Yokogawa YPP6300 User Manual

YPP6300 Pulse Input Rate/Totalizer

Instruction Manual

• Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,

Sine Wave (Coil), Square Wave Inputs

• Gate Function for Rate Dis play of Slow Pulse Rates

• NEMA 4X, IP65 Front

• Universal 85-265 VAC, or 12/24 VDC Input Power Models

• Large Dual-Line 6-Digit Display, 0.60" & 0.46"

• Isolated 24 VDC Transmitter Power Supply

• Programmable Displays & Function Keys

• Sunlight Readable Display Models

• Rate Displayed as Units per Second, Minute, Hour, or Day

• Total, Grand Total or Non-Resettable Grand Total

• 9-Digit Totalizer with Total Overflow Feature

• K-Factor Calibration or Scale with up to 32-Point Linearization

• 2 or 4 Relays + Isolated 4-20 mA Output for Rate/Total/Grand Total

• External 4-Relays & Digital I/O Expansion Modules

• USB, RS-232 & RS-485 Serial Communication Options

• Modbus

• Configure, Monitor, and Datalog from a PC with

Free PROPLUS Software

®

RTU Communication Protocol Standard

2 Dart Road • Newnan, Georgia 30265
770-253-7000 • 800-888-6400
Fax: [phone] • www.yokogawa-usa.com

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
Disclaimer

The information contained in this document is subject to change
without notice. Yokogawa Corporation of America makes no
representations or warranties with respect to the contents hereof;
and specifically disclaims any implied warranties of merchantability or
fitness for a particular purpose.

!

CAUTION: Read complete

instructions prior to
installation and operation
of the meter.

WARNING:

This product is not recommended for life support applications
or applications where malfunctioning could result in personal
injury or property loss. Anyone using this product for such
applications does so at his/her own risk. Yokogawa Corporation
of America shall not be held liable for damages resulting from
such improper use.

WARNING: Risk of
electric shock or
personal injury.

Limited Warranty

Yokogawa Corporation of America warrants this product against
defects in material or workmanship for the specified period under
“Specifications” from the date of shipment from the factory.
Yokogawa Corporation of America’s liability under this limited
warranty shall not exceed the purchase value, repair, or replacement
of the defective unit.

Registered Trademarks

All trademarks mentioned in this document are the property of their
respective owners.

© 2011-2012 Yokogawa Corporation of America. All rights reserved.

www.yokogawa-usa.com

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Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 7
ORDERING INFORMATION ---------------------------------------------- 8
SPECIFICATIONS ----------------------------------------------------------- 9

General ------------------------------------------------------------------------------- 9
Rate Input ------------------------------------------------------------------------- 10
Rate/Totalizer -------------------------------------------------------------------- 11
Relays ------------------------------------------------------------------------------ 13
Isolated 4-20 mA Transmitter Output ------------------------------------ 14
Modbus® RTU Serial Communications ---------------------------------- 15
YPPA1044 Digital Input & Output Expansion Module -------------- 15

COMPLIANCE INFORMATION ---------------------------------------- 16

Safety ------------------------------------------------------------------------------- 16
Electromagnetic Compatibility --------------------------------------------- 16

SAFETY INFORMATION ------------------------------------------------ 17
INSTALLATION ------------------------------------------------------------ 18

Unpacking ------------------------------------------------------------------------- 18
Panel Mounting Instructions ------------------------------------------------ 18
Configuration for 12 or 24 VDC Power Option ------------------------ 20
Transmitter Supply Voltage Selection (P+, P-) ----------------------- 21
Connections ---------------------------------------------------------------------- 21

Connectors Labeling --------------------------------------------------------- 22
Power Connections ---------------------------------------------------------- 22
Signal Connections ---------------------------------------------------------- 23
Modbus RTU Serial Communications ----------------------------------- 25
Relay Connections ----------------------------------------------------------- 25
Switching Inductive Loads -------------------------------------------------- 26
F4 Digital Input Connections ----------------------------------------------- 27
4-20 mA Output Connections ---------------------------------------------- 27
Analog Output Transmitter Power Supply ------------------------------ 27
External Relay & Digital I/O Connections ------------------------------ 28
Interlock Relay Feature ----------------------------------------------------- 29

SETUP AND PROGRAMMING ----------------------------------------- 30

Front Panel Buttons and Status LED Indicators --------------------- 31
Display Functions and Messages ----------------------------------------- 32
Main Menu ------------------------------------------------------------------------ 36
Setting Numeric Values ------------------------------------------------------ 37
Setting Up the Rate/Totalizer Meter (setup) --------------------------- 38

Setting the Input Signal (Input) ------------------------------------------ 39

3

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Totalizer Features (total) ---------------------------------- 39
Setting the Input Units or Custom Tags (units) ---------------------- 40
Setting the Decimal Point (dEc pt) -------------------------------------- 41
Programming the Rate/Totalizer (prog) -------------------------------- 41

K-Factor Calibration (Factor) ----------------------------------------- 42
Multi-Point Calibration & Scaling -------------------------------------- 42
PROPLUS Software ------------------------------------------------------ 42
Scaling the Meter (SCALE) ---------------------------------------------- 43
Gate Function (Gate) ---------------------------------------------------- 44
Contact De-Bounce Filter (FiLter) ---------------------------------- 45
Time Base, Total Conversion Factor & Total Reset -------------- 46

Calibrating the Meter with External Source (Cal) ----------------- 47
Setting the Display Parameter & Intensity (dsplay) ----------------- 48
Display Setup Menu --------------------------------------------------------- 49

Setting the Relay Operation (relay) ------------------------------------- 50

Relay Assignment (Assign) ----------------------------------------------- 51
Setting the Relay Action ---------------------------------------------------- 52
Programming Set and Reset Points ------------------------------------- 53
Setting Fail-Safe Operation ------------------------------------------------ 53
Programming Time Delay -------------------------------------------------- 53

Relay and Alarm Operation Diagrams ----------------------------------- 54

High Alarm Operation (Set > Reset) ------------------------------------- 54
Low Alarm Operation (Set < Reset) -------------------------------------- 55
High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 56
Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 57
Alternation Control Operation --------------------------------------------- 58
Rate Relay Sampling Operation ------------------------------------------ 59
Total Relay Sampling Operation ------------------------------------------ 59
Time Delay Operation ------------------------------------------------------- 60

Relay Operation Details ------------------------------------------------------ 61

Overview ------------------------------------------------------------------------ 61
Relays Auto Initialization ---------------------------------------------------- 61
Fail-Safe Operation ---------------------------------------------------------- 61
Front Panel LEDs ------------------------------------------------------------- 62
Latching and Non-Latching Relay Operation -------------------------- 62
Non-Latching Relay (Auto) ------------------------------------------------- 63
Non-Latching Relay (A-nman) --------------------------------------------- 63
Latching Relay (LatcH) ----------------------------------------------------- 63
Latching Relay (Lt-Clr) ---------------------------------------------------- 64
Acknowledging Relays ------------------------------------------------------ 64
Setting Up the Interlock Relay (Force On) Feature ------------------ 65

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 66
Reset Menu (reset) ------------------------------------------------------------ 67

4

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Control Menu (Contrl) -------------------------------------------------------- 67
Setting Up the Password (pass) ------------------------------------------- 68

Protecting or Locking the Meter ------------------------------------------- 68
Total Reset Password & Non-Resettable Total ----------------------- 69
Making Changes to a Password Protected Meter -------------------- 70
Disabling Password Protection -------------------------------------------- 70

Advanced Features Menu ---------------------------------------------------- 71

Advanced Features Menu & Display Messages ---------------------- 72
Rounding Feature (round) ------------------------------------------------- 75
Modbus RTU Serial Communications (serial) ---------------------- 75
Select Menu (SElEct) ------------------------------------------------------- 76
Signal Input Conditioning (Functn) -------------------------------------- 76
Multi-Point Linearization (Linear) ---------------------------------------- 77
Low-Flow Cutoff (CutofF) -------------------------------------------------- 78
Analog Output Programming (AoutPr) ---------------------------------- 78
Programmable Function Keys User Menu (user) -------------------- 79
Meter Copy Function (Copy) ----------------------------------------------- 80

METER OPERATION ----------------------------------------------------- 82

Front Panel Buttons Operation -------------------------------------------- 82
Function Keys Operation ---------------------------------------------------- 82
F4 Operation --------------------------------------------------------------------- 83
Maximum/Minimum Readings ---------------------------------------------- 83

TROUBLESHOOTING ---------------------------------------------------- 84

Diagnostics Menu (diag) ----------------------------------------------------- 84

Determining Software Version -------------------------------------------- 84

Reset Meter to Factory Defaults ------------------------------------------- 85

Factory Defaults & User Settings ----------------------------------------- 86

Troubleshooting Tips --------------------------------------------------------- 89
Alphabetical List of Display Functions & Messages --------------- 90

5

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Table of Figures

Figure 1: 1/8 DIN Panel Cutout and Mounting ................................... 18

Figure 2: Meter Dimensions - Side View ............................................ 19

Figure 3: Meter Dimensions - Top View ............................................. 19

Figure 4: Jumper Configuration for 12/24 VDC Power ..................... 20

Figure 5: Transmitter Supply Voltage Selection ............................... 21

Figure 6: Connector Labeling for Fully Loaded YPP6300 ................ 22

Figure 7: Power Connections ............................................................. 22

Figure 8: Flowmeter Powered by Internal Power Supply ................. 23

Figure 9: Flowmeter Powered by External Supply ........................... 23

Figure 10: Self-Powered Magnetic Pickup Coil Flowmeter .............. 23

Figure 11: Relay Connections ............................................................ 25

Figure 12: AC and DC Loads Protection ........................................... 26

Figure 13: Low Voltage DC Loads Protection ................................... 26

Figure 14. F4 Digital Input Connections ............................................ 27

Figure 15: 4-20 mA Output Connections ........................................... 27

Figure 16: Expansion Modules & DIN Rail Mounting Kit .................. 28

Figure 17: External Relays Module Connections ............................. 28

Figure 18: Digital I/O Module Connections ....................................... 29

Figure 19: Interlock Connections ....................................................... 29

Figure 20: Acknowledge Relays w/Function Key or Digital Input ... 64

Figure 21: Meter Copy Connection .................................................... 80

Figure 22: 1/8 DIN Panel Cutout Template ........................................ 97

6

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

INTRODUCTION

The PROPLUS YPP6300 is a multi purpose, easy to use pulse rate/totalize r ideal
for flow rate, total, and control applications . It accepts pulse (e.g. ±40 mV to ±8 V),
square wave (0-5 V, 0-12 V, or 0-24 V), open collector, NPN, PNP , TTL or switch
contact signals. Three of the front panel buttons can be custom-programmed for
specific operation.

The basic model includes an isolated 24 VDC transmitter po wer supply that can
be used to power the input tran smitter or other devices. An addit ional isolated
24 VDC power supply is included with the 4-20 mA outp ut option.
standard.

A fully loaded YPP6300 pulse rate/totalizer meter has the following: four SPDT
relays, 4-20 mA output, and two 24 VDC power su pplies. The YPP6 300 capabilities
may be enhanced by adding the following external expansion modules: four SPST
relays (creating an ei ght-relay rate/tot alizer), two digital I/O m odules with four inp uts
and four outputs each, and RS-232, RS-485, and USB communication adapters.

The eight relays can be us ed for alarm indicatio n or process control applic ations.
The 4-20 mA isolated output , Modbus RTU serial comm unications, and digital I/ O
options make the YPP63 00 an excellent additio n to any system.

A digital input is

7

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

ORDERING INFORMATION

Standard Models

85-265 VAC
Model

YPP6300-6R0 YPP6300-7R0 No options

YPP 6300-6R2 YPP6300-7R2 2 relays

YPP 6300-6R3 YPP6300-7R3 4-20 mA output

YPP 6300-6R4 YPP6300-7R4 4 relays

YPP 6300-6R5 YPP6300-7R5 2 relays & 4-20 mA output

YPP 6300-6R7 YPP6300-7R7 4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC
Model

YPP6300-6H0 YPP6300-7H0 No options

YPP6300-6H2 YPP6300-7H2 2 relays

YPP6300-6H3 YPP6300-7H3 4-20 mA output

YPP6300-6H4 YPP6300-7H4 4 relays

YPP6300-6H5 YPP6300-7H 5 2 relays & 4-20 mA outpu t

YPP6300-6H7 YPP6300-7H 7 4 relays & 4-20 mA outpu t

Accessories

Model Description

YPPA1002 DIN rail mounting kit for two expansion modules

YPPA1004 4 SPST (Form A) relays

YPPA1044 4 digital inputs & 4 digital outputs (2 may be connected)

YPPA1200 Meter copy cable

YPPA1232 RS-232 serial adapter

YPPA1485 RS-485 serial adapter

YPPA8008 USB serial adapter

YPPA7485-I RS-232 to RS-422/485 isolated converter

YPPA7485-N RS-232 to RS-422/485 non-isolated converter

YPPA8232-N USB to RS-232 non-isolated converter

YPPA8485-I USB to RS-422/485 isolated converter

YPPA8485-N USB to RS-422/485 non-isolated converter
YPPX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC

Enclosures

Model Description

YPPA2811 1 Meter Plastic NEMA 4X Enclosure

YPPA2812 2 Meter Plastic NEMA 4X Enclosure

12/24 VDC
Model

12/24 VDC
Model

Options Installed

Options Installed

8

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY

DISPLAY
INTENSITY

DISPLAY
UPDATE RATE

OVERRANGE

DISPLAY
ASSIGNM ENT

PROGRAMMING
METHODS

RECALIBRATION

MAX/MIN
DISPLAY

PASSWORD

NON-VOLATILE
MEMORY

POWER
OPTIONS

FUSE

ISOLATED
TRANSMITTER
POWER SUPPLY

Upper display: 0.6" (15 mm) high, red LEDs
Lower display: 0.46" (12 mm) high, red LEDs
6 digits: each (-99999 to 999999), with lead zero blanking.

Eight user selectable intensity levels

Rate: 10 per second; up to 1 per 100 se conds (and is a
function of Low Gate setting)

Total: 10 per second (fixed)

Display flashes

The Upper and Lower displays may be assi gned to rate,
total, grand total, alternate rate & total, max/min, units
(lower display only), set points, Modbus input, & more.

Four front panel buttons, digital inputs, PC and PROPLUS
software, Modbus registers, or cloning using Copy function.

All ranges are calibrated at the factor y to read frequency in
Hz. No recalibration required.

Max/min readings reached by the proce ss are stored until
reset by the user or until power to th e meter is cycled.

Three programmable passwords rest rict modification of
programmed settings and two prevent resetting the totals.

Pass 1: Allows use of function keys and digital inputs
Pass 2: Allows use of function keys, digital inputs and editing set/reset points
Pass 3: Restricts all programming, function keys, and digital inputs.
Total: Prevents resetting the total manually
Gtotal: Prevents resetting the grand total manually

All programmed settings are stored in non -volatile memory
for a minimum of ten years if po wer is lost.

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
or jumper selectable 12/24 VDC ± 10%, 15 W max

Required external fuse: UL Recognized, 5 A max , slow
blow; up to 6 meters may share one 5 A fuse

Terminals P+ & P-: 24 VDC ± 10%. 12/24 VDC powered models
selectable for 24, 10, or 5 VDC supply (internal jumper J4).

85-265 VAC models rated @ 200 mA max, 12/24 VDC powered
models rated @ 100 mA max, @ 50 mA m ax for 5 or 10 VDC
supply.

999999

9

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

ISOLATION

OVERVOLTAGE
CATEGORY

ENVIRONMENTAL

CONNECTIONS

ENCLOSURE

MOUNTING

TIGHTENING
TORQUE

OVERALL
DIMENSIONS

WEIGHT

WARRANTY

4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II:
Local level with smaller transient overvol tages than
Installation Overvoltage Category III.

Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing

Removable screw terminal blocks accept 12 to 2 2 AWG
wire, RJ45 for external relays, digital I/O, and s erial
communication adapters.

1/8 DIN, high impact plastic, UL 94V-0, co lor: black

1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket ass emblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)
(W x H x D)

9.5 oz (269 g)

3 years parts & labor

Rate Input

INPUTS

LOW VOLTAGE
MAG PICKUP
(Isolated)

MINIMUM INPUT
FREQUENCY

MAXIMUM INPUT
FREQUENCY

INPUT
IMPEDANCE

ACCURACY

TEMPERATURE
DRIFT

MULTI-POINT
LINE ARIZ ATIO N

Field selectable: Pulse or square wave 0-5 V, 0-12 V, or
0-24 V @ 30 kHz; TTL; open collector 4.7 kΩ pull-up to 5 V
@ 30 kHz; NPN or PNP transistor, switch contact 4.7 kΩ
pull-up to 5 V @ 40 Hz; Modbus PV (Slave)

Sensitivity: 40 mVp-p to 8Vp-p

0.001 Hz
Minimum frequency is dependent on high gate setting.

30,000 Hz (10,000 for low voltage mag pi ckup)

Pulse input: Greater than 300 kΩ @ 1 kHz.
Open collector/switch input: 4.7 kΩ pull-up to 5 V.

±0.03% of calibrated span ±1 count

Rate display is not affected by changes in tem perature.

2 to 32 points

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Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

LOW-FLOW
CUTOFF

DECIMAL POINT

0-999999 (0 disables cutoff function)

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

CALIBRATION

K-FACTOR

CALIBRATION
RANGE

FILTER

TIME BASE

GATE

F4 DIGITAL INPUT
CONTACTS

F4 DIGITAL INPUT
LOGIC LEVELS

May be calibrated using K-factor, internal ca libration, or by
applying an external calibration sig nal.

Field programmable K-factor converts i nput pulses to rate in
engineering units. May be progra mmed from 0.00001 to
999,999 pulses/unit.

Input 1 signal may be set anywhere in the ran ge of the
meter; input 2 signal may be set anywhere ab ove or below
input 1 setting.

Minimum input span between any t wo inputs is 10 Hz.
An error message will appear if the input 1 a nd input 2
signals are too close together.

Programmable contact de-bounce filter: 40 to 999 Hz
maximum input frequency allowed with lo w speed filter.

Second, minute, hour, or day

Low gate: 0.1-99.9 seconds

High gate: 2.0-999.9 seconds

3.3 VDC on contact. Connect normally open contacts
across F4 to COM.

Logic High: 3 to 5 VDC
Logic Low: 0 to 1.25 VDC

Rate/Totalizer

DISPLAY
ASSIGNM ENT

RATE DISPLAY
INDICATION

TOTAL DISPLAY
& TOTAL
OVERFLOW

ALTERNATING
DISPLAY

The Upper and Lower displays may be assi gned to rate,
total, grand total, alternate rate/total, alternate rate/grand
total, set points, alternate rate/units , alternate total/units,
alternate grand total/units, display Hi, di splay Lo, display
Hi/Lo, display modbus, display units (lower displa y) and
display Off (lower display).

-99999 to 999999, lead zero blankin g. “R” LED illuminates
while displaying rate or frequency.

0 to 999,999; aut omatic lead zero bla nking. “T” LED is
illuminated while displaying total or grand total.
Up to 999,999,999 with total-overflo w feature. “
displayed to the left of total overflow and ▲ LED is
illuminated.

Either display may be programmed to alternate between
rate and total or rate and grand total every 10 seconds.

oF” is

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Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

TOTAL
DECIMAL POINT

TOTALIZER

TOTALIZER
ROLLOVER

TOTAL
OVERFLOW

OVERRIDE

TOTALIZER
PRESETS

PROGRAMM­ABLE DE LAY
ON RELEASE

TOTAL RESET

TOTAL RESET
PASSWORD

NON­RESETTABLE
TOTAL

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

Total decimal point is independent of rate decimal point.

Calculates total based on rate and fi eld programmable
multiplier to display total in engineering units. Time base
must be selected according to the time units in which the
rate is displayed.

Totalizer rolls over when display exceeds 999,999,999.
Relay status reflects display.

Program total reset for automatic with 0.1 second delay and
set point 1 for 999,999

Up to eight, user selectable under setup menu. An y set
point can be assigned to total and ma y be programmed
anywhere in the range of the meter fo r total alarm
indication.

0.1 and 999.9 seconds; applied to the first relay assigned to
total or grand total.

If the meter is programmed to reset tota l to zero
automatically when the preset is reached, th en a delay will
occur before the total is reset.

Via front panel button, external contac t closure on digital
inputs, automatically via user selectable preset value and
time delay, or through serial communic ations.

Total and grand total passwords may be en tered to prevent
resetting the total or grand total from th e front panel.

The grand total can be programmed as a non-resettable
total by entering the password “050873 ”.

Once the Grand Total has been programmed

!

Caution!

as “non-resettable” the feature cannot
disabled.

be

12

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Relays

RATING

NOISE
SUPPRESSION

RELAY
ASSIGNM ENT

DEADBAND

HIGH OR LOW
ALARM

RELAY
OPERATION

RELAY RESET

TIME DELAY

FAIL-SAFE
OPERATION

AUTO
INITIALIZATION

2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)
external; rated 3 A @ 30 VDC and 125/250 VAC resistive
load; 1/14 HP (≈ 50 W) @ 125/250 VAC for in ductive loads

Noise suppression is recommended for each relay contact
switching inductive loads; see page 26 for det ails.

Relays may be assigned to rate, total, or gran d total.

0-100% of span, user programmabl e

User may program any alarm for high or l ow trip point.
Unused alarm LEDs and relays may be disable d (turn off).

Automatic (non-latching)
Latching (requires manual acknowledge)
Sampling (based on time)
Alternation control (2 to 8 relays)
Off (disable unused relays and enable Int erlock feature)
Manual on/off control mode

User selectable via front panel buttons, digital inputs, or PC

1. Automatic reset only (non-latching), when th e
input passes the reset point or total is reset to
zero.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared
(Latching with clear)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

0 to 999.9 seconds, on & off relay time delays
Programmable and independent for eac h relay.

Programmable and independent for eac h relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

When power is applied to the meter, relays will reflect the
state of the input to the meter.

13

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Isolated 4-20 mA Transmitter Output

OUTPUT
SOURCE

SCALING RANGE

CALIBRATION

ANALOG OUT
PROGRAMMING

ACCURACY

TEMPERATURE
DRIFT

ISOLATED
TRANSMITTER
POWER SUPPLY

EXTERNAL LOOP
POWER SUPPLY

OUTPUT LOOP
RESISTANCE

35 VDC (external)

Rate/process, total, grand total, max, min , set points 1-8,
Modbus input or manual control mo de

1.000 to 23.000 mA for any display range.

Factory calibrated: 0.0 to 1000.0 = 4-20 mA output

23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break

± 0.1% FS ± 0.004 mA

0.4 µA/°C max from 0 to 65°C ambient,

0.8 µA/°C max from -40 to 0°C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC ± 10%. May be used to power the
4-20 mA output or other devices. Re fer to Figure 6 on page
22 and Figure 15 on page 27.

All models rated @ 40 mA max.

35 VDC maximum

Power supply Minimum Maximum

24 VDC

10 Ω 700 Ω

100 Ω 1200 Ω

14

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Modbus® RTU Serial Communications

SLAVE ID

BAUD RATE

TRANSMIT
TIME DELAY

DATA

PARITY

BYTE-TO-BYTE
TIMEOUT

TURN AROUND
DELAY

Note: Refer to the PROPLUS Modbus Register Tables located at
www.yokogawa-usa.com for details.

1 – 247 (Meter address)

300 - 19,200 bps

Programmable between 0 and 199 ms

8 bit (1 start bit, 1 or 2 stop bits)

Even, Odd, or None with 1 or 2 stop bits

0.01 – 2.54 second

Less than 2 ms (fixed)

YPPA1044 Digital Input & Output Expansion Module

CHANNELS

SYSTEM

DIGITAL INPUT
LOGIC HIGH

DIGITAL INPUT
LOGIC LOW

DIGITAL OUTPUT
LOGIC HIGH

DIGITAL OUTPUT
LOGIC LOW

SOURCE
CURRENT

SINK
CURRENT

+5 V
TERMINAL

4 digital inputs & 4 digital outputs per module

Up to 2 modules for a total of 8 inputs & 8 o utputs

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

1.5 mA minimum input current

To be used as pull-up for digital inputs only.
Connect normally open contacts across +5 V & DI 1-4.

15

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

COMPLIANCE INFORMATION

Safety

UL & c-UL LISTED

UL FILE NUMBER

FRONT PANEL

LOW VOLTAGE
DIRECTIVE

Electromagnetic Compatibility

EMISSIONS

Radiated
Emissions

AC Mains
Conducted
Emissions

IMMUNITY

RFI - Amplitude
Modulated

Electrical Fast
Transients

Electrostatic
Discharge

RFI - Conducted

AC Surge

Surge

Power-Frequency
Magnetic Field

Voltage Dips

Voltage
Interruptions

USA & Canada
UL 508 Industrial Control Equipment

E348677

UL Type 4X, NEMA 4X, IP65; panel gasket provided

EN 61010-1:2001
Safety requirements for measurement, con trol, and
laboratory use

EN 55022:2006/A1:2007
Class A ITE emissions requirements

Class A

Class A

EN 61326-1:2006
Measurement, control, and laborator y equipment

EN 61000-6-2:2005
EMC heavy industrial generic immunity standar d

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

10V, 0.15-80 MHz, 1kHz 80% AM

±2kV Common, ±1kV Differential

1KV (CM)

3 A/m 70%V for 0.5 period

40%V for 5 & 50 periods
70%V for 25 periods

<5%V for 250 periods

16

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Note:

Testing was conducted on YPP6300 meters installed through the
covers of grounded metal enclosures with cable shields grounded at
the point of entry representing installations designed to optimize
EMC performance.

Declaration of Conformity available at www.yokogawa-usa.com

SAFETY INFORMATION

Warning!

!

CAUTION: Read complete

instructions prior to
installation and operation
of the meter.

Hazardous voltages exist within enclosure.
Installation and service should be performed only by
trained service personnel.

17

WARNING: Risk of
electric shock or
personal injury.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

A

A

INSTALLATION

There is no need to remove the meter from its case to complete
the installation, wiring, and setup of the meter for most
applications. Instructions are provided for setting up a
12/24 VDC powered meter to operate from 12 VDC and for
changing the transmitter power supply to output 5 or 10 VDC
instead of 24 VDC, see page 20.

Unpacking

Remove the meter from box. Inspect the packaging and
contents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact
your supplier or the factory for assistance.

Panel Mounting Instructions

• Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x

45 mm). Refer to Figure 1 for more detail s.

• Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

• Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0 .16" (4.1 mm) plastic panel.

• Remove the two mounting brackets provided with the meter (back-off the two

screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the
bracket toward the front of the case and remove).

• Ins ert meter into the panel cutout.

• Install mounting brackets and tighten the screws against the panel. To

achieve a proper seal, tighten the mounting bracket screws evenly until
meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as
the rear of the panel may be damaged.

Note: See

B

1.772"

(45mm)

Figure 22 on page 97 for 1/8 DIN Panel Cutout Template

3.622" (92 mm)

Square Corners to 0.060"

(1.5mm) Max Radius

Panel Cutout
to DIN 43700

Toleran ces:

: +0.032 (+0.8mm)

-0.000 (-0.0mm)
B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Gasket

Mounting

Bracket

Panel

Mounting

Screw

Removable
Connectors

Figure 1: 1/8 DIN Panel Cutout and Mounting

18

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Mounting Dimensions

Figure 2: Meter Dimensions - Side View

O

N

C

C

N

+

R

-

N

C

N

O

C

O

N

N

C

N

C

C

C

N

O

Figure 3: Meter Dimensions - Top View

19

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Configuration for 12 or 24 VDC Power Option

Do not exceed voltage rating of the selected

Warning!

Meters equipped with the 12/24 VDC power option are shipped from
the factory ready to operate from 24 VDC.

To configure the meter for 12 VDC power:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J9 jumper, located behind the power connector, for 12
V as shown below.

configuration.

J9 CONFIGURATION

+
_

MAIN B OAR D

J9

12 V

24 V

Factory
Default

M-LINK

24 VDC
12 VDC
POWER

Figure 4: Jumper Configuration for 12/24 VDC Power

20

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12/24 VDC power
option, are shipped from the factory configured to provide 24 VDC
power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper
J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector,
for the desired excitation voltage as shown.

Figure 5: Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors
located at the rear of the meter.

Use copper wire with 60°C or 60/75°C insulation
for all line voltage connections. Observe all safety

!

Caution!

regulations. Electrical wiring should be performed
in accordance with all applicable national, state,
and local codes to prevent damage to the meter
and ensure personnel safety.

21

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all
connectors available with requested configuration.

Do not connect any equipment other than Yokogawa’s
expansion modules, cables, or meters to the RJ45

Warning!

M-LINK connector. Otherwise damage will occur to the
equipment and the meter.

Figure 6: Connector Labeling for Fully Loaded YPP6300

Power Connections

Power connections are made to a two-terminal connector labeled POWER
on Figure 6. The meter will operate regardless of DC polarity connection.
The + and - symbols are only a suggested wiring convention.

POWER

-

+

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 7: Power Connections

22

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Signal Connections

Signal connections are made to a six-terminal connector labeled
SIGNAL on Figure 6. The COM (common) terminal is the return for the
input signals.

The following figures show examples of signal connections.

Setup and programming is performed through the front panel buttons.

Figure 8: Flowmeter Powered by Internal Power Supply

Figure 9: Flowmeter Powered by External Supply

Figure 10: Self-Powered Magnetic Pickup Coil Flowmeter

23

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Figure 11: NPN open Collector Input

Figure 12: PNP Sensor Powered by Internal Supply

Figure 13: Switch Input Connections

24

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled
M-LINK on Figure 6. For interfacing to the PROPLUS, use the
YPPA1232 for RS-232, the YPPA1485 for RS-485, or the YPPA8008 for
USB. The same port is used for interfacing with all expansion modules
(e.g. external relays, digital I/O).

Use the YPPA1200 meter copy cable for meter-to-meter interfacing for
cloning purposes (i.e. copying settings from one meter to other meters).

Relay Connections

Relay connections are made to two six-terminal connectors labeled
RELAY1 – RELAY4 on Figure 6. Each relay’s C terminal is common only
to the normally open (NO) and normally closed (NC) contacts of the
corresponding relay. The relays’ C terminals should not be confused with
the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 11: Relay Connections

RELAY2 RELAY1

4365 21

CNONO N C NC C

25

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when
switching inductive loads to prevent disrupting the microprocessor’s
operation. The suppressors also prolong the life of the relay contacts.
Suppression can be obtained with resistor-capacitor (RC) networks
assembled by the user or purchased as complete assemblies. Refer to
the following circuits for RC network assembly and installation:

C

C

R

R

Figure 12: AC and DC Loads Protection

Choose R and C as follows:

R: 0.5 to 1 Ω for each volt across the contacts

C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check
to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC

network may also be installed across the load. Experiment for best
results.

Use a diode with a reverse
breakdown voltage two to
three times the circuit
voltage and forward current
at least as large as the load
current.

Figure 13: Low Voltage DC Loads Protection

RC Networks Available from Yokogawa

RC networks are available from Yokogawa and should be applied to
each relay contact switching an inductive load. Part number: YPPX6901.

Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

Note:

26

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input connected
with a normally open closure across F4 and COM, or with an active low
signal applied to F4.

Figure 14. F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the
connector terminals labeled MA OUT. The 4-20 mA output may be
powered internally or from an external power supply.

24 V

MA OUT

-

+

12-35 VDC

Power
Supply

RI- I+

132

RELAY1

321

MA OUT

+

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

24 V

RI- I+

132

-

RELAY1

321

-

+

4-20 mA

Input Meter

Figure 15: 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be
used to power other devices, if the analog output is not used. The I+
terminal is the +24 V and the R terminal is the return.

27

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

External Relay & Digital I/O Connections

The relay and digital I/O expansion modules YPPA1004 & YPPA1044
are connected to the meter using the CAT5 cable provided with each
module. The two RJ45 connectors on the expansion modules are
identical and interchangeable; they are used to connect additional
modules to the system.

Note: The jumper located between the RJ45 connectors of the

YPPA1044 must be removed on the second digital I/O module in
order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules
with the power on!

Warning!

More detailed instructions are provided with each
optional expansion module.

Figure 16: Expansion Modules & DIN Rail Mounting Kit

RLY5 RLY6 RLY7 RLY8

12

NO C NO C NO C NO C

345678

Figure 17: External Relays Module Connections

28

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

78

O2 O3

910

O4 G

Figure 18: Digital I/O Module Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more,
alarm/control relays for use as interlock relay(s). Interlock contact(s) are
wired to digital input(s) and trigger the interlock relay. This feature is
enabled by configuring the relay, and relative digital input(s) (see page

65). In one example, dry interlock contacts are connected in series to

one digital input which will be used to force on (energize) the assigned
interlock power relay when all interlock contacts are closed (safe). The
interlock relay front panel LED flashes when locked out. The interlock
relay would be wired in-series with the load (N/O contact). See below.

Figure 19: Interlock Connections

29

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

SETUP AND PROGRAMMING

• The meter has been factory calibrated to read input

frequency in Hz (pulses/sec). The calibration
equipment is certified to NIST standards.

• Use the K-Factor menu to match the rate/totalizer with

a flowmeter’s k-factor (pulse/unit of measure).

• Or use the Scale menu to scale the pulse input

(pulse/sec) without a signal source.

• Or use Cal menu to calibrate the rate/totalizer using a

signal source.

Overview

There are two switches, located to the right of the input connector, which
must be configured according to the input level and type. Jumper J4
located inside the meter, behind the input signal connector, is used to
select the excitation voltage (24 V*, 10 V or 5 V) which is supplied to the
P+ and P- wiring terminals.

Setup and programming is done through the front panel buttons.

After power and input signal connections have been completed and
verified, apply power to the meter.

Default setting

*

30

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Front Panel Buttons and Status LED Indicators

Button
Symbol

Note:
F4 is a digital input. Alarms 5-8

are enabled when relay
expansion module is installed.

Description LED Status

Menu 1-8 Alarm 1 – 8 indicator

Right arrow/F1 R Rate indicator

Up arrow/F2 T Total indicator

Enter/F3 G T Grand Total indicator

▲

M

Total overflow
indicator

Manual control relays
&/or analog output

• Press the Menu button to enter or exit the Programming Mode at

any time.

• Press the Right arrow button to move to the next digit during digit

or decimal point programming.

• Press or hold the Up arrow button to scroll through the menus,

decimal point, or press or hold to increment the value of a digit.

• Press the Enter button to access a menu or to accept a setting.

• Press and hold the Menu button for three seconds to access the

advanced features of the meter.

31

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Functions and Messages

The meter displays various func tions and messages during setup,
programming, and operation. The following table shows the main menu
functions and messages in the order they appear in the menu.

Dis pla y P ara me ter Action/Setting Description

setup

Input

Total

unitS

rate

total

Gtotal

Dec pt

prog

InCAL

factor

sCalE

Cal

Inp 1

Dis 1

Inp 2

Dis 2

Setup

Input Enter Input selection menu

Total

Units

Rate

Total

Grand Total

Decimal point

Program

Input
Calibration

K-factor
Scaling

Scale

Calibrate

Input 1

Display 1

Input 2

Display 2

Enter Setup menu

Enable or disable totalizer fea tures

Select the display units/tags

Select the display units for rate

Select the display units for total

Select the display units for grand total

Set decimal point for rate, total , grand total

Enter the Program menu

Enter the Input Calibration menu

Programs unit to convert input p ulse to rate in
engineering units

Enter the Scale menu

Enter the Calibrate menu

Calibrate input 1 signal or program input 1
value

Program display 1 value

Calibrate input 2 signal or program input 2
value (up to 32 points)

Program display 2 value (up to 32 points)

Error

T tb

Error

Total time
base

Error, calibration not successf ul, check signal
or programmed value

Program total time base

32

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Dis pla y P ara me ter Action/Setting Description

T CF

T rst

GT tb

GT CF

GT rst

Auto

T dly

mAn

dsplay

big

Little

d-Inty

RELaY

Assign

Asign1

Total
conversion
factor

Total reset

Grand total
time base

Grand total
conversion
factor

Grand total
reset

Automatic

Time delay

Manual

Display

Upper display

Lower display

Display
intensity

Relay

Assignment

Assign 1 Relay 1 assignment

Program total conversion factor

Program total reset mode: auto or manual

Program grand total time base

Program grand total conversion factor

Program grand total reset mode: auto or
manual

Press Enter to set automatic t otal reset

Program time delay for total auto reset

Press Enter to reset total manual ly

Enter the Display menu

Press Enter to assign the Upper di splay
parameter (default: PV or rate)

Press Enter to assign the lower di splay
parameter (default: total)

Set display intensity level from 1 to 8

Enter the Relay menu

Assign relays to rate, total, grand total, or
Modbus

rATE

totAL

G total

RLY 1

Act 1

Rate

Total

Grand total

Relay 1

Action 1

Assign relay to rate

Assign relay to total

Assign relay to grand total

Relay 1 setup

Set relay 1 action

33

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Dis pla y P ara me ter Action/Setting Description

Auto

A-nman

LatcH

Lt-CLr

Altern

Sanmpl

OFF

Set 1

RSt 1

RLY 2

FaiLSF

FLS 1

on

off

Automatic

Auto-manual

Latching

Latching­cleared

Alternate

Sampling

Off

Set 1

Reset 1

Relay 2

Fail-safe Enter Fail-safe menu

Fail-safe 1

On

Fail-safe off

Set relay for automatic reset

Set relay for automatic & manu al reset
any time

Set relay for latching operation (relays
assigned to rate)

Set relay for latching operation with manual
reset only after alarm condi tion has cleared
(relays assigned to rate)

Set relay for alternation cont rol (relays
assigned to rate)

Set relay for sampling operation

Disable relay and front panel s tatus LED
(Select Off to enable Interloc k feature)

Program set point 1

Program reset point 1

Relays 2-8 setup

Note: Relays 5-8 are shown, only if
expansion relay module is installed.

Set relay 1 fail-safe operation

Enable fail-safe operation

Disable fail-safe operation

DeLAY

DLY 1

On 1

OFF 1

Aout

Dis 1

Delay

Delay 1

On

Off

Analog output

Display 1

Enter relay Time Delay menu

Enter relay 1 time delay setup

Set relay 1 On time delay

Set relay 1 Off time delay

Enter the Analog output scaling menu

Program display 1 value

34

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Dis pla y P ara me ter Action/Setting Description

Out 1

Dis 2

Out 2

reset

Rst Hi

Rst Lo

Rst HL

Rst t

Rst Gt

Contrl

Auto

mAn

pass

Pass 1* Password 1*

Total

Gtotal

nonrst

unloc

Output 1

Display 2

Output 2

Reset

Reset high

Reset low

Reset
high & low

Reset total

Reset
grand total

Control

Automatic

Manual

Password

Total
password

Grand total
password

Non­resettable

Unlocked

Program output 1 value (e.g. 4. 000 mA)

Program display 2 value

Program output 2 value (e.g. 20.0 00 mA)

Press Enter to access the Reset menu

Press Enter to reset max display

Press Enter to reset min display

Press Enter to reset max & min displays

Press Enter to reset total

Press Enter to reset grand total

Enter Control menu

Press Enter to set meter for a utomatic
operation

Press Enter to manually control relays or
analog output operation

Enter the Password menu

Set or enter Password 1* (*1, 2, or 3)

Set or enter password for m anual reset

Set or enter password for m anual reset

Non-resettable grand total set aft er entering
“050873” for Gtotal password

Program password to lock meter

locd

999999

Locked

Flashing
display

Enter password to unlock meter

Overrange condition

35

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Main Menu

The main menu consists of the most commonly used functions: Reset,

Control, Setup

• Press Menu button to enter Programming Mode then press the Up

arrow button to scroll through the main menu.

, and Password.

• Press Menu, at any time, to exit and return to Run Mode. Changes

made to settings prior to pressing Enter are not saved.

• Changes to the settings are saved to memory only after pressing

Enter.

• The display moves to the next menu every time a setting is

accepted by pressing Enter.

36

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

.

V

A

Setting Numeric Values

The numeric values are set using the Right and Up arrow buttons. Press
Right arrow to select next digit and Up arrow to increment digit value.

The digit being changed is displayed brighter than the rest.

Press and hold up arrow to auto-increment the display value.
Press the Enter button, at any time, to accept a setting or Menu button to
exit without saving changes.

Select

Next
Digit

004.000

004.000

dis 1 dis 1 dis 1

Increment

Digital

alue

005

000

ccept

Setting

Next

Setting

37

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting Up the Rate/Totalizer Meter (setup)

The Setup menu is used to select:

1. Enable or disable totalizer features

2. Units for Rate, Total, and Grand Total

3. Decimal point position

4. Input Calibration

5. Display parameter and intensity

6. Relay operation

7. 4-20 mA analog output scaling

Press the Enter button to access any menu or press Up arrow button to
scroll through choices. Press the Menu button to exit at any time.

38

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Input Signal (Input)

There is a switch, located to the right of the input connector, which must
be configured according to the input level and type. Jumper J4 located
inside the meter, behind the input signal connector, is used to select the
excitation voltage (24 V*, 10 V or 5 V) which is supplied to the P+ and P­wiring terminals.

Default setting

*

Enter the Input menu to enable or disable the totalizer features.

Setting the Totalizer Features (total)

Enable or disable the totalizer features by selecting “Yes” or “no” after
the input type has been set up. If the totalizer features are disabled, most
totalizer features and functions are hidden from the menus.

Note: The totalizer continues working in the background.

39

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Input Units or Custom Tags (units)

Enter the input unit or custom tag that will be displayed if alternating rate,
total, or grand total and units is selec ted in the
is selec ted as the lower displ ay para meter. See the flow chart on page 49
to access the display menu to show the unit or tag on the lower display.
The engineering units or custom legends can be set using the following
7-segment character set:

Display Character

0
1
2
3
4
5
6
7
8
9
A
b
C
c
d
e
f
g
9
H
h
I
I

j

Notes:

Degree symbol represented by (<) if programming with PROPLUS.
The letters “m” and “w” use two 7-segment LEDs each; when selected the

characters to the right are shifted one position.
Press and hold up arrow to auto-scroll the characters in the display.

0

1

2

3

4

5

6

7

8

9
A

b

C

c

d

E

F

G

g

H

h

I

i

J

40

units menu, or d unit

Display Character

k
l

m

n
O
o
p
q
r
s
t
u
v

uw

x
y
z

­/
[
]
=

!

K

L

m

n

O

o

P

q

r

S

t

u

V

w

X

Y

Z

-

/
]

[

=

Degree(<)

Space

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Decimal Point (dEc pt)

The decimal point may be set with up to five decimal places or with no
decimal point at all. The rate, total, and grand total decimal points are
independent.

Pressing the right arrow moves the decimal point one place to the right
until no decimal point is displayed, then it moves to the leftmost position.

Pressing the up arrow moves the decimal point to the left.

Programming the Rate/Totalizer (prog)

It is very important that one reads the following information before
programming the meter:

The meter has been factory calibrated to read input frequency in Hz

•

(pulses/sec). The calibration equipment is certified to NIST
standards.

• Use the K-Factor menu to match the rate/totalizer with a flowmeter’s

k-factor (pulse/unit of measure).

• Or use the Scale menu to scale the pulse input (pulse/sec) without a

signal source.

• Or use Cal menu to calibrate the rate/totalizer using a signal source.

Program menu contains the following menus:

The

1. K-Factor calibration

2. Scale without a signal source

3. Calibrate with a calibrated signal source

4. Total time base & conversion factor

5. Grand total time base & conversion factor

6. Total reset mode for total & grand total

Note: The Scale, Calibrate, and K-Factor functions are exclusive of each
other. The meter uses the last function programmed. Only one of these
methods can be employed at a time. The Scale and Calibrate functions
can use up to 32 points (default is 2). The number of points should be
set in the Advanced menu under the Multi-Point Linearization
menu selection prior to scaling and calibration of the meter, see page 77
for details.

The pulse inputs may be calibrated or scaled to any display value within
the range of the meter.

(Linear)

41

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Additional parameters, not needed for most applications, are
programmed in the

, page 71.

Menu

Advanced Features menu; see Advanced Features

K-Factor Calibration (Factor)

The meter may be calibrated using the K-Factor function. Most flowmeter
manufacturers provide this information with the device. Enter the

K-Factor (Factor) menu and select the decimal point with highest

resolution possible and program the k-factor value (

i.e. pulses/gal). The

meter will automatically calculate the flow rate using the k-factor and the
time base selected.

Multi-Point Calibration & Scaling

The meter is set up at the factory for 2-point linear calibration. The
number of points for multi-point calibration/scaling is set up in the

Advanced Features menu. Up to 32 linearization points may be selected.

See page 77 for details.

PROPLUS Software

The meter can also be programmed using the PC-based PROPLUS
software available for free download at www.yokogawa-usa.com.

Data logging for one meter at the time is available with PROPLUS
software. More advanced data acquisition may be accomplished by
using any Modbus RTU compliant software.

In order to program the meter using a computer, the meter must be
connected using a USB, RS-232 or RS-485 serial adapter, see
ORDERING INFORMATION on page 8 for details.

42

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Scaling the Meter (SCALE)

The pulse inputs can be scaled to display the process variable in
engineering units.

A signal source is not needed to scale the meter; simply program the
inputs and corresponding display values.

For instructions on how to program numeric

values see

Setting Numeric Values, page 37.

43

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Error Message (Error)

An error message indicates that the calibration or scaling process was not
successful. After the error message is displayed, the meter reverts to
input 2 during calibration or scaling, allowing the appropriate input signal
to be applied or programmed.

The error message might be caused by any of the following conditions:

1. Input signal is not connected to the proper terminals or it is connected

backwards.

2. Minimum input span requirements not maintained.

3. Input 1 signal inadvertently applied to calibrate input 2.

Minimum Input Span

The minimum allowed input span is 1.0 Hz, which is the minimum diffe rence
between input 1 and input 2 signals requi red to complete the calibration or
scaling of the meter.

Gate Function (Gate)

The gate function is used for displaying slow pulse rates. Using the
programmable gate, the meter is able to display pulse rates as slow as
1 pulse every 999.9 seconds (0.001 Hz). The gate function can also be
used to obtain a steady display reading with a fluctuating input signal.

The gate function (

Gate) is the first option in the Advanced Features

menu. There are two settings for the Gate, low gate (Lo G) and high gate

Hi G).

(

Low Gate (Lo G)

For most applications, low gate setting should be left at 1.0 second.
Increase low gate setting to obtain a steadier rate display. The rate
display will update in accordance with the low gate setting, for example if
low gate is set at 10.0, the display will update every 10 seconds;
changes in rate between updates will not be reflected until next display
update.

High Gate (Hi G)

Set the high gate value to correspond to the highest expected pulse
period (lowest pulse rate). For instance if the meter must display a rate
when there is 1 pulse coming into the meter every 10 seconds, set the
high gate to 11.0 seconds. When the signal is removed from the meter,
the display will show the last reading for 11 seconds; then it will read
zero.

44

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Gate Settings

Slow Pulse Rate

Low Gate* (sec) High Gate (sec) Min Freq** (Hz)

1.0 2.0 0.5000

1.0 10.0 0.1000

1.0 20.0 0.0500

1.0 100.0 0.0100

1.0 200.0 0.0050

1.0 400.0 0.0025

1.0 800.0 0.0012

1.0 999.9 0.0010

*The low gate setting corresponds to the display update rate and is
used to stabilize the display reading with a fluctuating signal.

**The minimum frequency is dependent on high gate setting.

Contact De-Bounce Filter (FiLter)

The filter function (FiLter) can be used for applications where the meter
is set up to count pulses generated by switch contacts. The filter value
can be set anywhere between 2 and 50, the higher the value, the greater
the filtering.

The filter function (

Filter) is the second option in the Advanced

Features menu. There are two settings, Hi SPd (high speed) and Lo

(low speed), press ENTER when Lo SPd is displayed to enable the

SPd

filter function. Program the filter value, so that there are no extra counts
when a contact closure is completed.

Filter Settings

Contact De-Bounce Filter

Filter Setting Speed Setting Max Freq (Hz)

2 Lo SPd 999

4 Lo SPd 499

8 Lo SPd 249

16 Lo SPd 124

32 Lo SPd 62

40 Lo SPd 50

50 Lo SPd 40

N/A Hi SPd 30,000

45

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Time Base, Total Conversion Factor & Total Reset

The time base, total conversion factor, and total reset menus are located

Program menu.

in the

The total and grand total have their own independent settings. This
means that one can be displaying the value in gallons while the other
displays in million gallons, liters, m

3

, etc.

Total & Grand Total Reset

The totals can be programmed for manual or automatic reset. In the
automatic reset mode, a programmable time delay is available to reset
the total or grand total after the assigned preset is reached.

Non-Resettable Totalizer

The total and grand total can be password-protected to prevent
unauthorized resets. The grand total can be programmed as a
non-resettable total, see page 69 for details.

46

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Calibrating the Meter with External Source (Cal)

To scale the meter without a signal

source refer to

K-Factor Calibration

42 or Scaling the Meter (

(Factor) on page

SCALE) on

page 43

The meter can be calibrated to display the process variable in
engineering units by applying the appropriate input signal and following
the calibration procedure.

The use of a calibrated signal source is strongly recommended to
calibrate the meter.

The displ ay flashes

while sensing

the inputs

There is no need to warm up the meter before

performing the calibration procedure.

47

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Display Parameter & Intensity (dsplay)

The upper display (Big) can be programmed to display:

1. Rate value

2. Total or grand total

3. Relay set points

4. Max & min values

5. Modbus input

6. Display rate and units

7. Rate and total

8. Rate and grand total

9. Total and units

10. Grand total and units

The lower display (

1. Rate value

2. Total or grand total

3. Relay s et p oints

4. Max & min values

5. Engineering units or custom legends

6. Modbus input

7. Off (no display)

8. Display rate and units

9. Rate and total

10. Rate and grand total

11. Total and units

12. Grand total and units

Display Intensity: The meter has eight display intensity levels to give the
best performance under various lighting conditio ns. Select intensity 8 for
outdoor applications. The default display intensity setting is 8.

Little) can be programmed to display:

48

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Setup Menu

After setting up the input and the display, press the Menu button to exit
programming and skip the rest of the setup menu. Press the Menu
button again and the Up arrow to reach the

Program menu and complete

the scaling or calibration of the meter.

49

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Relay Operation (relay)

This menu is used to set up the operation of the relays.

During setup, the relays do not follow the input and

!

Caution!

1. Relay assignment

a. Rate for low and high alarm

b. Total

c. Grand total

d. Modbus input

2. Relay action

a. Automatic reset only (non-latching)

b. Automatic + manual reset at any time (non-latching)

c. Latching (manual reset only)

d. Latching with Clear (manual reset only after alarm

e. Alternation control (automatic reset only)

f. Sampling (the relay is activated for a user-specified time)

g. Off (relay state controlled by Interlock feature)

3. Set and reset points

4. Fail-safe operation

a. On (enabled)

b. Off (disabled)

5. Time delay

a. On delay (0-999.9 seconds)

b. Off delay (0-999.9 seconds)

they will remain in the state found prior to entering
the Relay menu.

condition has cleared)

50

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Relay Assignment (Assign)

The relays can be assigned to any of the following parameters:

1. Rate for low or high alarm indication

2. Total for alarm indication

3. Grand total for alarm indication

4. Modbus input

51

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting the Relay Action

Operation of the relays is programmed in the Action menu. The relays
may be set up for any of the following modes of operation:

1. Automatic reset (non-latching)

2. Automatic + manual reset at any time (non-latching)

3. Latching (manual reset only, at any time)

4. Latching with Clear (manual reset only after alarm condition has
cleared)

5. Alternation control (automatic reset only)

6. Sampling (the relay is activated for a user-specified time)

7. Off (relay state controlled by Interlock feature)

The following graphic shows relay 1 action setup; relay 2-8 are set up in
a similar fashion.

52

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Programming Set and Reset Points

High alarm indication: program set point above reset point.

Low alarm indication: program set point below reset point.

The deadband is determined by the difference between set and reset
points. Minimum deadband is one display count. If the set and reset
points are programmed with the same value, the relay will reset one
count below the set point.

Note: Changes are not saved until the reset point has been accepted.

Setting Fail-Safe Operation

In fail-safe mode of operation, the relay coil is energized when the process
variable is within safe limits and the relay coil is de-energized when the
alarm condition exists. The fail-safe operation is set independently for each
relay. Select

on to enable or select off to disable fail-safe operation.

Programming Time Delay

The On and Off time delays may be programmed for each relay between
0 and 999.9 seconds. The relays will transfer only after the condition has
been maintained for the corresponding time delay.

On time delay is associated with the set point.

The

Off time delay is associated with the reset point.

The

53

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Relay and Alarm Operation Diagrams

The following graphs illustrate the operation of the relays, status LEDs,
and ACK button.

High Alarm Operation (Set > Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay.
To detect a new alarm condition, the signal must go below the set point,
and then go above it.

54

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Low Alarm Operation (Set < Reset)

Input

Reset

Set

Relay

LED

energized

on

de-energized

off

Automatic (non-latching)

Relay

LED

ACK

pressed

Automatic or Manual (non-latc hing)

Relay

LED

ACK

pressed

Manual (latching)

Relay

LED

ACK

pressed

Manual only after passing above Reset (latching with clear)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay.
For relay to turn back “on”, signal must go above set point and then go
below it.

55

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

High Alarm with Fail-Safe Operation (Set > Reset)

Input

Set

Reset

Relay

LED

energized

off

de-energized

on

Automatic (non-latching)

Relay

LED

ACK

pressed

Automatic or Manual (non-latching)

Relay

LED

ACK

pressed

Manual (latching)

Relay

LED

ACK

pressed

Manual only after passing below Reset (latching with clear)

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

56

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Low Alarm with Fail-Safe Operation (Set < Reset)

Input

Reset

Set

Relay

LED

de-energized

on

energized

off

Automatic (non-latching)

Relay

LED

ACK

pressed

Automatic or Manual (non-latc hing)

Relay

LED

ACK

pressed

Manual (latching)

Relay

LED

ACK

pressed

Manual only after passing above Reset (latching with clear)

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

57

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Alternation Control Operation

Input

Relay2 Set

Relay1 Set

Relay1 &

Relay2 Reset

de-energized energized

Pump 1

Pump 2

Input

Relay2 Set

Relay1 Set

Relay1 Reset

58

de-energized energized

Relay2 Reset

Pump 1

Pump 2

Input

Relay2 Set

Relay1 Set

Relay2 Reset

Relay1 Reset

LEDs indicate the relay status

de-energized energized

Pump 2

Pump 1

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Rate Relay Sampling Operation

Input

Set

Reset

Relay

LED

Sample

Tim e

Sample

Tim e

Sample

Tim e

When the signal crosses the set point, the relay trips and the sample
time starts. After the sample time has elapsed, the relay resets. The
cycle repeats every time the set point is crossed, going up for high
alarms and going down for low alarms.

The sample time can be programmed between 0.1 and 5999.9 seconds.

Total Relay Sampling Operation

Total

300

200

100

Relay

LED

When the total reaches the preset, the relay trips and the sample time
starts. After the sample time has elapsed, the relay resets. The cycle
repeats every time the preset value is added to the total.

Preset = 100

Sample

Time

Sample

Time

Sample

Time

59

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Time Delay Operation

The following graphs show the operation of the time delay function.

Input

Set

Reset

<Tdelay <Tdelay >=Tdelay

Relay

*

LED

On Time Delay

Input

Set

Reset

<Tdelay <Tdelay >=Tdelay

Relay

LED

*

Off Time Delay

When the signal crosses the set point, the

On time delay timer starts and

the relay trips when the time delay has elapsed. If the signal drops below
the set point (high alarm) before the time delay has elapsed, the
delay timer resets and the relay does not change state. The same
principle applies to the

Off time delay.

Note: If “Automatic or Manual” (A-nmAn) reset mode is selected, the LED

follows the reset point and not the relay state when the relay is
acknowledged.

On time

60

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Relay Operation Details

Overview

The relay capabilities of the meter expand its usefulness beyond simple
indication to provide users with alarm and control functions. These
capabilities include front panel alarm status LEDs as well as either 2 or 4
optional internal relays and/or 4 external relays expansion module.
Typical applications include high or low flow alarms and basic batch
control. There are four basic ways the relays can be used:

1. High or Low Alarms with Latching or Non-Latching Relays

2. Simple On/Off Control with 100% Adjustable Deadband

3. Sampling (Based on Time)

4. Alternation Control for up to 8 Relays

Relays Auto Initialization

When power is applied to the meter, the front panel LEDs and alarm
relays will reflect the state of the input to the meter. The following table
indicates how the alarm LEDs and relays will react on power-up based
on the set and reset points:

Alarm #

1 HI 1000 500 499 Off
2 LO 700 900 499 On
3 LO 250 400 499 Off
4 HI 450 200 499 On

HI or LO

Alarm

Set

Point

Reset

Point

Power-Up

Reading

Fail-Safe Operation

The following table indicates how the relays behave based on the fail­safe selection for each relay:

Fail-Safe

Selection

Off Open Closed Closed Open

On Closed Open Open Closed

Note: NO = Normally Open, NC = Normally Closed. This refers to the
condition of the relay contacts when the power to the meter is off.

Non-Alarm State Alarm State

NO NC NO NC

Relay &

LED

Power Failure

Relays go to
non-alarm state
Relays go to
alarm state

61

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Front Panel LEDs

The LEDs on the front panel provide status indication for the following:

LED Status LED Status

1 Alarm 1 5 Alarm 5
2 Alarm 2 6 Alarm 6
3 Alarm 3 7 Alarm 7
4 Alarm 4 8 Alarm 8

The meter is supplied with four alarm points that include front panel
LEDs to indicate alarm conditions. This standard feature is particularly
useful for alarm applications that require visual-only indication. The LEDs
are controlled by the set and reset points programmed by the user.
When the display reaches a set point for a high or low alarm, the
corresponding alarm LED will turn on. When the display returns to the
reset point the LED will go off. The front panel LEDs respond differently
for latching and non-latching relays.

For non-latching relays, the LED is always off during normal condition
and always on during alarm condition, regardless of the state of the relay
(e.g. Relay acknowledged after alarm condition).

For latching relays, the alarm LEDs reflects the status of the relays,
regardless of the alarm condition. The following tables illustrate how the
alarm LEDs function in relation to the relays and the acknowledge button
(Default: F3 key assigned to ACK):

Latching and Non-Latching Relay Operation

The relays can be set up for latching (manual reset) or non-latching
(automatic reset) operation.

Relay terminology for following tables

Terminology Relay Condition

On Alarm (Tripped)
Off Normal (Reset)

Ack Acknowledged

The On and Off terminology does not refer to the status of the relay’s
coil, which depends on the fail-safe mode selected.

Warning!

In latching relay mode, latched relays will reset
(unlatch) when power is cycled.

62

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Non-Latching Relay (Auto)

Automatic reset only

Condition LED Relay

Normal Off Off
Alarm On On
Ack (No effect) On On
Normal Off Off

In this application, the meter is set up for automatic reset (non-latching
relay). Acknowledging the alarm while it is still present has no effect on
either the LED or the relay. When the alarm finally goes away, the relay
automatically resets and the LED also goes off.

Non-Latching Relay (A-nman)

Automatic + manual reset at any time

Condition LED Relay

Normal Off Off
Alarm On On
Normal Off Off
Next Alarm On On
Ack On Off
Normal Off Off

In this application, the meter is set up for automatic and manual reset at
any time (non-latching relay). The LED and the relay automatically reset
when the meter returns to the normal condition.

The next time an alarm occurs, the operator acknowledges the alarm
manually while the alarm condition still exists. This causes the relay to
reset, but the LED stays on until the meter returns to the normal
condition.

Latching Relay (LatcH)

Manual reset any time

Condition LED Relay

Normal Off Off
Alarm On On
Ack Off Off

In this application, the meter is set up for manual reset at any time.
Acknowledging the alarm even if the alarm condition is still present
resets the relay and turns off the LED.

63

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

ACK

Latching Relay (Lt-Clr)

Manual reset only after alarm condition has cleared

Condition LED Relay

Normal Off Off
Alarm On On
Ack (No effect) On On
Normal On On
Ack Off Off

In this application, the meter is set up for manual reset only after the
signal passes the reset point (alarm condition has cleared).
Acknowledging the alarm while it is still present has no effect on either
the LED or the relay. When the alarm is acknowledged after it returns to
the normal state, the LED and the relay go off. Notice that the LED
remains on, even after the meter returns to the normal condition. This is
because, for latching relays, the alarm LED reflects the status of the
relay, regardless of the alarm condition.

Acknowledging Relays

There are two ways to acknowledge relays programmed for manual
reset:

1. Via the programmable front panel function keys F1-F3 (Default:

F3 assigned to ACK).

2. Remotely via a normally open pushbutton wired across one of

the digital inputs and the +5 V terminals on the digital I/O
modules, or using the F4 digital input, which is triggered with a
contact closure to COM, or with an active low signal (see page

27).

When the ACK button or the assigned digital input is closed, all relays
programmed for manual reset are acknowledged.

YPPA1044 Digital I/O Module

1 2 3 4 56 78910

I1 I2 I3 I4

+5

DI 1-4

O1 O2 O3 O4 G

DO 1-4

GND

Figure 20: Acknowledge Relays w/Function Key or Digital Input

64

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting Up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the
interlock feature:

1. Access the

2. In the Advanced features –

inputs to

3. Connect a switch or dry contac t between the +5V terminal and the

corresponding digital input (dI-1 to dI-4) terminal.

Setup – Relay – Action menu and set the action to off.

User menu program any of the digital

Force On any of the internal relays (1-4).

SW2

SW1

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

65

78

O2 O3

910

O4 G

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
Interlock Relay Operation Example

Relays 1 & 2 are configured to energize (their front panel LEDs are off)
when SW1 & SW2 switches (above) are closed. If the contacts to these
digital inputs are opened, the corresponding front panel LEDs flash
indicating this condition. The processes being controlled by the interlock
relay will stop, and will re-start only after the interlock relay is re­activated by the digital inputs (switc hes).

Note: If multiple digital inputs are assigned to the same relay, then the
corresponding logic is (AND) – i.e. both switches must be closed to trip
the relay.

Scaling the 4-20 mA Analog Output (Aout)

The 4-20 mA analog output can be scaled to provide a 4-20 mA signal
for any display range selected.

No equipment is needed to scale the analog output; simply program the
display values to the corresponding mA output signal.

Analog Output menu is used to program the 4-20 mA output based

The
on display values.

For instructions on how to program

numeric values see

Numeric Values

Setting

, page 37.

66

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Reset Menu (reset)

The Reset menu is used to reset the totals, maximum or minimum
reading (peak or valley) reached by the process; both may be reset at
the same time by selecting “reset high & low” (

rst HL).

Control Menu (Contrl)

The Control menu is used to control the 4-20 mA analog output and the
relays manually, ignoring the input. Each relay and analog output can be
programmed independently for manual control. Selecting automatic
control sets all relays and the analog output for automatic operation.

67

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Setting Up the Password (pass)

The Password menu is used for programming three levels of security to
prevent unauthorized changes to the programmed parameter settings
and to program the non-resettable totalizer.

Pass 1: Allows use of function keys and digital i nputs
Pass 2: Allows use of function keys, digital inputs a nd editing set/reset points
Pass 3: Restricts all programming, functio n keys, and digital inputs.
Total: Prevents resetting the total manually

Gtotal: Prevents resetting the grand total m anually

Protecting or Locking the Meter

Enter the Password menu and program a six-digit password.

For instructions on how to program numeric values see

, page 37.

Values

Setting Numeric

Record the password for future reference. If appropriate, it may be
recorded in the space provided.

Model:

Serial Number:

Password 1: __ __ __ __ __ __

Password 2: __ __ __ __ __ __

Password 3: __ __ __ __ __ __

Total __ __ __ __ __ __

GTotal __ __ __ __ __ __

68

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Total Reset Password & Non-Resettable Total

The total and the grand total can be password-protected to
prevent unauthorized total resets.

The grand total can be programmed as a non-resettable total by
entering the password “050873”.

!

Caution!

Once the Grand Total has been programmed as “non­resettable” the feature cannot

be disabled.

69

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Making Changes to a Password Protected Meter

If the meter is password protected, the meter will display the message

Locd (Locked) when the Menu button is pressed. Press the Enter button

while the message is being displayed and enter the correct password to
gain access the menu. After exiting the programming mode, the meter
returns to its password protected condition.

Disabling Password Protection

To disable the password protection, access the Password menu and
enter the correct password twice, as shown below. The meter is now
unprotected until a new password is entered.

If the correct six-digit password is entered, the meter displays the
message
password is programmed.

If the password entered is incorrect, the meter displays the message

Locd (Locked) for about two seconds, and then it returns to Run Mode.

To try again, press Enter while the

unLoc (unlocked) and the protection is disabled until a new

Locked message is displayed.

The password may be disabled b y entering a master

Did you forget the password?

password once. If you are authoriz ed to make changes,
enter the master password 508655 to unl ock the meter.

70

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Advanced Features Menu

To simplify the setup process, functions not needed for most applications
are located in the Advanced Features menu.

Press and hold the Menu button for three seconds to access the
advanced features of the meter.

71

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Advanced Features Menu & Display Messages

The following table shows the functions and messages of the Advanced

Features

menu in the order they appear in the menu.

Display Parameter Action/Setting

Gate

Lo G

Hi G

filter

Lo Spd

Hi Spd

Round

seriAl

SlaveId

baud

Tr dLY

Parity

t-byt

SelEct

Functn

Linear

No PtS

CutofF

Count

Gate

Low gate

High gate

Filter

Low speed

High speed

Round

Serial

Slave ID

Baud rate

Transmit delay

Parity

Time byte

Select

Signal input
conditioning

Linear

Number of
points

Cutoff

Count

Enter Gate function menu

Program Low gate value

Program High gate value

Enter the Filter menu

Set the contact de-bounce filter value

Select high speed filter

Set the rounding value for display
variables

Set serial communication parameters

Set slave ID or meter address

Select baud rate

Set transmit delay for serial
communication

Select parity
Even, Odd, or None with 1 or 2 stop bits

Set byte-to-byte timeout

Enter the Select menu (function, cutoff,
out)

Select linear only, other functions are not
applicable to pulse input

Set meter for linear function and selec t
number of linearization points

Set meter for 2 to 32-point linearization

Set low-flow cutoff

Set the totals to count up or down from a
set value

72

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting

Tot C

Gtot C

AoutPr

Source

O-rang

u-rang

mAx

min

Calib

4 mA

20 mA

user

F1

F2

Total count

Grand total
count

Analog output
programming

Source

Overrange

Underrange

Maximum

Minimum

Calibrate

4 mA output

20 mA output

User I/O

F1 function key

F2 function key

Set the total to count up to or down from
the programmed total value

Set the grand total to count up or do wn
from from the programmed grand total
value

Program analog output parameters

Select source for the 4-20 mA output

Program mA output for display overrange

Program mA output for display
underrange

Program maximum mA output allowed

Program minimum mA output allowed

Calibrate 4-20 mA output (internal
reference source used for scaling th e
output)

Enter mA output value read by milliamp
meter with at least 0.001 mA resolut ion

Enter mA output value read by milliamp
meter with at least 0.001 mA resolut ion

Assign function keys and digital I/O

Assign F1 function key

Assign F2 function key

F3

F4

dI I

dO 1

Copy

send

F3 function key

F4 function

Digital input 1

Digital output 1

Copy

Send

Assign F3 function key

Assign F4 function (digital input)

Assign digital input 1 – 8, if expansion
modules are connected

Assign digital output 1 – 8, if expansion
modules are connected

Enter copy function

Send meter settings to another meter

73

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting

done

Diag

Filter

Round

Functn

SCALE

Factor

Gate

Cutoff

T tb

T CF

T rst

Gt tb

Gt Cf

Gt rst

Done

Diagnostics

Filter

Round

Function

Scale

K-factor

Gate

Cutoff

Total time base

Total conver­sion factor

Total reset

Grand total
time base

GT conversion
factor

Grand total

Copy function completed

Display parameter settings

Display filter selection

Round the display values to the nearest
entered multiple

Function selected

Scaling parameter

K-factor value

Gate settings

Cutoff value

Set time period

Set conversion factor

Set reset method

Set grand total time period

Set grand total conversion factor

Set grand total reset method

Dsplay

RELAY

Aout

Aoutpr

SEriaL

LED t

Info

Display

Relays

Analog output

Analog output
programming

Serial

LED test

Information

Display assignments

Relay settings

Analog output scaling

Analog output programming

Serial communication settings

Test all LEDs

Display software and S/N information

74

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Rounding Feature (round)

The rounding feature is used to give the user a steadier display with
fluctuating signals. Rounding is used in addition to the filter function.

Rounding causes the display to round to the nearest value according to
the rounding selected. This setting affects the last two digits, regardless
of decimal point position.

Modbus RTU Serial Communications (serial)

The meter is equipped with serial communications capability as a
standard feature using Modbus RTU Serial Communication Protocol.

To communicate with a computer or other data terminal equipment, an
RS-232, RS-485, or USB adapter option is required; see

Information

Warning!

Note: More detailed instructions are provided with each optional serial

on page 8 for details.

Do not connect any equipment other than Yokogawa’s
expansion modules, cables, or meters to the RJ45
M-LINK connector. Otherwise damage will occur to the
equipment and the meter.

communications adapter. Note: Refer to the
Register Tables located at www.yokogawa-usa.com for details.

Ordering

PROPLUS Modbus

When using more than one meter in a multi-drop mode, each meter must
be provided with its own unique address. The meter address (Slave ID)
may be programmed between 1 and 247. The transmit delay may be set
between 0 and 199 ms. The parity can be set to even, odd, or none with
1 or 2 stop bits.

The YPP6300 can also be connected to another YPP6300 with a special
YPPA1200 cable, allowing the user to copy all the settings from one
meter to another, using the

Copy function.

75

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Select Menu (SElEct)

The Select menu is used to select the signal input conditioner applied to
the input (linear), low-flow cutoff, and analog output programming. The
multi-point linearization is part of the linear function selection.

Signal Input Conditioning (Functn)

The Function menu is used to select the signal input conditioner applied
to the input: linear, where the multi-point linearization is part of the linear
function selection.

Meters are set up at the factory for linear function with 2-point
linearization. The linear function provides a display that is linear with
respect to the input signal.

76

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Multi-Point Linearization (Linear)

Meters are set up at the factory for linear function with 2-point
linearization. Up to 32 linearization points can be selected under the
linear function.
display for non-linear signals.

The multi-point linearization can be used to linearize the

77

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Low-Flow Cutoff (CutofF)

The low-flow cutoff feature allows the meter to be programmed so that
the often-unsteady output from a differential pressure transmitter, at low
flow rates, always displays zero on the meter.

The cutoff value may be programmed from 0 to 999999. The meter will
display zero below the cutoff value. Programming the cutoff value to zero
disables the cutoff feature.

Analog Output Programming (AoutPr)

The Analog Output Programming menu is used to program the behavior
of the 4-20 mA output. The following parameters and functions are
programmed in this menu:

1. Source: Source for generating the 4-20 mA output (e.g. PV)

2. Overrange: Analog output value with display in overrange condition

3. Underrange: Analog output value with display in underrange condition

4. Max: Maximum analog output value allowed regardless of input

5. Min: Minimum analog output value allowed regardless of input

6. Calibrate: Calibrate the internal 4-20 mA source reference used to
scale the 4-20 mA output

Analog Output Source

The source for generating the 4-20 mA output may be assigned to the
rate/process variable, total, grand total, maximum or minimum value
reached by the rate/process, one of the set points, or the Modbus PV
input.

Analog Output Calibration

To perform the analog output calibration it’s recommended to use a
milliamp meter with a resolution of at least 0.1 µA to measure the ou tput
current. The values saved internally during this procedure are used for
scaling the 4-20 mA output in the

Setup menu.

78

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Programmable Function Keys User Menu (user)

The User menu allows the user to assign the front panel func tion keys
F1, F2, F3, F4 (digital input) and up to eight digital inputs to access most
of the menus or to activate functions immediately (e.g. Reset max &
min). Up to eight digital outputs can be assigned to a number of actions
and functions executed by the meter (e.g. Alarms, relay
acknowledgement, etc.).

*If installed

Function Keys & Digital I/O Available Settings

Display Description Display Description

Rst HL

relay

Set 1

Rly d

Rly E

O Hold

d Hold

Big Hi

Big Lo

Big HL

Lit Hi

Lit Lo

Lit HL

Lit gt

Contrl

disabl

AcH

Reset max & min

Relay menu

Set point 1 - 8

Disable relay

Enable relay

Relays & output hold

Display hold

Max on Upper display

Min on Upper display

Max/min Upper display

Max on Lower display

Min on Lower display

Max/min Lower display

Lower display grand total

Control Menu

Disable function key

Acknowledge relays

Reset

Rst t

Rst Gt

Rst Hi

Rst Lo

Dsplay

Big

Little

menu

Right

up

Enter

Alm 1

F on 1

F on 2

F on 3

F on 4

Reset menu

Reset total

Reset grand total

Reset max

Reset min

Display menu

Upper display menu

Lower display menu

Menu button

Right arrow button

Up arrow button

Enter button

Alarm 1 – 8

Force on relay 1

Force on relay 2

Force on relay 3

Force on relay 4

79

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

A

Meter Copy Function (Copy)

The Copy function is used to copy (or clone) all the settings from one
meter to other meters requiring exactly the same setup and
programming (

i.e. type of input, scaling, decimal point, filter, gate, etc.).

Only the YPP

1200 meter copy cable must be used

for meter-to-meter interfacing.

Warning!

Using standard CAT5 or other cable will cause
damage to both meters.

YPPA1200 Meter Copy

Figure 21: Meter Copy Connection

Copy Function Requirements

To successfully copy settings from one
meter to another, both meters must have:

1. Same software version

2. Same baud rate setting

See Determining Software Version,

page 84 for instructions.

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Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Meter Copy or Cloning Instructions

Do not connect the two meters to

!

Caution!

1. Connect two meters using a YPPA1200 meter copy cable.

Use YPPA1200 meter copy cable only!
Using standard CAT5 or other cable will cause

Warning!

2. Do not connect the two meters to the same signal source.

3. Power up both meters. Leave Clone meter in Run Mode.

4. Enter the

Advanced Features Menu page 71.

5. Scroll to the
Enter.

6. The meter displays the message
flashes while sending data.

damage to both meters.

Advanced Features menu of the Master meter see

Copy function using the Up arrow button then press

the same signal source while
cloning. Internal calibration may
be affected.

Send. Press Enter, the display

7. The Clone meter displays the message CPY rC while being
programmed then the message done when copying is completed.
The meter initializes and returns to Run Mode using the same
settings as the Master.

8. If meter to be cloned does not respond to the data being sent, refer

Copy Function Requirements above.

to

81

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

METER OPERATION

The meter accepts pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0­12V, or 0-24V), open collector NPN, PNP, TTL, or switch contact signals
and displays these signals in engineering units from -99999 to 999999.

The dual-line display can be customized by the user to operate in such a
way as to satisfy a specific application. Typically the upper display is
used for the process variable; while the lower display is used for
engineering units, custom legend, total, grand total, or set point
indication.

The meter can be set up to display the pulse input on the upper display
and the Modbus input on the lower display. The relays and analog output
can be programmed to operate from the Modbus PV input.

Front Panel Buttons Operation

Button
Symbol

Description

Press to enter or exit Programming Mode,
view settings, or exit max/min readings

Press to reset max/min readings or other
parameter/function assigned through the

User menu

Press to display max/min readings or
other parameter/function assigned
through the

User menu

Press to acknowledge relays or other
parameters/function assigned through the

User menu

Function Keys Operation

During operation, the programmable function keys operate according to
the way they have been programmed in the Advanced Features – User
menu.

The table above shows the factory default settings for F1, F2, and F3.

82

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

F4 Operation

A digital input, F4, is standard on the meter. This digital input is
programmed identically to function keys F1, F2, and F3. The input is
triggered with a contact clos ure to COM, or with an active low signal.
During operation, F4 operates according to the way is has been
programmed in the

Advanced Features – User menu.

Maximum/Minimum Readings

The max & min readings (peak & valley) reached by the process can be
displayed either continuously or momentarily:

1. Display briefly by assigning to the F1-F3 function keys, F4 (digital
input) or to the digital inputs in the

2. Display continuously by assigning either display to max/min through

Display menu.

the

Any of the F1-F3 function keys (buttons), F4 (digital input), and the digital
inputs can be programmed to reset the max & min readings. The meters
are set at the factory to display the max reading by pressing the Up
arrow/F2 button and to use the Right arrow/F1 button to access the

Reset menu.

To display max reading using function key with factory defaults:

1. Press Up arrow/F2 button to display maximum reading since the last
reset/power-up.

2. To reset max/min press Right arrow/F1 button to access the Reset
menu. The max & min displays are reset to actual values.

3. Press Menu to exit max/min display reading.

To display max/min readings continuously:

Assign either display to Max (d Hi), Min (d Lo), or toggle between Max
and Min (

d HL) every 10 seconds.

User menu.

83

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

TROUBLESHOOTING

The rugged design and the user-friendly interface of the meter should
make it unusual for the installer or operator to refer to this section of the
manual. However, due to the many features and functions of the meter,
it’s possible that the setup of the meter does not agree with what an
operator expects to see.

If the meter is not working as expected, refer to the
and recommendations below.

Diagnostics Menu (diag)

The Diagnostics menu is located in the Advanced Features menu, to

Diagnostics menu see Advanced Features Menu, page 71.

access

It provides an easy way to view the programmed parameter settings for
troubleshooting purposes . Press the Enter
and the Menu button to exit at any time.

For a description of the diagnostic messages,

Display Messages, page 72.

Menu &

Determining Software Version

To determine the software version of a meter:

1. Go to the

2. Press Up arrow button and scroll to Information menu (

3. Press Enter to access the software number (
version (
displayed. Continue pressing Enter until all the information is
displayed.

4. The meter returns to Run Mode after displaying all the
settings.

Diagnostics menu (diAG) and press Enter button.

UER) information. Write down the information as it is

button to view the settings

Diagnostics menu

see Advanced Features

Info).

SFT) and

84

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Reset Meter to Factory Defaults

When the parameters have been changed in a way that is difficult to
determine what’s happening, it might be better to start the setup process
from the factory defaults.

Instructions to load factory defaults:

1. Enter the Advanced Features menu. See Advanced Features Menu,

page 71.

2. Press Up arrow to go to

3. Press and hold Right arrow for three seconds, press
Enter when display flashes
Note: If Enter is not pressed within three seconds, the display
returns to the

4. The meter goes through an initialization sequence (similar as on
power-up), and loads the factory default settings.

Diagnostics menu.

Diagnostics menu

reset.

85

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Factory Defaults & User Settings

The following table shows the factory setting for most of the
programmable parameters on the meter. Next to the factory setting, the
user may record the new setting for the particular application.

Model: ______________ S/N: _______________ Date: _________

Parameter Display Default Setting User Setting

Input type

Total

Units

Filter

K-factor

Function

Number of points

Input 1

Display 1

Input 2

Display 2

Decimal point

Cutoff value

Display assignment

Upper display

Lower display

Display intensity

Total time base

Total conversion
factor

Total reset

Grand total time base

Grand total
conversion factor

Grand total reset

Input

yes

units

filter

Factor

Functn

No Pts

InP 1

Dis 1

InP 2

Dis 2

Ddddd.d

CutofF

dSPLAY

big

Little

d-Inty

T tb

T CF

T rst

GT tb

T CF

T rst

Pulse

Total enabled

Rate / total / gr. total
pulse / pulse / pulse

Hi Spd

1.000

Linear

2

00000.0

00000.0

10000.0

10000.0

1 place

0.000 (disabled)

Rate/Process

Total value

8

Second

1.000

Manual

Second

1.000

Manual

86

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Parameter Display Default Setting User Setting

Relay 1 assignment

Relay 2 assignment

Relay 3 assignment

Relay 4 assignment

Relay 1 action

Relay 1 set point

Relay 1 reset point

Relay 2 action

Relay 2 set point

Relay 2 reset point

Relay 3 action

Relay 3 set point

Relay 3 reset point

Relay 4 action

Relay 4 set point

Relay 4 reset point

Fail-safe relay 1

Fail-safe relay 2

Fail-safe relay 3

Fail-safe relay 4

On delay relay 1

Off delay relay 1

On delay relay 2

Off delay relay 2

On delay relay 3

Off delay relay 3

On delay relay 4

Off delay relay 4

Display 1 analog out

Output 1 value

Asign1

Asign2

Asign3

Asign4

Act 1

Set 1

RSt 1

Act 2

Set 2

RSt 2

Act 3

Set 3

RSt 3

Act 4

Set 4

RSt 4

Fls 1

Fls 2

Fls 3

Fls 4

On 1

Off 1

On 2

Off 2

On 3

Off 3

On 4

Off 4

Dis 1

Out 1

Total

Total

Rate

Rate

Automatic

100.0

000.0

Automatic

200.0

000.0

Automatic

300.0

250.0

Automatic

400.0

350.0

Off

Off

Off

Off

0.0 sec

0.0 sec

0.0 sec

0.0 sec

0.0 sec

0.0 sec

0.0 sec

0.0 sec

0.0

4.000 mA

87

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Parameter Display Default Setting User Setting

Display 2 analog out

Output 2 value

Source analog output

Overrange output

Underrange output

Maximum output

Minimum output

Slave ID (Address)

Baud rate

Transmit delay

Parity

Byte-to-byte timeout

F1 function key

F2 function key

F3 function key

F4 function

Digital input 1

Digital input 2

Digital input 3

Digital input 4

Digital output 1

Digital output 2

Digital output 3

Digital output 4

Password 1

Password 2

Password 3

Total password

Grand total password

Dis 2

Out 2

Source

O-rang

u-rang

mAx

min

Slave Id

baud

Tr dly

Parity

t-byt

F1

F2

F3

F4

dI 1

dI 2

dI 3

dI 4

dO 1

dO 2

dO 3

dO 4

Pass 1

Pass 2

Pass 3

Total

Gtotal

1000.0

20.000 mA

Rate/process

21.000 mA

3.000 mA

23.000 mA

1.000 mA

247

9600

50 ms

Even

010 (0.1 sec)

Reset max & min

Upper display: Max
(Hi)

Acknowledge relays

Acknowledge relays

Menu

Right arrow

Up arrow

Enter

Alarm 1

Alarm 2

Alarm 3

Alarm 4

000000 (unlocked)

000000 (unlocked)

000000 (unlocked)

000000 (unlocked)

000000 (unlocked)

88

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Troubleshooting Tips

Symptom Check/Action

No display at all

Not able to change setup or
programming, Locd is displayed

Meter displays error message
during calibration (Error)

Meter displays

999999

-99999

Display is unstable

Display response is too slow

Display reading is not accurate

Display does not respond to input
changes, reading a fixed number

Display alternates between

1. Hi and a number

2. Lo and a number

Relay operation is reversed

Relay and status LED do not
respond to signal

Flashing relay status LEDs

Meter not communicating with
application programs

If the display locks up or the meter
does not respond at all

Other symptoms not described
above

Note: Certain sequences of events can cause unexpected results. To
solve these issues, it is best to start fresh from factory defaults and map
changes ahead of time, rather than at random.

Check power at power connector

Meter is password-protected, enter
correct six-digit password to unlock

Check:

1. Signal connections

2. Minimum input span requirements
Check:

1. Input selected in Setup menu

2. Corresponding signal at Signal
connector

Check:

1. Input signal stability and value

2. Display scaling vs. input signal

3. Filt er and gate values

Check filter and gate values

Check:

Scaling or calibration

Check:

Display assignment, it might be

displaying max, min, or set point.
Press Menu to exit max/min display
readings.

Check:

1. Fail-safe in Setup menu

2. Wiring of relay contacts
Check:

1. Relay action in Setup menu

2. Set and reset points
Relays in manual control mode or rela y
interlock switches opened.
Check:

1. Serial adapter and cable

2. Serial settings

3. Meter Slave ID and baud rate
Cycle the power to reboot the
microprocessor.

Call Technical Support for
assistance.

89

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Alphabetical List of Display Functions & Messages

Display Parameter Action/Setting Description

20 mA

4 mA

999999

AcH

Act 1

Alm 1

Altern

A-nman

Aout

Aoutpr

Asign1

Assign

Auto

Auto

baud

big

Big Hi

Big HL

Big Lo

Cal

20 mA output

4 mA output

Flashing
display

Acknowledge Acknowledge relays

Action 1

Alarm 1

Alternate

Auto-manual

Analog output

Analog output
programming

Assign 1

Assignment

Automatic

Automatic

Baud rate

Upper display

Max on Upper
display

Max/min Upper
display

Min on Upper
display

Calibrate

Enter mA output value read by milliamp
meter with at least 0.001 mA resolution

Enter mA output value read by milliamp
meter with at least 0.001 mA resolution

Overrange condition

Set relay 1 action

Assign digital output to Alarm 1 – 8

Set relay for alternation control (relays
assigned to rate)

Set relay for automatic & manual reset
any time

Analog output scaling

Analog output programming

Relay 1 assignment

Assign relays to rate, total, or grand total

Press Enter to set meter for automatic
operation

For automatic reset

Select baud rate

Press Enter to assign the Upper display
parameter (default: PV or rate)

Assign digital input to display max on the
Upper display

Assign digital input to toggle max/min o n
the Upper display

Assign the digital input to display min on the
Upper display

Enter the Calibrate menu

90

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting Description

Calib

Contrl

Copy

Count

Cutoff

D Hi

D HL

D Hold

D Lo

D r_u

D unit

Dec pt

DeLAY

dI 1

Diag

d-Inty

Dis 1

Dis 2

disabl

DLY 1

dO 1

done

DSet 1

dsplay

Calibrate

Control

Copy

Count

Cutoff

Display high

Display H&L

Display hold

Display low

Display r-u

Display units

Decimal point

Delay

Digital input 1

Diagnostics

Display
intensity

Display 1

Display 2

Delay 1 Enter relay 1 time delay setup

Digital
output 1

Done

Display set 1

Display

Calibrate 4-20 mA output (internal
reference source used for scaling the
output)

Enter Control menu

Enter copy function

Set total and grand total count direction

Cutoff value

Select to display the max

Select to display the max & min toggling

Display hold

Select to display the min

Select to display rate and units

Select to display engineering units or label

Set decimal point for rate, total, grand total

Enter relay Time Delay menu

Assign digital input 1-8, if expansion
modules are connected

Display parameter settings

Set display intensity level from 1 to 8

Program display 1 value

Program display 2 value

Disable function key

Assign digital output 1 – 8, if expansion
modules are connected

Copy function completed

Select to display set point 1 (1-8)

Enter the Display menu

91

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting Description

Enter

Error

F On 1

F1

F2

F3

F4

factor

FaiLSF

filter

FLS 1

Force

Functn

G total

GT CF

GT rst

GT tb

Gtot C

Gtotal

Info

InCAL

Inp 1

Enter

Error

Force On 1

F1 function key

F2 function key

F3 function key

F4 function

K-factor
Scaling

Fail-safe

Filter

Fail-safe 1

Force

Function

Grand total

Grand total
conversion factor

Grand total reset

Grand total time
base

Grand Total
Count

Grand total
password

Information

Input Calibration

Input 1

Assign digital input to Enter button/F3

Error, calibration not successful, check s ignal
or programmed value

Force relay 1 on using digital input (1-8)

Assign F1 function key

Assign F2 function key

Assign F3 function key

Assign F4 function (digital input)

Programs unit to convert input pulse to rate
in engineering units

Enter Fail-safe menu

Set noise filter value

Set relay 1 fail-safe operation

Force analog output value for loop break

Select linear only, other functions are not
applicable

Assign relay to grand total

Program grand total conversion factor

Program grand total rest mode: auto or
manual

Program grand total time base

Set grand total to count up or down

Set or enter password for manual reset

Display software and S/N information

Enter the Input Calibration menu

Calibrate input 1 signal or program in put 1
value

92

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting Description

Inp 2

Input

LatcH

LED t

Length

Linear

Lit gt

Lit Hi

Lit HL

Lit Lo

Little

locd

Lt-CLr

mAn

mAx

mbus

menu

min

No PtS

nonrst

O Hold

Input 2

Input

Latching

LED test

Length

Linear

Grand total on
Lower display

Max on Lower
display

Max/min Lower
display

Min on Lower
display

Lower display

Locked

Latching-cleared

Manual

Maximum

Modbus

Menu button

Minimum

Number of points

Non-resettable

Relays output
hold

Calibrate input 2 signal or program in put 2
value (up to 32 points)

Input selection

Set relay for latching operation (relays
assigned to rate)

Test all LEDs

Not applicable

Set meter for linear function and select
number of linearization points

Assign the digital input to display the g rand
total on the Lower display

Assign digital input to display max on the
lower display

Assign the digital input to toggle max/m in
on the lower display

Assign digital input to display min on the
lower display

To assign the lower display parameters

Enter password to unlock meter

Set relay for latching operation with manual
reset only after alarm condition has c leared
(relays assigned to rate)

To manually control

Program maximum mA output allowed

Select to display Modbus input or to assign
Modbus input as the analog output source

Assign digital input to Menu button

Program minimum mA output allowed

Set meter for 2 to 32-point linearization

Non-resettable grand total set afte r entering
“050873” for Gtotal password

Assign digital input to hold all relays state

93

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting Description

OFF

OFF 1

On

On 1

O-rang

Out 1

Out 2

pass

Pass 1

Pass 2

Pass 3

prog

Prog E

rATE

RELaY

reset

Right

RLY 1

RLY 2

Rly d

Rly E

RSt 1

Rst Gt

Off

Off

On

On

Overrange

Output 1

Output 2

Password

Password 1

Password 2

Password 3

Program

Programmable
exponent

Rate

Relay

Reset

Right arrow

Relay 1

Relay 2

Disable relay

Enable relay

Reset 1

Reset
grand total

Disable relay and front panel status LED,
turn relays off, program off time delay

Disable relay and front panel status LED,
turn relays off, program off time delay

Enable fail-safe operation, turn relays on,
program on time delay

Set relay 1 On time delay

Program mA output for display overrange

Program output 1 value (e.g. 4.000 mA)

Program output 2 value (e.g. 20.000 mA)

Enter the Password menu

Set or enter Password 1

Set or enter Password 2

Set or enter Password 3

Enter the Program menu

Set meter for programmable exponent a nd
enter exponent value

Assign relay to rate

Enter the Relay menu

To access the Reset menu

Assign digital input to Right arrow button/F1

Relay 1 setup

Relays 2-8 setup

Note: Relays 5-8 are shown, only if
expansion relay module is installed.

Assign digital input to disable all relays

Assign digital input to enable all relays

Program reset point 1

To reset grand total

94

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting Description

Rst Hi

Rst HL

Rst Lo

Rst t

Sanmpl

sCalE

SelEct

send

seriAl

Set 1

setup

SlavId

Source

T CF

T dly

T rst

T tb

Tot C

Total

Tr dLY

units

unloc

up

u-rang

user

Reset high

Reset
high & low

Reset low

Reset total

Sampling

Scale

Select

Send

Serial

Set 1

Setup

Slave ID

Source

Total conversion
factor

Time delay

Total reset

Total time base

Total Count

Total

Transmit delay

Units

Unlocked

Up arrow

Underrange

User I/O

Press Enter to reset max display

Press Enter to reset max & min displays

Press Enter to reset min display

Reset total

Set relay for sampling operation

Enter the Scale menu

Enter the Select menu (function, cutoff,
output)

Send meter settings to another meter

Set serial communication parameters

Program set point 1

Enter Setup menu

Set Slave ID or meter address

Select source for the 4-20 mA output

Program total conversion factor

Program time delay for total auto reset

Program total rest mode: auto or manual

Program total time base

Set total to count up or down

Enable or disable totalizer features

Set transmit delay for serial communication

Select the display units/tags

Program password to lock meter

Assign digital input to up arrow button/F2

Program mA output for display underrange

Assign function keys and digital I/O

95

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

96

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Figure 22: 1/8 DIN Panel Cutout Template

97

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

Intentionally

Left Blank

98

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

NOTES

99

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual

LIM6300YK_B

SFT039 Ver 3.100 & up

08/12