Yokogawa SC25F User Manual

Instruction Manual
Model SC25F pH SENCOM™ sensor
IM 12B6J1-41E-E
2nd edition
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IM 12B6J1-41E-E
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Contents

1. PREFACE 6
1.1 Introduction 6
1.2 Unpacking and Checking 6
1.3 Warranty and Service 6
1.4 Serial Number definition 7
2. GENERAL SPECIFICATIONS 8
2.1 Measuring elements 8
2.2 Wetted parts 8
2.3 Functional specifications (at 25°C) 8
2.4 Dynamic specifications 8
2.5 Operating range 8
2.6 Transmission signal (Data + and Data -) 9
2.7 Power supply (Supply+ versus Supply Gnd) 9
2.8 Regulatory standards 9
2.9 Shipping details 12
2.10 Environment and operational conditions 12
3 INSTALLATION OF SC25F 13
3.1 Typical installation 13
3.2 Preparing the sensor for use 13
3.3 Mounting the sensor 13
4 DIMENSIONS 16
5
5. WIRING 17
6. GENERAL CALIBRATION & MAINTENANCE PROCEDURE 17
6.1 Calibration for pH measurement 17
6.2 Maintenance of the SC25F sensor 18
7. MODEL CODE 19
8. SPARE PARTS 19
9. EU DECLARATION OF CONFORMITY 20
10. CHEMICAL COMPATIBILITY CHART 22
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1. PREFACE

1.1 Introduction
This instruction manual provides information for the installation and use of the SC25F SENCOM™ sensor. This digital sensor shows how Yokogawa applies the motto “Simply the Best” to sensor technology. Setup of the sensor is very easy because all sensor specific characteristics, such as calibration data, are stored in the sensor. The SC25F SENCOM™ sensor holds four separate measuring elements:
• pH glass electrode.
• Long life saturated Ag/AgCl reference system.
• Integral Pt1000 element for accurate temperature measurements.
• Solid Titanium LE electrode for accurate pH measurements.
Other valuable features of the sensor:
• PTFE reference diaphragm to prevent fouling.
• Polymerized electrolyte to extend the sensor lifetime.
• Available in different versions, a G-glass version for general purpose applications, and a L-glass version for harsh applications and high process temperatures. Both the G-glass as the L-glass version are available in two different lengths, 120 mm and 225 mm.
• Versatile in-line, immersion or off-line installation.
from high voltages and currents which are present on other cables.
1.2 Unpacking and Checking
Upon delivery, unpack the sensor carefully and inspect it to ensure that it is not damaged during shipment. If damage is found, retain the original packing material and immediately notify the carrier and the relevant local Yokogawa Sales Office. Make sure the Model Code and Serial Number on the sensor are the same as on the packing list. Also check if option(s) that were ordered, are included and correct.
1.3 Warranty and Service
Yokogawa products are guaranteed free from defects in workmanship and materials under normal use and service for a period of (typically) 12 months from the date of shipment from the manufacturer. Individual Sales organizations can deviate from the typical warranty period, and the conditions of sale relating to the original purchase order should be consulted. Damage caused by wear and tear, inadequate maintenance, corrosion, or by the effects of chemical processes is excluded from this warranty coverage. In the event of a warranty claim, the defective goods should be sent (freight paid) to the Service Department of the relevant Yokogawa Sales office for repair or replacement (at Yokogawa’s discretion).
Optional quick-removal adapters in both stainless steel and titanium are available to make calibration and maintenance even easier.
The SC25F is provided with a multipole M9 male connector for connection to the Yokogawa FLXA analyzer using the WU11 interconnection cable for SENCOM™ sensors. This cable, available in 4 fixed lengths, is specified for reliable transfer of digital signals and especially designed to be installed in a heavy industrial environment. The double shielded cable will protect both the sensor and the analyzer for interference
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The following information must be included in the letter accompanying the returned goods:
• Model Code and Serial Number.
• Original Purchase Order and Date.
• Length of time in service and description of the process.
• Description of the fault and circumstances of the failure.
• Process/environmental conditions that may be related to the failure of the sensor.
• Statement as to whether warranty or non­warranty service is requested.
• Complete shipping and billing instructions for return of material, plus the name and
phone number of a contact person that can be reached for further information.
• Clean Statement Returned goods that have been in contact with process fluids must be decontaminated and disinfected prior to shipment. Goods should carry a certificate to this effect, for the health and safety of our employees. Material Safety Data sheets must be included for all components of the process to which the sensor(options) have been exposed.
1.4 Serial Number definition
The Serial Number is defined by nine (9) alphanumeric characters: X1X2 Production Location X3X4 Year/Month code X5X6X7X8X9 Tracking number
Example: N1B600028
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Table 1:
Production year according to DIN. IEC 60062
Year Year code Year Year code
2010 A 2023 R 2011 B 2024 S 2012 C 2025 T 2013 D 2026 U 2014 E 2027 V 2015 F 2028 W 2016 H 2029 X 2017 J 2030 A 2018 K 2031 B 2019 L 2032 C 2020 M 2033 D 2021 N 2034 E 2022 P 2035 F
Table 2:
Production month code according to DIN. IEC 60062
Month Month code
January 1 February 2 March 3 April 4 May 5 June 6 July 7 August 8 September 9 October O November N December D
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2. GENERAL SPECIFICATIONS

2.1 Measuring elements : pH glass electrode
: Silver Chloride reference : Solid Titanium electrode : Pt1000 temperature sensor
2.2 Wetted parts
Sensor body : Glass, PPS Measuring sensor : G-glass or L-glass Reference junction : Porous PTFE Earth pin : Solid Titanium O-ring : FKM (Viton)
2.3 Functional specifications (at 25°C) Measuring system
Isothermal point : pH 7 Reference system : Ag/AgCl with saturated KCl Glass impedance - G-glass : 400 MΩ nominal
- L-glass : 775 MΩ nominal Liquid outlet : Non-flow junction Junction resistance : < 10 kΩ Temperature element : Pt1000 to IEC 751 Asymmetry potential(zero) : 8 ± 15 mV Slope : > 96 % (of theoretical value)
Note: The SC25F temperature sensor is designed for cell compensation and for indication.
It is NOT designed for process temperature control.
2.4 Dynamic specifications
Startup time sensor : < 60 sec. Response time pH : t90 < 15 sec. (for 7 to 4 pH step at 25 ºC) Response time temperature : t90 < 1.5 min. (for 10 °C step) Stabilization time pH : < 2 min. (for 0.02 pH unit during 10 sec.)
2.5 Operating range
pH* : 0 to 14 Temperature** - G-glass : -10 °C to 80 °C (14 °F to 176 °F)
- L-glass : +15 °C to 125 °C (59 °F to 257 °F)
Pressure (static) *** :
p(bar)
10
5
0
50 1000
Temp. (ºC)-10 25 130
Conductivity : > 10 µS/cm
Note* : The pH operating range is 0-14 pH, but using the sensor at temperature- and / or
pH-extremes will seriously shorten the lifetime.
Note** : The operating temperature for sensor in combination with PR10 retractable fitting
is limited to 80 ºC
Note*** : Process pressure fluctuations will shorten the lifetime of the sensor
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