Yokogawa YPP6300 User Manual

YPP6300 Pulse Input Rate/Totalizer

Instruction Manual

• Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,

Sine Wave (Coil), Square Wave Inputs

• Gate Function for Rate Dis play of Slow Pulse Rates

• NEMA 4X, IP65 Front

• Universal 85-265 VAC, or 12/24 VDC Input Power Models

• Large Dual-Line 6-Digit Display, 0.60" & 0.46"

• Isolated 24 VDC Transmitter Power Supply

• Programmable Displays & Function Keys

• Sunlight Readable Display Models

• Rate Displayed as Units per Second, Minute, Hour, or Day

• Total, Grand Total or Non-Resettable Grand Total

• 9-Digit Totalizer with Total Overflow Feature

• K-Factor Calibration or Scale with up to 32-Point Linearization

• 2 or 4 Relays + Isolated 4-20 mA Output for Rate/Total/Grand Total

• External 4-Relays & Digital I/O Expansion Modules

• USB, RS-232 & RS-485 Serial Communication Options

• Modbus

• Configure, Monitor, and Datalog from a PC with

Free PROPLUS Software

RTU Communication Protocol Standard

2 Dart Road • Newnan, Georgia 30265 770-253-7000 • 800-888-6400 Fax: 770-251-2088 • www.yokogawa-usa.com

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual Disclaimer

The information contained in this document is subject to change without notice. Yokogawa Corporation of America makes no representations or warranties with respect to the contents hereof; and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.

CAUTION: Read complete

instructions prior to installation and operation of the meter.

WARNING:

This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Yokogawa Corporation of America shall not be held liable for damages resulting from such improper use.

WARNING: Risk of electric shock or personal injury.

Limited Warranty

Yokogawa Corporation of America warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Yokogawa Corporation of America’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

Registered Trademarks

All trademarks mentioned in this document are the property of their respective owners.

www.yokogawa-usa.com

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 7 ORDERING INFORMATION ---------------------------------------------- 8 SPECIFICATIONS ----------------------------------------------------------- 9

General ------------------------------------------------------------------------------- 9 Rate Input ------------------------------------------------------------------------- 10 Rate/Totalizer -------------------------------------------------------------------- 11 Relays ------------------------------------------------------------------------------ 13 Isolated 4-20 mA Transmitter Output ------------------------------------ 14 Modbus® RTU Serial Communications ---------------------------------- 15 YPPA1044 Digital Input & Output Expansion Module -------------- 15

COMPLIANCE INFORMATION ---------------------------------------- 16

Safety ------------------------------------------------------------------------------- 16 Electromagnetic Compatibility --------------------------------------------- 16

SAFETY INFORMATION ------------------------------------------------ 17 INSTALLATION ------------------------------------------------------------ 18

Unpacking ------------------------------------------------------------------------- 18 Panel Mounting Instructions ------------------------------------------------ 18 Configuration for 12 or 24 VDC Power Option ------------------------ 20 Transmitter Supply Voltage Selection (P+, P-) ----------------------- 21 Connections ---------------------------------------------------------------------- 21

Connectors Labeling --------------------------------------------------------- 22 Power Connections ---------------------------------------------------------- 22 Signal Connections ---------------------------------------------------------- 23 Modbus RTU Serial Communications ----------------------------------- 25 Relay Connections ----------------------------------------------------------- 25 Switching Inductive Loads -------------------------------------------------- 26 F4 Digital Input Connections ----------------------------------------------- 27 4-20 mA Output Connections ---------------------------------------------- 27 Analog Output Transmitter Power Supply ------------------------------ 27 External Relay & Digital I/O Connections ------------------------------ 28 Interlock Relay Feature ----------------------------------------------------- 29

SETUP AND PROGRAMMING ----------------------------------------- 30

Front Panel Buttons and Status LED Indicators --------------------- 31 Display Functions and Messages ----------------------------------------- 32 Main Menu ------------------------------------------------------------------------ 36 Setting Numeric Values ------------------------------------------------------ 37 Setting Up the Rate/Totalizer Meter (setup) --------------------------- 38

Setting the Input Signal (Input) ------------------------------------------ 39

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Totalizer Features (total) ---------------------------------- 39 Setting the Input Units or Custom Tags (units) ---------------------- 40 Setting the Decimal Point (dEc pt) -------------------------------------- 41 Programming the Rate/Totalizer (prog) -------------------------------- 41

K-Factor Calibration (Factor) ----------------------------------------- 42 Multi-Point Calibration & Scaling -------------------------------------- 42 PROPLUS Software ------------------------------------------------------ 42 Scaling the Meter (SCALE) ---------------------------------------------- 43 Gate Function (Gate) ---------------------------------------------------- 44 Contact De-Bounce Filter (FiLter) ---------------------------------- 45 Time Base, Total Conversion Factor & Total Reset -------------- 46

Calibrating the Meter with External Source (Cal) ----------------- 47 Setting the Display Parameter & Intensity (dsplay) ----------------- 48 Display Setup Menu --------------------------------------------------------- 49

Setting the Relay Operation (relay) ------------------------------------- 50

Relay Assignment (Assign) ----------------------------------------------- 51 Setting the Relay Action ---------------------------------------------------- 52 Programming Set and Reset Points ------------------------------------- 53 Setting Fail-Safe Operation ------------------------------------------------ 53 Programming Time Delay -------------------------------------------------- 53

Relay and Alarm Operation Diagrams ----------------------------------- 54

High Alarm Operation (Set > Reset) ------------------------------------- 54 Low Alarm Operation (Set < Reset) -------------------------------------- 55 High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 56 Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 57 Alternation Control Operation --------------------------------------------- 58 Rate Relay Sampling Operation ------------------------------------------ 59 Total Relay Sampling Operation ------------------------------------------ 59 Time Delay Operation ------------------------------------------------------- 60

Relay Operation Details ------------------------------------------------------ 61

Overview ------------------------------------------------------------------------ 61 Relays Auto Initialization ---------------------------------------------------- 61 Fail-Safe Operation ---------------------------------------------------------- 61 Front Panel LEDs ------------------------------------------------------------- 62 Latching and Non-Latching Relay Operation -------------------------- 62 Non-Latching Relay (Auto) ------------------------------------------------- 63 Non-Latching Relay (A-nman) --------------------------------------------- 63 Latching Relay (LatcH) ----------------------------------------------------- 63 Latching Relay (Lt-Clr) ---------------------------------------------------- 64 Acknowledging Relays ------------------------------------------------------ 64 Setting Up the Interlock Relay (Force On) Feature ------------------ 65

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 66 Reset Menu (reset) ------------------------------------------------------------ 67

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Control Menu (Contrl) -------------------------------------------------------- 67 Setting Up the Password (pass) ------------------------------------------- 68

Protecting or Locking the Meter ------------------------------------------- 68 Total Reset Password & Non-Resettable Total ----------------------- 69 Making Changes to a Password Protected Meter -------------------- 70 Disabling Password Protection -------------------------------------------- 70

Advanced Features Menu ---------------------------------------------------- 71

Advanced Features Menu & Display Messages ---------------------- 72 Rounding Feature (round) ------------------------------------------------- 75 Modbus RTU Serial Communications (serial) ---------------------- 75 Select Menu (SElEct) ------------------------------------------------------- 76 Signal Input Conditioning (Functn) -------------------------------------- 76 Multi-Point Linearization (Linear) ---------------------------------------- 77 Low-Flow Cutoff (CutofF) -------------------------------------------------- 78 Analog Output Programming (AoutPr) ---------------------------------- 78 Programmable Function Keys User Menu (user) -------------------- 79 Meter Copy Function (Copy) ----------------------------------------------- 80

METER OPERATION ----------------------------------------------------- 82

Front Panel Buttons Operation -------------------------------------------- 82 Function Keys Operation ---------------------------------------------------- 82 F4 Operation --------------------------------------------------------------------- 83 Maximum/Minimum Readings ---------------------------------------------- 83

TROUBLESHOOTING ---------------------------------------------------- 84

Diagnostics Menu (diag) ----------------------------------------------------- 84

Determining Software Version -------------------------------------------- 84

Reset Meter to Factory Defaults ------------------------------------------- 85

Factory Defaults & User Settings ----------------------------------------- 86

Troubleshooting Tips --------------------------------------------------------- 89 Alphabetical List of Display Functions & Messages --------------- 90

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Table of Figures

Figure 1: 1/8 DIN Panel Cutout and Mounting ................................... 18

Figure 2: Meter Dimensions - Side View ............................................ 19

Figure 3: Meter Dimensions - Top View ............................................. 19

Figure 4: Jumper Configuration for 12/24 VDC Power ..................... 20

Figure 5: Transmitter Supply Voltage Selection ............................... 21

Figure 6: Connector Labeling for Fully Loaded YPP6300 ................ 22

Figure 7: Power Connections ............................................................. 22

Figure 8: Flowmeter Powered by Internal Power Supply ................. 23

Figure 9: Flowmeter Powered by External Supply ........................... 23

Figure 10: Self-Powered Magnetic Pickup Coil Flowmeter .............. 23

Figure 11: Relay Connections ............................................................ 25

Figure 12: AC and DC Loads Protection ........................................... 26

Figure 13: Low Voltage DC Loads Protection ................................... 26

Figure 14. F4 Digital Input Connections ............................................ 27

Figure 15: 4-20 mA Output Connections ........................................... 27

Figure 16: Expansion Modules & DIN Rail Mounting Kit .................. 28

Figure 17: External Relays Module Connections ............................. 28

Figure 18: Digital I/O Module Connections ....................................... 29

Figure 19: Interlock Connections ....................................................... 29

Figure 20: Acknowledge Relays w/Function Key or Digital Input ... 64

Figure 21: Meter Copy Connection .................................................... 80

Figure 22: 1/8 DIN Panel Cutout Template ........................................ 97

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

INTRODUCTION

The PROPLUS YPP6300 is a multi purpose, easy to use pulse rate/totalize r ideal for flow rate, total, and control applications . It accepts pulse (e.g. ±40 mV to ±8 V), square wave (0-5 V, 0-12 V, or 0-24 V), open collector, NPN, PNP , TTL or switch contact signals. Three of the front panel buttons can be custom-programmed for specific operation.

The basic model includes an isolated 24 VDC transmitter po wer supply that can be used to power the input tran smitter or other devices. An addit ional isolated 24 VDC power supply is included with the 4-20 mA outp ut option. standard.

A fully loaded YPP6300 pulse rate/totalizer meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power su pplies. The YPP6 300 capabilities may be enhanced by adding the following external expansion modules: four SPST relays (creating an ei ght-relay rate/tot alizer), two digital I/O m odules with four inp uts and four outputs each, and RS-232, RS-485, and USB communication adapters.

The eight relays can be us ed for alarm indicatio n or process control applic ations. The 4-20 mA isolated output , Modbus RTU serial comm unications, and digital I/ O options make the YPP63 00 an excellent additio n to any system.

A digital input is

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

ORDERING INFORMATION

Standard Models

85-265 VAC Model

YPP6300-6R0 YPP6300-7R0 No options

YPP 6300-6R2 YPP6300-7R2 2 relays

YPP 6300-6R3 YPP6300-7R3 4-20 mA output

YPP 6300-6R4 YPP6300-7R4 4 relays

YPP 6300-6R5 YPP6300-7R5 2 relays & 4-20 mA output

YPP 6300-6R7 YPP6300-7R7 4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC Model

YPP6300-6H0 YPP6300-7H0 No options

YPP6300-6H2 YPP6300-7H2 2 relays

YPP6300-6H3 YPP6300-7H3 4-20 mA output

YPP6300-6H4 YPP6300-7H4 4 relays

YPP6300-6H5 YPP6300-7H 5 2 relays & 4-20 mA outpu t

YPP6300-6H7 YPP6300-7H 7 4 relays & 4-20 mA outpu t

Accessories

Model Description

YPPA1002 DIN rail mounting kit for two expansion modules

YPPA1004 4 SPST (Form A) relays

YPPA1044 4 digital inputs & 4 digital outputs (2 may be connected)

YPPA1200 Meter copy cable

YPPA1232 RS-232 serial adapter

YPPA1485 RS-485 serial adapter

YPPA8008 USB serial adapter

YPPA7485-I RS-232 to RS-422/485 isolated converter

YPPA7485-N RS-232 to RS-422/485 non-isolated converter

YPPA8232-N USB to RS-232 non-isolated converter

YPPA8485-I USB to RS-422/485 isolated converter

YPPA8485-N USB to RS-422/485 non-isolated converter YPPX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC

Enclosures

Model Description

YPPA2811 1 Meter Plastic NEMA 4X Enclosure

YPPA2812 2 Meter Plastic NEMA 4X Enclosure

12/24 VDC Model

Options Installed

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY

DISPLAY INTENSITY

DISPLAY UPDATE RATE

OVERRANGE

DISPLAY ASSIGNM ENT

PROGRAMMING METHODS

RECALIBRATION

MAX/MIN DISPLAY

PASSWORD

NON-VOLATILE MEMORY

POWER OPTIONS

FUSE

ISOLATED TRANSMITTER POWER SUPPLY

Upper display: 0.6" (15 mm) high, red LEDs Lower display: 0.46" (12 mm) high, red LEDs 6 digits: each (-99999 to 999999), with lead zero blanking.

Eight user selectable intensity levels

Rate: 10 per second; up to 1 per 100 se conds (and is a function of Low Gate setting)

Total: 10 per second (fixed)

Display flashes

The Upper and Lower displays may be assi gned to rate, total, grand total, alternate rate & total, max/min, units (lower display only), set points, Modbus input, & more.

Four front panel buttons, digital inputs, PC and PROPLUS software, Modbus registers, or cloning using Copy function.

All ranges are calibrated at the factor y to read frequency in Hz. No recalibration required.

Max/min readings reached by the proce ss are stored until reset by the user or until power to th e meter is cycled.

Three programmable passwords rest rict modification of programmed settings and two prevent resetting the totals.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total manually

All programmed settings are stored in non -volatile memory for a minimum of ten years if po wer is lost.

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or jumper selectable 12/24 VDC ± 10%, 15 W max

Required external fuse: UL Recognized, 5 A max , slow blow; up to 6 meters may share one 5 A fuse

Terminals P+ & P-: 24 VDC ± 10%. 12/24 VDC powered models selectable for 24, 10, or 5 VDC supply (internal jumper J4).

85-265 VAC models rated @ 200 mA max, 12/24 VDC powered models rated @ 100 mA max, @ 50 mA m ax for 5 or 10 VDC supply.

999999

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

ISOLATION

OVERVOLTAGE CATEGORY

ENVIRONMENTAL

CONNECTIONS

ENCLOSURE

MOUNTING

TIGHTENING TORQUE

OVERALL DIMENSIONS

WEIGHT

WARRANTY

4 kV input/output-to-power line 500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II: Local level with smaller transient overvol tages than Installation Overvoltage Category III.

Operating temperature range: -40 to 65°C Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing

Removable screw terminal blocks accept 12 to 2 2 AWG wire, RJ45 for external relays, digital I/O, and s erial communication adapters.

1/8 DIN, high impact plastic, UL 94V-0, co lor: black

1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket ass emblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

9.5 oz (269 g)

3 years parts & labor

Rate Input

INPUTS

LOW VOLTAGE MAG PICKUP (Isolated)

MINIMUM INPUT FREQUENCY

MAXIMUM INPUT FREQUENCY

INPUT IMPEDANCE

ACCURACY

TEMPERATURE DRIFT

MULTI-POINT LINE ARIZ ATIO N

Field selectable: Pulse or square wave 0-5 V, 0-12 V, or 0-24 V @ 30 kHz; TTL; open collector 4.7 kΩ pull-up to 5 V @ 30 kHz; NPN or PNP transistor, switch contact 4.7 kΩ pull-up to 5 V @ 40 Hz; Modbus PV (Slave)

Sensitivity: 40 mVp-p to 8Vp-p

0.001 Hz Minimum frequency is dependent on high gate setting.

30,000 Hz (10,000 for low voltage mag pi ckup)

Pulse input: Greater than 300 kΩ @ 1 kHz. Open collector/switch input: 4.7 kΩ pull-up to 5 V.

±0.03% of calibrated span ±1 count

Rate display is not affected by changes in tem perature.

2 to 32 points

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

LOW-FLOW CUTOFF

DECIMAL POINT

0-999999 (0 disables cutoff function)

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

CALIBRATION

K-FACTOR

CALIBRATION RANGE

FILTER

TIME BASE

GATE

F4 DIGITAL INPUT CONTACTS

F4 DIGITAL INPUT LOGIC LEVELS

May be calibrated using K-factor, internal ca libration, or by applying an external calibration sig nal.

Field programmable K-factor converts i nput pulses to rate in engineering units. May be progra mmed from 0.00001 to 999,999 pulses/unit.

Input 1 signal may be set anywhere in the ran ge of the meter; input 2 signal may be set anywhere ab ove or below input 1 setting.

Minimum input span between any t wo inputs is 10 Hz. An error message will appear if the input 1 a nd input 2 signals are too close together.

Programmable contact de-bounce filter: 40 to 999 Hz maximum input frequency allowed with lo w speed filter.

Second, minute, hour, or day

Low gate: 0.1-99.9 seconds

High gate: 2.0-999.9 seconds

3.3 VDC on contact. Connect normally open contacts across F4 to COM.

Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC

Rate/Totalizer

DISPLAY ASSIGNM ENT

RATE DISPLAY INDICATION

TOTAL DISPLAY & TOTAL OVERFLOW

ALTERNATING DISPLAY

The Upper and Lower displays may be assi gned to rate, total, grand total, alternate rate/total, alternate rate/grand total, set points, alternate rate/units , alternate total/units, alternate grand total/units, display Hi, di splay Lo, display Hi/Lo, display modbus, display units (lower displa y) and display Off (lower display).

-99999 to 999999, lead zero blankin g. “R” LED illuminates while displaying rate or frequency.

0 to 999,999; aut omatic lead zero bla nking. “T” LED is illuminated while displaying total or grand total. Up to 999,999,999 with total-overflo w feature. “ displayed to the left of total overflow and ▲ LED is illuminated.

Either display may be programmed to alternate between rate and total or rate and grand total every 10 seconds.

oF” is

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

TOTAL DECIMAL POINT

TOTALIZER

TOTALIZER ROLLOVER

TOTAL OVERFLOW

OVERRIDE

TOTALIZER PRESETS

PROGRAMMABLE DE LAY ON RELEASE

TOTAL RESET

TOTAL RESET PASSWORD

NONRESETTABLE TOTAL

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

Total decimal point is independent of rate decimal point.

Calculates total based on rate and fi eld programmable multiplier to display total in engineering units. Time base must be selected according to the time units in which the rate is displayed.

Totalizer rolls over when display exceeds 999,999,999. Relay status reflects display.

Program total reset for automatic with 0.1 second delay and set point 1 for 999,999

Up to eight, user selectable under setup menu. An y set point can be assigned to total and ma y be programmed anywhere in the range of the meter fo r total alarm indication.

0.1 and 999.9 seconds; applied to the first relay assigned to total or grand total.

If the meter is programmed to reset tota l to zero automatically when the preset is reached, th en a delay will occur before the total is reset.

Via front panel button, external contac t closure on digital inputs, automatically via user selectable preset value and time delay, or through serial communic ations.

Total and grand total passwords may be en tered to prevent resetting the total or grand total from th e front panel.

The grand total can be programmed as a non-resettable total by entering the password “050873 ”.

Once the Grand Total has been programmed

Caution!

as “non-resettable” the feature cannot disabled.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Relays

RATING

NOISE SUPPRESSION

RELAY ASSIGNM ENT

DEADBAND

HIGH OR LOW ALARM

RELAY OPERATION

RELAY RESET

TIME DELAY

FAIL-SAFE OPERATION

AUTO INITIALIZATION

2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for in ductive loads

Noise suppression is recommended for each relay contact switching inductive loads; see page 26 for det ails.

Relays may be assigned to rate, total, or gran d total.

0-100% of span, user programmabl e

User may program any alarm for high or l ow trip point. Unused alarm LEDs and relays may be disable d (turn off).

Automatic (non-latching) Latching (requires manual acknowledge) Sampling (based on time) Alternation control (2 to 8 relays) Off (disable unused relays and enable Int erlock feature) Manual on/off control mode

User selectable via front panel buttons, digital inputs, or PC

1. Automatic reset only (non-latching), when th e input passes the reset point or total is reset to zero.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared (Latching with clear)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

0 to 999.9 seconds, on & off relay time delays Programmable and independent for eac h relay.

Programmable and independent for eac h relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

When power is applied to the meter, relays will reflect the state of the input to the meter.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Isolated 4-20 mA Transmitter Output

OUTPUT SOURCE

SCALING RANGE

CALIBRATION

ANALOG OUT PROGRAMMING

ACCURACY

TEMPERATURE DRIFT

ISOLATED TRANSMITTER POWER SUPPLY

EXTERNAL LOOP POWER SUPPLY

OUTPUT LOOP RESISTANCE

35 VDC (external)

Rate/process, total, grand total, max, min , set points 1-8, Modbus input or manual control mo de

1.000 to 23.000 mA for any display range.

Factory calibrated: 0.0 to 1000.0 = 4-20 mA output

23.000 mA maximum for all parameters: Overrange, underrange, max, min, and break

± 0.1% FS ± 0.004 mA

0.4 µA/°C max from 0 to 65°C ambient,

0.8 µA/°C max from -40 to 0°C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC ± 10%. May be used to power the 4-20 mA output or other devices. Re fer to Figure 6 on page 22 and Figure 15 on page 27.

All models rated @ 40 mA max.

35 VDC maximum

Power supply Minimum Maximum

24 VDC

10 Ω 700 Ω

100 Ω 1200 Ω

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Modbus® RTU Serial Communications

SLAVE ID

BAUD RATE

TRANSMIT TIME DELAY

DATA

PARITY

BYTE-TO-BYTE TIMEOUT

TURN AROUND DELAY

Note: Refer to the PROPLUS Modbus Register Tables located at www.yokogawa-usa.com for details.

1 – 247 (Meter address)

300 - 19,200 bps

Programmable between 0 and 199 ms

8 bit (1 start bit, 1 or 2 stop bits)

Even, Odd, or None with 1 or 2 stop bits

0.01 – 2.54 second

Less than 2 ms (fixed)

YPPA1044 Digital Input & Output Expansion Module

CHANNELS

SYSTEM

DIGITAL INPUT LOGIC HIGH

DIGITAL INPUT LOGIC LOW

DIGITAL OUTPUT LOGIC HIGH

DIGITAL OUTPUT LOGIC LOW

SOURCE CURRENT

SINK CURRENT

+5 V TERMINAL

4 digital inputs & 4 digital outputs per module

Up to 2 modules for a total of 8 inputs & 8 o utputs

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

1.5 mA minimum input current

To be used as pull-up for digital inputs only. Connect normally open contacts across +5 V & DI 1-4.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

COMPLIANCE INFORMATION

Safety

UL & c-UL LISTED

UL FILE NUMBER

FRONT PANEL

LOW VOLTAGE DIRECTIVE

Electromagnetic Compatibility

EMISSIONS

Radiated Emissions

AC Mains Conducted Emissions

IMMUNITY

RFI - Amplitude Modulated

Electrical Fast Transients

Electrostatic Discharge

RFI - Conducted

AC Surge

Surge

Power-Frequency Magnetic Field

Voltage Dips

Voltage Interruptions

USA & Canada UL 508 Industrial Control Equipment

E348677

UL Type 4X, NEMA 4X, IP65; panel gasket provided

EN 61010-1:2001 Safety requirements for measurement, con trol, and laboratory use

EN 55022:2006/A1:2007 Class A ITE emissions requirements

Class A

EN 61326-1:2006 Measurement, control, and laborator y equipment

EN 61000-6-2:2005 EMC heavy industrial generic immunity standar d

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

10V, 0.15-80 MHz, 1kHz 80% AM

±2kV Common, ±1kV Differential

1KV (CM)

3 A/m 70%V for 0.5 period

40%V for 5 & 50 periods 70%V for 25 periods

<5%V for 250 periods

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Note:

Testing was conducted on YPP6300 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.

Declaration of Conformity available at www.yokogawa-usa.com

SAFETY INFORMATION

Warning!

CAUTION: Read complete

instructions prior to installation and operation of the meter.

Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.

WARNING: Risk of electric shock or personal injury.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

INSTALLATION

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications. Instructions are provided for setting up a 12/24 VDC powered meter to operate from 12 VDC and for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC, see page 20.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.

Panel Mounting Instructions

• Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x

45 mm). Refer to Figure 1 for more detail s.

• Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

• Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0 .16" (4.1 mm) plastic panel.

• Remove the two mounting brackets provided with the meter (back-off the two

screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).

• Ins ert meter into the panel cutout.

• Install mounting brackets and tighten the screws against the panel. To

achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

Note: See

1.772"

(45mm)

Figure 22 on page 97 for 1/8 DIN Panel Cutout Template

3.622" (92 mm)

Square Corners to 0.060"

(1.5mm) Max Radius

Panel Cutout to DIN 43700

Toleran ces:

: +0.032 (+0.8mm)

-0.000 (-0.0mm) B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Gasket

Mounting

Bracket

Panel

Mounting

Screw

Removable Connectors

Figure 1: 1/8 DIN Panel Cutout and Mounting

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Mounting Dimensions

Figure 2: Meter Dimensions - Side View

Figure 3: Meter Dimensions - Top View

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Configuration for 12 or 24 VDC Power Option

Do not exceed voltage rating of the selected

Warning!

Meters equipped with the 12/24 VDC power option are shipped from the factory ready to operate from 24 VDC.

To configure the meter for 12 VDC power:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J9 jumper, located behind the power connector, for 12 V as shown below.

configuration.

J9 CONFIGURATION

+ _

MAIN B OAR D

12 V

24 V

Factory Default

M-LINK

24 VDC 12 VDC POWER

Figure 4: Jumper Configuration for 12/24 VDC Power

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12/24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

Figure 5: Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.

Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety

Caution!

regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.

Do not connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45

Warning!

M-LINK connector. Otherwise damage will occur to the equipment and the meter.

Figure 6: Connector Labeling for Fully Loaded YPP6300

Power Connections

Power connections are made to a two-terminal connector labeled POWER on Figure 6. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.

POWER

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 7: Power Connections

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Signal Connections

Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 6. The COM (common) terminal is the return for the input signals.

The following figures show examples of signal connections.

Setup and programming is performed through the front panel buttons.

Figure 8: Flowmeter Powered by Internal Power Supply

Figure 9: Flowmeter Powered by External Supply

Figure 10: Self-Powered Magnetic Pickup Coil Flowmeter

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Figure 11: NPN open Collector Input

Figure 12: PNP Sensor Powered by Internal Supply

Figure 13: Switch Input Connections

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 6. For interfacing to the PROPLUS, use the YPPA1232 for RS-232, the YPPA1485 for RS-485, or the YPPA8008 for USB. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

Use the YPPA1200 meter copy cable for meter-to-meter interfacing for cloning purposes (i.e. copying settings from one meter to other meters).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 6. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 11: Relay Connections

RELAY2 RELAY1

4365 21

CNONO N C NC C

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 12: AC and DC Loads Protection

Choose R and C as follows:

R: 0.5 to 1 Ω for each volt across the contacts

C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC

network may also be installed across the load. Experiment for best results.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Figure 13: Low Voltage DC Loads Protection

RC Networks Available from Yokogawa

RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901.

Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

Note:

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4.

Figure 14. F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.

24 V

MA OUT

12-35 VDC

Power Supply

RI- I+

132

RELAY1

321

MA OUT

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

24 V

RI- I+

132

RELAY1

321

4-20 mA

Input Meter

Figure 15: 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

External Relay & Digital I/O Connections

The relay and digital I/O expansion modules YPPA1004 & YPPA1044 are connected to the meter using the CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45 connectors of the

YPPA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules with the power on!

Warning!

More detailed instructions are provided with each optional expansion module.

Figure 16: Expansion Modules & DIN Rail Mounting Kit

RLY5 RLY6 RLY7 RLY8

NO C NO C NO C NO C

345678

Figure 17: External Relays Module Connections

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

O2 O3

910

O4 G

Figure 18: Digital I/O Module Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page

65). In one example, dry interlock contacts are connected in series to

one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.

Figure 19: Interlock Connections

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

SETUP AND PROGRAMMING

• The meter has been factory calibrated to read input

frequency in Hz (pulses/sec). The calibration equipment is certified to NIST standards.

• Use the K-Factor menu to match the rate/totalizer with

a flowmeter’s k-factor (pulse/unit of measure).

• Or use the Scale menu to scale the pulse input

(pulse/sec) without a signal source.

• Or use Cal menu to calibrate the rate/totalizer using a

signal source.

Overview

There are two switches, located to the right of the input connector, which must be configured according to the input level and type. Jumper J4 located inside the meter, behind the input signal connector, is used to select the excitation voltage (24 V*, 10 V or 5 V) which is supplied to the P+ and P- wiring terminals.

Setup and programming is done through the front panel buttons.

After power and input signal connections have been completed and verified, apply power to the meter.

Default setting

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