Yokogawa YPP6000 Operating Manual

YPP6000 Analog Input Process Meter

Instruction Manual

 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs  NEMA 4X, IP65 Front  Universal 85-265 VAC, or 12/24 VDC Input Power Models  Large Dual-Line 6-Digit Display, 0.60" & 0.46"  Dual-Scale for Level Applications – Single Input  Sunlight Readable Display Models  Isolated 24 VDC @ 200 mA Transmitter Power Supply  Signal Input Conditioning for Flow & Round

Horizontal Tanks

 Programmable Display & Function Keys  32-Point, Square Root, or Exponential Linearization  Multi-Pump Alternation Control  2 or 4 Relays + Isolated 4-20 mA Output Options  External 4-Relay & Digital I/O Expansion Modules  USB, RS-232, RS-485 Serial Communication Options  Modbus  Tare Function  Free

and Programming

RTU Communication Protocol Standard

PROPLUS Software for Operation, Monitoring,

2 Dart Road • Newnan, Georgia 30265 770-253-7000 • 800-888-6400 Fax: 770-251-2088 • www.yokogawa-usa.com

Model YPP6000 Analog Input Process Meter Instruction Manual

Disclaimer

The information contained in this document is subject to change without notice. Yokogawa Corporation of America makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.

CAUTION: Read complete

instructions prior to installation and operation of the meter.

WARNING: Risk of electric shock or personal injury.

Warning!

This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Yokogawa Corporation of America shall not be held liable for damages resulting from such improper use.

Limited Warranty

Yokogawa Corporation of America warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Yokogawa’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

Registered Trademarks

All other trademarks mentioned in this document are the property of their respective owners.

www.yokogawa-usa.com

Model YPP6000 Analog Input Process Meter Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------ 6 ORDERING INFORMATION --------------------------------------------- 7 SPECIFICATIONS ---------------------------------------------------------- 8

General ------------------------------------------------------------------------------- 8 Process Input ---------------------------------------------------------------------- 9 Relays ------------------------------------------------------------------------------ 10 Isolated 4-20 mA Transmitter Output ------------------------------------ 11 Modbus® RTU Serial Communications ---------------------------------- 11 YPPA1044 Digital Input & Output Expansion Module -------------- 12

COMPLIANCE INFORMATION ---------------------------------------- 13

Safety ------------------------------------------------------------------------------- 13 Electromagnetic Compatibility --------------------------------------------- 13

SAFETY INFORMATION ------------------------------------------------ 14 INSTALLATION ------------------------------------------------------------ 15

Unpacking ------------------------------------------------------------------------- 15 Panel Mounting Instructions ------------------------------------------------ 15 Configuration for 12 or 24 VDC Power Option ------------------------ 16 Transmitter Supply Voltage Selection (P+, P-) ----------------------- 17 Connections ---------------------------------------------------------------------- 17

Connectors Labeling --------------------------------------------------------- 18 Power Connections ---------------------------------------------------------- 18 Signal Connections ---------------------------------------------------------- 19 Modbus RTU Serial Communications ----------------------------------- 20 Relay Connections ----------------------------------------------------------- 20 Switching Inductive Loads -------------------------------------------------- 21 4-20 mA Output Connections ---------------------------------------------- 22 Analog Output Transmitter Power Supply ------------------------------ 22 External Relays & Digital I/O Connections ----------------------------- 23 Interlock Relay Feature ----------------------------------------------------- 24

SETUP AND PROGRAMMING ---------------------------------------- 25

Front Panel Buttons and Status LED Indicators --------------------- 26 Display Functions & Messages -------------------------------------------- 27 Main Menu ------------------------------------------------------------------------ 30 Setting Numeric Values ------------------------------------------------------ 31 Reset Menu (reset) ------------------------------------------------------------ 31 Control Menu (Contrl) -------------------------------------------------------- 31

Model YPP6000 Analog Input Process Meter Instruction Manual

Setting Up the Meter (setup) ------------------------------------------------ 32

Setting the Input Signal (input) ------------------------------------------ 33 Setting the Decimal Point (dEc pt) -------------------------------------- 33 Programming the Meter (prog) ------------------------------------------- 34

Program Menu for Single Scale Process --------------------------- 34 Program Menu for Dual-Scale Level Applications ---------------- 34 Multi-Point Calibration & Scaling -------------------------------------- 35 PROPLUS Software-------------------------------------------------------- 35 Scaling the Meter (SCALE) ---------------------------------------------- 36 Dual-Scale for Level Application -------------------------------------- 37

Calibrating the Meter with External Source (Cal) ----------------- 39 Setting the Display Parameter & Intensity (dsplay) ----------------- 40 Display Setup Menu --------------------------------------------------------- 41 Character Set for Engineering Units Display (d unit) -------------- 42

Setting the Relay Operation (relay) ------------------------------------- 43

Setting the Relay Action ---------------------------------------------------- 45 Programming Set and Reset Points ------------------------------------- 46 Setting Fail-Safe Operation ------------------------------------------------ 46 Programming Time Delay -------------------------------------------------- 46 Relay Action for Loss of 4-20 mA Input (Loop Break) --------------- 46

Relay and Alarm Operation Diagrams ----------------------------------- 47

High Alarm Operation (Set > Reset) ------------------------------------- 47 Low Alarm Operation (Set < Reset) -------------------------------------- 48 High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 49 Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 50 Pump Alternation Control Operation ------------------------------------- 51 Relay Sampling Operation ------------------------------------------------- 52 Signal Loss or Loop Break Relay Operation --------------------------- 53 Time Delay Operation ------------------------------------------------------- 54

Relay Operation Details ------------------------------------------------------ 55

Overview ------------------------------------------------------------------------ 55 Relays Auto Initialization ---------------------------------------------------- 55 Fail-Safe Operation ---------------------------------------------------------- 55 Front Panel LEDs ------------------------------------------------------------- 56 Latching and Non-Latching Relay Operation -------------------------- 56 Non-Latching Relay (Auto) ------------------------------------------------- 57 Non-Latching Relay (A-man) -------------------------------------------- 57 Latching Relay (LatcH) ----------------------------------------------------- 57 Latching Relay (Lt-Clr) ---------------------------------------------------- 58 Acknowledging Relays ------------------------------------------------------ 58 Pump Alternation Control Applications (Altern) --------------------- 59 Setting Up the Interlock Relay (Force On) Feature ------------------ 62

Model YPP6000 Analog Input Process Meter Instruction Manual

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 63 Setting Up the Password (pass) ------------------------------------------- 64

Protecting or Locking the Meter ------------------------------------------- 64 Making Changes to a Password Protected Meter -------------------- 65 Disabling Password Protection -------------------------------------------- 65

Advanced Features Menu ---------------------------------------------------- 66

Advanced Features Menu & Display Messages ---------------------- 67 Noise Filter (filter) -------------------------------------------------------- 69 Noise Filter Bypass (bypass) ---------------------------------------------- 69 Modbus RTU Serial Communications (serial) ---------------------- 70 Select Menu (SElect) ------------------------------------------------------- 71 Signal Input Conditioning (Functn) -------------------------------------- 71 Low-Flow Cutoff (CutofF) -------------------------------------------------- 74 Analog Output Programming (AoutPr) ---------------------------------- 74 Programmable Function Keys User Menu (user) -------------------- 75 Tare (tare) --------------------------------------------------------------------- 76 Internal Source Calibration (ICAL) --------------------------------------- 76 Meter Copy Function (Copy) ----------------------------------------------- 79

METER OPERATION ----------------------------------------------------- 81

Front Panel Buttons Operation -------------------------------------------- 81 Function Keys Operation ---------------------------------------------------- 81 Maximum/Minimum Readings ---------------------------------------------- 82

TROUBLESHOOTING ---------------------------------------------------- 83

Diagnostics Menu (diag) ----------------------------------------------------- 83

Determining Software Version -------------------------------------------- 83

Reset Meter to Factory Defaults ------------------------------------------- 84

Factory Defaults & User Settings ----------------------------------------- 85

Troubleshooting Tips --------------------------------------------------------- 88 Alphabetical List of Display Functions & Messages --------------- 89

DIMENSIONS --------------------------------------------------------------- 95

Model YPP6000 Analog Input Process Meter Instruction Manual

Table of Figures

Figure 1. 1/8 DIN Panel Cutout Dimensions ..................................... 15

Figure 2. Panel Mounting Details ...................................................... 16

Figure 3. Jumper Configuration for 12/24 VDC Power .................... 16

Figure 4. Transmitter Supply Voltage Selection .............................. 17

Figure 5. Connector Labeling for Fully Loaded YPP6000 ............... 18

Figure 6. Power Connections ............................................................ 18

Figure 7. Transmitters Powered by Internal Supply ........................ 19

Figure 8. Transmitter Powered by Ext. Supply or Self-Powered .... 19

Figure 9. Voltage Input Connections ................................................ 20

Figure 10. Relay Connections ........................................................... 20

Figure 11. AC and DC Loads Protection ........................................... 21

Figure 12. Low Voltage DC Loads Protection .................................. 21

Figure 13. 4-20 mA Output Connections .......................................... 22

Figure 14. Expansion Modules & DIN Rail Mounting Kit ................. 23

Figure 15. External Relays Module Connections ............................. 23

Figure 16. Digital I/O Module Connections ....................................... 24

Figure 17. Interlock Connections ...................................................... 24

Figure 18. Acknowledge Relays w/Function Key or Digital Input .. 58

Figure 19. Meter Copy Connection ................................................... 79

Figure 20. Meter Dimensions - Side View ......................................... 95

Figure 21. Meter Dimensions - Top View .......................................... 95

Figure 22. 1/8 DIN Panel Cutout Template ........................................ 97

INTRODUCTION

The PROPLUS YPP6000 is a multipurpose, easy to use digital process meter ideal for

level, flow rate, temperature, or pressure transmitter applications. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Three of the front panel buttons can be custom-programmed for a specific operation. The analog input can be scaled to display the process in two different scales; for example the main display could indicate level in feet and the second display could indicate the volume in gallons.

The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitter or other devices. An additional isolated 24 VDC power supply is included with the 4-20 mA output option.

A fully loaded YPP6000 meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The YPP6000 capabilities may be enhanced by adding the following external expansion modules: four SPST relays –creating an eight-relay process meter–, two digital I/O modules with four inputs and four outputs each, and USB, RS-232 or RS-485 communication adapters.

The eight relays can be used for alarm indication or process control applications, such as pump alternation control. The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O options make the YPP6000 an excellent addition to any system.

Model YPP6000 Analog Input Process Meter Instruction Manual

ORDERING INFORMATION

Standard Models

85-265 VAC Model

YPP6000-6R0 YPP6000-7R0 No options YPP6000-6R2 YPP6000-7R2 2 relays YPP6000-6R3 YPP6000-7R3 4-20 mA output YPP6000-6R4 YPP6000-7R4 4 relays YPP6000-6R5 YPP6000-7R5 2 relays & 4-20 mA output YPP6000-6R7 YPP6000-7R7 4 relays & 4-20 mA output

SunBright Display Models

85-265 VAC Model

YPP6000-6H0 YPP6000-7H0 No options YPP6000-6H2 YPP6000-7H2 2 relays YPP6000-6H3 YPP6000-7H3 4-20 mA output YPP6000-6H4 YPP6000-7H4 4 relays YPP6000-6H5 YPP6000-7H5 2 relays & 4-20 mA output YPP6000-6H7 YPP6000-7H7 4 relays & 4-20 mA output

Accessories

Model Description

YPPA1002 DIN rail mounting kit for two expansion modules YPPA1004 4 SPST (Form A) relays YPPA1044 4 digital inputs & 4 digital outputs (2 may be connected) YPPA1200 Meter copy cable YPPA1232 RS-232 serial adapter YPPA1485 RS-485 serial adapter YPPA8008 USB serial adapter YPPA7485-I RS-232 to RS-422/485 isolated converter YPPA7485-N RS-232 to RS-422/485 non-isolated converter YPPA8232-N USB to RS-232 non-isolated converter YPPA8485-I USB to RS-422/485 isolated converter YPPA8485-N USB to RS-422/485 non-isolated converter YPPX6901 Suppressor (snubber): 0.01 µF/470 , 250 VAC

Enclosures

Model Description

YPPA2811 1 Meter Plastic NEMA 4X Enclosure YPPA2812 2 Meter Plastic NEMA 4X Enclosure

12/24 VDC Model

Options Installed

Model YPP6000 Analog Input Process Meter Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY Main display: 0.60" (15 mm) high, red LEDs

DISPLAY INTENSITY

DISPLAY UPDATE RATE

OVERRANGE

UNDERRANGE

DISPLAY ASSIGNMENT

PROGRAMMING METHODS

NOISE FILTER Programmable from 2 to 199 (0 will disable filter)

FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span

RECALIBRATION All ranges are calibrated at the factory. Recalibration is

MAX/MIN DISPLAY

PASSWORD

NON-VOLATILE MEMORY

POWER OPTIONS

FUSE Required external fuse: UL Recognized, 5 A max, slow

ISOLATED TRANSMITTER POWER SUPPLY

Second display: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking

Eight user selectable intensity levels

5/second (200 ms)

Display flashes

The main (Big) and small (Little) displays may be assigned to PV1, PV2, PCT, max/min, alternate max & min, set points, units (small display only), and Modbus input.

Four front panel buttons, digital inputs, PC and software, Modbus registers, or cloning using Copy function.

recommended at least every 12 months.

Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.

Three programmable passwords restrict modification of programmed settings.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.

All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or jumper selectable 12/24 VDC  10%, 15 W max

blow; up to 6 meters may share one 5 A fuse

Terminals P+ & P-: 24 VDC  5% @ 200 mA max (standard), (12/24 VDC powered models rated @ 100 mA max). 5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.

999999

-99999

PROPLUS

Model YPP6000 Analog Input Process Meter Instruction Manual

NORMAL MODE REJECTION

ISOLATION 4 kV input/output-to-power line

OVERVOLTAGE CATEGORY

ENVIRONMENTAL Operating temperature range: -40 to 65°C

CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG

ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black

MOUNTING 1/8 DIN panel cutout required:

TIGHTENING TORQUE

OVERALL DIMENSIONS

WEIGHT 9.5 oz (269 g)

WARRANTY 3 years parts & labor

Greater than 60 dB at 50/60 Hz

500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.

Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing

wire, RJ45 for external relays, digital I/O, and serial communication adapters.

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

Process Input

INPUTS Field selectable:

ACCURACY ±0.03% of calibrated span ±1 count,

TEMPERATURE DRIFT

SIGNAL INPUT CONDITIONING

MULTI-POINT LINEARIZ ATION

PROGRAMMABLE EXPONENT

LOW-FLOW CUTOFF

0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)

square root & programmable exponent accuracy range: 10-100% of calibrated span

0.005% of calibrated span/C max from 0 to 65C ambient,

0.01% of calibrated span/C max from -40 to 0C ambient

Linear, square root, programmable exponent, or round horizontal tank volume calculation

2 to 32 points for PV or PV1 2 to 8 points for PV2 (Dual-scale Level feature)

1.0001 to 2.9999

0-999999 (0 disables cutoff function)

Model YPP6000 Analog Input Process Meter Instruction Manual

DECIMAL POINT Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

CALIBRATION RANGE

INPUT IMPEDANCE

INPUT OVERLOAD

Input Range

4-20 mA 0.15 mA 10 V An error message will appear if the input 1 and input 2 signals are too close together.

Voltage ranges: greater than 1 M Current ranges: 50 - 100 

Current input protected by resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.

Minimum Span Input 1 & Input 2

0.10 V

(depending on resettable fuse impedance)

Relays

RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)

NOISE SUPPRESSION

DEADBAND 0-100% of span, user programmable

HIGH OR LOW ALARM

RELAY OPERATION

RELAY RESET User selectable via front panel buttons or digital inputs

TIME DELAY 0 to 999.9 seconds, on & off relay time delays

FAIL-SAFE OPERATION

external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise suppression is recommended for each relay contact switching inductive loads; see page 21 for details.

User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).

Automatic (non-latching) Latching (requires manual acknowledge) Sampling (based on time) Pump alternation control (2 to 8 relays) Off (disable unused relays and enable Interlock feature) Manual on/off control mode

1. Automatic reset only (non-latching), when the input passes the reset point.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared (L)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

Programmable and independent for each relay

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

Model YPP6000 Analog Input Process Meter Instruction Manual

AUTO INITIALIZATION

When power is applied to the meter, relays will reflect the state of the input to the meter.

Isolated 4-20 mA Transmitter Output

OUTPUT SOURCE

SCALING RANGE 1.000 to 23.000 mA for any display range

CALIBRATION Factory calibrated: 4.000 to 20.000 = 4-20 mA output

ANALOG OUT PROGRAMMING

ACCURACY ± 0.1% of span ± 0.004 mA

TEMPERATURE DRIFT

ISOLATED TRANSMITTER POWER SUPPLY

EXTERNAL LOOP POWER SUPPLY

OUTPUT LOOP RESISTANCE

35 VDC (external)

Process variable (PV), max, min, set points 1-8, Modbus input, or manual control mode

23.000 mA maximum for all parameters:

Overrange, underrange, max, min, and break

0.4 µA/C max from 0 to 65C ambient,

0.8 µA/C max from -40 to 0C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC  5% @ 40 mA maximum; may be used to power the 4-20 mA output or other devices. Refer to Figure 5 on page 18 and Figure 13 on page 22.

35 VDC maximum

Power supply Minimum Maximum

24 VDC

10  700 

100  1200 

Modbus® RTU Serial Communications

SLAVE ID 1 – 247 (Meter address)

BAUD RATE 300 – 19,200 bps

TRANSMIT TIME DELAY

DATA 8 bit (1 start bit, 1 or 2 stop bits)

PARITY Even, Odd, or None with 1 or 2 stop bits

BYTE-TO-BYTE TIMEOUT

TURN AROUND DELAY

Note: Refer to the PROPLUS Modbus Register Tables located at www.yokogawa-usa.com for details.

Programmable between 0 and 199 ms

0.01 – 2.54 second

Less than 2 ms (fixed)

Model YPP6000 Analog Input Process Meter Instruction Manual

YPPA1044 Digital Input & Output Expansion Module

CHANNELS 4 digital inputs & 4 digital outputs per module

SYSTEM Up to 2 modules for a total of 8 inputs & 8 outputs

DIGITAL INPUT LOGIC HIGH

DIGITAL INPUT LOGIC LOW

DIGITAL OUTPUT LOGIC HIGH

DIGITAL OUTPUT LOGIC LOW

SOURCE CURRENT

SINK CURRENT

+5 V TERMINAL

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

1.5 mA minimum input current

To be used as pull-up for digital inputs only. Connect normally open contacts across +5 V & DI 1-4.

Model YPP6000 Analog Input Process Meter Instruction Manual

COMPLIANCE INFORMATION

Safety

UL & c-UL LISTED USA & Canada

UL FILE NUMBER E348677

FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided

LOW VOLTAGE DIRECTIVE

Electromagnetic Compatibility

EMISSIONS

Radiated Emissions

AC Mains Conducted Emissions

IMMUNITY

RFI - Amplitude Modulated

Electrical Fast Transients

Electrostatic Discharge

RFI - Conducted AC Surge Surge Power-Frequency

Magnetic Field Voltage Dips

Voltage Interruptions

UL 508 Industrial Control Equipment

EN 61010-1:2001 Safety requirements for measurement, control, and laboratory use

EN 55022:2006/A1:2007 Class A ITE emissions requirements

Class A

EN 61326-1:2006 Measurement, control, and laboratory equipment

EN 61000-6-2:2005 EMC heavy industrial generic immunity standard

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

10V, 0.15-80 MHz, 1kHz 80% AM

±2kV Common, ±1kV Differential

1KV (CM)

3 A/m 70%V for 0.5 period

40%V for 5 & 50 periods 70%V for 25 periods

<5%V for 250 periods

Model YPP6000 Analog Input Process Meter Instruction Manual Note:

Testing was conducted on YPP6000 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.

Declaration of Conformity available at www.yokogawa-usa.com

SAFETY INFORMATION

CAUTION: Read complete

instructions prior to installation and operation of the meter.

WARNING! Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.

WARNING: Risk of electric shock or personal injury.

Model YPP6000 Analog Input Process Meter Instruction Manual

INSTALLATION

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications.

Instructions are provided for setting up a 12/24 VDC powered meter to operate from 12 VDC and for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC, see page 16.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.

Panel Mounting Instructions

 Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x

45 mm). Refer to Figure 1 below, for more details.

 Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

 Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

 Remove the two mounting brackets provided with the meter (back-off the two

screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).

 Insert meter into the panel cutout.

 Install mounting brackets and tighten the screws against the panel. To

achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

Note: See

Figure 22 on page 97 for 1/8 DIN Panel Cutout Template

3.622" (92mm)

1.772"

(45mm)

Square Corners to 0.060"

(1.5mm) Max Radius

Panel Cutout to DIN 43700

Refer to page 95 for mounting dimensions

Tolerances: A: +0.032 (+0.8mm)

-0.000 (-0.0mm) B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Figure 1. 1/8 DIN Panel Cutout Dimensions

Model YPP6000 Analog Input Process Meter Instruction Manual

Gasket

Panel

Mounting

Bracket

Mounting

Screw

Removable Connectors

Figure 2. Panel Mounting Details

Configuration for 12 or 24 VDC Power Option

Do not exceed voltage rating of the selected configuration.

Meters equipped with the 12/24 VDC power option are shipped from the factory ready to operate from 24 VDC.

To configure the meter for 12 VDC power:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J9 jumper, located behind the power connector, for 12 V as shown below.

J9 CONFIGURATION

+ _

MAIN BOARD

12 V

24 V

Factory Default

M-LINK

24 VDC 12 VDC POWER

Figure 3. Jumper Configuration for 12/24 VDC Power

Model YPP6000 Analog Input Process Meter Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12/24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the wiring connectors.

2. Unscrew the back cover.

3. Slide out the back cover by about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

J4 CONFIGURAT ION

5 V

Factory Default

10 V

24 V

MAIN BOARD

INPUT SIGNAL

mA+ V+ COM PP+

Figure 4. Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.

Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety

regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Model YPP6000 Analog Input Process Meter Instruction Manual

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.

Do not connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45

Warning!

M-LINK connector. Otherwise damage will occur to the equipment and the meter.

RELAY4 RELAY3

DW1815

4365 2 1

CNONO NC NC C

P- COMP+ V+ mA+

3412 5

SIGNAL

RELAY2 RELAY1

4365 21

CNONO NC NC C

12 3 45678

M-LINK

MA OUT

POWER

132

RI- I+

Figure 5. Connector Labeling for Fully Loaded YPP6000

Power Connections

Power connections are made to a two-terminal connector labeled POWER on Figure 5. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.

POWER

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 6. Power Connections

Model YPP6000 Analog Input Process Meter Instruction Manual

Signal Connections

Signal connections are made to a five-terminal connector labeled SIGNAL on Figure 5. The COM (common) terminal is the return for the 4-20 mA and the 10 V input signals.

Current and Voltage Connections

The following figures show examples of current and voltage connections. There are no switches or jumpers to set up for current and voltage inputs.

Setup and programming is performed through the front panel buttons.

INPUT SIGNAL

P+ V+

COM

21354

mA+P-

2-Wire

4-20 mA

Transmitter

Figure 7. Transmitters Powered by Internal Supply

INPUT SIGNAL

P+ V+

COM

21354

mA+P-

INPUT SIGNAL

P+ V+

COM

21354

3-Wire 4-20 mA

Transmitter

INPUT SIGNAL

P+ V+

COM

21354

mA+P-

Signal

mA+P-

External

Power Supply

+--+

2-Wire

4-20 mA

Transmitter

2-Wire 4-20 mA

Self-Powered

Transmitter

Figure 8. Transmitter Powered by Ext. Supply or Self-Powered

The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.

The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.

Model YPP6000 Analog Input Process Meter Instruction Manual

INPUT SIGNAL

P+ V+

COM

21354

Voltage

Signal

mA+P-

INPUT SIGNAL

P+ V+

COM

21354

3-Wire Voltage

Transducer

mA+P-

Signal

Figure 9. Voltage Input Connections

The meter is capable of accepting any voltage from -10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 5. For interfacing to the PROPLUS use the

YPPA1232 for RS-232, the YPPA1485 for RS-485, or the YPPA8008 for USB. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

Use the YPPA1200 meter copy cable for meter-to-meter interfacing for cloning purposes (i.e. copying settings from one meter to other meters).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 5. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 10. Relay Connections

RELAY2 RELAY1

4365 21

CNONO NC NC C

Model YPP6000 Analog Input Process Meter Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 11. AC and DC Loads Protection

Choose R and C as follows: R: 0.5 to 1  for each volt across the contacts

C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Figure 12. Low Voltage DC Loads Protection

Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

Model YPP6000 Analog Input Process Meter Instruction Manual

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.

24 V

RELAY1

321

MA OUT

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

RI- I+

132

RELAY1

321

4-20 mA

Input Meter

MA OUT

12-35 VDC

Power Supply

RI- I+

132

Figure 13. 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return. This power supply is capable of sourcing up to 40 mA.

Model YPP6000 Analog Input Process Meter Instruction Manual

External Relays & Digital I/O Connections

The relay and the digital I/O expansion modules YPPA1004 & YPPA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45 connectors of the

YPPA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules with the power on!

Warning!

More detailed instructions are provided with each optional expansion module.

Figure 14. Expansion Modules & DIN Rail Mounting Kit

RLY5 RLY6 RLY7 RLY8

NO C NO C NO C NO C

345678

Figure 15. External Relays Module Connections

Model YPP6000 Analog Input Process Meter Instruction Manual

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

O2 O3

910

O4 G

Figure 16. Digital I/O Module Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page

62). In one example, dry interlock contacts are connected in series to

one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.

Figure 17. Interlock Connections

Model YPP6000 Analog Input Process Meter Instruction Manual

SETUP AND PROGRAMMING

The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection. The calibration equipment is certified to NIST standards.

Overview

There are no jumpers to set for the meter input selection. Setup and programming is done through the front panel buttons. After power and input signal connections have been completed and

verified, apply power to the meter.

Model YPP6000 Analog Input Process Meter Instruction Manual

Front Panel Buttons and Status LED Indicators

Button Symbol

Description LED Status

1-8 Alarm 1-8 indicator

Right arrow/F1

Up arrow/F2

1-8 M

T Flashing: Tare

Flashing: Relay in manual control mode

Enter/F3

1-4

Note: Alarms 5-8 are enabled when

relay expansion module is installed.

 Press the Menu button to enter or exit the Programming Mode at

any time.

 Press the Right arrow button to move to the next digit during digit or

decimal point programming.

 Press or hold the Up arrow button to scroll through the menus,

decimal point, or to increment the value of a digit.

 Press the Enter button to access a menu or to accept a setting.  Press and hold the Menu button for three seconds to access the

advanced features of the meter.

Note: LEDs for relays in manual mode

flash with the “M” LED every 10 seconds.

Flashing: Relay interlock switch open

Model YPP6000 Analog Input Process Meter Instruction Manual

Display Functions & Messages

The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.

Display Parameter Action/Setting Description

reset

Rst Hi

Rst Lo

Rst HL

Contrl

Auto

mAn

setup

input

volt

Level

Dec pt

prog

SCALE

SCAL 1

SCAL 2

Cal

Inp 1

Dis 1

Inp 2

Dis 2

Reset

Reset high

Reset low

Reset high & low

Control

Automatic

Manual

Setup

Input

4-20 mA

0-10 VDC

Level

Decimal point

Program

Scale

Scale 1

Scale 2

Calibrate

Input 1

Display 1

Input 2

Display 2

Press Enter to access the Reset menu

Press Enter to reset max display

Press Enter to reset min display

Press Enter to reset max & min displays

Enter Control menu

Press Enter to set meter for automatic operation

Press Enter to manually control relays or analog output operation

Enter Setup menu

Enter Input selection menu

Set meter for 4-20 mA input

Set meter for 10 VDC input

Press Enter to select dual-scale display for level applications (Select Yes or No)

Set decimal point

Enter the Program menu

Enter the Scale menu

Enter the Scale menu for PV1

Enter the Scale menu for PV2

Enter the Calibration menu

Calibrate input 1 signal or program input 1 value

Program display 1 value

Calibrate input 2 signal or program input 2 value (up to 32 points)

Program display 2 value (up to 32 points)

Model YPP6000 Analog Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

Error

Pv 1

Pv 2

dsplay

big

Little

D Pv 1

D Pv 2

D PCt

d-Inty

RELaY

RLY 1

Act 1

Auto

A-nman

LatCH

Lt-CLr

Altern

Sanmpl

OFF

Set 1

RSt 1 RLY 2

Error

PV1

PV2

Display

Big display

Little display

Display PV1

Display PV2

Display Pct

Display intensity

Relay

Relay 1

Action 1

Automatic

Auto-manual

Latching

Latchingcleared

Alternate

Sampling

Off

Set 1

Reset 1

Relay 2

Error, calibration not successful, check signal or programmed value

PV1 decimal point (Level)

PV2 decimal point (Level)

Enter the Display menu

Press Enter to assign the Main display parameter (default: PV)

Press Enter to assign the small display parameter (default: engineering units)

Assign display to PV1 (Level)

Assign display to PV2 (Level)

Assign display to Percent (Level)

Set display intensity level from 1 to 8

Enter the Relay menu

Relay 1 setup

Set relay 1 action

Set relay for automatic reset

Set relay for automatic & manual reset any time

Set relay for latching operation

Set relay for latching operation with manual reset only after alarm condition has cleared

Set relay for pump alternation control

Set relay for sampling operation

Disable relay and front panel status LED (Select Off to enable Interlock feature)

Program set point 1

Program reset point 1

Relays 2-8 setup

Note: Relays 5-8 are shown, only if expansion relay module is installed.

Model YPP6000 Analog Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

FaiLSF

FLS 1

FLS 2

DeLAY

DLY 1

On 1

OFF 1

DLY 2

break

ignore

Aout

Dis 1

Out 1

Dis 2

Out 2

pass

Pass 1

Pass 2

Pass 3

unloc

locd

999999

-99999

Off

Fail-safe

Fail-safe 1

Fail-safe 2

Delay

Delay 1

On 1

Off 1

Delay 2

Loop break

Ignore

Off

Analog output

Display 1

Output 1

Display 2

Output 2

Password

Password 1

Password 2

Password 3

Unlocked

Locked

Flashing

Enter Fail-safe menu

Set relay 1 fail-safe operation

Enable fail-safe operation

Set relays 2-8 fail-safe operation

Enter relay Time Delay menu

Enter relay 1 time delay setup

Set relay 1 On time delay

Set relay 1 Off time delay

Enter relays 2-8 time delay setup

Set relay condition if loop break detected

Ignore loop break condition (Processed as a low signal condition)

Relay goes to alarm condition when loop break is detected

Relay goes to non-alarm condition when loop break is detected

Enter the Analog output scaling menu

Program display 1 value

Program output 1 value (e.g. 4.000 mA)

Program display 2 value

Program output 2 value (e.g. 20.000 mA)

Enter the Password menu

Set or enter Password 1

Set or enter Password 2

Set or enter Password 3

Program password to lock meter

Enter password to unlock meter

Over/under range condition

Model YPP6000 Analog Input Process Meter Instruction Manual

Main Menu

The main menu consists of the most commonly used functions: Reset,

Control, Setup

 Press Menu button to enter Programming Mode then press the Up

arrow button to scroll main menu.

, and Password.

 Press Menu, at any time, to exit and return to Run Mode. Changes

made to settings prior to pressing Enter are not saved.

 Changes to the settings are saved to memory only after pressing

Enter.

 The display moves to the next menu every time a setting is

accepted by pressing Enter.

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