebra.com
T: +44 (0) 1628 556032
F: +44 (0) 1628 556001
E: cseurope@zebra.com
Asia Pacific
and India
Zebra Technologies Asia Pacific
Pte. Ltd.
120 Robinson Road
#06-01 Parakou Building
Singapore 068913
T: + 65 6858 0722
F: +65 6885 0838
T: +65 6858 0722
F: +65 6885 0838
E: China:tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
T: +65 6858 0722
F: +65 6885 0838
E: China:tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
T: + 65 6858 0722
F: +65 6885 0838
E: China:tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
E: China:
GCmarketing@zebra.com
All other areas:
APACChannelmarketing@zebra.c
om
T: +65 6858 0722
F: +65 6885 0836
E: China: order-csr@zebra.com
All other areas:
csasiapacific@zebra.com
7/17/12HC100 User Guide61207L-003
About This Document
1
2
viii
Document Conventions
Document Conventions
The following conventions are used throughout this document to convey certain information.
Alternate Color (online only) Cross-references contain hot links to other sections in this
guide. If you are viewing this guide online in .pdf format, you can click the cross-reference
(blue text) to jump directly to its location.
Icons Used
Caution • Warns you of the potential for electrostatic discharge.
Caution • Warns you of a situation where excessive heat could cause a burn.
Caution • Advises you that failure to take or avoid a specific action could result in physical
harm to you.
Caution • (No icon) Advises you that failure to take or avoid a specific action could result in
physical harm to the hardware.
Important • Advises you of information that is essential to complete a task.
Note • Indicates neutral or positive information that emphasizes or supplements important
points of the main text.
Illustration Callouts Callouts are used when an illustration contains information that needs
to be labeled and described. A table that contains the labels and descriptions follows the
graphic. Figure 1 provides an example.
Figure 1 • Sample Figure with Callouts
Eject button
1
Pause/Feed button
2
61207L-003 HC100 User Guide7/17/12
Control Panel Lights The printer status indicator uses green, yellow, and orange lights that
sometimes blink or rotate to indicate the printer’s status and any error conditions. The lights
and light sequences are indicated as follows:
Lights OnA solid, colored bar indicates when the printer
status indicator is on.
A solid bar that is divided into two colors indicates
that half of the printer status indicator lights are on
with one color while the other half of the lights are
on with the other color.
About This Document
Document Conventions
ix
Lights Flashing or
Blinking
Alternating colors in a subdivided bar indicate that the lights on the printer
status indicator are flashing or blinking.
•one colored blink
•two colored blinks
•steady color on with two blinks off
•three colored blinks
•four colored blinks
•consistent flashing on and off
•flashing between two colors.
Lights RotatingThe printer status indicator lights can light up in a clockwise rotating
sequence.
Rotating lights that come on one at a time are
indicated by a curved, broken arrow and a bar
that shows the color of the lights.
Rotating lights that stay on after lighting up
are indicated by a curved, solid arrow and a
bar that shows the color of the lights.
(one on each side)
Control panel (see Control Panel on page 4)
4
61207L-003 HC100 User Guide7/17/12
Rear of Printer and Connectors
Standard and
Optional Wireless
Optional 10/100
Wired Ethernet
1
2
3
4
5
Figure 2 shows the data communication connectors on the rear of the printer, the power
button, and the D/C power connector. For more information about the optional wired and
wireless Ethernet print servers, see Connect to Data Communication Interfaces on page 13 and
Changing and Restoring Printer Settings on page 44.
Figure 2 • Rear of Printer
Introduction to the HC100
Rear of Printer and Connectors
3
1
2
3
4
5
7/17/12HC100 User Guide61207L-003
Serial port
Optional ZebraNet® 10/100 Internal Print Server (wired Ethernet) port
USB port
Power on/off button (in is On, out is Off)
D/C power connector
Introduction to the HC100
Standard and Optional
10/100 Wired EthernetOptional Wireless
1
3
2
Standard and Optional
10/100 Wired EthernetOptional Wireless
1
2
4
Control Panel
Control Panel
The control panel is located on the front of the printer.
Control Panel Lights
The control panel has two basic lights that indicate the printer’s status and error conditions
(Figure 3). Printers with the Wireless Ethernet Option have an additional status indicator light.
Figure 3 • Control Panel Lights
Media status indicator (see Media Status Indicator on page 20)
1
Printer status indicator (outer ring) (see Printer Status Indicator on page 22)
2
Wireless status indicator (see Wireless Status Indicator on page 25)
3
Control Panel Buttons
The control panel has two buttons (Figure 4). Their function is described in Table 1. When you
press or press and hold a button, the printer action occurs when you release the button.
Figure 4 • Control Panel Buttons
EJECT button
1
PAUSE/FEED button
2
61207L-003 HC100 User Guide7/17/12
Table 1 • Function of the Control Panel Buttons
ButtonFunction/Description
Introduction to the HC100
Control Panel
5
EJECT
PAUSE/FEED
This button functions only when the printer is idle or paused. The function depends on
whether you press the button or press and hold it.
• Pressing and releasing
EJECT causes the printer to retract the current wristband and
eject the media cartridge.
• Pressing and holding
EJECT for 6 seconds force ejects the media cartridge without
retracting the protruding wristband. After a forced eject, press the upper cover release
buttons to open the printer’s upper cover and release the wristband. See Media Cartridges
on page 6 for information on removing the wristband from the cartridge. Do NOT pull the
remainder of the wristband out of the cartridge.
Note • If pressing EJECT does not eject the media cartridge, power cycle the printer
and press
EJECT again. Use the forced eject option only as a last resort if these other
attempts fail.
PAUSE/FEED
has different functions depending on whether the printer is idle or paused and
on whether you press the button or press and hold it.
• Pressing and releasing
•Pause—
PAUSE/FEED functions as a pause button when the printer is actively printing
PAUSE/FEED has two functions.
a wristband. While a wristband is printing, press the button to pause the printer before
the next wristband starts printing. The printer remains paused until you press the button
again.
•Feed—
PAUSE/FEED functions as a feed button when the printer is idle. Press the
button to feed one blank wristband.
• Pressing and holding
PAUSE/FEED places the printer in user configuration mode. The
printer status indicator lights blink orange in 2-second intervals, adding one blink each
interval. Depending on when you release
PAUSE/FEED, different actions take place:
• One orange blink—A printer configuration wristband prints.
• Two orange blinks—A media sensor profile prints.
• Three orange blinks—The printer resets all print server parameters (wired Ethernet and
wireless Ethernet) back to defaults. This is equivalent to sending the ^JUN ZPL II
command.
• Four orange blinks—The printer resets all printer parameters back to defaults. This is
equivalent to sending the ^JUF ZPL II command.
• After four orange blinks, the printer exits user configuration mode. The printer status
lights return to solid green. The printer feeds a wristband when you release
PAUSE/FEED.
7/17/12HC100 User Guide61207L-003
Introduction to the HC100
1
2
6
Media Cartridges and Wristbands
Media Cartridges and Wristbands
Zebra’s HC100 printer is developed to maximize ease of use. There’s minimal training
required. Just pop the easy-to-load cartridges containing Zebra’s Z-Band® wristbands into the
printer—and print individual wristbands. The HC100 printer detects the wristband size and
automatically calibrates its settings for optimal print quality. You get long-lasting wristbands
with bar codes and text that remain readable.
Different sizes, colors, and closure types of wristbands are available in recyclable media
cartridges. This information appears on the media cartridge label.
See the Zebra Web site (www.zebra.com) for the latest information on media types for various
uses and environments including antimicrobial coated wristbands.
For ordering information, see Contacts on page vii. Only Genuine Zebra™ supplies will work
with your printer.
Media cartridges cannot be reused or refilled. Dispose of media cartridges in accordance with
your local regulations or standards. For information on Zebra's recycling program, see
http://www.zebra.com/environment.
Media Cartridges
View the level of media remaining in the cartridge through the wristband supply window on
the left side of the media cartridge (Figure 5). Wristbands exit through a slot on the front of the
media cartridge.
Figure 5 • Media Cartridge
Wristband supply window
1
Wristband exit area
2
61207L-003 HC100 User Guide7/17/12
Important • Forcibly pulling a wristband from the media cartridge can damage the cartridge.
AdultPediatricInfant
A damaged cartridge will not work. If a wristband sticks out partially from a cartridge, use
scissors to cut off the exposed part so that it is flush with the cartridge. Do NOT pull the
remainder of the wristband out of the cartridge. The printer will eject the partial wristband
after the cartridge loads properly.
Wristband Sizes
The size of the wristbands is indicated on the top of each media cartridge (Figure 6). A
wristband should be snug enough to stay on the person’s wrist or ankle but not so tight that it
cuts into the person’s skin or cuts off circulation.
Introduction to the HC100
Media Cartridges and Wristbands
7
Wristband Colors
Wristbands are available in seven colors for color-coding.
Adhesive Closure Type
•Red
•Blue
•Yellow
•Green
•Pink
• Purple
•Orange
•White
Figure 6 • Wristband Size Indicators
Clip Closure Type
•Red
•Blue
•Yellow
• Green
•Pink
• Purple
• White
7/17/12HC100 User Guide61207L-003
Introduction to the HC100
8
Media Cartridges and Wristbands
Wristband Closure Type
Zebra offers two types of wristband: adhesive closure and clip closure.
Adhesive Wristbands
Zebra Z-Band™ Direct Wristbands are fastened with adhesives that are part of the wristband.
To fasten an adhesive wristband, complete these steps:
1. Remove the cover from the adhesive.
Figure 7 • Adhesive Closure Wristband
2. Wrap the wristband around a person’s wrist or ankle, and then press the exposed adhesive
to the wristband.
Important • To keep the wristband from being too loose or too tight, place your finger
between the wristband and the person’s wrist or ankle while fastening the wristband. Do
not attempt to adjust the wristband after it is fastened. The tamper-evident slits under the
adhesive tear if you try to remove the wristband.
61207L-003 HC100 User Guide7/17/12
Clip Wristbands
XXX
X X
XX
XXXX
XXXXX
XXX
X
XX
XX
X
XX
X
X
Zebra Z-Band™ QuickClip Wristbands are fastened with clips.
Figure 8 • Clip Closure Wristband
To fasten a clip wristband, complete these steps:
1. Insert the post on a clip through a hole on the wristband.
2. Wrap the wristband around a person’s wrist or ankle, and then thread the post through the
lone hole on the opposite end of the wristband. If necessary, move the clip to a different
hole to resize the wristband.
Introduction to the HC100
Media Cartridges and Wristbands
9
3. Fold the clip over, and press to lock it.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
7/17/12HC100 User Guide61207L-003
Introduction to the HC100
Z-Band QuickClip
12
34
Z-Band Direct
12
34
10
Media Cartridges and Wristbands
Wristband Print Zone
The best area for printing varies by wristband type. For best results, design your wristband
formats so that they print in the recommended print zone of the wristband (Figure 9). Avoid
printing over the clip holes (Z-Band QuickClip) or the tamper-evident slits (Z-Band Direct).
Figure 9 • Media Home Position and Recommended Print Zone
Non-printable area
1
(shown in red)
Media home positionThe media home position (0,0) occurs 1 in. (25.4 mm) from the leading
2
You cannot print on approximately the first 1 inch (25.4 mm) of each
wristband because the media does not backfeed into the printer.
edge of the wristband.
Recommended print start
3
position
Recommended print zone
4
(shown in green)
The start position from the leading edge of the wristband varies by
wristband type (see Tab le 2).
This area is recommended for printing because it is visible on the
patient after the wristband is secured.
Table 2 • Recommended Print Start Position by Label Type
Wristband TypeWristband LengthStart Position from the Leading Edge
Z-Band Direct 11 in. (279 mm)4.5 in. (114 mm)
7 in. (178 mm)2.5 in. (64 mm)
6 in. (152 mm)2 in. (51 mm)
Z-Band QuickClip11 in. (279 mm)6.25 in. (159 mm)
7 in. (178 mm)3.25 in. (83 mm)
61207L-003 HC100 User Guide7/17/12
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