Yokogawa YPP6200, YPP6300 Operating Manual

YPP6200 Analog Input Rate/Totalizer

Instruction Manual

• 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, ±10 V Inputs

• NEMA 4X, IP65 Front

• Universal 85-265 VAC, or 12/24 VDC Input Power Models

• Large Dual-Line 6-Digit Display, 0.60" & 0.46"

• Dual-Scale for Level Applications – Single Input

• Sunlight Readable Display Models

• Isolated 24 VDC @ 200 mA Transmitter Power Supply

• Signal Input Conditioning for Flow & Round Horizontal Tanks

• Programmable Displays & Function Keys

• Rate Displayed as Units per Second, Minute, Hour, or Day

• Total, Grand Total or Non-Resettable Grand Total

• 9-Digit Totalizer with Total Overflow Feature

• 32-Point Linearization, Square Root, or Programmable Exponent

• Multi-Pump Alternation Control

• 2 or 4 Relays + Isolated 4-20 mA Output for Rate or Total

• External 4-Relays & Digital I/O Expansion Modules

• USB, RS-232 & RS-485 Serial Communication Options

• Modbus

• Tare Function

• Free

and Programming

®

RTU Communication Protocol Standard

PROPLUS Software for Operation, Monitoring,

2 Dart Road • Newnan, Georgia 30265
770-253-7000 • 800-888-6400
Fax: [phone] • www.yokogawa-usa.com

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Disclaimer

The information contained in this document is subject to change
without notice. Yokogawa Corporation of America makes no repre­sentations or warranties with respect to the contents hereof and spe­cifically disclaims any implied warranties of merchantability or fitness
for a particular purpose.

!

CAUTION: Read complete

instructions prior to instal­lation and operation of the
meter.

WARNING: Risk of
electric shock or
personal injury.

Warning!

This product is not recommended for life support applications or ap­plications where malfunctioning could result in personal injury or
property loss. Anyone using this product for such applications does
so at his/her own risk. Yokogawa Corporation of America shall not be
held liable for damages resulting from such improper use.

Limited Warranty

Yokogawa Corporation of America warrants this product against de­fects in material or workmanship for the specified period under “Spe­cifications” from the date of shipment from the factory. Yokogawa’s
liability under this limited warranty shall not exceed the purchase
value, repair, or replacement of the defective unit.

Registered Trademarks

All other trademarks mentioned in this document are the property of their
respective owners.

© 2011 Yokogawa Corporation of America. All rights reserved.

www.yokogawa-usa.com

2

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------- 6
ORDERING INFORMATION ---------------------------------------------- 7
SPECIFICATIONS ----------------------------------------------------------- 8

General ------------------------------------------------------------------------------- 8
Process Input ---------------------------------------------------------------------- 9
Rate/Totalizer -------------------------------------------------------------------- 10
Relays ------------------------------------------------------------------------------ 11
Isolated 4-20 mA Transmitter Output ------------------------------------ 12
Modbus® RTU Serial Communications ---------------------------------- 13
YPPA1044 Digital Input & Output Expansion Module -------------- 13

COMPLIANCE INFORMATION ---------------------------------------- 14

Safety ------------------------------------------------------------------------------- 14
Electromagnetic Compatibility --------------------------------------------- 14

SAFETY INFORMATION ------------------------------------------------ 15
INSTALLATION ------------------------------------------------------------ 16

Unpacking ------------------------------------------------------------------------- 16
Panel Mounting Instructions ------------------------------------------------ 16
Configuration for 12 or 24 VDC Power Option ------------------------ 18
Transmitter Supply Voltage Selection (P+, P-) ----------------------- 19
Connections ---------------------------------------------------------------------- 19

Connectors Labeling --------------------------------------------------------- 20
Power Connections ---------------------------------------------------------- 20
Signal Connections ---------------------------------------------------------- 21
Modbus RTU Serial Communications ----------------------------------- 22
Relay Connections ----------------------------------------------------------- 22
Switching Inductive Loads -------------------------------------------------- 23
4-20 mA Output Connections ---------------------------------------------- 24
Analog Output Transmitter Power Supply ------------------------------ 24
External Relay & Digital I/O Connections ------------------------------ 25
Interlock Relay Feature ----------------------------------------------------- 26

SETUP AND PROGRAMMING ----------------------------------------- 27

Front Panel Buttons and Status LED Indicators --------------------- 28
Display Functions and Messages ----------------------------------------- 29
Main Menu ------------------------------------------------------------------------ 33
Setting Numeric Values ------------------------------------------------------ 34

3

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Reset Menu (reset) ------------------------------------------------------------ 34
Control Menu (Contrl) -------------------------------------------------------- 34
Setting Up the Rate/Totalizer Meter (setup) --------------------------- 35

Setting the Input Signal (input) ------------------------------------------ 36
Setting the Totalizer Features (total) ---------------------------------- 36
Dual-Scale for Level Application ------------------------------------------ 37
Setting the Decimal Point (dEc pt) -------------------------------------- 38
Programming the Rate/Totalizer (prog) -------------------------------- 38

Multi-Point Calibration & Scaling -------------------------------------- 39
PROPLUS Software ------------------------------------------------------- 39

Scaling the Meter (SCALE) ---------------------------------------------- 39
Time Base, Total Conversion Factor & Total Reset -------------- 42

Calibrating the Meter with External Source (Cal) ----------------- 43
Setting the Display Parameter & Intensity (dsplay) ----------------- 44
Display Setup Menu --------------------------------------------------------- 45
Character Set for Engineering Units Display (d unit) -------------- 46

Setting the Relay Operation (relay) ------------------------------------- 47

Relay Assignment (Assign) ----------------------------------------------- 48
Setting the Relay Action ---------------------------------------------------- 49
Programming Set and Reset Points ------------------------------------- 50
Setting Fail-Safe Operation ------------------------------------------------ 50
Programming Time Delay -------------------------------------------------- 50
Relay Action for Loss of 4-20 mA Input (Loop Break) --------------- 50

Relay and Alarm Operation Diagrams ----------------------------------- 51

High Alarm Operation (Set > Reset) ------------------------------------- 51
Low Alarm Operation (Set < Reset) -------------------------------------- 52
High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 53
Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 54
Pump Alternation Control Operation ------------------------------------- 55
Rate Relay Sampling Operation ------------------------------------------ 56
Total Relay Sampling Operation ------------------------------------------ 56
Signal Loss or Loop Break Relay Operation --------------------------- 57
Time Delay Operation ------------------------------------------------------- 58

Relay Operation Details ------------------------------------------------------ 59

Overview ------------------------------------------------------------------------ 59
Relays Auto Initialization ---------------------------------------------------- 59
Fail-Safe Operation ---------------------------------------------------------- 59
Front Panel LEDs ------------------------------------------------------------- 60
Latching and Non-Latching Relay Operation -------------------------- 60
Non-Latching Relay (Auto) ------------------------------------------------- 61
Non-Latching Relay (A-nman) --------------------------------------------- 61
Latching Relay (LatcH) ----------------------------------------------------- 61
Latching Relay (Lt-Clr) ---------------------------------------------------- 62

4

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Acknowledging Relays ------------------------------------------------------ 62
Pump Alternation Control Applications (Altern) --------------------- 63
Setting Up the Interlock Relay (Force On) Feature ------------------ 66

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 67
Setting Up the Password (pass) ------------------------------------------- 68

Protecting or Locking the Meter ------------------------------------------- 68
Total Reset Password & Non-Resettable Total ----------------------- 69
Making Changes to a Password Protected Meter -------------------- 70
Disabling Password Protection -------------------------------------------- 70

Advanced Features Menu ---------------------------------------------------- 71

Advanced Features Menu & Display Messages ---------------------- 72
Noise Filter (filter) -------------------------------------------------------- 75
Noise Filter Bypass (bypass) ---------------------------------------------- 75
Modbus RTU Serial Communications (serial) ---------------------- 76
Select Menu (SElEct) ------------------------------------------------------- 77
Signal Input Conditioning (Functn) -------------------------------------- 77
Low-Flow Cutoff (CutofF) -------------------------------------------------- 80
Analog Output Programming (AoutPr) ---------------------------------- 80
Programmable Function Keys User Menu (user) -------------------- 81
Tare (tare) --------------------------------------------------------------------- 82
Internal Source Calibration (ICAL) --------------------------------------- 82
Meter Copy Function (Copy) ----------------------------------------------- 85

METER OPERATION ----------------------------------------------------- 87

Front Panel Buttons Operation -------------------------------------------- 87
Function Keys Operation ---------------------------------------------------- 87
Maximum/Minimum Readings ---------------------------------------------- 88

TROUBLESHOOTING ---------------------------------------------------- 89

Diagnostics Menu (diag) ----------------------------------------------------- 89

Determining Software Version -------------------------------------------- 89

Reset Meter to Factory Defaults ------------------------------------------- 90

Factory Defaults & User Settings ----------------------------------------- 91

Troubleshooting Tips --------------------------------------------------------- 95
Alphabetical List of Display Functions & Messages --------------- 96

5

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Table of Figures

Figure 1: 1/8 DIN Panel Cutout and Mounting ................................... 16

Figure 2: Meter Dimensions - Side View ............................................ 17

Figure 3: Meter Dimensions - Top View ............................................. 17

Figure 4: Jumper Configuration for 12/24 VDC Power ..................... 18

Figure 5: Transmitter Supply Voltage Selection ............................... 19

Figure 6: Connector Labeling for Fully Loaded YPP6200 ................ 20

Figure 7: Power Connections ............................................................. 20

Figure 8: Transmitters Powered by Internal Supply ......................... 21

Figure 9: Transmitter Powered by Ext. Supply or Self-Powered ..... 21

Figure 10: Voltage Input Connections ............................................... 22

Figure 11: Relay Connections ............................................................ 22

Figure 12: AC and DC Loads Protection ........................................... 23

Figure 13: Low Voltage DC Loads Protection ................................... 23

Figure 14: 4-20 mA Output Connections ........................................... 24

Figure 15: Expansion Modules & DIN Rail Mounting Kit .................. 25

Figure 16: External Relays Module Connections ............................. 25

Figure 17: Digital I/O Module Connections ....................................... 26

Figure 18. Interlock Connection ......................................................... 26

Figure 19: Acknowledge Relays w/Function Key or Digital Input ... 62

Figure 20: Meter Copy Connection .................................................... 85

Figure 21:1/8 DIN Panel Cutout Template ....................................... 103

INTRODUCTION

The PROPLUS YPP6200 is a multipurpose, easy to use rate/totalizer ideal for flow
rate, total, and control applications. It accepts current and voltage signals (e.g.
4-20 mA, 0-10 V). Three of the front panel buttons can be custom-programmed for
specific operation.

The basic model includes an isolated 24 VDC transmitter power supply that can
be used to power the input transmitter or other devices. An additional isolated
24 VDC power supply is included with the 4-20 mA output option.

A fully loaded YPP6200 rate/totalizer meter has the following: four SPDT relays,
4-20 mA output, and two 24 VDC power supplies. The YPP6200 capabilities may be
enhanced by adding the following external expansion modules: four SPST relays
(creating an eight-relay rate/totalizer), two digital I/O modules with four inputs and
four outputs each, and USB, RS-232 or RS-485 communication adapters.

The eight relays can be used for alarm indication or process control applications.
The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O
options make the YPP6200 an excellent addition to any system.

6

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

ORDERING INFORMATION

Standard Models

85-265 VAC
Model

YPP6200-6R0 YPP6200-7R0 No options

YPP6200-6R2 YPP6200-7R2 2 relays

YPP6200-6R3 YPP6200-7R3 4-20 mA output

YPP6200-6R4 YPP6200-7R4 4 relays

YPP6200-6R5 YPP6200-7R5 2 relays & 4-20 mA output

YPP6200-6R7 YPP6200-7R7 4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC
Model

YPP6200-6H0 YPP6200-7H0 No options

YPP6200-6H2 YPP6200-7H2 2 relays

YPP6200-6H3 YPP6200-7H3 4-20 mA output

YPP6200-6H4 YPP6200-7H4 4 relays

YPP6200-6H5 YPP6200-7H5 2 relays & 4-20 mA output

YPP6200-6H7 YPP6200-7H7 4 relays & 4-20 mA output

Accessories

Model Description

YPPA1002 DIN rail mounting kit for two expansion modules
YPPA1004 4 SPST (Form A) relays
YPPA1044 4 digital inputs & 4 digital outputs (2 may be connected)
YPPA1200 Meter copy cable
YPPA1232 RS-232 serial adapter
YPPA1485 RS-485 serial adapter
YPPA8008 USB serial adapter
YPPA7485-I RS-232 to RS-422/485 isolated converter
YPPA7485-N RS-232 to RS-422/485 non-isolated converter
YPPA8232-N USB to RS-232 non-isolated converter
YPPA8485-I USB to RS-422/485 isolated converter
YPPA8485-N USB to RS-422/485 non-isolated converter
YPPX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC

Enclosures

Model Description

YPPA2811 1 Meter Plastic NEMA 4X Enclosure
YPPA2812 2 Meter Plastic NEMA 4X Enclosure

12/24 VDC
Model

12/24 VDC
Model

Options Installed

Options Installed

7

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY

DISPLAY
INTENSITY

DISPLAY
UPDATE RATE

OVERRANGE

UNDERRANGE

DISPLAY
ASSIGNMENT

PROGRAMMING
METHODS

NOISE FILTER

FILTER BYPASS

RECALIBRATION

MAX/MIN
DISPLAY

PASSWORD

NON-VOLATILE
MEMORY

POWER
OPTIONS

FUSE

ISOLATED
TRANSMITTER
POWER SUPPLY

Main display: 0.6" (15 mm) high, red LEDs
Second display: 0.46" (12 mm) high, red LEDs
6 digits: each (-99999 to 999999), with lead zero blanking.

Eight user selectable intensity levels

5/second (200 ms)

Display flashes

Display flashes

The main (Big) and small (Little) displays may be assigned
to rate, total, grand total, alternate rate & total, max/min,
units (small display only), set points, and Modbus input.

Four front panel buttons, digital inputs, PC and
software, or cloning using Copy function.

Programmable from 2 to 199 (0 will disable filter)

Programmable from 0.1 to 99.9% of calibrated span

All ranges are calibrated at the factory. Recalibration is
recommended at least every 12 months.

Max/min readings reached by the process are stored until
reset by the user or until power to the meter is turned off.

Three programmable passwords restrict modification of
programmed settings and two prevent resetting the totals.

Pass 1: Allows use of function keys and digital inputs
Pass 2: Allows use of function keys, digital inputs and editing set/reset points
Pass 3: Restricts all programming, function keys, and digital inputs.
Total: Prevents resetting the total manually

Gtotal: Prevents resetting the grand total manually

All programmed settings are stored in non-volatile memory
for a minimum of ten years if power is lost.

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
or jumper selectable 12/24 VDC ± 10%, 15 W max

Required external fuse: UL Recognized, 5 A max, slow
blow; up to 6 meters may share one 5 A fuse

Terminals P+ & P-: 24 VDC ± 5% @ 200 mA max (standard),
(12/24 VDC powered models rated @ 100 mA max).
5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.

999999

-99999

PROPLUS

8

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

NORMAL MODE
REJECTION

ISOLATION

OVERVOLTAGE
CATEGORY

ENVIRONMENTAL

CONNECTIONS

ENCLOSURE

MOUNTING

TIGHTENING
TORQUE

OVERALL
DIMENSIONS

WEIGHT

WARRANTY

Greater than 60 dB at 50/60 Hz

4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II:
Local level with smaller transient overvoltages than Installa­tion Overvoltage Category III.

Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing

Removable screw terminal blocks accept 12 to 22 AWG
wire, RJ45 for external relays, digital I/O, and serial com­munication adapters.

1/8 DIN, high impact plastic, UL 94V-0, color: black

1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)
(W x H x D)

9.5 oz (269 g)

3 years parts & labor

Process Input

INPUTS

ACCURACY

TEMPERATURE
DRIFT

SIGNAL INPUT
CONDITIONING

MULTI-POINT
LINEARIZATION

PROGRAMMA­BLE EXPONENT

LOW-FLOW
CUTOFF

Field selectable:
0-20, 4-20 mA, ±10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)

±0.03% of calibrated span ±1 count,
square root & programmable exponent accuracy range:
10-100% of calibrated span

0.005% of calibrated span/°C max from 0 to 65°C ambient,

0.01% of calibrated span/°C max from -40 to 0°C ambient

Linear, square root, programmable exponent, or round
horizontal tank volume calculation

2 to 32 points

1.0001 to 2.9999

0-999999 (0 disables cutoff function)

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Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

DECIMAL POINT

Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

CALIBRATION
RANGE

INPUT
IMPEDANCE

INPUT
OVERLOAD

Input
Range

4-20 mA 0.15 mA
±10 V
An error message will appear if the input 1 and input 2 sig­nals are too close together.

Voltage ranges: greater than 1 MΩ
Current ranges: 50 - 100 Ω

Current input protected by resettable fuse, 30 VDC max.
Fuse resets automatically after fault is removed.

Minimum Span
Input 1 & Input 2

0.10 V

(depending on resettable fuse impedance)

Rate/Totalizer

DISPLAY
ASSIGNMENT

RATE DISPLAY
INDICATION

TOTAL DISPLAY
& TOTAL
OVERFLOW

ALTERNATING
DISPLAY

TOTAL
DECIMAL POINT

TOTALIZER

TOTALIZER
ROLLOVER

TOTAL
OVERFLOW

OVERRIDE

TOTALIZER
PRESETS

The main (Big) and small (Little) displays may be assigned
to rate, total, grand total, alternate R & T, units, and set
point.

-99999 to 999999, lead zero blanking. “R” LED illuminates
while displaying rate.

0 to 999,999; automatic lead zero blanking. “T” LED is illumi­nated while displaying total or grand total.
Up to 999,999,999 with total-overflow feature. “
played to the left of total overflow and ▲ LED is illuminated.

Either display may be programmed to alternate between
rate and total or rate and grand total every 10 seconds.

Up to five decimal places or none:

oF” is dis-

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

Total decimal point is independent of rate decimal point.

Calculates total based on rate and field programmable mul­tiplier to display total in engineering units. Time base must
be selected according to the time units in which the rate is
displayed.

Totalizer rolls over when display exceeds 999,999,999.
Relay status reflects display.

Program total reset for automatic with 0.1 second delay and
set point 1 for 999,999

Up to eight, user selectable under setup menu. Any set
point can be assigned to total and may be programmed
anywhere in the range of the meter for total alarm indica­tion.

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Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

PROGRAMMA­BLE DELAY
ON RELEASE

TOTAL RESET

TOTAL RESET
PASSWORD

NON­RESETTABLE
TOTAL

0.1 and 999.9 seconds; applied to the first relay assigned to
total or grand total.

If the meter is programmed to reset total to zero automati­cally when the preset is reached, then a delay will occur
before the total is reset.

Via front panel button, external contact closure on digital
inputs, automatically via user selectable preset value and
time delay, or through serial communications.

Total and grand total passwords may be entered to prevent
resetting the total or grand total from the front panel.

The grand total can be programmed as a non-resettable
total by entering the password “050873”.

Once the Grand Total has been programmed

!

as “non-resettable” the feature cannot be

Caution!

disabled.

Relays

RATING

NOISE
SUPPRESSION

RELAY
ASSIGNMENT

DEADBAND

HIGH OR LOW
ALARM

RELAY
OPERATION

RELAY RESET

2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)
external; rated 3 A @ 30 VDC and 125/250 VAC resistive
load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise suppression is recommended for each relay contact
switching inductive loads; see page 23 for details.

Relays may be assigned to rate, total, or grand total.

0-100% of span, user programmable

User may program any alarm for high or low trip point.
Unused alarm LEDs and relays may be disabled (turn off).

Automatic (non-latching)
Latching (requires manual acknowledge)
Sampling (based on time)
Pump alternation control (2 to 8 relays)
Off (disable unused relays and enable Interlock feature)
Manual on/off control mode

User selectable via front panel buttons, digital inputs, or PC

1. Automatic reset only (non-latching), when the in­put passes the reset point or total is reset to zero.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared
(L)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

11

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

TIME DELAY

FAIL-SAFE
OPERATION

AUTO
INITIALIZATION

0 to 999.9 seconds, on & off relay time delays
Programmable and independent for each relay.

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

When power is applied to the meter, relays will reflect the
state of the input to the meter.

Isolated 4-20 mA Transmitter Output

OUTPUT
SOURCE

SCALING RANGE

CALIBRATION

ANALOG OUT
PROGRAMMING

ACCURACY

TEMPERATURE
DRIFT

ISOLATED
TRANSMITTER
POWER SUPPLY

EXTERNAL LOOP
POWER SUPPLY

OUTPUT LOOP
RESISTANCE

Rate/process, total, grand total, max, min, set points 1-8, or
manual control mode

1.000 to 23.000 mA for any display range.

Factory calibrated: 4.000 to 20.000 = 4-20 mA output

23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break

± 0.1% FS ± 0.004 mA

0.4 µA/°C max from 0 to 65°C ambient,

0.8 µA/°C max from -40 to 0°C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC ± 5% @ 40 mA maximum; may
be used to power the 4-20 mA output or other devices.
Refer to Figure 6 on page 20 and Figure 14 on page 24.

35 VDC maximum

Power supply Minimum Maximum

24 VDC

35 VDC (external)

10 Ω 700 Ω

100 Ω 1200 Ω

12

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Modbus® RTU Serial Communications

SLAVE ID

BAUD RATE

TRANSMIT
TIME DELAY

DATA

PARITY

BYTE-TO-BYTE
TIMEOUT

TURN AROUND
DELAY

Note: Refer to the PROPLUS Modbus Register Tables located at
www.yokogawa-usa.com for details.

1 – 247 (Meter address)

300 - 19,200 bps

Programmable between 0 and 199 ms

8 bit (1 start bit, 1 or 2 stop bits)

Even, Odd, or None with 1 or 2 stop bits

0.01 – 2.54 second

Less than 2 ms (fixed)

YPPA1044 Digital Input & Output Expansion Module

CHANNELS

SYSTEM

DIGITAL INPUT
LOGIC HIGH

DIGITAL INPUT
LOGIC LOW

DIGITAL OUTPUT
LOGIC HIGH

DIGITAL OUTPUT
LOGIC LOW

SOURCE
CURRENT

SINK
CURRENT

+5 V
TERMINAL

4 digital inputs & 4 digital outputs per module

Up to 2 modules for a total of 8 inputs & 8 outputs

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

1.5 mA minimum input current

To be used as pull-up for digital inputs only
Connect normally open pushbuttons across +5 V & DI 1-4.

13

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

COMPLIANCE INFORMATION

Safety

UL & c-UL LISTED

UL FILE NUMBER

FRONT PANEL

LOW VOLTAGE
DIRECTIVE

Electromagnetic Compatibility

EMISSIONS

Radiated
Emissions

AC Mains
Conducted
Emissions

IMMUNITY

RFI - Amplitude
Modulated

Electrical Fast
Transients

Electrostatic
Discharge

RFI - Conducted
AC Surge
Surge
Power-Frequency

Magnetic Field
Voltage Dips

Voltage
Interruptions

USA & Canada
UL 508 Industrial Control Equipment

E348677

UL Type 4X, NEMA 4X, IP65; panel gasket provided

EN 61010-1:2001
Safety requirements for measurement, control, and
laboratory use

EN 55022:2006/A1:2007
Class A ITE emissions requirements

Class A

Class A

EN 61326-1:2006
Measurement, control, and laboratory equipment

EN 61000-6-2:2005
EMC heavy industrial generic immunity standard

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

10V, 0.15-80 MHz, 1kHz 80% AM

±2kV Common, ±1kV Differential

1KV (CM)

3 A/m 70%V for 0.5 period

40%V for 5 & 50 periods
70%V for 25 periods

<5%V for 250 periods

14

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Note:

Testing was conducted on YPP6200 meters installed through the
covers of grounded metal enclosures with cable shields grounded at
the point of entry representing installations designed to optimize
EMC performance.

Declaration of Conformity available at www.yokogawa-usa.com

SAFETY INFORMATION

Warning!

!

CAUTION: Read complete

instructions prior to instal­lation and operation of the
meter.

Hazardous voltages exist within enclosure.
Installation and service should be performed only by
trained service personnel.

15

WARNING: Risk of
electric shock or
personal injury.

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

INSTALLATION

There is no need to remove the meter from its case to complete
the installation, wiring, and setup of the meter for most applica­tions. Instructions are provided for setting up a 12/24 VDC po­wered meter to operate from 12 VDC and for changing the
transmitter power supply to output 5 or 10 VDC instead of 24
VDC, see page 18.

Unpacking

Remove the meter from box. Inspect the packaging and con­tents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact
your supplier or the factory for assistance.

Panel Mounting Instructions

• Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x
45 mm). Refer to Figure 1 for more details.

• Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

• Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

• Remove the two mounting brackets provided with the meter (back-off the two
screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the
bracket toward the front of the case and remove).

• Insert meter into the panel cutout.

• Install mounting brackets and tighten the screws against the panel. To

achieve a proper seal, tighten the mounting bracket screws evenly until me­ter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as
the rear of the panel may be damaged.

Note: See

1.772"

B

(45mm)

Figure 21on page 103 for 1/8 DIN Panel Cutout Template

A

3.622" (92mm)

Square Corners to 0.060"

(1.5mm) Max Radius

Panel Cutout
to DIN 43700

Tolerances:
A: +0.032 (+0.8mm)

-0.000 (-0.0mm)
B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Gasket

Mounting

Bracket

Panel

Mounting

Screw

Figure 1: 1/8 DIN Panel Cutout and Mounting

Removable
Connectors

16

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Dimensions

Figure 2: Meter Dimensions - Side View

Figure 3: Meter Dimensions - Top View

17

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Configuration for 12 or 24 VDC Power Option

Do not exceed voltage rating of the selected

Warning!

Meters equipped with the 12/24 VDC power option are shipped from
the factory ready to operate from 24 VDC.

To configure the meter for 12 VDC power:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J9 jumper, located behind the power connector, for 12
V as shown below.

configuration.

J9 CONFIGURATION

+
_

MAIN BOARD

J9

12 V

24 V

Factory
Default

M-LINK

24 VDC
12 VDC
POWER

Figure 4: Jumper Configuration for 12/24 VDC Power

18

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12/24 VDC power
option, are shipped from the factory configured to provide 24 VDC
power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper
J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector,
for the desired excitation voltage as shown.

J4 CONFIGURATION

5 V

Factory Default

10 V

24 V

MAIN BOARD

INPUT
SIGNAL

J4

mA+
V+
COM
P­P+

Figure 5: Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors
located at the rear of the meter.

Use copper wire with 60°C or 60/75°C insulation
for all line voltage connections. Observe all safe-

!

Caution!

ty regulations. Electrical wiring should be per­formed in accordance with all applicable national,
state, and local codes to prevent damage to the
meter and ensure personnel safety.

19

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all con­nectors available with requested configuration.

Do not connect any equipment other than Yokogawa’s
expansion modules, cables, or meters to the RJ45

Warning!

M-LINK connector. Otherwise damage will occur to the
equipment and the meter.

M-LINK

MA OUT

+

POWER

132

RI- I+

-

21

RELAY4 RELAY3

4365 21

CNONO NC NC C

P- COMP+ V+ mA+

3412 5

DW1815

SIGNAL

RELAY2 RELAY1

4365 21

CNONO NC NC C

123 45678

Figure 6: Connector Labeling for Fully Loaded YPP6200

Power Connections

Power connections are made to a two-terminal connector labeled POWER
on Figure 6. The meter will operate regardless of DC polarity connection.
The + and - symbols are only a suggested wiring convention.

POWER

-

+

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 7: Power Connections

20

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Signal Connections

Signal connections are made to a five-terminal connector labeled
SIGNAL on Figure 6. The COM (common) terminal is the return for the
4-20 mA and the ±10 V input signals.

Current and Voltage Connections

The following figures show examples of current and voltage connections.
There are no switches or jumpers to set up for current and voltage inputs.

Setup and programming is performed through the front panel buttons.

INPUT SIGNAL

P+ V+

COM

21354

mA+P-

+-

2-Wire

4-20 mA

Transmitter

Figure 8: Transmitters Powered by Internal Supply

INPUT SIGNAL

P+ V+

COM

21354

mA+P-

INPUT SIGNAL

P+ V+

COM

21354

-+

3-Wire 4-20 mA

Transmitter

INPUT SIGNAL

P+ V+

COM

21354

mA+P-

Signal

mA+P-

External

Power
Supply

+--+

2-Wire

4-20 mA

Transmitter

-+

2-Wire 4-20 mA

Self-Powered

Transmitter

Figure 9: Transmitter Powered by Ext. Supply or Self-Powered

The current input is protected against current overload by a resettable
fuse. The display may or may not show a fault condition depending on
the nature of the overload.

The fuse limits the current to a safe level when it detects a fault condi­tion, and automatically resets itself when the fault condition is removed.

21

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

INPUT SIGNAL

P+ V+

COM

21354

-

Voltage

Signal

mA+P-

+

INPUT SIGNAL

P+ V+

COM

21354

-+

3-Wire Voltage

Transducer

mA+P-

Signal

Figure 10: Voltage Input Connections

The meter is capable of accepting any voltage from -10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector
labeled M-LINK on Figure 6. For interfacing to the PROPLUS use the

YPPA1232 for RS-232, the YPPA1485 for RS-485, or the YPPA8008 for
USB. The same port is used for interfacing with all expansion modules
(e.g. external relays, digital I/O).

Use the YPPA1200 meter copy cable for meter-to-meter interfacing for
cloning purposes (i.e. copying settings from one meter to other meters).

Relay Connections

Relay connections are made to two six-terminal connectors labeled
RELAY1 – RELAY4 on Figure 6. Each relay’s C terminal is common only
to the normally open (NO) and normally closed (NC) contacts of the cor­responding relay. The relays’ C terminals should not be confused with
the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 11: Relay Connections

22

RELAY2 RELAY1

4365 21

CNONO NC NC C

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when
switching inductive loads to prevent disrupting the microprocessor’s
operation. The suppressors also prolong the life of the relay contacts.
Suppression can be obtained with resistor-capacitor (RC) networks
assembled by the user or purchased as complete assemblies. Refer
to the following circuits for RC network assembly and installation:

C

C

R

R

Figure 12: AC and DC Loads Protection

Choose R and C as follows:
R: 0.5 to 1 Ω for each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check
to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC

network may also be installed across the load. Experiment for best
results.

Use a diode with a reverse
breakdown voltage two to
three times the circuit
voltage and forward current
at least as large as the load
current.

Figure 13: Low Voltage DC Loads Protection

Note:

Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

23

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connec­tor terminals labeled MA OUT. The 4-20 mA output may be powered
internally or from an external power supply.

24 V

24 V

RELAY1

321

MA OUT

+

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

RI- I+

132

-

RELAY1

321

+

4-20 mA

Input Meter

-

MA OUT

-

+

12-35 VDC

Power
Supply

RI- I+

132

Figure 14: 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be
used to power other devices, if the analog output is not used. The I+
terminal is the +24 V and the R terminal is the return. This power supply
is capable of sourcing up to 40 mA.

24

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

External Relay & Digital I/O Connections

The relay and the digital I/O expansion modules YPPA1004 &
YPPA1044 are connected to the meter using a CAT5 cable provided with
each module. The two RJ45 connectors on the expansion modules are
identical and interchangeable; they are used to connect additional mod­ules to the system.

Note: The jumper located between the RJ45 connectors of the

YPPA1044 must be removed on the second digital I/O
module in order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules
with the power on!

Warning!

More detailed instructions are provided with each
optional expansion module.

Figure 15: Expansion Modules & DIN Rail Mounting Kit

RLY5 RLY6 RLY7 RLY8

12

NO C NO C NO C N O C

345678

Figure 16: External Relays Module Connections

25

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

78

O2 O3

910

O4 G

Figure 17: Digital I/O Module Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more,
alarm/control relays for use as interlock relay(s). Interlock contact(s) are
wired to digital input(s) and trigger the interlock relay. This feature is
enabled by configuring the relay, and relative digital input(s) (see page

66). In one example, dry interlock contacts are connected in series to

one digital input which will be used to force on (energize) the assigned
interlock power relay when all interlock contacts are closed (safe). The
interlock relay front panel LED flashes when locked out. The interlock
relay would be wired in-series with the load (N/O contact). See below.

Figure 18. Interlock Connection

26

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

SETUP AND PROGRAMMING

The meter is factory calibrated prior to
shipment to read in milliamps and volts
depending on the input selection. The
calibration equipment is certified to NIST
standards.

Overview

There are no jumpers to set for the meter input selection.
Setup and programming is done through the front panel buttons.
After power and input signal connections have been completed and veri-

fied, apply power to the meter.

27

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Front Panel Buttons and Status LED Indicators

Button
Symbol

Note:
Alarms 5-8 are enabled when

relay expansion module is
installed.

• Press the Menu button to enter or exit the Programming Mode at

any time.

• Press the Right arrow button to move to the next digit during digit

or decimal point programming.

• Press or hold the Up arrow button to scroll through the menus,

decimal point, or to increment the value of a digit.

• Press the Enter button to access a menu or to accept a setting.

• Press and hold the Menu button for three seconds to access the

advanced features of the meter.

Description LED Status

Menu 1-8 Alarm 1 – 8 indicator

Right arrow/F1 R Rate indicator

Up arrow/F2 T

Enter/F3 G T Grand Total indicator

Total indicator or
Flashing: Tare

▲

M

Total overflow
indicator

Manual control relays
&/or analog output

28

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Display Functions and Messages

The meter displays various functions and messages during setup, pro­gramming, and operation. The following table shows the main menu
functions and messages in the order they appear in the menu.

Display Parameter Action/Setting Description

reset

Rst t

Rst Gt

Rst Hi

Rst Lo

Rst HL

Contrl

Auto

mAn

setup

Input

mA

volt

Total

level

Dec pt

prog

sCalE

Cal

Inp 1

Dis 1

Inp 2

Reset

Reset total

Reset
grand total

Reset high

Reset low

Reset
high & low

Control

Automatic

Manual

Setup

Input

4-20 mA

0-10 VDC

Total

Level

Decimal point

Program

Scale

Calibrate

Input 1

Display 1

Input 2

Press Enter to access the Reset menu

Press Enter to reset total

Press Enter to reset grand total

Press Enter to reset max display

Press Enter to reset min display

Press Enter to reset max & min displays

Enter Control menu

Press Enter to set meter for automatic
operation

Press Enter to manually control relays or
analog output operation

Enter Setup menu

Enter Input selection menu

Set meter for 4-20 mA input

Set meter for ±10 VDC input

Enable or disable totalizer features

Enter Level menu and select Yes for dual­scale display or

Set decimal point for rate, total, grand total

Enter the Program menu

Enter the Scale menu

Enter the Calibrate menu

Calibrate input 1 signal or program input 1
value

Program display 1 value

Calibrate input 2 signal or program input 2

No for single scale display

29

Model YPP6200 Analog Input Rate/Totalizer Instruction Manual

Display Parameter Action/Setting Description

Dis 2

Error

dsplay

big

Little

d-Inty

RELaY

Assign

Asign1

rATE

totAL

G total

RLY 1

Act 1

Auto

A-nman

LatCH

Lt-CLr

Altern

Sanmpl

OFF

Set 1

RSt 1

value (up to 32 points)

Display 2

Error

Display

Big display

Little display

Display
intensity

Relay

Assignment

Assign 1

Rate

Total

Grand total

Relay 1

Action 1 Set relay 1 action

Automatic

Auto-manual

Latching

Latching­cleared

Alternate

Sampling

Off

Set 1

Reset 1

Program display 2 value (up to 32 points)

Error, calibration not successful, check
signal or programmed value

Enter the Display menu

Press Enter to assign the Main display
parameter (default: PV or rate)

Press Enter to assign the small display
parameter (default: total)

Set display intensity level from 1 to 8

Enter the Relay menu

Assign relays to rate, total, or grand total

Relay 1 assignment

Assign relay to rate

Assign relay to total

Assign relay to grand total

Relay 1 setup

Set relay for automatic reset

Set relay for automatic & manual reset
any time

Set relay for latching operation (relays
assigned to rate)

Set relay for latching operation with manual
reset only after alarm condition has cleared
(relays assigned to rate)

Set relay for pump alternation control
(relays assigned to rate)

Set relay for sampling operation

Disable relay and front panel status LED
(Select Off to enable Interlock feature)

Program set point 1

Program reset point 1

30