Yokogawa YPP6210, YPP6310 User Manual

BATCH CONTROLLERS

PROPLUS • Model YPP6210 Analog Input

PROPLUS • Model YPP6310 Pulse Input

BATCH CONTROL FEATURES

•Start/Pause/Stop,ChangeBatchwithFrontButtons

•DisplayBatchTotal,Rate,GrandTotal,CountorPreset

•SingleorMulti-StageBatchControl(Upto8Relays)

•AutomaticOverrunCorrection

•RateinUnitsperSecond,Minute,Hour,orDay

•AutomaticorManualBatchControl

•LoworHighFlowAlarmswhileBatching

•9DigitGrandTotalwithOverflowFeature

•CountUporDownwithEachBatch

•ProgramandControlwithaComputer

 UsingPROPLUS Software

Two-Stage

Batch Control Example

ADDITIONAL FEATURES

•YPP6210:0-20mA,4-20mA,0-5V,1-5V,and

 ±

10VInputs

•YPP6310:Pulse,OpenCollector,NPN,PNP,TTL,

 SwitchContact,SineWave(Coil),SquareWaveInputs

•LargeDual-Line6-DigitDisplay,0.60″&0.46″

•NEMA4X,IP65Front

•85-265VACor12/24VDCInputPower

•SunlightReadableDisplayModels

•2or4Relays+Isolated4-20mAOutputOptions

•External4-Relay&DigitalI/OExpansionModules

•USB,RS-232,&RS-485ModulesforModbus

®

RTU

2DartRoad•Newnan,Georgia30265
770-253-7000•800-888-6400
Fax:770-251-2088•www.yokogawa-usa.com

YPP6210 & YPP6310 BATCH CONTROLLERS

UV Resistant

Sunlight Readable Models

Large

0.6" Digits

(Actual Size)

Rugged Front

Dual-Line

6-Character

Display

Batch Preset

INTUITIVE BATCH CONTROL

The front panel has intuitive buttons and displays that make
operating the batch controller clear and easy right out of the box.
START, BATCH, and STOP buttons come setup by default for
batch controller operation. The START button is used to begin a
batching process. The BATCH button is used to quickly access the
preset value. The STOP button can be pressed once to pause a
batch, or twice to cancel a batch in progress. The upper and lower
displays can be easily configured for your application need.

Front Panel

NEMA 4X Rated

Current Batch
Quantity

Total

Start,
Batch Preset,
Stop Keys

Batch Control
& Alarm Relays

Clearly Labeled Displays

The upper display alternates the display to show the controller state
when in pause or stop mode. When displaying rate, grand total,
batch count, or preset, the lower display alternates between the
display value and the function or unit of measure.

Easily Choose Your Display Information

Batch Total & Preset

The preset on the lower display
provides even quicker access to
the preset menu just by using the
arrow keys to change the value.

Batch Total & Rate

The rate on the lower display may
be alternated with units for variable
flow batching systems. Rate
alarms may also be used during
the batch process.

Batch Total & Batch Count

The batch count on the lower
display, tracks completed batches.
The count may be set back to 0
with the reset menu.

Batch Total & Grand Total

A grand total with overflow digits
for up to a 9 digit total may be
displayed in the lower display,
with password protection and non­resettable programmable features.

Batch Total & Preset

Alternating Display

Grand Total Displays Up to 9 Digits

These batch controllers can display up to nine digits of total flow
with the grand total feature. In the diagrams below, the batch
controller is displaying 532,831,470 by toggling between a display
of “oF 532” and “831470”. Notice the (GT with arrow ▲ symbol) is lit
up indicating the display is in a grand total overflow mode.

Simple to Program

The user friendly dual-line display makes the PROPLUS easy to
set up & program. No jumpers to set for input selection. All setup &
programming are done via the front panel.

Input Setup Display Setup

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YPP6210 & YPP6310 BATCH CONTROLLERS

BATCH CONTROLLER CAPABILITIES

A PROPLUS batch controller can be programmed for a wide variety
of applications. Setup is easy for single or multi-stage batching.
Automatic overrun correction keeps the batch size accurate, even
over time and with system wear. It can record grand total, or non­resettable grand total with a time base of seconds, minutes, hours
or days. The user can program a conversion factor, and configure a
non-resettable grand total, and password protection.

Single and Multi-Stage Batching

The PROPLUS can be used as a single or multi-stage batch
controller. Relays assigned to the total act as batch control relays,
with additional relays beyond the first including a preclose value. The
preclose deactivates the relay before the batch is finished, to allow
slower fill rates and a more accurate batch finish. With expansion
module relays, up to eight-stage batching is possible. Each
additional stage batching relay has an individually programmable
preclose amount.

Non-Resettable Grand Total

The user can set up the grand total to be non-resettable by entering
a specific password. Once this is done, the grand total can never
be reset.

Total Conversion Factor

The user can enter a conversion factor that allows the controller
to display total in different units than the rate. For instance, an
operator could measure flow rate in gallons per minute and grand
total in hundredths of acre-feet.

Grand Total & Rate Alarms

The PROPLUS’s four internal and four external relays can be set
up to alarm when the grand total reaches a user-defined set point
or when the rate is above or below a certain value. Rate alarms
are only activated when the batching process is running. A variety
of reset modes are available and the user can also program time
delays and fail-safe operation.

Relay Outputs

The PROPLUS has up to four 3 A Form C relays (SPDT) with
multiple programmable functions. One (relay 1) should always be
used for batch control. Other relays may be configured as additional
batch relays, with or without preclose for multi-stage batching or as
alarms for the rate or grand total. Each alarm has multiple power
loss fail-safe options. Alarm relays can be configured for proper
protective action upon input loop break. Alarm relay ON and OFF
delay times are user adjustable. Up to eight front panel indicators
show alarm and/or relay state. All alarm relays can be configured
for 0-100% deadband. Rate alarms are only active while a batch is
running.

Single Stage Batch Control Multi-Stage Batch Control

Manual or Automatic Batch Control

Batches may be started manually with the START front panel
button, or with a remote digital input trigger. Batches may also be
programmed to start automatically after a 0 to 999.9 second delay
after the end of the last completed batch. A manually stopped batch
will not automatically restart. The START button or digital input
must be used.

Automatic Overrun Correction

The PROPLUS batch controller will correct for batch overrun or
shortages automatically. By tracking the amount the batch was off
by, the controller will automatically adjust the batch by modifying
the batch relay deactivation time.

Quick Preset Changes

The front panel BATCH key is configured by default to access
the preset menu. The preset may be changed quickly and easily
between batches without the need to enter setup menus.

Relay Operation/Configuration

There are powerful relay functions that can be configured in the

PROPLUS controller, including:

• Single and multiple stage batch control with preclose

• Manual and automatic batch control modes

• Rate alarms during batch process

• Grand total alarms

• Sampling function

• User selectable fail-safe operation

• Relay action for loss (break) of 4-20 mA input signal (YYP6210)

• Time delay (on and off), independent for each alarm relay

Analog Output

The isolated analog retransmission signal can be configured
to represent the batch total, grand total, maximum (peak) value,
minimum (valley) value, the value for any of the eight relay set
points, manual setting control, or Modbus input. While the output is
nominally 4-20 mA, the signal will accurately accommodate under­and over-ranges from 1 to 23 mA.

Isolated Transmitter Power Supplies

A powerful 24 V @ 200 mA power supply is a standard feature on
the

PROPLUS controller. It can be configured for 5, 10, or 24 V

(default) by means of a simple internal jumper (see manual). An
additional power supply (24 V @ 40 mA) is standard with the 4-20
mA output option.

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