Model SC4A, SC41 SC42,
SC49, SX42
Specific Conductivity
sensors
IM 12D07J01-10E-E
11th edition
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IM 12D07J01-10E-E
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IM 12D07J01-10E-E
CONTENTS
1. PREFACE 1
1.1 Introduction 1
1.2 Unpacking and Checking 1
1.3 Warranty and Service 1
1.4 Serial Number definition 2
2. MODEL SC4A 3
2.1. General Specifications 3
2.1.1. Measuring elements 3
2.1.2. Materials 3
2.1.3. Functional specifications (at 25°C) 4
2.1.4. Dynamic specifications 4
2.1.5. Operating range 4
2.1.6. Regulatory standards (only for SC4A with fixed cable) 5
2.1.7. Shipping details 7
2.1.8. Environmental conditions 7
2.1.9. Mechanical specifications 7
2.2. Installation of SC4A sensors 7
2.2.1. Typical installation SC4A-*-AD with standard options 7
2.2.2. Typical installation SC4A-E-SA (SB, SC) with standard options / spare parts 8
2.2.3. Typical installation SC4A-*-PR 9
2.3. Dimensions SC4A sensors 9
2.4. Wiring SC4A sensors 10
2.5. Modelcode SC4A sensors 11
2.6. Spare parts SC4A 12
3. MODEL SC41, SC42 AND SC49 13
3.1. General Specifications 13
3.1.1. Measuring elements 13
3.1.2. Materials 13
3.1.3. Functional specifications (at 25°C) 14
3.1.4. Dynamic specifications 14
3.1.5. Operating range 14
3.1.6. Regulatory standards (only for SC42 with Amphenol connector) 15
3.1.7. Shipping details 16
3.1.8. Environmental conditions 16
IM 12D07J01-10E-E
3.2. Installation of SC41/SC42/SC49 sensors 17
3.2.1. Typical installation of SC41/SC42/SC49 sensor
in FF40 Flow fittings/ FS40 Flow fitting assemblies 17
3.2.2. Typical installation of SC41/SC42/SC49 sensor in FD40 Immersion fitting 22
3.3 Dimensions SC41/SC42/SC49 sensors. 23
3.4. Wiring SC41/SC42/SC49 sensors 25
3.5 Modelcode SC41/SC42/SC49 25
4. MODEL SX42 26
4.1. General Specifications 26
4.1.1. Measuring elements 26
4.1.2. Materials 26
4.1.3. Functional specifications (at 25°C) 26
4.1.4. Operating range 26
4.1.5. Regulatory standards (not applicable for sensors with suffix code -BV or -NV) 28
4.1.6. Shipping details 29
4.1.7. Environmental conditions 29
4.2. Installation of SX42 sensors 29
4.3. Dimensions SX42 sensors 29
4.4. Wiring SX42 sensors 29
5. GENERAL CALIBRATION AND MAINTENANCE PROCEDURE 31
5.1. Calibration of the sensor 31
5.2. Periodic maintenance of the sensor 31
6. PROTECTION OF ENVIRONMENT (USE IN CHINA) 32
7. CHEMICAL COMPATABILITY CHART 33
IM 12D07J01-10E-E
IM 12D07J01-10E-E
1. PREFACE
1.1 Introduction
The sensor, model SC4A, SC41, SC42, SC49 and SX42, and associated fitting program is
designed to meet the most common installation requirements in terms of material compatibility,
process connections and flow dynamics. The various installation possibilities are described and
illustrated in this Instruction Manual.
Model SC4A sensors, available in a Stainless Steel or Titanium version with fixed cable or
Variopin connector, in combination with WU10/WE10-cable are intended for the low conductivity
applications. These sensors are designed in a convenient compact style, and can be inserted
directly in process pipework using available fittings or adapters.
Model SC41, SC42 and SC49 sensors, available in various materials such as Epoxy, Stainless
Steel, PTFE and PVDF, are intended to suit most process conditions. The sensors are provided
either with a Amphenol connector to fit the Yokogawa WU40 cable or Variopin connector to fit with
Yokogawa WU10/WE10-cable. A wide range of flow and immersion fittings makes it possible to
install the sensors in a permanent or semi-permanent location.
Model SX42 sensors have a Stainless Steel body and ceramic insulation, especially designed to
withstand high temperatures and high pressures. The flanged model has an integral connection box,
the threaded models are provided with a Amphenol connector to fit the Yokogawa WU40 cable or
Variopin connector to fit with Yokogawa WU10/WE10-cable.
1
All sensors have a pre-calibrated cell constant and a built-in temperature element for automatic
temperature compensation. Sensors with the Variopin connector are equipped with an ID-chip
in which callibration information is stored for easy setup when connected to a SENCOM Smart
Adapter model SA11-C1. For metal sensors a 3.1 material certificate is included. The sensors,
except those equipped with Variopin connector, are ATEX certified for installation in zone 0
environments when connected to a certified intrinsically safe Yokogawa analyser, model SC202S
or FLXA21 or a certified intrinsically safe circuit with defined output parameters (see General
Specifications of each sensor for details).
1.2 Unpacking and Checking
Upon delivery, unpack the sensor carefully and inspect it to ensure that it is not damaged during ship-
ment. If damage is found, retain the original packing material and immediately notify the carrier and the
relevant local Yokogawa Sales office. Make sure the Model Code and Serial Number on the sensor are
the same as on the packing list. Also check if option(s) that were ordered, are included and correct.
1.3 Warranty and Service
Yokogawa products are guaranteed free from defects in workmanship and materials under
normal use and service for a period of (typically) 12 months from the date of shipment from the
manufacturer. Individual Sales organizations can deviate from the typical warranty period, and the
IM 12D07J01-10E-E
2
conditions of sale relating to the original purchase order should be consulted. Damage caused
by wear and tear, inadequate maintenance, corrosion, or by the effects of chemical processes is
excluded from this warranty coverage. In the event of a warranty claim, the defective goods should
be sent (freight paid) to the Service Department of the relevant Yokogawa Sales office for repair or
replacement (at Yokogawa’s discretion).
The following information must be included in the letter accompanying the returned goods:
• Model Code and Serial Number.
• Original Purchase Order and Date.
• Length of time in service and description of the process.
• Description of the fault and circumstances of the failure.
• Process/environmental conditions that may be related to the failure of the sensor.
• Statement as to whether warranty or nonwarranty service is requested.
• Complete shipping and billing instructions for return of material, plus the name and phone number
of a contact person that can be reached for further information.
• Clean Statement Returned goods that have been in contact with process fluids must be
decontaminated and disinfected prior to shipment. Goods should carry a certificate to this effect,
for the health and safety of our employees. Material Safety Data sheets must be included for all
components of the process to which the sensor (options) have been exposed.
1.4 Serial Number definition
The serial number is defined by nine (9) alphanumeric characters:
X1X2 Production location, N3 for Yokogawa Process Analyzers Europe B.V.
X3X4 Year/Month code
X5X6X7X8X9 Tracking number
Example: N3P600028
Method used for year/month numbering
Table 1: Production Year code Table 2: Production Month code
Year Year code Year Year code Month Month code
2014 P 2026 3 January 1
2015 R 2027 4 February 2
2016 S 2028 5 March 3
2017 T 2029 6 April 4
2018 U 2030 7 May 5
2019 V 2031 8 June 6
2020 W 2032 9 July 7
2021 X 2033 A August 8
2022 Y 2034 B September 9
2023 Z 2035 C October A
2024 1 2036 D November B
2025 2 2037 E December C
IM 12D07J01-10E-E
2. MODEL SC4A
2.1. General Specifications
2.1.1. Measuring elements
2-electrode measuring system
Pt1000 temperature sensor
2.1.2. Materials
Wetted parts sensor:
Body & electrodes SC4A-T-AD : Titanium grade 2 or 3
- Electrical data for ATEX/IECEx : For sensor input circuit connected to
A certified intrinsically safe circuit with the following
maximum values:
Ui = 14.4 V; Ii = 116.5 mA; Pi = 0.342 W
or
Certified intrinsically safe Yokogawa Contact
Conductivity transmitter Model FLXA21 series or
Model SC202S series.
The effective internal capacitance Ci and the
effective internal inductance Li of the sensor depends only
upon the properties and length of the integral cable.
Special conditions (X) : T6 for Tamb. -30°C to 40°C
T5 for Tamb. -30°C to 95°C
T4 for Tamb. -30°C to 130°C
Impact on the product shall be avoided.
Electrostatic charges on the enclosure shall be avoided.
From the safety point of view the circuits shall be
assumed to be connected to earth.
Applying category : 9 (Industrial monitoring and control instruments).
IM 12D07J01-10E-E
4.1.6. Shipping details
SX42-SX24-BS
SX42-SX24-NS
SX42-SX24-DF
SX42-SX24-AF
SX42-SX34-DF
SX42-SX34-AF
SX42-SX34-BS
SX42-SX34-NS
225 (10.04)
ø 28 (1.10)
ø 28 (1.10)
91 (3.58) 110 (4.33)
98 (3.86)
164 (6.42) 91 (3.58)
150 (5.90)
35 (1.38)
ø 34
(1.34)
23 (0.90)
169 (6.65)
110 (4.33)
169 (6.65)
ø 34
(1.34)
3.78
96 *
0.83
21 *
282
1.1
243
9.57
138
5.43
28
11.09
T
h
r
e
a
d
t
yp
e
7.48
190
28
1.1
229
3.35
85
9
T
h
r
e
a
d
t
yp
e
SX42-SX34-BV
SX42-SX34-NV
SX42-SX34-BV
SX42-SX34-NV
8X
Package size (LxWxH) Threaded models : 300 x 95 x 73 mm (11.8 x 3.7 x 2.9 inch)
Flanged models : 480 x 275 x 235 mm (18.9 x 10.8 x 9.3 inch)
Package weight Threaded models : 0.5 to 0.7 kg (1.1 to 1.5 lbs)
Flanged models : 5.7 to 6.0 kg (12.6 to 13.2 lbs)
4.1.7. Environmental conditions
Storage temperature : -30°C to 50°C (-22°F to 122°F)
4.2. Installation of SX42 sensors
SX42 threaded models are installed by screw-in (ISO 7/1-R 1” or 1” NPT), and the SX42 flanged
models by using the pre-mounted flange (DN50 PN63, DN50 PN40 or ANSI 2” 600 lbs).
Flange dimensions of DN50 PN40 (in red) to be included
ANSI 2”600LBS
ø 165 (6.5)
ø 127 (5.0)
ø 91.9 (3.62)
ø 19.1 (0.75)
20
(0.79)
DN50 PN40
ø 165 (6.5)
ø 125 (4.92)
ø 18 (0.71)
4X
26
(1.02)
3 (0.12)
DN50 PN63
ø 180 (7.1)
ø 135 (5.3)
ø 102 (4.0)
ø 22 (0.87)
4X
31.8
(1.25)
6.4 (0.25)
Fig. 30 Flange dimensions SX42 flanged model according EN 1092-1
4.3. Dimensions SX42 sensors
29
Fig. 31 Dimensions SX42 threaded models and flanged models
4.4. Wiring SX42 sensors
The SX42 threaded models are provided with a fixed connector. The standard cable used to
connect the sensors with Amphenol connector to the analyser is the WU40. The standard cable
used to connect the sensor with VP connector to the analyzer is the WU10/WE10. These cables
are available up to 25/20 meters. When a longer cable run is necessary (maximum cable run
is 60 meters), this can be done by using the WF10 extension cable in combination with the
BA10 connection box. The connection of the WU40 cable, WU10 cable and WF10 cable to the
Yokogawa Contact Conductivity analyser are given in table 5.
The sensors with VP connector contain an embedded ID chip allowing direct connection to
our SA11 Smart Adapter. The SA11 Smart Adapter can be applied in processes with ambient
temperature upto 125°C.
If ambient temperature is higher than 125°C the connection to Smart Adapter should be made
using the WE10 extension cable in between the Smart Adapter and the sensor.
IM 12D07J01-10E-E
30
Table 5: Defintion of WU10 cable, WE10 cable, WU40 cable and WF10 cable
VP connector Cable wire color SC analyser Signal
WU10-V-D-** / WE10-H-D-** Terminal # description
A Core brown coax 15 Ui (inner electrode)
B Shield brown coax 16 Ii (inner electrode
C Core white coax 13 Uo (outer electrode)
D Shield white coax 14 I0 (outer electrode)
E Red 11 Temperature
F Blue 12 Temperature
G Yellow N/A
H Green N/A
Note: For the WU40 and WF10 cable the labelled wires must be connected to the corresponding
terminal # of the SC analyser.
The SX42 flanged models are provided with a connection box. The cable used to connect these
sensors to the analyser has to be a high temperature shielded cable. This cable is not supplied by
Yokogawa. The wiring diagram of the flanged models is given in fig.32.
(12)
CELL
11
16
15
14
Amphenol
connector
(11)
E
F
temp.
G
H
12
13
element
B
A
Variopin
connector
D
C
(15)
Use WF10 cable or a customer
specific high temperature cable
(13)
Shield
Interconnect #15 with #16,
and #13 with #14 in analyser
11
12
13
14
15
16
Fig. 32 SX42 threaded models connector (top view)
Model Suffix Code Option code Description
SX42 High temp. conductivity sensor with Pt1000 sensor
-SX24 Cell constant 0.1/cm
-SX34 Cell constant 0.01/cm
-BS ISO 7/1-R1 screw thread, plug-socket conn.
-BV
1)
ISO 7/1-R1 screw thread, VarioPin conn.
with SENCOM ID-chip 1)
-NS 1-11½ NPT screw thread, plug-socket conn.
-NV
1)
1-11½ NPT screw thread, VarioPin conn.
with SENCOM ID-chip 1)
-DF DN50-PN63 EN flange
-EF DN50-PN40 EN flange
-AF 2” 600 LBS ANSI flange
Style *A Always *A style
Option N/A
Note: Suffix -BV and -NV not ATEX/IECEx certified.
IM 12D07J01-10E-E
5. GENERAL CALIBRATION AND MAINTENANCE PROCEDURE
31
5.1. Calibration of the sensor
The conductivity sensors are factory calibrated
traceable to NIST standards. The cell constant
values are indicated on the sensor or on the
integral cable of the sensor. The cell constant
value can be entered directly in the Yokogawa
analyser. The procedure is explained in the
Instruction Manual of the analyser. If the sensor
has been subject to abrasion (erosion or coating)
in the process, re-calibration of the sensor may
be necessary. Refer to the Instruction Manual of
the analyser for a detailed description.
Note: During calibration the temperature
compensation is still active. This means
that the display reading refer to the
default reference temperature (25 °C).
Calibration is normally carried out by measuring
a solution with a known conductivity value at
a known temperature. These solutions are
commercially available. You can make your own
solution by dissolving an amount of salt in water.
Table 6 and 7 show some typical conductivity
values for Sodium Chloride (NaCl) and Potassium
Chloride (KCl) solutions which can be made,
preferably in a laboratory. The tables are derived
Chemical Compatibility ChartChemical Compatibility Chart
Material
Conc.%
Temp. °C
20601002060
1002060
1002060
1002060
1002060
1002060
1002060
1002060
10020602060
1002060
100
Acetic acidOOOOOOOOOOOOOXOOO
Formic acidOOOXXXOOOOOX--OOO
Citric acidOOOOOOOOOOOX--OOO
Calcium hydroxideOOOOOOOOOOOOOOOOO
Potassium hydroxideOOOOOOOOXOOOOXOOX
Sodium hydroxideOOOOOOOOXOOOOXOOX
Ammonia in waterO
Ammonium chlorideOOOOOOOOOOOOXXOOO
Zinc chlorideOOOOOOOOOOOOOXOOO
Iron(III) chlorideOOOOOOOOOOOOOXOOO
Sodium sulfiteOOOOOOOOOOOOOOOOO
Sodium carbonateOOOOOOOOOOOOOXOOO
Potassium chlorideOOOOOOOOOOOOOOOOO
Sodium sulfateOOOOOOOOOOOOOOOOO
Calcium chlorideOOOOOOOOOOOOOOOOO
Sodium chlorideOOOOOOOOOOOOOOOOO
Sodium nitrateOOOOOOOOOOOOOOOOO
Aluminium chlorideOOOOOOOOOOOOOOOOO
Hydrogen peroxideOOOOOOOOOOOOOXOOO
Sodium HypochlorideOOOOOOOOOXXOXXOOO
Potassium dichromateOOOOOOOX-OOOXXOOO
Chlorinated limeOOOXXXOOO--OXXOOO
EthanolOOOOOOOOXOOOOXOOO
CyclohexaneOOOOOOOOX--OOXOOO
TolueneOOOOOOOOOX-OOXOOO
TrichloroethaneOOOOOOXXX--X--OOO
WaterOOXOOOOOOOOOOXOOO
Note: Information in this list is based on our general experience and literature data and given in good faith.Note: Information in this list is based on our general experience and literature data and given in good faith.
However,Yokogawa is unable to accept responsibility for claims related to this information.
PVDF
(Kynar)
PP
Epoxy
Glass
Organic
solvent
Neutral salt
sat.50sat.
30
Oxidizing
agent
50
sat.
80
Acid salt
sat.5050
sat.
Basic salt
sat.
sat.
sat.
sat.
Organic acid
10
glacial8050
Alkali
sat.5040
30
Phosphoric acid
255095
Hydrofluoric acid
40
75
Hydrochloric acid
10
sat.
Nitric acid
255095
fuming
PTFE
(teflon)
PEEK
O = can be used; X = shortens useful life; - = cannot be used; Blank = no data available
Inorganic acid
Sulfiric acid
105095
fuming
Phosphoric acid
95
25
50
Sulfiric acid
50
Nitric acid
Hydrofluoric acid
Organic acid
50
Hydrochloric acid
sat.
40
40
sat.
fuming
sat.
glacial
sat.
sat.
80
sat.
Silicon
Rubber
33
SS 316(l)VitonKalrez
TiEPDM
10
95
10
sat.
50
fuming
25
95
Acetic acid- - - O O O O O O O O O O O O O O X
Formic acid- - - O O X O O X O O O X X - X X X
Citric acidO O O O O O O O O O O O X X X O O O
Calcium hydroxideO O O O O O O O O O O O O O O O O O
Potassium hydroxideO O O O O O O X - O O O O X - O O O
Sodium hydroxideX X X O O O O X - O O O X X - O O O
AlkaliAcid saltInorganic acid
Ammonia in waterX X X O O O O O O O O O X X - O O O
Ammonium chlorideO O O O O O O O O O O O O O O X X X
Zinc chlorideO O O O O O O O O O O O O O O X X X
Iron(III) chlorideO O O O O O OO O O- - -
Sodium sulfite- - - O O O O O O O O O O O O O O O
Sodium carbonateO O O O O O O O O O O O O O O O O O
Potassium chlorideO O O O O O O O O O O O O O X X X X
Sodium sulfateO O O O O O O O O O O O O O O O O O
Basic salt
Calcium chlorideO O O O O O O O O O O O O O O X X X
Sodium chlorideO O O O O O O O O O O O O O O X X X
Sodium nitrateO O O O O O O O O O O O O O O X X X
Aluminium chlorideO O O O O O O O O O O O O O X - - -
Neutral salt
Hydrogen peroxideO O O O O O O O X X X X O O O O O O
Sodium HypochlorideO O X O O O O O O O O O X - - X X X
Potassium dichromateO O O O O O O O O O O O O O O O O O
Chlorinated limeX - -O O OX X X
agent
Oxidizing
EthanolX - - O O O O O O O O O O O O O O O
CyclohexaneO O O O O O - - - - - - O O O O O O
Toluene- - - O O O - - - - - - O O O O O O
TrichloroethaneX X X X - - - - - - - - O O O O O X
solvent
Organic
WaterO O O O O X O O O O O O O O O O O O
O = can be used; X = shortens useful life; - = cannot be used; Blank = no data available
However, Yokogawa is unable to accept responsibility for claims related to this information.
75
10
80
sat.
50
30
50
50
sat.
sat.
sat.
50
30
50
O O O O O O O O O O O O - - - X X X
O O O O O O O X - - - - - - - X X X
O O O O O O X - - - - - - - - X X X
O O O O O O - - - - - - - - - - - -
O O O O O X O O O X - - - - - - - -
O O O O O X X X X X - - - - - - - -
O O X O O O O X - O O X O O O X X X
- - - O O O - - - X - - O O O X X X
- - - O O X - - - - - - O O O O O O
- - - O O X - - - - - -O O O
O O O O O O O O O O O X X X - - - -
O O O O O O O O O O O X X - - X X X
X X - O O O O O O O X X X - - O O O
O O O O O X - - - - - - - - - - - -
O O X O O X - - - - - - - - - - - -
- - - O O O X X X O O O O O O O O X
IM 12D07J01-10E-E
Conc.%
Temp. °C
20601002060
1002060
10020602060
1002060
100
(Kynar)
PP
Epoxy
Glass
50
sat.
50
80
sat.5050
sat.
sat.
sat.
Organic acid
10
80
50
504030
Phosphoric acid
255095
Hydrofluoric acid
40
sat.
50
95
PTFE
(teflon)
PEEK
Sulfiric acid
105095
fuming
PVDF
O O O O O O O O O O O O X X O O O
O O O O O O O O O O O X X X O O O
O O O - - - O X - X - - - - O O O
Hydrochloric acid
Nitric acid
10
25
O O O - - - - - - - - - - - O O O
O O O O O X O O O O O O X - O O O
O O O O O X O O O O O O X - O O O
O O O O O O O O X O O O X - O O O
O O O X X X O O X X - X - - O O O
Inorganic acid
fuming
O O O - - - O X - - - - - - O O O
O O O - - - - - - - - - - - O O O
O O O O O O O O O O O O O X O O O
O O O O O O O O O O O O O X O O O
O O O O O O O O O O O O O X O O O
O O O - - - O O O O O X X - X X X
75
O O O - - - O O O O O X X - - - -
Acetic acidO O O O O O O O O O O O O X O O O
glacial
O O O O O X O X - O X X - - O O O
Formic acidO O O X X X O O O O O X - - O O O
Citric acidO O O O O O O O O O O X - - O O O
Calcium hydroxideO O O O O O O O O O O O O O O O O
sat.
Potassium hydroxideO O O O O O O O X O O O O X O O X
Sodium hydroxideO O O O O O O O X O O O O X O O X
Alkali
Ammonia in waterO
O O O O O O O O O O O O O O O X
Ammonium chlorideO O O O O O O O O O O O X X O O O
Zinc chlorideO O O O O O O O O O O O O X O O O
Iron(III) chlorideO O O O O O O O O O O O O X O O O
Acid salt
Sodium sulfiteO O O O O O O O O O O O O O O O O
sat.
Sodium carbonateO O O O O O O O O O O O O X O O O
Potassium chlorideO O O O O O O O O O O O O O O O O
Sodium sulfateO O O O O O O O O O O O O O O O O
Basic salt
Calcium chlorideO O O O O O O O O O O O O O O O O
Sodium chlorideO O O O O O O O O O O O O O O O O
sat.
sat.
Sodium nitrateO O O O O O O O O O O O O O O O O
Aluminium chlorideO O O O O O O O O O O O O O O O O
Neutral salt
Hydrogen peroxideO O O O O O O O O O O O O X O O O
30
Sodium HypochlorideO O O O O O O O O X X O X X O O O
Potassium dichromateO O O O O O O X - O O O X X O O O
Chlorinated limeO O O X X X O O O - - O X X O O O
agent
Oxidizing
EthanolO O O O O O O O X O O O O X O O O
sat.
CyclohexaneO O O O O O O O X - - O O X O O O
TolueneO O O O O O O O O X - O O X O O O
TrichloroethaneO O O O O O X X X - - X - - O O O
solvent
Organic
WaterO O X O O O O O O O O O O X O O O
O = can be used; X = shortens useful life; - = cannot be used; Blank = no data available
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