Yokogawa SC25F User Manual

Instruction Manual
Model SC25F pH SENCOM™ sensor
IM 12B6J1-41E-E
2nd edition
2
Всички улътвания за продукти от серията ATEX Ex ce лредлагат на английски език. Ако се нуждаете oт улътвания за продукти oт серията Ex на родния ви eзик, ce свържете c най-близкия oфис или представителство на фирма Yokogawa.
(CZ)
Všechny uživatelské příručky pro výrobky, na něž se vztahuje nevýbušné schváleni ATEX Ex, jsou dostupné v angličtině. Požadujete-li pokyny týkající se výrobků s nevýbušným schválením ve vašem lokálním jazyku, kontaktujte prosím vaši nejbližší reprezentačni kancelář Yokogawa.
(E)
Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la ocina o el representante de Yokogawa más cercano.
(F)
Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche.
(D)
Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch. Sollten Sie die Betriebs- anleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichem Yokogawa-Vertreter in Verbindung.
(DK)
Alle brugervejledninger for produkter relateret til CE er tilgængelige på engelsk. Skulle De ønske yderligere oplysninger om håndtering af CE produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler.
(EST) Kõik ATEX Ex toodete kasutamisjuhendid on esitatud inglise keeles. Ex seadmete muukeelse dokumentatsiooni saamiseks pöörduge lähima lokagava (Yokogawa) kontori või esindaja poole.
All instruction manuals for ATEX Ex related products are available in English. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa ofce or representative.
Ολα τα εγχειριδια λειτουργιας των προιοντων με ATEX Ex διατιθενται στα Αγγλικα. Σε περιπτωση πον χρειαζεοτε οδηγιεξ σχετικα με Ex στην τοπικη γλωσσα παρακαλονμε επικοινωνηστε με το πλησιεστερο γραφειο τηζ Yokogawa η αντιπροσωπο τηξ.
(H)
Az ATEX Ex mûszerek gépkönyveit angol nyelven adjuk ki. Amennyiben helyi nyelven kérik az Ex eszközök leírásait, kérjük keressék fel a legközelebbi Yokogawa irodát, vagy képviseletet.
(I) Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufcio Yokogawa più vicino o con un rappresentante.
IM 12B6J1-41E-E
(LV)
Visas ATEX Ex kategorijas izstrâdâjumu Lietoðanas instrukcijas tiek piegâdâtas angïu valodâs. Ja vçlaties saòemt Ex ierîèu dokumentâciju citâ valodâ, Jums ir jâsazinâs ar rmas Jokogava (Yokogawa) tuvâko osu vai pârstâvi.
(LT) Visos gaminiø ATEX Ex kategorijos Eksploatavimo instrukcijos teikiami anglø kalbomis. Norëdami gauti priestaisø Ex dokumentacijà kitomis kalbomis susisiekite su artimiausiu bendrovës Yokogawa biuru arba atstovu.
3
(PL) Wszystkie instrukcje obsługi dla urządzeń w wykonaniu przeciwwybuchowym Ex, zgodnych z wymaganiami ATEX, dostępne są w języku angielskim. Jeżeli wymagana jest instrukcja obsługi w Państwa lokalnym ję zyku, prosimy o kontakt z najbliższym biurem Yokogawy.
Toate manualele de instructiuni pentru produsele ATEX Ex sunt in limba engleza. In cazul in care doriti instructiunile in limba locala, trebuie sa contactati cel mai apropiat birou sau reprezentant Yokogawa.
(M)
Il-manwali kollha ta’ l-istruzzjonijiet għal prodotti marbuta ma’ ATEX Ex huma disponibbli bl-Ingliż. Jekk tkun teħtieģ struzzjonijiet marbuta ma’ Ex l-lingwa lokali tiegħek, għandek tikkuntattja lill-eqreb rappreżentan jew ufććju ta’ Yokogawa.
(NL) Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger.
(P) Todos os manuals de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa.
(S) Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant.
(SF) Kaikkien ATEX Ex-tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-. Mikäli tarvitsette Ex-tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai
-edustajaan.
(SK) Všetky návody na obsluhu pre prístroje s ATEX Ex sú k dispozícii v jazyku anglickom. V prípade potreby návodu pre Ex-prístroje vo Vašom národnom jazyku, skontaktujte prosím miestnu kanceláriu rmy Yokogawa.
(SLO) Vsi predpisi in navodila za AEX Ex sorodni pridelki so pri roki v anglišèini. Èe so Ex sorodna navodila potrebna v vašem tukejnjem jeziku, kontaktirajte vaš najbliši Yokogawa ofce ili predstaunika.
IM 12B6J1-41E-E
4
IM 12B6J1-41E-E

Contents

1. PREFACE 6
1.1 Introduction 6
1.2 Unpacking and Checking 6
1.3 Warranty and Service 6
1.4 Serial Number definition 7
2. GENERAL SPECIFICATIONS 8
2.1 Measuring elements 8
2.2 Wetted parts 8
2.3 Functional specifications (at 25°C) 8
2.4 Dynamic specifications 8
2.5 Operating range 8
2.6 Transmission signal (Data + and Data -) 9
2.7 Power supply (Supply+ versus Supply Gnd) 9
2.8 Regulatory standards 9
2.9 Shipping details 12
2.10 Environment and operational conditions 12
3 INSTALLATION OF SC25F 13
3.1 Typical installation 13
3.2 Preparing the sensor for use 13
3.3 Mounting the sensor 13
4 DIMENSIONS 16
5
5. WIRING 17
6. GENERAL CALIBRATION & MAINTENANCE PROCEDURE 17
6.1 Calibration for pH measurement 17
6.2 Maintenance of the SC25F sensor 18
7. MODEL CODE 19
8. SPARE PARTS 19
9. EU DECLARATION OF CONFORMITY 20
10. CHEMICAL COMPATIBILITY CHART 22
IM 12B6J1-41E-E
6

1. PREFACE

1.1 Introduction
This instruction manual provides information for the installation and use of the SC25F SENCOM™ sensor. This digital sensor shows how Yokogawa applies the motto “Simply the Best” to sensor technology. Setup of the sensor is very easy because all sensor specific characteristics, such as calibration data, are stored in the sensor. The SC25F SENCOM™ sensor holds four separate measuring elements:
• pH glass electrode.
• Long life saturated Ag/AgCl reference system.
• Integral Pt1000 element for accurate temperature measurements.
• Solid Titanium LE electrode for accurate pH measurements.
Other valuable features of the sensor:
• PTFE reference diaphragm to prevent fouling.
• Polymerized electrolyte to extend the sensor lifetime.
• Available in different versions, a G-glass version for general purpose applications, and a L-glass version for harsh applications and high process temperatures. Both the G-glass as the L-glass version are available in two different lengths, 120 mm and 225 mm.
• Versatile in-line, immersion or off-line installation.
from high voltages and currents which are present on other cables.
1.2 Unpacking and Checking
Upon delivery, unpack the sensor carefully and inspect it to ensure that it is not damaged during shipment. If damage is found, retain the original packing material and immediately notify the carrier and the relevant local Yokogawa Sales Office. Make sure the Model Code and Serial Number on the sensor are the same as on the packing list. Also check if option(s) that were ordered, are included and correct.
1.3 Warranty and Service
Yokogawa products are guaranteed free from defects in workmanship and materials under normal use and service for a period of (typically) 12 months from the date of shipment from the manufacturer. Individual Sales organizations can deviate from the typical warranty period, and the conditions of sale relating to the original purchase order should be consulted. Damage caused by wear and tear, inadequate maintenance, corrosion, or by the effects of chemical processes is excluded from this warranty coverage. In the event of a warranty claim, the defective goods should be sent (freight paid) to the Service Department of the relevant Yokogawa Sales office for repair or replacement (at Yokogawa’s discretion).
Optional quick-removal adapters in both stainless steel and titanium are available to make calibration and maintenance even easier.
The SC25F is provided with a multipole M9 male connector for connection to the Yokogawa FLXA analyzer using the WU11 interconnection cable for SENCOM™ sensors. This cable, available in 4 fixed lengths, is specified for reliable transfer of digital signals and especially designed to be installed in a heavy industrial environment. The double shielded cable will protect both the sensor and the analyzer for interference
IM 12B6J1-41E-E
The following information must be included in the letter accompanying the returned goods:
• Model Code and Serial Number.
• Original Purchase Order and Date.
• Length of time in service and description of the process.
• Description of the fault and circumstances of the failure.
• Process/environmental conditions that may be related to the failure of the sensor.
• Statement as to whether warranty or non­warranty service is requested.
• Complete shipping and billing instructions for return of material, plus the name and
phone number of a contact person that can be reached for further information.
• Clean Statement Returned goods that have been in contact with process fluids must be decontaminated and disinfected prior to shipment. Goods should carry a certificate to this effect, for the health and safety of our employees. Material Safety Data sheets must be included for all components of the process to which the sensor(options) have been exposed.
1.4 Serial Number definition
The Serial Number is defined by nine (9) alphanumeric characters: X1X2 Production Location X3X4 Year/Month code X5X6X7X8X9 Tracking number
Example: N1B600028
7
Table 1:
Production year according to DIN. IEC 60062
Year Year code Year Year code
2010 A 2023 R 2011 B 2024 S 2012 C 2025 T 2013 D 2026 U 2014 E 2027 V 2015 F 2028 W 2016 H 2029 X 2017 J 2030 A 2018 K 2031 B 2019 L 2032 C 2020 M 2033 D 2021 N 2034 E 2022 P 2035 F
Table 2:
Production month code according to DIN. IEC 60062
Month Month code
January 1 February 2 March 3 April 4 May 5 June 6 July 7 August 8 September 9 October O November N December D
IM 12B6J1-41E-E
8

2. GENERAL SPECIFICATIONS

2.1 Measuring elements : pH glass electrode
: Silver Chloride reference : Solid Titanium electrode : Pt1000 temperature sensor
2.2 Wetted parts
Sensor body : Glass, PPS Measuring sensor : G-glass or L-glass Reference junction : Porous PTFE Earth pin : Solid Titanium O-ring : FKM (Viton)
2.3 Functional specifications (at 25°C) Measuring system
Isothermal point : pH 7 Reference system : Ag/AgCl with saturated KCl Glass impedance - G-glass : 400 MΩ nominal
- L-glass : 775 MΩ nominal Liquid outlet : Non-flow junction Junction resistance : < 10 kΩ Temperature element : Pt1000 to IEC 751 Asymmetry potential(zero) : 8 ± 15 mV Slope : > 96 % (of theoretical value)
Note: The SC25F temperature sensor is designed for cell compensation and for indication.
It is NOT designed for process temperature control.
2.4 Dynamic specifications
Startup time sensor : < 60 sec. Response time pH : t90 < 15 sec. (for 7 to 4 pH step at 25 ºC) Response time temperature : t90 < 1.5 min. (for 10 °C step) Stabilization time pH : < 2 min. (for 0.02 pH unit during 10 sec.)
2.5 Operating range
pH* : 0 to 14 Temperature** - G-glass : -10 °C to 80 °C (14 °F to 176 °F)
- L-glass : +15 °C to 125 °C (59 °F to 257 °F)
Pressure (static) *** :
p(bar)
10
5
0
50 1000
Temp. (ºC)-10 25 130
Conductivity : > 10 µS/cm
Note* : The pH operating range is 0-14 pH, but using the sensor at temperature- and / or
pH-extremes will seriously shorten the lifetime.
Note** : The operating temperature for sensor in combination with PR10 retractable fitting
is limited to 80 ºC
Note*** : Process pressure fluctuations will shorten the lifetime of the sensor
IM 12B6J1-41E-E
2.6 Transmission signal (Data + and Data -)
General : Bi-directional digital communication (RS 485) with limited
MODBUS support Data rate : 9600 b/s (8,E,1) Output function : pH or temperature compensated pH Temperature Junction resistance Sensor details (Model, Serial Number, production date) Sensor calibration data (zero, slope, temperature offset) Sensor status signals (e.g. Glass impedance detection) Note: The output functions and settings of the sensor are accessible using a dedicated
device such as the Yokogawa FLXA analyzer.
9
2.7 Power supply (Supply+ versus Supply Gnd)
Operating range : +2.7 to +3.6 VDC Power consumption : 20 mW
Pin # Signal description
1 Data ­2 Data + 3 Supply + 4 Shield 5 Supply Gnd
2.8 Regulatory standards CE : Decision 768/2008/EC
- ATEX : Directive 94/9/EC, as amended by Regulation (EC) no. 1882/2003
- Certificate no. : DEKRA 11ATEX0064 X for II 1 G Ex ia IIC T3...T6 Ga
- Electrical data : For sensor input circuits (by connector) connected to a certified
: Ui = 6.1 V; Ii = 230 mA; Pi = 1.2 W; Li = 4 µH; Ci = 30 µF ::or Certified intrinsically safe Yokogawa transmitter Model FLXA21.
- Special conditions (X) : T6 for Tamb. -40 °C to +60 °C
- Pressure : Directive 97/23/EC, as amended by Regulation (EC) no. 1882/2003
- Applying article : 3.3 (Sound Engineering Practice)
- EMC : Directive 2004/108/EC
- Low Voltage : Directive 2006/95/EC
- WEEE : Directive 2012/19/EU
- RoHS : Directive 2011/65/EU
intrinsically safe circuit with the following maximum values
T5 for Tamb. -40 °C to +75 °C T4 for Tamb. -40 °C to +110 °C T3 for Tamb. -40 °C to +125 °C Electrostatic charges on the sensor enclosure shall be avoided.
Damaging the screw thread of the sensor might influence the maximum process pressure.
IEC 61326-1: 2005 Class A (control and laboratory use) IEC 61326-1: 2005 (use in industrial locations)
Sensor contains glass parts which if broken can cause cutting injuries.
Fig 1: Sensor connector (front view)
1
5
with gold plated contacts
2
3
4
IECEx Applying standards : IEC 60079-0: 2007; IEC 60079-11: 2006; IEC 60079-26: 2006 Certificate no. : IECEx DEK 11.0065X for Ex ia IIC T3...T6 Ga
IM 12B6J1-41E-E
10
chemical resistant
CSA
Certificate no. : 2516979 Master contract no. : 182892
IS, Class I Div. 1, GP A, B, C, D T3…T6
Electrical data : For sensor input circuits (by connector), connected to a
certified intrinsically safe circuit, with the following maximum values: Ui = 6.1 V; Ii = 230 mA; Pi = 1.2 W; Li = 4 µH; Ci = 30 µF or Certified intrinsically safe Yokogawa transmitter Model FLXA21 series.
Ambient temperature : T6 for Tamb. -40 °C to +60 °C
T5 for Tamb. -40 °C to +75 °C T4 for Tamb. -40 °C to +110 °C T3 for Tamb. -40 °C to +125 °C
Note: Intrinsically safe when connected as per Control Drawing FF1-K1224QV (see Fig 2)
Control Drawing CSA
The SC25F SENCOMTM sensor shall be installed to a certified intrinsically safe circuit meeting the entity parameters of the sensor as shown in the table as maximum values, or to a certified intrinsically safe Yokogawa transmitter Model FLXA21 series.
When installing this equipment, follow the manufacturer’s control drawing. Installation should be in accordance with Canadian Electrical Code, Part 1 or CEC, Part 1.
To prevent ignition of flammable or or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures.
Transmitter
IS, Class I Div.1, GP A, B, C, D T3/T4/T5/T6 Ta 125 ºC/110 ºC/75 ºC/60 ºC
SC25F - -
+ -
G
81 82 83 84 85 86 87
WU11 cable terminals 82-84, 86-87.
Maximum cable length: 100 m.
Cable diameter:
5.8mm
Maximum values
Ui Ii Pi Li Ci
120 120mm 225 225 mm AGP25 General purpose ALP25 High temp.
Sensor
6.1 V
230 mA
1.2 W 4 µH
30 µF
Hazardous
location
IM 12B6J1-41E-E
Fig 2: FF1-K1224QV Control drawing CSA
FM
chemical resistant
Certificate no. : 3046277
IS, CL I Div. 1, GP A, B, C, D T3…T6
Electrical data : For sensor input circuits (by connector), connected to a
FM approved intrinsically safe apparatus meeting the entity parameters of the SENCOM™ sensor: Ui = 6.1 V; Ii = 230 mA; Pi = 1.2 W; Li = 4 µH; Ci = 30 µF or FM approved intrinsically safe Yokogawa transmitter Model FLXA21 series.
Ambient temperature: T6 for Tamb. -40 °C to +60 °C
T5 for Tamb. -40 °C to +75 °C T4 for Tamb. -40 °C to +85 °C T3 for Tamb. -40 °C to +85 °C
Note: Intrinsically safe when connected as per Control Drawing FF1-K1224QT (see Fig 3)
Control Drawing FM
The SC25F SENCOMTM sensor shall be installed to a FM approved intrinsically safe apparatus meeting the entity parameters
Transmitter
81 82 83 84 85 86 87
+ -
G
of the sensor as shown in the table as maximum values, or to a FM certified intrinsically safe Yokogawa transmitter Model FLXA21 series.
When installing this equipment, follow the manufacturer’s control drawing. Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of Intrinsically Safe Systems for Hazardous (Classified)
WU11 cable terminals 82-84, 86-87.
Maximum cable length: 100 m.
Cable diameter:
5.8mm
Locations” and the National Electrical Code (ANSI/NFPA 70).
Classified
location
To prevent ignition of flammable or or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures.
IS, CL I Div.1, GP A, B, C, D T3/T4/T5/T6 Ta 85 ºC/85 ºC/75 ºC/60 ºC
SC25F - -
Input parameter
Ui Ii Pi Li Ci
120 120mm 225 225 mm AGP25 General purpose ALP25 High temp.
Sensor
6.1 V
230 mA
1.2 W 4 µH
30 µF
11
Fig 3: FF1-K1224QT Control drawing FM
IM 12B6J1-41E-E
12
Note: When the sensor has been connected to not intrinsically safe equipment which
exceeds the restrictions regarding the sensor input circuit (see electrical data), the sensor is not suitable anymore for intrinsically safe use.
2.9 Shipping details
Package size (L x W x H) : 120mm version: 300 x 100 x 75 mm (11.8 x 3.9 x 3.0 inch)
225 mm version: 435 x 60 x 60 mm (17.1 x 2.4 x 2.4 inch)
Package weight : app. 0.25 kg (0.55 lbs)
2.10 Environment and operational conditions
Storage temperature : -10 ºC to 50 °C (14 ºF to 122 °F) Sensor connection : Hot swapping possible Water proof : IP67 (conform IEC 60529)
IM 12B6J1-41E-E

3 INSTALLATION OF SC25F

For optimum measurement results, the SC25F should be installed in a location that offers an acceptable representation of the process composition and DOES NOT exceed the specifications of the sensor. The SC25F is designed with PG13.5 threaded connection to allow installation in a wide variety of applications.
3.1 Typical installation
The SC25F sensor is designed for versatile in-line, immersion or off-line installation. For best results the SC25F should be mounted with the process flow coming towards the sensor, and positioned at least 15° above the horizontal plane to eliminate air bubbles in the pH glass bulb (see Figure 4).
13
3.3 Mounting the sensor
The simplest mounting is to use the PG13.5 threaded connection of the sensor. The sensor is standard with a slide ring (Ryton) and an O-ring (Silicon) for direct mounting in a fitting provided with PG13.5 thread (see Figure 5). Other O-ring materials are available as a spare part (see Section 8 of this Instruction Manual).
Note: When sensor is installed in a fitting
which is already provided with a spacer for the sensor, remove the pre-installed slide ring and O-ring and follow the installation instructions of the fitting.
GOOD
15º
15º
GOOD
HORIZONTAL
INCORRECT
Fig 4: Mounting positions of sensor
3.2 Preparing the sensor for use
Remove the sensor from its shipping box and slide off the so-called ‘wet pocket’, the tube filled with solution to prevent drying out of the measuring elements during shipment or storage. During shipment, electrolyte in the sensor could be dislocated. To correct this, place the sensor upright for 24 hours. Before installing the sensor in the process it should be calibrated. A general calibration procedure is described in Section 6 of this Instruction Manual.
Slide ring (Ryton) O-ring
Sensor Holder PG13.5
Fig 5 : Simple mounting of sensor in
PR10 retractable fitting
IM 12B6J1-41E-E
14
Slide ring (Ryton) O-ring
Adapter PG13.5 to 3/4”NPT K1523JB (PPO) K1523JD (SS)
Adapter M25 x 1,5 - PG13.5 K1520JN (PVC) K1520JP (SS) K1500DV (PVDF)
3/4”NPT
Slide ring (Ryton) O-ring
When mounting in FD20 FF20 FS20 use O-ring 11 x 3
Slide ring (Ryton) O-ring
Sensor Holder PG13.5
PG13.5
M25 x 1.5
44
Adapter PG13.5 M25 x 1,5 K1500DV (PVDF) K1520JM (PVC) K1520JP (SS)
PG13.5
60
PG13.5
10
ø 13.5
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
Sensor Holder PG13.5 K1525AB
Note: Mounting the sensor in fittings where
the sealing is situated nearby the sensortip, uncorrect placement of the sensor will damage the measuring glass elements. Please handle with care.
Note: First install the sensor in the adapter
before it is mounted in the fitting.
The SC25F sensor can also be mounted in other fittings using a quick-removal adapter. These adapters are available as a spare part and ordering information of these parts is given in Section 8 of this Instruction Manual. For a detailed description of these adapters see Section 4.
Examples of mounting the SC25F sensor using an adapter are given in Figures 6, 7, 8 and 9.
Slide ring (Ryton) O-ring
Adapter M25 x 1,5 - PG13.5 K1520JN (PVC) K1520JP (SS) K1500DV (PVDF)
When mounting in FD20 FF20 FS20 use O-ring 11 x 3
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
O-ring 29.74 x 3.53
Slide ring (Ryton) O-ring
Fitting Plastic FS40 Plastic FF40
Fig 6: Mounting of sensor in FD20/
FF20/FS20 fitting using M25x1.5 adapter K1500DV/ K1520JN / K1520JP
IM 12B6J1-41E-E
Fig 7: Mounting of sensor in plastic
FS40 / FF40 fitting, using adapter K1523JA / K1523JC
15
Adapter PG13.5 to 3/4”NPT K1523JB (PPO) K1523JD (SS)
Adapter M25 x 1,5 - PG13.5 K1520JN (PVC) K1520JP (SS) K1500DV (PVDF)
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
O-ring 29.74 x 3.53
Fitting Plastic FS40 Plastic FF40
3/4”NPT
Slide ring (Ryton) O-ring
Slide ring (Ryton) O-ring
When mounting in FD20 FF20 FS20 use O-ring 11 x 3
PG13.5
M25 x 1.5
Adapter PG13.5 M25 x 1,5 K1500DV (PVDF) K1520JM (PVC) K1520JP (SS)
PG13.5
60
PG13.5
10
ø 13.5
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
Sensor Holder PG13.5 K1525AB
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
M9-Connector
Wrench 19
PG13.5
Slide ring (Ryton)
O-ring
ø 12
ø 10.7 -0.7
<25
120 / 225 ±2.0
223 ±2.0 / 328 ±2.0
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
FF40-S22 FS40-S22
Slide ring (Ryton) O-ring
Slide ring (Ryton) O-ring
<21
Adapter PG13.5 to SC-fitting K1523JA (PPO) K1523JC (SS)
Slide ring (Ryton) O-ring
FF40-S22 FS40-S22
Slide ring (Ryton) O-ring
Adapter PG13.5 to 3/4”NPT K1523JB (PPO) K1523JD (SS)
Seal, e.g. with Teflon tape
3/4”NPT
1/4”NPT
Flow fitting SS K1598AC
1/4”NPT
Fig 8: Mounting of sensor in metal FF40
fitting, using adapter K1523JA / K1523JC
Fig 9: Mounting of sensor in fitting
K1598AC, using adapter K1523JB / K1523JD
IM 12B6J1-41E-E
16
Slide ring (Ryton) O-ring

4 DIMENSIONS

Dimensions in mm
PG 13,5
M9-Connector
Wrench 19
PG13.5
Slide ring (Ryton)
O-ring
ø 12
<21
Fig 11: Dimensions adapters
223 ±2.0 / 328 ±2.0
Fig 12: Dimensions adapters
120 / 225 ±2.0
M25 x 1.5
44
K1500DV, K1520JN, K1520JP
PG13.5
10
Ø13.5
K1523JA, K1523JC
PG 13,5
ø 10.7 -0.7
<25
Fig 10: Dimensions SC25F Sensor
IM 12B6J3-04E-E
60
3/4"NPT
Fig 13: Dimensions adapters
K1523JB, K1523JD
17

5. WIRING

The SC25F is provided with a multipole M9 male connector for connection to the Yokogawa FLXA analyzer using the WU11 interconnection cable for SENCOM™ sensors. The connections of this M9 male connector (see Section 2.7 for details), the WU11 interconnection cable and the FLXA terminal strip are given in Table 3.
Table 3: Definition M9 sensor connector pin to WU11 cable and FLXA analyzer
M9 Pin # WU11 wire # WU11 wire color FLXA terminal # Signal description
1 83 Yellow 83 Data ­2 84 Green 84 Data + 3 87 Brown 87 Supply + 4 82 Black 82 Shield 5 86 White 86 Supply Gnd

6. GENERAL CALIBRATION & MAINTENANCE PROCEDURE

Calibration of the SC25F pH SENCOM™ sensor can be done on site with the FLXA analyzer connected, or in the laboratory with another FLXA analyzer or with the dedicated Yokogawa SENCOM™ PC software, model SPS24. When using another FLXA analyzer, it has to be set correctly for each calibration. Refer to the FLXA analyzer Instruction Manual for details. After calibration all data will be stored in the sensor itself. If the sensor is reconnected to the FLXA analyzer in the field, the calibration data of the sensor is automatically read by the analyzer.
6.1 Calibration for pH measurement
To calibrate the SC25F pH SENCOM™ sensor, two buffer solutions with known pH values are required. It is recommended that one buffer solution has a value near to pH 7.00. Depending on the process value to be measured, the second buffer solution should be either acidic (below pH 7.00) or alkaline (above pH 7.00). Normally the IEC buffers (pH 4.01,
6.87 and 9.18) are used.
The following is a very general 2-point calibration procedure:
1. Clean the sensor using a 5% solution of HCl;
2. Rinse sensor thoroughly with demineralized water;
3. Immerse the sensor in the first buffer (pH 6.87 is recommended) and execute calibration as described in the instruction manual of the analyzer or SPS24 PC software;
4. Rinse sensor thoroughly with demineralized water;
5. Immerse the sensor in the second buffer (pH 4.01 or 9.18 is recommended) and execute calibration as described in the instruction manual of the analyzer or SPS24 PC software;
6. Rinse sensor thoroughly with demineralized water.
During calibration, the temperature compensation should be active. The FLXA analyzer automatically compensates for the sensitivity change of the pH sensor at different temperatures.
After calibration, replace or re-install the sensor into the process.
IM 12B6J1-41E-E
18
6.2 Maintenance of the SC25F sensor
A pH sensor requires routine maintenance to keep the measuring elements clean and functioning. Depending on the process, different cleaning solutions may be required.
Avoid cleaning the complete sensor with solution. Some cleaning solutions will damage the modelcode sticker and connector which are placed on the electronic housing on top of the sensor. Only clean the measuring elements at the bottom side of the sensor.
In most cases cleaning with water, iso-propanol or methanol is sufficient. In other cases the measuring elements of the sensor have to be cleaned with specific solutions.
Examples:
1. Deposits of limes, hydroxides or carbonates can be removed by immersing the bottom part of the sensor in a solution containing dilute hydrochloric acid (5% is recommended). Afterwards rinse the sensor with water.
2. Deposits of oil and fat can be removed with hot water with a detergent. When the results are unsatisfactory, a mild (carbonate based) abrasive can be used.
3. Protein deposits should be removed with a protein enzymatic solution, for instance a solution containing 8.5 mL concentrated hydrochloric acid and 10 grams of pepsin in 1 liter of water.
Note: Avoid cleaning with non-polar solvent like tri-chloro ethylene, toluene or hexane. The
non-polar solvents will break up the gel-layer on the pH glass bulb and requires that the sensor has to be soaked in water for at least 12 hours before it will function again.
The Teflon diaphragm of the sensor can be regenerated by putting it in hot (± 70°C, 158°F) 3 molar Potassium Chloride (KCl) solution and letting it cool down to room temperature. This procedure clears the diaphragm and will soak the diaphragm with conductive KCl again.
IM 12B6J1-41E-E

7. MODEL CODE

Model Code Suffix Code Option Description SC25F SENCOM™ pH Sensor: pH, REF, LE, Temp.
sensor type - AGP25 General purpose model
- ALP25 High temp. chemical resistant model sensor length -120 120mm
-225 225mm

8. SPARE PARTS

O-rings
K1500BV O-ring set (6 pcs.), 11x3 mm, EPDM K1500BZ O-ring set (6 pcs.), 11x3 mm, Viton K1500GR O-ring set (8 pcs.), 11x3 mm, Silicon K1524AA O-ring 11x3 mm (Silicon) and Slide ring (Ryton)
Connection equipment
BA10 Junction box for SENCOM™ Sensor WU11-M9-xx-WP-V Interconnection Cable for SENCOM™ Sensor,
available lengths xx (03, 05, 10, 20 meter)
Buffer solutions
K1520BA Buffer solutions pH 4.01, pH 6.87, pH 9.18 (500 ml each) K1520BB Buffer solution pH 1.68 (500 ml) K1520BC Buffer solution pH 4.01 (500 ml)) K1520BD Buffer solution pH 6.87 (500 ml) K1520BE Buffer solution pH 9.18 (500 ml)
19
Adapters
K1500DV Adapter, PG13.5 to M25x1.5, PVDF K1520JN Adapter, PG13.5 to M25x1.5, PVC K1520JP Adapter, PG13.5 to M25x1.5, Stainless Steel K1523JA Adapter, PG13.5 to FF40/FS40 fitting, PPO (Noryl) K1523JB Adapter, PG13.5 to ¾”NPT, PPO (Noryl) K1523JC Adapter, PG13.5 to FF40/FS40 fitting, Stainless Steel K1523JD Adapter, PG13.5 to ¾”NPT, Stainless Steel
Fittings
K1598AC1) Flow fitting (incl. 3.1 certificate), Stainless Steel
Note1): Adapter K1523JB or K1523JD needed to fit the sensor.
IM 12B6J1-41E-E
20
YOKOGAWA
Amersfoort, 01 January 2014
H. Leijten
General Manager
Yokogawa Process Analyzers (YPA)
Yokogawa Europe B.V.

9. EU DECLARATION OF CONFORMITY

We: Yokogawa Europe B.V. Euroweg 2
3825 HD Amersfoort The Netherlands
herewith declare under our sole responsibility that the product, model: SC25F
further specified with model suffix- and option codes: As listed in Annex-1 in this document
is manufactured in accordance with the requirements for CE-marking of products as stated in EC Decision:
768/2008/EC on a common framework for the marketing of products
by applying the following standards:
EN-ISO 9001: 2008 Quality management systems - Requirements
Subject product is:
In compliance with the essential requirements of the specific product legislation:
- EMC Directive 2004/108/EC
by applying the following standards: IEC 61326-1: 2006 Class A Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 1: General requirements. IEC 61326-2-3: 2006 Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 2-3: Particular requirements – Test configurations, operational conditions and perfor mance criteria for transducers with integrated or remote signa l conditioning.
- LVD Directive 2006/95/EC by applying the following standards:
IEC 61010-1: 2010 Safety requirements for electrical equipment for measurement, control and laboratory use – Part 1: Ge neral requirements.
- Pressure Equipment Directive 97/23/EC (PED)
As amended by Regulation (EC) no. 1882/2003, by applying: Article 3.3: Sound Engineering Practice
- RoHS Directive 2011/65/EU by applying: Category 9: Industrial monitoring and control instruments, ion selective electrode
- Explosive atmospheres Directive 94/9/EC (ATEX)
As amended by Regulation (EC) no. 1882/2003, by applying the following standards: EN 60079-0: 2009 Explosive atmospheres – Part 0: Equipment – General requirements EN 60079-11: 2007 Explosive atmospheres – Part 11: Equipment protection by intrinsic safety “i” EN 60079-26: 2007 Explosive atmospheres – Part 26: Equipment with equipment protection level (EPL) Ga
The provisions fulfilled are: II 1 G Ex ia IIC T3...T6 Ga
Number of the EC-type Examination Certificate: DE KRA 11 ATEX 0064 X Name of the notified body: DEKRA Certification B.V. Identification number of the notified body: 0344 Address of the notified body:
Produced according to appropriate quality control procedures.
The CE-mark has been affixed on the product in 2013 for the first time.
EU DECLARATION OF CONFORMITY
Meander 1051, 6825 MJ Arnhem, The Netherlands
IM 12B6J1-41E-E
1/2
Annex-1
Model Code Suffix Code Option Description SC25F SENCOM™ pH Sensor: pH, REF, LE, Temp.
sensor type - AGP25 General purpose model
- ALP25 High temp. chemical resistant model sensor length -120 120mm
-225 225mm
21
IM 12B6J1-41E-E
22
OOX---OOO------

10. CHEMICAL COMPATIBILITY CHART

Material PVDF S.S. 316 VITON PEEK PP PVC PFA (Kynar)
Sulfiric acid
Sulfiric acid 10 OOO XXX OOO OOO OO OX OOO 50 OOO XXX OOO OOX OO OO OOO 95 OX - XXX OOO - - - X - XX OOO fuming - - - - - - OOO - - - - - - - OOO
Hydrochloric acid
Hydrochloric acid 10 O O O - - - O O O O O X O O OX O O O sat. OOO - - - OOX OO OO OOO
Nitric acid
Nitric acid 25 OOX XXX OOX OOO OO OX OOO 50 OOX XXX - - - XXX X - OX OOO 95 OX - OOO - - - - - - - - - - OOO
Inorganic acidOrganic acid
Inorganic acid
fuming - - - OOO - - - - - - - - - - OOO
Phosphoric acid
Phosphoric acid 25 OOO - - - OOO OOO OO OX OOO 50 OOO XXX OOO OOO OO OO OOO 95 OOO OOO XX - OOO OO OO OOO
Hydrofluoric acid
Hydrofluoric acid 40 O O O - - - O O O - - - O O OX O O O 75 OOO - - - OOO - - - OO XX OOO Acetic acid 10 OOO OOX - - - OOO OO OX OOO
Acetic acid - - - OOOOOOOOOOOO
glacial OX - OOX - - - OOX OX XX OOO Formic acid 80 OOO XXX - - - XXX OO O- OOX
Formic acid - - - X X - OOOOO OOO
Citric acid 50 OOO OOO OOO OOO OO OO OOO
Citric acid O O O X X X OOOOOOOOO
Organic acidAlkaliAcid saltBasic salt
Calcium hydroxide sat. O O O O O O O O O O O O O O O O O O O
Calcium hydroxide OOOOOOOOOOOOOOO
Potassium hydroxide 50 O O X O O O O O O O O O O O O O O O O
Potassium hydroxide OOOOX - OOOOOOOOX
Alkali
Sodium hydroxide 40 OOX OOO XXX OOO OO OX OOO
Sodium hydroxide XXXXX - OOOOOOOOX
Ammonia in water 30 OOO OOO XXX OOO OO OX OOO
Ammonia in water XXXXX - OOOOOOOOX
Ammonium chloride sat. O O O X X X O O O O O O O O O O O O O
Ammonium chloride OOOOOOOOOOOOOOO
Zinc chloride 50 OOO XXX OOO OOO OO OO OOO
salt
Acid
Zinc chloride OOOOOOOOOOOOOOO
Iron (III) chloride 50 O O O - - - O O O O O O O O O O O O O
Iron(III) chloride O O O OOOO OOO
Sodium sulfite sat. OOO OOO - - - OOO OO OO OOO
Sodium sulfite - - - OOOOOOOOOOOO
salt
Basic
Sodium carbonate sat. O O O O O O O O O O O O O O O O O O O
Sodium carbonate OOOOOOOOOOOOOOO
Potassium chloride sat. O O O X X X O O O O O O O O O O O O O
Potassium chloride OOOOOXOOOOOOOOO
Sodium sulfate sat. OOO OOO OOO OOO OO OO OOO
Sodium sulfate OOOOOOOOOOOOOOO
Calcium chloride sat. O O O X X X O O O O O O O O O O O O O
Calcium chloride OOOOOOOOOOOOOOO
salt
Sodium chloride sat. O O O X X X O O O O O O O O O O O O O
Neutral
Sodium chloride OOOOOOOOOOOOOOO
Sodium nitrate 50 OOO XXX OOO OOO OO OO OOO
Sodium nitrate OOOOOOOOOOOOOOO
Aluminium chloride sat. O O O - - - O O O O O O O O O O O O O
Aluminium chloride OOOOOXOOOOOOOOO
Hydrogen peroxide 30 O O O O O O O O O O O O O O O O O O O
Neutral salt
Hydrogen peroxide OOOOOOOOOX - - OOO
Sodium hypochloride 50 O O O X X X O O X O O O X X X X O O O
Sodium Hypochloride O O X X - - O O O X O O O
agent
Potassium dichromate sat. O O O O O O O O O O O O O O O O O O O
Oxidizing
Potassium dichromate OOOOOOOOOX OOO
Chlorinated lime O X - X X X X X X - - O O O O O
Chlorinated lime O O O O O O
agent
Ethanol 80 OOX OOO X - - OOO OO OX OOO
Oxidizing
Ethanol X - - OOOOOOOOOOOO
Cyclohexane OOX OOO OOO OOO - - OO OOO
Cyclohexane OOOOOOOOOOOOOOO
Toluene OOO OOO - - - OOO X - - - OOO
Toluene - - - OOOOOOOOOOOO
solvent
Organic
Trichloroethane XXX OOX XXX OOO - - - - OOO
Trichloroethane X X X OOOOOOOO OOO
solvent
Water OOO OOO OOO OOO OO OO OOO
Organic
O = can be used, X = shortens useful life, - = cannot be used
Water OOOOOOOOXOOOOOO
O = can be used; X = shortens useful life; - = cannot be used; Blank = no data available
Note: Information in this list is based on our general experience and literature data and
Note: Information in this list is based on our general experience and literature data and given in good faith.
given in good faith. However Yokogawa is unable to accept responsobility for claims
However Yokogawa is unable to accept responsibility for claims related to this information.
related to this information.
T e m p .
%
Conc.%
Conc.
Temp. °C
ºC
10
50
95
fuming
10
sat.
25
50
95
fuming
25
50
95
40
75
10
glacial
80
50
sat.
50
40
30
sat.
50
50
sat.
sat.
sat.
sat.
sat.
sat.
50
sat.
30
50
sat.
80
2060100
Viton
20601002060
2060100
2060100
OOO - - - OOOOOOOOO
OOO - - - OOOXXXOOO
OOO - - - OOOXX - OOO
OOO - - - OOO OOO
OOO - - - OOOOOOOOO
OOO - - - OOOOOOOOO
OOXOOOOOOOOOOOO
- - - OOOOOOX X XOOO
- - - OOOOOO - - - OOO
- - - OOO OOO
OOOX X - OOOOOOOOO
OOOX - - OOOOOOOOO
XX - X - - OOOOOOOOO
OOO- - - OOOXXXXXX
- - - OOOOOOO OOO
Ti
Material
PTFE (teflon)
1002060
2060100
PPS
(Ryton) Glass
1002060
20
60
20602060100
1002060
IM 12B6J1-41E-E
100
23
IM 12B6J1-41E-E
YOKOGAWA ELECTRIC CORPORATION World Headquarters
9-32, Nakacho 2-chome, Musashino-shi Tokyo 180-8750 Japan www.yokogawa.com
YOKOGAWA CORPORATION OF AMERICA
2 Dart Road Newnan GA 30265 USA www.yokogawa.com/us
YOKOGAWA EUROPE BV
Euroweg 2 3825 HD AMERSFOORT The Netherlands www.yokogawa.com/eu
YOKOGAWA ELECTRIC ASIA Pte. LTD.
5 Bedok South Road Singapore 469270 Singapore www.yokogawa.com/sg
YOKOGAWA CHINA CO. LTD.
3F Tower D Cartelo Crocodile Building No.568 West Tianshan Road Changing District Shanghai, China www.yokogawa.com/cn
YOKOGAWA MIDDLE EAST B.S.C.(c)
P.O. Box 10070, Manama Building 577, Road 2516, Busaiteen 225 Muharraq, Bahrain www.yokogawa.com/bh
Yokogawa has an extensive sales and distribution network. Please refer to the European website (www.yokogawa.com/eu) to contact your nearest representative.
IM 12B6J1-41E-E Printed in The Netherlands, 02-1401 Subject to change without notice Copyright ©
Loading...