Yokogawa SC202 User Manual

User’s Manual

Model SC202G [Style: S3], SC202S [Style: S3]

2-wire Conductivity or Resistivity Transmitter

IM 12D08B02-01E

8th Edition

TABLE OF CONTENTS

PREFACE

1. Introduction And General Description ............................................................. 1-1

1-1. Instrument check ............................................................................................ 1-1

1-2. Application ...................................................................................................... 1-3

2. general Specifications ....................................................................................... 2-1

2-1. Specifications .................................................................................................. 2-1

2-2. Operating specifications ................................................................................. 2-2

2-3. Model and suffix codes ................................................................................... 2-5

2-4. Control Drawing SC202S mA HART® Specification (IECEx) ......................... 2-6

2-6. Control Drawing SC202S mA HART® Specification ............................................

(FM Intrinsically safe design). .......................................................................... 2-8

2-8. Control Drawing of SC202S mA HART® Specification (CSA) ...................... 2-10

2-9. Control Drawing of SC202S FF/PB Specification (IECEx) ............................2-11

2-10. Control Drawing of SC202S FF/PB Specification (ATEX) .......................... 2-12

2-11. Control Drawing of SC202S FF/PB Specification ..............................................

(FM Intrinsically safe Entity) ........................................................................... 2-13

2-12. Control Drawing of SC202S FF/PB Specification ..............................................

(FM Intrinsically safe FISCO) ......................................................................... 2-15

2-13. Control Drawing of SC202S FF/PB Specification ..............................................

(FM Non-incendive Entity) ............................................................................. 2-17

2-14. Control Drawing of SC202S FF/PB Specification ..............................................

(FM Non-incendive FNICO) ........................................................................... 2-18

2-15. Control Drawing of SC202S FF/PB Specification (CSA) ............................ 2-19

3. Installation And Wiring....................................................................................... 3-1

3-1. Installation and dimensions ............................................................................ 3-1

3-1-1. Installation site .................................................................................................................3-1

3-1-2. Mounting methods ...........................................................................................................3-1

3-2. Preparation ..................................................................................................... 3-3

3-2-1. Cables, terminals and glands ..........................................................................................3-3

3-3. Wiring of sensors ............................................................................................ 3-4

3-3-1. General precautions ........................................................................................................3-4

3-3-2. Additional precautions for installations in hazardous areas - Intrinsic safe ....................3-4

3-3-3. Installation in: Hazardous Area-Non-Incendive ..............................................................3-5

3-4. Wiring of power supply ................................................................................... 3-5

3-4-1. General precautions ........................................................................................................3-5

3-4-2. Connection of the power supply ......................................................................................3-5

3-4-3. Switching the instrument on ............................................................................................3-5

3-5. Sensor wiring .................................................................................................. 3-6

3-6. Other sensor systems ..................................................................................... 3-7

3-6-1. Sensor cable connections using junction box (BA10) and extension cable (WF10) .......3-7

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4. Operation; Display Functions And Setting ...................................................... 4-1

4-1. Operator interface ........................................................................................... 4-1

4-2. Explanation of operating keys ......................................................................... 4-2

4-3. Setting passcodes .......................................................................................... 4-3

4-3-1. Passcode protection ........................................................................................................4-3

4-4. Display examples ............................................................................................ 4-3

4-5. Display functions ............................................................................................. 4-4

5. Parameter setting ............................................................................................... 5-1

5-1. Maintenance mode ......................................................................................... 5-1

5-1-1. Introduction ......................................................................................................................5-1

5-1-2. Manual activation of Hold ................................................................................................5-1

5-2. Commissioning mode ..................................................................................... 5-2

5-2-1. Introduction ......................................................................................................................5-2

5-2-2. Range ..............................................................................................................................5-3

5-2-3. HOLD ..............................................................................................................................5-4

5-2-4. Temperature compensation .............................................................................................5-5

5-2-5. Temperature compensation selection .............................................................................5-6

5-2-6. Service code ....................................................................................................................5-7

5-3.Service Codes ................................................................................................. 5-8

5-3-1. Parameter specific functions ...........................................................................................5-8

5-3-2. Temperature measuring functions .................................................................................5-10

5-4. Temperature compensation functions ........................................................... 5-12

5-5. mA output functions ...................................................................................... 5-14

5-6. User interface ............................................................................................... 5-16

5-7. Communication setup ................................................................................... 5-18

5-8. General ..................................................................................................... 5-18

5-9. Test and setup mode ................................................................................... 5-18

6. Calibration ....................................................................................................... 6-1

6-1 When is calibration necessary? ....................................................................... 6-1

6-2. Calibration procedure ..................................................................................... 6-2

6-3. Calibration with HOLD active .......................................................................... 6-3

7. Maintenance ....................................................................................................... 7-1

7-1. Periodic maintenance for the EXA 202 transmitter ......................................... 7-1

7-2. Periodic maintenance of the sensor ............................................................... 7-1

8. Troubleshooting ................................................................................................. 8-1

8-1. Diagnostics ..................................................................................................... 8-1

8-1-1. Off-line checks .................................................................................................................8-1

8-1-2. On-line checks .................................................................................................................8-1

9. USP WATER PURITY MONITORING .................................................................. 9-1

9-1.What is USP ? ................................................................................................ 9-1

9-2.What is conductivity measurement according to USP? ................................... 9-1

9-3.USP in the SC202 ............................................................................................ 9-1

9-4.Setting up SC202 for USP ............................................................................... 9-2

10. SPARE PARTS ................................................................................................ 10-1

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11. Appendix 1 ....................................................................................................... 1-1

11-1. User setting for non-linear output table (code 31and 35) .............................. 1-1

11-2. User entered matrix data (code 23 to 28) ..................................................... 1-1

11-3. Matrix data table (user selectable in code 22) .............................................. 1-2

11-4. Sensor Selection ........................................................................................... 1-3

11-4-1. General ..........................................................................................................................1-3

11-4-2. Sensor selection ............................................................................................................1-3

11-4-3. Selecting a temperature sensor.....................................................................................1-3

11-5. Setup for other functions ............................................................................... 1-3

11-6. User setting table .......................................................................................... 1-4

11-7. Error codes ................................................................................................... 1-6

11-8. Device Description (DD) menu structure ...................................................... 1-7

12. APPENDIX 2 ...................................................................................................... 2-1

12-1. Preface ....................................................................................................... 2-1

12-2. Wiring diagrams ............................................................................................ 2-2

1. Example of Non-Explosionproof System ..............................................................................2-2

2. Example of Intrinsically Safe Explosionproof System ...........................................................2-2

12-3. Sensor wiring ................................................................................................ 2-4

12-4. Supplement of parameter setting .................................................................. 2-5

12-4-1. Set cell constant (service code 03) ...............................................................................2-5

12-4-2. Temperature sensor (service code 10) .........................................................................2-5

12-4-3. Automatic return (service code 50) ...............................................................................2-5

12-4-4. Error setting (service code 53) ......................................................................................2-6

12-4-5. E5 and E6 setting (service code 54) .............................................................................2-6

12-4-6. Communication with PH201G (style B) distributor (service code 60) ...........................2-6

13. Appendix 3 QUALITY INSPECTION ................................................................. 3-1

13-1. SC202G 2-Wire Conductivity Transmitter ..................................................... 3-1

13-2. SC202S 2-Wire Conductivity Transmitter ..................................................... 3-5

13-3. SC202G, SC202S 2-Wire Conductivity Transmitter ..........................................

(Fieldbus Communication) ............................................................................... 3-9

13-4. SC202G, SC202S 2-Wire Conductivity Transmitter ..........................................

(Profibus Communication) ............................................................................. 3-13

Customer Maintenance Parts List SC202G (Style : S3) ........CMPL 12D08B02-03E

Customer Maintenance Parts List SC202S (Style : S3).........CMPL 12D08B02-23E

Revision Record ..........................................................................................................i

In this manual a sign appears if it concerns the SC202G -A and SC202S-A, -N, -K.

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PREFACE

DANGER

Electric discharge

The EXA analyzer contains devices that can be damaged by electrostatic discharge. When servicing this equipment, please observe proper procedures to prevent such damage. Replacement components should be shipped in conductive packaging. Repair work should be done at grounded workstations using grounded soldering irons and wrist straps to avoid electrostatic discharge.

Installation and wiring

The EXA analyzer should only be used with equipment that meets the relevant international and regional standards. Yokogawa accepts no responsibility for the misuse of this unit.

CAUTIONCAUTION

The instrument is packed carefully with shock absorbing materials, nevertheless, the instrument may be damaged or broken if subjected to strong shock, such as if the instrument is dropped. Handle with care.

Although the instrument has a weatherproof construction, the transmitter can be harmed if it becomes submerged in water or becomes excessively wet.

Do not use an abrasive material or solvent when cleaning the instrument.

Do not modify the SC202 transmitter.

WARNING

Electrostatic charge may cause an explosion hazard. Avoid any actions that cause the generation of electrostatic charge, e.g., rubbing with a dry cloth.

Warning label

Notice

• This manual should be passed on to the end user.

• The contents of this manual are subject to change without prior notice.

• The contents of this manual shall not be reproduced or copied, in part or in whole, without permission.

• This manual explains the functions contained in this product, but does not warrant that they are suitable the particular purpose of the user.

• Every effort has been made to ensure accuracy in the preparation of this manual.

However, when you realize mistaken

expressions or omissions, please contact the nearest Yokogawa Electric representative or sales office.

• This manual does not cover the special specifications. This manual may be left unchanged on any change of specification, construction

or parts when the change does not affect the

functions or performance of the product.

• If the product is not used in a manner specified in this manual, the safety of this product may be impaired.

Yokogawa is not responsible for damage to the instrument, poor performance of the instrument or losses resulting from such, if the problems are caused by:

• Improper operation by the user.

• Use of the instrument in improper applications

• Use of the instrument in an improper environment or improper utility program

• Repair or modification of the related instrument by an engineer not authorized by Yokogawa.

Safety and Modification Precautions

• Follow the safety precautions in this manual when using the product to ensure protection and safety of the human body, the product and the system containing the product.

Because the enclosure of the Dissolved Oxygen transmitter Type SC202S-A, -P, -F are made of aluminium, if it is mounted in an area where the use of category 1 G Zone 0 apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.

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The following safety symbols are used on the

product as well as in this manual.

DANGERDANGER

This symbol indicates that an operator must

follow the instructions laid out in this manual in order to avoid the risks, for the human body, of injury, electric shock, or fatalities. The manual describes what special care the operator must take to avoid such risks.

DANGER

WARNINGWARNING

This symbol indicates that the operator must

refer to the instructions in this manual in order to prevent the instrument (hardware) or software from being damaged, or a system failure from occurring.

CAUTIONCAUTION

This symbol gives information essential for

understanding the operations and functions.

This symbol indicates Protective Ground

Terminal

This symbol indicates Function Ground Terminal

(Do not use this terminal as the protective ground terminal.)

This symbol indicates Alternating current.

Warranty and service

Yokogawa products and parts are guaranteed free from defects in workmanship and material under normal use and service for a period of (typically) 12 months from the date of shipment from the manufacturer. Individual sales organizations can deviate from the typical warranty period, and the conditions of sale relating to the original purchase order should be consulted. Damage caused by wear and tear, inadequate maintenance, corrosion, or by the effects of chemical processes are excluded from this warranty coverage.

In the event of warranty claim, the defective goods should be sent (freight paid) to the service department of the relevant sales organization for repair or replacement (at Yokogawa discretion). The following information must be included in the letter accompanying the returned goods:

• Part number, model code and serial number

• Original purchase order and date

• Length of time in service and a description of the process

• Description of the fault, and the circumstances of failure

• Process/environmental conditions that may be related to the installation failure of the device

• A statement whether warranty or non-warranty service is requested

• Complete shipping and billing instructions for return of material, plus the name and phone number of a contact person who can be reached for further information.

Returned goods that have been in contact with process fluids must be decontaminated/disinfected before shipment. Goods should carry a certificate to this effect, for the health and safety of our employees. Material safety data sheets should also be included for all components of the processes to which the equipment has been exposed.

This symbol indicates Direct current.

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ATEX Documentation

This procedure is only applicable to the countries in European Union.

All instruction manuals for ATEX Ex related products are available in English, German and French. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa office or representative.

Alle brugervejledninger for produkter relateret til ATEX Ex er tilgængelige på engelsk, tysk og fransk. Skulle De ønske yderligere oplysninger om håndtering af Ex produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler.

Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese, tedesco e francese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufficio Yokogawa più vicino o con un rappresentante.

Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés, alemán y francés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la oficina o el representante de Yokogawa más cercano.

Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels, Duits en Frans. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger.

Kaikkien ATEX Ex -tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-, saksan- ja ranskankielisinä. Mikäli tarvitsette Ex -tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai -edustajaan.

Todos os manuais de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês, Alemão e Francês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa.

Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise, allemande et française. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche.

Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch, Deutsch und Französisch zur Verfügung. Sollten Sie die Betriebsanleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichen Yokogawa-Vertreter in Verbindung.

Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska, tyska och franska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant.

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SLO

EST

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CONFIGURATION CHECKLIST FOR SC202

Primary choices default alternatives reference on page menu

Measurement Conductivity Resistivity 5.8- 5.9 SC 01

Range 0-1000 μS/cm max. 1999 mS/cm 5.3 “range”

Temperature unit Celsius Fahrenheit 5.10- 5.11 SC 11

Sensor

Cell constant 0.1 /cm any value between 0.08

and 50

Sensor type 2-electrode 4- electrode 5.8- 5.9 SC 02

Temperature compensator Pt1000 Ni100, Pt100, 8k55, Pb36 5.10-5.11 SC 10

Choices

Communication enabled disable HART

Burn out inactive HI or LO output on fail 5.14- 5.15 SC 32

Temperature compensation NaCl in water fixed T.C., matrix 5.12, 5.13, 5.5 SC 20- 28; “temp”

USP functionality inactive Fail if USP limits are 9.1, 9.2, 5.17 SC 57

exceeded

HOLD during maintenance inactive HOLD last value or fixed

value

Calibration temperature inactive adjustment +/- 15 °C 5.11 SC 12

ZERO calibration inactive adjustment +/-1 S/cm 5.9 SC 04

Diagnostics hard alarm on hard or soft choices 5.17 SC 53

all errors

Cell fouling alarm active except E13 inactive 5.9 SC 05

Password protection inactive password for different levels

Output in Concentration units inactive linearization of output, w% 5.14 - 5.17 SC 31/35/55

on LCD

(R)

, PH201*B 5.19 SC 60- 62

5.8-5.9, 6.1- 6.3 SC 03

5.17, 5.3- 5.4 “hold”, SC 50

5.17 SC 52

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Introduction 1-1

1. INTRODUCTION AND GENERAL DESCRIPTION

The Yokogawa EXA 202 is a 2-wire transmitter designed for industrial process monitoring, measurement and control applications. This user’s manual contains the information needed to install, set up, operate and maintain the unit correctly. This manual also includes a basic troubleshooting guide to answer typical user questions.

Yokogawa can not be responsible for the performance of the EXA analyzer if these instructions are not followed.

1-1. Instrument check

Upon delivery, unpack the instrument carefully and inspect it to ensure that it was not damaged during shipment. If damage is found, retain the original packing materials (including the outer box) and then immediately notify the carrier and the relevant Yokogawa sales office.

Make sure the model number on the textplate affixed to the side of the instrument agrees with your order. Examples of nameplates are shown below.

CONDUCTIVITY TRANSMITTER

MODEL

SC202

SUFFIX

SUPPLY OUTPUT

AMB.TEMP.

24V DC 4 20mA DC

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

N200

DISSOLVED OXYGEN TRANSMITTER

MODEL

SC202G-F

SUFFIX

No. IECEx KEM 06.0053X Zone 0 Ex ia IIC T4 Zone 0 Ex ia IIC T6 for Ta:40 IP65 SEE CONTROL DRAWING

No. KEMA 06ATEX0220 X Ex ia IIC T4

II 1G

Ex ia IIC T6 for Ta:40 SEE CONTROL DRAWING

IS CL I, DIV 1, GP ABCD AND AEx ia IIC T4

Type 4X

Install per CONTROL DRAWING IKE026-A10 P.5 to P.6

CL I, DIV 1, GP ABCD Ex ia IIC T4

Ex ia IIC T6 for Ta:40 SEE CONTROL DRAWING

LR81741 C

WARNING Substitution of components may impair intrinsic safety

IP65 Type 3S

°C

AVERTISSEMENT La substitution de composants peut compromeltre la securite intrinseque.

SC202S-A

DISSOLVED OXYGEN TRANSMITTER

MODEL SUFFIX

SC202G-P

°C

IP65

0344

No. IECEx KEM 06.0053X Ex nA[nL] IIC T4 Ex nA[nL] IIC T6 for Ta:40 IP65 SEE CONTROL DRAWING

No. KEMA 06ATEX0221 EEx nA[nL] IIC T4

II 3 G

EEx nA[nL] IIC T6 for Ta:40 IP65 SEE CONTROL DRAWING

NI CL I, DIV 2, GP ABCD AND CL I, ZN 2, GP IIC T4

Type 4X

Install per CONTROL DRAWING IKE026-A10 P.7 to P.8

Ex nA[nL] IIC NI CL I, DIV 2, GP ABCD T4

T6 for Ta:40

IP65 Type 3S

LR81741 C

WARNING Substitution of components may impair suitability for class I, Division 2.

SEE CONTROL DRAWING

AVERTISSEMENT La substitution de composants peut rendre ce materiel inacceptable pour les emplacements de Classe I, Division 2.

°C

SC202S-N

CONDUCTIVITY TRANSMITTER

MODEL SUFFIX

SC202S-K

SUPPLY OUTPUT

AMB.TEMP.

9 TO 32VDC

FF-TYPE113

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

Figure 1-1. Nameplate

N200

SUPPLY OUTPUT

AMB.TEMP.

9 TO 32VDC PROFIBUS-PA

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

N200

SUPPLY OUTPUT

AMB.TEMP.

24V DC 4 20mA DC

-10  55°C STYLE No.

Cert No. GYJ081157X Ex ia IIC T4 Ex ia IIC T6 for Ta:40 SEE USER’S MANUAL BEFORE USE

Made in Japan Tokyo 180-8750 JAPAN

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˚C

1-2 Introduction

CONDUCTIVITY TRANSMITTER

MODEL

SC202S-F

SUFFIX

SUPPLY

OUTPUT

AMB.TEMP.

FISCO

17.5VDC

or 24VDC

/380mA/5.32W

/250mA/1.2W

FF-TYPE111 or 511 Li=0 μH, Ci=220pF

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

0344

N200

CONDUCTIVITY TRANSMITTER

MODEL

SC202S-P

SUFFIX

SUPPLY

OUTPUT

AMB.TEMP.

FISCO

17.5VDC

or 24VDC

/380mA/5.32W

/250mA/1.2W

PROFIBUS-PA Li=0 μH, Ci=220pF

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

0344

N200

FISCO field device

IECEx KEM 07.0027X

No. Zone 0 Ex ia IIC T4

IP65 SEE CONTROL DRAWING

KEMA 07ATEX0050 X

No. Ex ia IIC T4

II 1G

SEE CONTROL DRAWING IP65

IS CL I, DIV 1, GP ABCD AND AEx ia IIC T4

Type 4X Install per CONTROL DRAWING IKE027-A10 P.5 to P.8

CL I, DIV 1, GP ABCD Ex ia IIC T4

LR81741 C

WARNING Substitution of components may impair intrinsic safety

SEE CONTROL DRAWING IP65 Type 3S

AVERTISSEMENT La substitution de composants peut compromeltre la securite intrinseque.

SC202S-F/-P

FNICO field device

IECEx KEM 07.0027X

CONDUCTIVITY TRANSMITTER

MODEL

SC202S-B

SUFFIX

SUPPLY OUTPUT

AMB.TEMP.

9 TO 32VDC FF-TYPE 113

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

N200

Figure 1-2. Nameplate

CONDUCTIVITY TRANSMITTER

MODEL

SC202S-D

SUFFIX

SUPPLY OUTPUT

AMB.TEMP.

9 TO 32VDC PROFIBUS-PA

-10  55°C STYLE No.

Made in Japan Tokyo 180-8750 JAPAN

N200

LR81741 C

WARNING Substitution of components may impair suitability for class I, Division 2.

SC202S-B/-D

No. Ex nA[nL] IIC T4 Ex nA[nL] IIC T6 for Ta:40 IP65 SEE CONTROL DRAWING

No.

KEMA 07ATEX0051

EEx nA[nL] IIC T4

II 3 G

EEx nA[nL] IIC T6 for Ta:40 IP65 SEE CONTROL DRAWING

NI CL I, DIV 2, GP ABCD AND CL I, ZN 2, GP IIC T4

Type 4X Install per CONTROL DRAWING IKE027-A10 P.9 to P.10

Ex nA[nL] IIC NI CL I, DIV 2, GP ABCD T4

T6 for Ta:40

IP65 Type 3S

SEE CONTROL DRAWING

AVERTISSEMENT La substitution de composants peut rendre ce materiel inacceptable pour les emplacements de Classe I, Division 2.

°C

NOTE: Check that all the parts are present, including mounting hardware, as specified in the option

codes at the end of the model number.

For a description of the model codes, refer to Chapter 2 of this manual under General

Specifications.

Basic Parts List:Transmitter SC202 User’s Manual English Optional mounting hardware when specified (See model code)

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Introduction 1-3

1-2. Application

The EXA transmitter is intended to be used for continuous on-line measurement in industrial installations. The unit combines simple operation and microprocessor-based performance with advanced selfdiagnostics and enhanced communications capability to meet the most advanced requirements. The measurement can be used as part of an automated process control system. It can also be used to indicate dangerous limits of a process, to monitor product quality, or to function as a simple controller for a dosing/neutralisation system. Yokogawa designed the EXA analyzer to withstand harsh environments. The transmitter may be installed either indoors or outside because the IP65 (NEMA 4X) housing and cabling glands ensure the unit is adequately protected. The flexible polycarbonate window on the front door of the EXA allows pushbutton access to the keypad, thus preserving the water and dust protection of the unit even during routine maintenance operations. A variety of EXA hardware is optionally available to allow wall, pipe, or panel mounting. Selecting a proper installation site will permit ease of operation. Sensors should normally be mounted close to the transmitter in order to ensure easy calibration and peak performance. The EXA is delivered with a general purpose default setting for programmable items. (Default settings are listed in Chapter 5 and again in Chapter 11). While this initial configuration allows easy start-up, the configuration should be adjusted to suit each particular application. An example of an adjustable item is the type of temperature sensor used. The EXA can be adjusted for any one of five different types of temperature sensors. To record such configuration adjustments, write changes in the space provided in Chapter 11 of this manual. Because the EXA is suitable for use as a monitor, a controller or an alarm instrument, program configuration possibilities are numerous. Details provided in this user’s manual are sufficient to operate the EXA with all Yokogawa sensor systems and a wide range of third-party commercially available probes. For best results, read this manual in conjunction with the corresponding sensor user’s manual.

Yokogawa designed and built the EXA to meet the CE regulatory standards. The unit meets or exceeds stringent requirements of EN61326 Class A without compromise, to assure the user of continued accurate performance in even the most demanding industrial installations.

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1-4 Introduction

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2. GENERAL SPECIFICATIONS

Specifications 2-1

2-1. Specifications A. Input specifications

: Two or four electrodes measurement with

square wave excitation. Cell constants from

0.008 to 50 cm

B. Detection method

: Frequency, read-pulse position and reference

voltage are dynamically optimized.

C. Input ranges

- Conductivity : Minimum : 0 S/cm Maximum : 200 mS x (Cell constant)

(overrange 1999 mS / cm).

- Resistivity : Minimum : 0.005 k/ (Cell constant) Maximum : 999 M x cm

- Temperature Pt1000 : -20 to +250 °C (0 to 500 °F)

Pt100 and Ni100 : -20 to +200 °C (0 to 400 °F) 8K55 NTC : -10 to +120 °C (10 to 250 °F) PB36 NTC : -20 to +120 °C (0 to 250 °F)

mAmA

D. Output Span

- Conductivity : - min 0.01S/cm : - max. 1999 mS/cm. (max 90%

zero suppression)

- Resistivity : - min 0.001kxcm : - max. 999 M x cm. (max 90%

zero suppression)

mAmA

E. Transmission Signal

: Isolated output of 4-20 mA DC

Burn up (21 mA) or Burn down

(3.6 mA when HART® or distributor comm. is

non-used, 3.9 mA when HART® or distributor

comm. is used) or pulse of 21 mA to signal

failure.

F. Temperature compensation

: Automatic, for temperature ranges mentioned

under C (inputs).

- Reference temp. :

programmable from 0 to 100 °C or 30 to 210 °F (default 25 °C).

G. Compensation algorithm

-NaCl :

According IEC 60746-3 NaCl tables (default).

-T.C. : Two independent user programmable temperature coefficients, from -0.0% to 3.5% per °C (°F) by adjustment or calibration.

- Matrix :

Conductivity function of concentration and temperature. Choice out of

5 preprogrammed matrixes and a 25point user-programmable matrix.

H. Logbook

: Software record of important events and diag-

nostic data. Available through HART® link, with diagnostic information available in the display.

I. Display

: Custom liquid crystal display, with a main dis-

play of 31/2 digits 12.5 mm high. Message display of 6 alpha numeric characters, 7 mm high. Warning flags and units (mS/cm, k·cm, S/ cm and M·cm) as appropriate.

J. Power supply

: Nominal 24 volt DC loop powered system. SC202G ; 17 to 40 volts, see Fig.2-1 SC202S : 17 to 31.5 volts, see Fig.2-2

Maximum load resistance

For the SC202G, see Fig. 1 200 or less with the PH201G 50 or less with the SDBT For the SC202S, see Fig. 2-2

1150

1000

800

600

400

200 150

Load Resistance ()

Fig.2-1 Supply voltage/ load diagram for the SC202G

800

775

600

425

400

200

Load Resistance ()

12 16

Fig.2-2 Supply voltage/ load diagram for the SC202S

10 201817 30 400

Voltage (V)

20 24 28 32

Voltage (V)

Possible

F06.EPS

Possible

K. Input isolation

: 1000 VDC

L. Weight

Body weight : approx. 1.6 kg

Mounting brackets weight: approx. 0.7 kg.

31.5 V

IM 12D08B02-01E

2-2 Specifications

2-2. Operating specifications A. Performance (under reference conditions with

sensor simulation)

Conductivity (2 S x K cm-1 to 200 mS x K cm-1)

- Accuracy : ±0.5% F.S.

-1

Conductivity (1 S x K cm

to 2 S x K cm-1)

- Accuracy : ±1% F.S.

Resistivity (0.005k/ K cm

-1

to 0.5M/ K cm-1)

- Accuracy : ±0.5% F.S.

-1

Resistivity (0.5M/ K cm

to 1M/ K cm-1)

- Accuracy : ±1% F.S.

Temperature (Pt1000, PB36 NTC, Ni100)

- Accuracy : ±0.3°C

Temperature (Pt100, 8.55k NTC)

- Accuracy : ±0.4°C

Temperature compensation

- NaCl table : ±1 %

- Matrix : ±3 %

Note on performance specifications:

"F.S." means maximum setting value of

transmitter output. "K" means cell constant. YOKOGAWA provides conductivity sensors which cell constant are 0.1 to 10 cm

-1

. The following tolerance is added to above performance. mA output tolerance : ± 0.02 mA of "4 - 20 mA"

Step response: 90 % (< 2 decades) in 7

seconds

B. Ambient operating temperature

: -10 to +55 °C (-10 to 130 ºF)

C. Storage temperature

: -30 to +70 °C (-20 to 160 ºF)

D. Humidity

: 10 to 90% RH non-condensing

E. Housing

: Cast aluminium case with chemically resist-

ant coating, cover with flexible polycarbonate window. Case color is off-white (Equivalent to Munsell 2.5Y8.4/1.2) and cover is Deepsea Moss green (Equivalent to Munsell

0.6GY3.1/2.0). Cable entry is via two PG13.5 nylon glands. Weather resistant to IP65 and NEMA 4X standards. Pipe wall or panel mounting, using optional hardware.

F. Data protection

: EEPROM for configuration and logbook

G. Automatic safeguard

: Return to measuring mode when no key-

stroke is made for 10 min.

H. Operation protection

: 3-digit programmable password.

I. EMC Conformity standards

EN 61326-1 Class A, Table 2

(For use in industrial locations) EN 61326-2-3 EN 61326-2-5 (pending)

CAUTION

This instrument is a Class A product, and it is designed for use in the industrial environment. Please use this instrument in the industrial environment only.

J. Explosionproof type

Refer to control drawings.

Item

Factory Mutual (FM)

CENELEC ATE X

Item

Factory Mutual (FM)

FM Intrinsically safe Approval

Applicable standard: FM3600, FM3610, FM3810 Intrinsically Safe for Class I, Division 1, Groups ABCD Class I, Zone 0, AEx ia IIC Temp. Class: T4, Amb. Temp.: -10 to 55°C Intrinsically Safe Apparatus Parameters Vmax=31.5 V, Imax=100 mA, Pmax=1.2 W, Ci=22 nF, Li=35 H

FM Non-incendive safe Approval

Applicable standard: FM3600, FM3611, FM3810 Non-incendive Safe for Class I, Division 2, Groups ABCD, Zone 2 Temp. Class: T4, Amb. Temp.: -10 to 55°C Non-incendive Safe Apparatus Parameters Vmax=31.5 V, Ci=22 nF, Li=35 H

CENELEC ATEX (KEMA) Intrinsically safe Approval

Applicable standard: EN60079-0, EN50020 EN60079-26 Certificate: KEMA 06ATEX0220 X

Ex ia IIC, Group: II, Category: 1G

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui=31.5 V, Ii=100 mA, Pi=1.2 W, Ci=22 nF, Li=35 H

CENELEC ATEX (KEMA) Type of protection "n"

Applicable standard: EN60079-0:2006, EN60079-15:2003 Certificate: KEMA 06ATEX0221

EEx nA [nL] IIC, Group: II, Category: 3G

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui=31.5 V, Ci=22 nF, Li=35 H

FM Intrinsically safe Approval

Entity

FISCO

FM Non-incendive safe Approval

Applicable standard: FM3600, FM3611, FM3810 Non-incendive Safe for Class I, Division 2, Groups ABCD, Zone 2 Temp. Class: T4, Amb. Temp.: -10 to 55°C Non-incendive Safe Apparatus Parameters

Entity

FNICO

Description

Vmax=24 V, Imax=250 mA, Pmax=1.2 W, Ci=220 pF, Li=0 H Vmax=17.5 V, Imax=380 mA, Pmax=5.32 W, Ci=220pF, Li=0 H

Vmax=32 V, Pmax=1.2 W, Ci=220 pF, Li=0 H Vmax=32 V, Pmax=5.32 W, Ci=220 pF, Li=0 H

Code

-A

-N

-A

-N

2.EPS

Code

-P

-F

-B

-D

FM.EPS

IM 12D08B02-01E

Item

CENELEC ATE X

Entity

CENELEC ATE X

FISCO

CENELEC ATE X

Item

Canadian Standards Association (CSA)

IECEx Scheme

Item

Canadian Standards Association (CSA)

Description

CENELEC ATEX (KEMA) Intrinsically safe Approval

Applicable standard: EN60079-0, EN50020 EN60079-26 Certificate: KEMA 07ATEX0050 X

Ex ia IIC, Group: II, Category: 1G

Temp. Class: T4, Amb. Temp.: -10 to 55°C Ui=24 V, Ii=250 mA, Pi=1.2 W, Ci=220 pF, Li=0 H

CENELEC ATEX (KEMA) Intrinsically safe Approval

Applicable standard: EN60079-0, EN50020 EN60079-26, EN60079-27 Certificate: KEMA 07ATEX0050 X

Ex ia IIC, Group: II, Category: 1G

Temp. Class: T4, Amb. Temp.: -10 to 55°C Ui=17.5 V, Ii=380 mA, Pi=5.32 W, Ci=220 pF, Li=0 H

CENELEC ATEX (KEMA) Type of protection "n"

Applicable standard: EN60079-0:2006, EN60079-15:2003 Certificate: KEMA 07ATEX0051

EEx nA [nL] IIC, Group: II, Category: 3G

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui=32 V, Ci=220 pF, Li=0 H

Description

CSA Intrinsically safe Approval

Applicable standard: C22.2, No. 0-M1991, C22.2, No. 04-M2004, C22.2, No. 157-M1992, C22.2, No. 61010-1

Ex ia Class I, Division 1, Groups ABCD Ex ia IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui(Vmax)=31.5 V, Ii(Imax)=100 mA, Pi(Pmax)=1.2 W, Ci=22 nF, Li=35 H

CSA Non-incendive safe Approval or type of protection "n"

Applicable standard: C22.2, No.0-M1991, C22.2, No.04-M2004, C22.2, No.157-M1992, C22.2, No.213-M1987, C22.2, No.61010-1 Class I, Division 2, Groups ABCD

Ex nA [nL] IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui(Vmax)=31.5 V, Ci=22 nF, Li=35 H

IECEx Intrinsically safe

Applicable standard: IEC 60079-0, IEC60079-11, IEC60079-26 Certificate: IECEx KEM 06.0053X

Zone 0 Ex ia IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui=31.5 V, Ii=100 mA, Pi=1.2 W, Ci=22 nF, Li=35 H

IECEx Type of protection "n"

Applicable standard: IEC 60079-15:2001, IEC 60079-0:2004 Certificate: IECEx KEM 06.0053X

Ex nA [nL] IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui=31.5 V, Ci=22 nF, Li=35 H

Description

CSA Intrinsically safe Approval

Applicable standard: C22.2, No. 0-M1991, C22.2, No. 04-M2004, C22.2, No. 157-M1992, C22.2, No. 61010-1

Ex ia Class I, Division 1, Groups ABCD Ex ia IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C

Ui(Vmax)=24 V, Ii(Imax)=250 mA,

Entity

Pi(Pmax)=1.2 W, Ci=220 pF, Li=0 H Ui(Vmax)=17.5 V, Ii(Imax)=380 mA,

FISCO

Pi(Pmax)=5.32 W, Ci=220 pF, Li=0 H

CSA Non-incendive safe Approval or type of protection "n"

Applicable standard: C22.2, No.0-M1991, C22.2, No.04-M2004, C22.2, No.157-M1992, C22.2, No.213-M1987, C22.2, No.61010-1 Class I, Division 2, Groups ABCD

Ex nA [nL] IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C

Ui(Vmax)=32 V, Ci=220 pF, Li=0 H

Entity: FNICO:

Ui(Vmax)=32 V, Ci=220 pF, Li=0 H

Code

-P

-F

-B

-D

ATEX.EPS

Code

-A

-N

-A

-N

T12E.EPS

Code

-P

-F

-B

-D

CSA.EPS

Specifications 2-3

Item

IECEx Scheme

Entity

IECEx Scheme

FISCO

IECEx Scheme

IECEx Intrinsically safe

Applicable standard: IEC 60079-0, IEC60079-11, IEC60079-26 Certificate: IECEx KEM 07.0027X

Zone 0 Ex ia IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C Ui=24 V, Ii=250 mA, Pi=1.2 W, Ci=220 pF, Li=0 H

IECEx Intrinsically safe

Applicable standard: IEC 60079-0, IEC60079-11, IEC60079-26, IEC60079-27 Certificate: IECEx KEM 07.0027X

Zone 0 Ex ia IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C Ui=17.5 V, Ii=380 mA, Pi=5.32 W, Ci=220 pF, Li=0 H

IECEx Type of protection "n"

Applicable standard: IEC 60079-15:2001, IEC 60079-0:2004 Certificate: IECEx KEM 07.0027X

Ex nA [nL] IIC

Temp. Class: T4, Amb. Temp.: -10 to 55°C T6, Amb. Temp.: -10 to 40°C Ui=32 V, Ci=220 pF, Li=0 H

Description

Code

NEPSI Certification (SC202S-K)

NEPSI Intrinsically Safe Type

Cert No. GYJ081157X

• Applicable Standard: GB3836.1-2000, GB3836.4-2000

• Type of Protection and Marking Code: Ex ia IIC T4/T6

• Ambient Temperature : T6; –10 to 40°C, T4; –10 to 55°C

Note 1 Entity Parameters

• Intrinsically safe input parameters (terminal + and -):

Maximum Input Voltage (Ui) = 31.5 V Maximum Input Current (Ii) = 100 mA Maximum Input Power (Pi) = 1.2 W Maximum Internal Capacitance (Ci) = 22 nF Maximum Internal Inductance (Li) = 35 H

• Intrinsically safe output parameters and maximum external parameters

(terminal 11 and 16):

Uo=14.4 V, Io=13 mA, Po=185 mW, Co=59 nF, Lo=200 mH

Note 2 Installation

• Electrostatic charges on the display window shall be avoided.

• The external earth connection facility shall be connected reliably.

• The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and will void NEPSI Intrinsically safe certification.

• The user shall not change the configuration in order to maintain/ensure the explosion protection performance of the equipment. Any change may impair safety.

• For installation, use and maintenance of the product, the end user shall observe the instruction manual and the following standards:

GB50257-1996 "Code for construction and acceptance of electric device for explosion atmospheres and fire hazard electrical equipment installation engineering''.

IM 12D08B02-01E

-P

-F

-B

-D

IEC.EPS

2-4 Specifications

GB3836.13-1997 "Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres". GB3836.15-2000 "Electrical apparatus for explosive gas atmospheres- Part 15: Electrical installations in hazardous area (other than mines)" . GB3836.16-2006 "Electrical apparatus for explosive gas atmospheres- Part 16: lnspection and maintenance of electrical installation (other than mines)".

mA-HART® communication A. Input : Two wire system 4-20 mA

B. Power supply :

SC202G : up to 40 volts SC202S : up to 31.5 volts Note: The transmitter contains a switched

power supply, drawing its energy from the 0-4 mA section of the signal. Consequently the 17 volt limit is applied at 4 mA. The characteristic of the unit is such that above about 7 mA on the output, the terminal voltage can drop to 14.5 volts without problem. (see figure 2-2)

C. Transmission: Isolated output of 4 to 20 mA DC. D. Signal : Maximum load 425 at 24 VDC.

(see ﬁ gure 2-1)

Burn to signal failure acc

NAMUR Recommendation NE43 (18.01.1994)

E. Operating range : 3.9 to 21mA F. Communication

: HART®, 1200 Baud, FSK modulated

on 4 to 20 mA signal

G. Configuration : Local with 6 keys

H. Software : Firmware based on Yokogawa stack.

I. Hardware :

Yokogawa HART® Modem F9197UB

J. Other Control systems

: Yokogawa PRM, Rosemount

AMS, Siemens PDM

K. Hand Terminal :

L. Other control systems: Yokogawa PRM, Rose-

Rosemount HHT 275/375

mount AMS, Siemens PDM

M. Output span :

- Conductivity : min 0.01S/cm, max. 1999 mS/ cm. (max 90% zero suppression)

- Resistivity : min 0.001k·cm, max. 999 M·cm. (max 90% zero suppression) The instrument is user

programmable for linear or nonlinear conductivity ranges.

N. Cable specification

: 0.5 mm diameter or 24 AWG over

maximum length of 1500 m

O. DD specification

: The SC202 Device Description is

available enabling communications with the Handheld Communicator and compatible devices.

PROFIBUS-PA communications A. Input signal: Digital B. Supply voltage: 9 to 32 V DC C. Operating current: 26.0 mA D. Operating values: According to IEC 1158-2 E. Bus connection

: Fieldbus interface base on

IEC1158-2 according to FISCOModel

F. Power supply: Power supply is achieved depend-

ant on the application by means of segment coupler

G. Data transfer: According to PROFIBUS- PA pro-

file class B based on EN 50170 and DIN 19245 part 4

H. GSD file: The actual file can be downloaded

from www.profibus.com Configuration: Local with 6 keys

I. Software: Firmware based on Siemens

DPC31 stack.

J. Hardware:

PC- or PCMCIA-interfaces from

Siemens

K. Other control: Siemens PDM systems L Electrical connection:

Terminals acc. to IEC 1158-2

M. Fieldbus-cable-types:

Twisted and shielded two wire

cable according to recommendation based on IEC 1158-2 Cable diameter: 6 to 12 mm (0.24 to 0.47 inch)

FOUNDATION FIELDBUS H1 communications A. Input signal: Digital B. Supply voltage: 9 to 32 V DC C. Operating current: 26.0 mA (base current) D. Operating values: According to IEC 1158-2 E. Bus connection

: Fieldbus interface based on IEC

1158-2

according to FISCO-Model

F. Power supply:

Power supply is achieved

dependant on application by means of segment coupler

G. Data transfer:

FF specification Rev. 1.4 Basic

device

IM 12D08B02-01E

H. Function blocks:

K. Software: National Instruments:

3 x AI, Transducer, Resource

I. Files: Actual file can be downloaded

L. Hardware: F-BUS interfaces from National Instru-

from our homepage

J. Configuration: locally with 6 keys

M. Other control systems: YOKOGAWA PRM, DTM

2-3. Model and suffix codes

1. 2-wire Conductivity transmitter (General purpose)

Model Suffix Code Option Code Description

SC202G

Type

Language

Option Mounting Hardware

(*1) It can be specified when the suffix code -A is selected.

(*2) The housing is coated with epoxy resin.

-A

-P

-F

-J

-E

Hood

Tag Plate

Conduit Adapter

/PM

/H2

/SCT

/AFTG

/ANSI

/TB

/X1

2-wire conductivity transmitter

mA with HART

Profibus

Japanese

English

Pipe, wall mounting bracket (Stainless steel)

Panel mounting bracket (Stainless steel)

Hood for sun protection (Carbon steel)

Hood for sun protection (Stainless steel)

Stainless steel tag plate

G1/2

1/2NPT

Screw terminal (*1)

Epoxy baked finish (*2)

Specifications 2-5

NI-FBUS configurator

ments (AT-FBUS, PCMIA-FBUS)

[ Style : S3 ]

2. 2-wire Conductivity transmitter (Explosionproof type)

Model Suffix Code Option Code Description

SC202S

Type

Language

Option Mounting Hardware

(*1) The housing is coated with epoxy resin. (*2) When the instrument with Suffix Code "-B,-N,-D" is used, take measures so that the display window is not exposed to direct sunlight.

-A

-K

-P

-F

-B

-N

-D

-J

-E

Hood

Tag Plate

Conduit Adapter

/PM

/H2

/SCT

/AFTG

/ANSI

/X1

2-wire conductivity transmitter

Intrinsic safe mA with HART (ATEX, CSA, FM)

Intrinsic safe mA with HART (NEPSI)

Intrinsic safe Profibus (ATEX, CSA, FM)

Intrinsic safe FF (ATEX, CSA, FM)

Non-incendive FF (ATEX, CSA, FM) (*2)

Non-incendive mA with HART (ATEX, CSA, FM) (*2)

Non-incendive Profibus (ATEX, CSA, FM) (*2)

Japanese

English

Pipe, wall mounting bracket (Stainless steel)

Panel mounting bracket (Stainless steel)

Hood for sun protection (Carbon steel)

Hood for sun protection (Stainless steel)

Stainless steel tag plate

G1/2

1/2NPT

Epoxy baked finish (*1)

[ Style : S3 ]

IM 12D08B02-01E

2-6 Specifications

2-4. Control Drawing SC202S mA HART® Specification (IECEx)

SEN S OR(S ) terminals 11-16

SENSOR(S) terminals 11-16

Intrinsically safe design IECE x sta nd ard E x ia IIC : T4 for a m bient tem p . < 5 5°C

Certificate nr. IECEx KEM 06.0053X

(C ond uctiv ity/Resi stivity-transmitte r)

SC202S

T6 for am b ien t te m p. < 4 0 °C

Functional earth

Hazardous area Safe area

Zone 0 or 1

Intr ins ic a lly s a fe d e s ig n IECEx stan d ard Ex ia IIC : T 4 fo r a m bie nt te m p . < 55 °C

Certificate nr. IECEx KEM 06.0053X

(C onductivity/R esistivity-tr a ns mitter)

SC202S

T6 for ambient temp.< 40°C

Functional earth

Hazardous area

Zone 0 or 1

Functional earth

Ex ia or ib Certified safety b arrier o r po w e r with Rint=300 (HAR T com p atib le )

Uo = 31.5 Volt DC

Io = 100 mA

24 volts DC N o minal

Sup p ly V olta g e .

Load

Resistance

Ex ia or ib C er ti fie d R e p e a t e r Power Supply

(HAR T Comp a t ib le)

Uo = 31.5 Volt DC

Io = 10 0 m A

Po = 1.2 Watt

Safe area

Output

Supply

・ Sensor(s) are of a passive type to be regarded as ‘simple apparatus’. ・ Electrical data of the SC202S.

- Supply and output circuit (terminals + and -): Maximum input voltage U Maximum input power P Effective internal capacitance C Effective internal inductance L

= 31.5 V. Maximum input current Ii = 100 mA.

= 1.2 W.

= 22 nF.

= 35 PH.

- Sensor input circuit (terminals 11 through 16): Maximum output voltage U

= 14.4 V. Maximum output current Io = 13 mA.

Maximum allowed external capacitance Co = 59 nF (for SC202S-A), Co = 2.9 PF (for SC202S-N). Maximum allowed external inductance Lo = 200 mH (for SC202S-A), Lo = 450 mH (for SC202S-N).

・ Barriers and power supply specification must not exceed the maximum values as shown in the diagram above. These safety descriptions cover most of the commonly used industry standard barriers, isolators and power supplies. ・ The Hand Held Communicator must be of a IECEx certified intrinsically safe type in case it is used on the intrinsically safe circuit in the hazardous area or of a IECEx certified non-incendive type in case it is used in the non-incendive circuit in the hazardous area.

IM 12D08B02-01E

2-5. Control Drawing SC202S mA HART® Speciﬁ cation (ATEX)

Intrin s ically s a fe des ig n CEN E LE C standa rd E Ex ia IIC : T4 for a m bient te mp . < 5 5 °C T6 for ambient temp. < 40°C

Certificate nr. KEMA 06AT EX 0220 X

SC202S

(Co n ductivity/Re s is t ivit y- t ransm itter)

EEx ia o r ib Certified safety barrier or power with Rint=300

(HART compatible)

Uo = 3 1 .5 V olt D C Io = 100 mA

Specifications 2-7

24 volts DC Nominal

Supply Voltage.

SENSOR(S) terminals 11-16

SENSOR(S) termin a ls 11 -1 6

Functional earth earth

Hazardous area Safe area Zone 0 or 1

Intrinsically safe design CENELEC standard EEx ia IIC: T4 for ambient temp. < 55°C T6 fo r am b ien t tem p .< 4 0 °C

Ce rt ific a te n r. K EM A 0 6 A T EX 0 2 2 0 X SC202S

(Co n ductivity / Resis t ivit y- t ransm itter)

Functional earth

Hazardous area

Zone 0 or 1

Functional

Load

Resistance

EEx ia or ib Certified Repeater Power Supply (HA R T Com p a t ib le )

Uo = 31.5 Volt DC Io = 100 mA Po = 1.2 Watt

Safe area

Output

Supply

・ Sensor(s) are of a passive type to be regarded as ‘simple apparatus’. ・ Electrical data of the SC202S.

- Supply and output circuit (terminals + and -):

Maximum input voltage U Maximum input power P Effective internal capacitance C Effective internal inductance L

= 31.5 V. Maximum input current Ii = 100 mA.

= 1.2 W.

= 22 nF.

= 35 PH.

- Sensor input circuit (terminals 11 through 16): Maximum output voltage U

= 14.4 V. Maximum output current Io = 13 mA.

Maximum allowed external capacitance Co = 59 nF (for SC202S-A), Co = 2.9 uF (for SC202S-N). Maximum allowed external inductance Lo = 200 mH (for SC202S-A), Lo = 450 mH (for SC202S-N).

・ Barriers and power supply specification must not exceed the maximum values as shown in the diagram above. These safety descriptions cover most of the commonly

used industry standard barriers, isolators and power supplies. ・ The Hand Held Communicator must be of a ATEX certified intrinsically safe type in case it is used on the intrinsically safe circuit in the hazardous area or of a ATEX certified non-incendive type in case it is used in the non-incendive circuit in the hazardous area.

IM 12D08B02-01E

2-8 Specifications

2-6. Control Drawing SC202S mA HART® Specification (FM Intrinsically safe design).

Intrins ic a lly s a fe d e sign FM Class I, Div.1, Group ABCD, T4 for ambient temp. < 55°C T6 for ambient temp. < 40°C SC202S transmitter

FM Approved safety barrier or power supply with Rint = 300 : (HART compatible)

24 volts DC Nominal

Supply Voltage.

Sensor terminals 11-16 Max. cab lelength: 60 mtr. Cable dia. : 3…12 mm.

Intrinsically safe design FM Class I, Div.1, Group ABCD, T4 for ambient temp. < 55°C T6 for ambient temp. < 40°C SC202S transmitter

Sensor terminals 11-16 Max. cablelength: 60 mtr. Cable dia.: 3…12 mm.

For electrical data: see text below.

Classified Location

For electrical data: see text below.

Classified Location

Functional

earth

Functional earth

Unclassified Location

Load

Resistance

FM Approved Power Supply (HART compatible)

Ùnclassified Location

Figure 1

Output

Supply

Figure 2

・ Electrical data of the SC202S.

- Supply circuit (terminals + and ): Maximum input voltage Vmax = 31.5 V. Maximum input current Imax = 100 mA. Maximum input power Pmax = 1.2 W. Effective internal capacitance Ci = 22 nF. Effective internal inductance Li = 35 PH.

- Sensor input circuit (terminals 11 through 16) : Maximum output voltage Vt = 14.4 V. Maximum output current It = 10 mA. Maximum allowed external capacitance Ca = 59.36 nF. Maximum allowed external inductance La = 340 mH.

・ If Hand Held Terminal (HHT) is not connected to the power supply lines of the SC202S (see figure 1):

Any FM Approved barrier or power supply may be used that meets the following requirements. Voc or Vt d 31.5 V ; Isc or It d 100 mA; Ca t 22nF + Ccable ; La t 35PH + Lcable

If HHT is connected to the power supply lines of the SC202S (see figure 2): The Hand Held Terminal must be FM Approved. Refer to the manufacturers control drawing of the HHT and the barrier/power supply to determine the cable parameters.

(Voc or Vt ) + VHHT d 31.5 V; (Isc or It ) + IHHT d 100 mA;

Ca t 22nF + Ccable+ CHHT ; La t 35P H + Lcable+ LHHT When installing this equipment, follow the manufacturer’s installation drawing. Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electrical Code (ANSI/NFPA 70). Control equipment connected to the barrier/power supply must not use or generate more than 250 Vrms or Vdc.

・ Resistance between Intrinsically Safe Ground and earth ground must be less than 1.0 Ohm. ・ In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING

- Substitution of components may impair Intrinsic Safety

- To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s’live maintenance procedures.

IM 12D08B02-01E

Application Doc. No.: IKE026-A10 P.5 to P.6

2-7. Control Drawing SC202S mA HART® Speciﬁ cation (FM Non-incendive design)

onincendive design FM C la ss I, D iv .2, G ro up A B C D , T 4 for a m b ie nt te m p . < 55 ° C T6 for ambient temp. < 40°C SC202S transmitter

Specifications 2-9

FM App roved

power supply

Voc ≦ 31 .5 V D C

Sensor terminals 11-16 Max. cablelength: 60 mtr. Cable dia. : 3…12 mm.

For electrical data: see text below.

Classified Location Unclassified Location

onincendive design

FM C lass I, Div.2, Group ABCD , T4 for ambient temp. < 55°C T6 for ambient temp. < 40°C SC202S transmitter

Functional earth

Sensor terminals 11-16 Max. cablelength: 60 mtr. Cable dia.: 3…12 mm

For electrical data: see text below .

Classified Location

Functional earth

・ Electrical data of the SC202S.

- Supply circuit (terminals + and -): Maximum input voltage Vmax = 31.5 V. Maximum input power P Effective internal capacitance Ci = 22 nF Effective internal inductance Li = 35 μH

- Sensor input circuit (terminals 11 through 16):

Maximum output voltage Vt = 14.4 V. Maximum output current It = 10 mA. Maximum allowed external capacitance Ca = 1.71 μF. Maximum allowed external inductance La = 600 mH.

Load

Resistance

FM Approved

power supply

Voc ≦ 31.5 VDC

Ùnclassified Location

max = 1.2 W

・ The Hand Held Terminal must be FM Approved in case it is used in the classified location.

When installing this equipment, follow the manufacturers installation drawing. Installation shall be in accordance with Article 501.4(B) of the National Electrical Code. Non-incendive field wiring may be installed in accordance with Article 501 of the National Electrical Code.

・ Grounding shall be in accordance with Article 250 of the National Electrical code ・ In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING

- Substitution of components may impair suitability for Division 2

- Do not remove or replace while circuit is live unless area is know to be non-hazardous

- Explosion Hazard – Do not disconnect equipment unless area is know to be non-hazardous

- Do not reset circuit breaker unless power has been removed from the equipment or the area is know to be non-hazardous

Application Doc. No.: IKE026-A10 P.7 to P.8

IM 12D08B02-01E

2-10 Specifications

2-8. Control Drawing of SC202S mA HART® Specification (CSA)

Sensor terminals 11-16

Intrin s ic a lly s af e d e s ign

CSA E x ia Class1, D iv.1, G rou p A B C D , T 4 for am bient te m p . < 55 °C T 6 fo r am b ient t em p . < 4 0°C

transm itter

SC202S

For electrical data: see text below.

Hazardous area Safe area

Intrin s ic a lly s af e d e s ign

CSA E x ia Class1, D iv.1, G ro u p A B C D , T4 for am b ient te m p . < 55 °C T 6 for a m bient tem p . < 4 0 °C

SC202S transmitter

Functional earth

For electrical data: see text below.

Hazardous area

Functional earth

CSA certified

safety barrier or power supply with Rint=300 :

(HART compatible)

Su it a b le v a lu e s a r e :

Vmax = 31.5 VoltDC Imax = 100 mA

Load

Resistance

CSA certified Power Supply (HA R T compa t ib le )

Suit a b le va lu e s a r e :

Vmax = 31.5 VoltDC Imax = 100 mA

Pmax = 1.2 Watt

Safe area

24 volts DC N ominal

Supply Voltage.

Output

Supply

・ Sensor is a thermocouples, RTD’s, passive resistive switch devices, or is CSA entity

approved and meet connection requirements.

・ Electrical data of the SC202S.

- Supply and output circuit (terminals + and -)

Maximum input voltage Vmax = 31.5 V. Maximum input current Imax = 100 mA. Maximum input power Pmax = 1.2 W. Effective internal capacitance Ci = 22 nF. Effective internal inductance Li = 35 P H.

- Sensor input circuit (terminals 11 through 16):

Maximum output voltage Voc = 14.4 V. Maximum output current Isc = 13 mA. Maximum allowed external capacitance Ca = 59 nF. Maximum allowed external inductance La = 200 mH.

・ Barriers and power supply should be CSA certified. The specifications must not exceed the maximum values as shown in the diagram above. Installation should be in accordance with Canadian Electrical Code, Part I.

Maximum safe area voltage should not exceed 250 VRMS.

For Class I, Div. 2, Group ABCD the CSA certified barrier is not required, and the Sensor input circuit (terminals 11 through 16) is non-incendive having the parameters :

Maximum output voltage Voc = 14.4 V. Maximum output current Isc = 13 mA. Maximum allowed external capacitance Ca = 2.9 PF. Maximum allowed external inductance La = 450 mH.

・ The Hand Held Communicator must be of a CSA certified intrinsically safe type in case

it is used on the intrinsically safe circuit in the hazardous area, or of a CSA certified non-incendive type in case it is used on the non-incendive circuit in the hazardous area.

IM 12D08B02-01E

2-9. Control Drawing of SC202S FF/PB Specification (IECEx)

Ex ia IIC T4 for a mbient te mp. d 55 q C Ui = 24 V or Ui = 17,5 V Ii = 250 mA Ii= 380 mA Pi = 1,2 W P i = 5,32 W

SC202S-F

or SC202S-P

Specifications 2-11

Sensor

Connections

Safe area

Apparatus

Safe area

I.S.

interfa ce

I.S.

certified

Terminator

Transm itter

Zone 0 or 1

Hazardous area

Transm itter

x Sensor(s) are of a passive type to be regarded as 'simple apparatus'.

x Electrical data of the SC202S-F & SC202S-P:

- Supply and output circuit:

Maximum input voltage Ui= 24 V Maximum input current Ii= 250 mA

Maximum input power Pi= 1.2 W Effective internal capacitance Ci= 220 pF; Effective internal inductance Li= 0 H.

󳌤

or FISCO field device Maximum input voltage Ui= 17.5 V Maximum input current Ii= 380 mA Maximum input power Pi= 5.32 W Effective internal capacitance Ci= 220 pF; Effective internal inductance Li= 0 H.

I.S.

certified

Terminator

- Sensor input circuit:

Maximum output voltage Uo= 14.4 V; Maximum output current Io= 13 mA Maximum allowed external capacitance Co= 59 nF Maximum allowed external inductance Lo= 200 mH

x Any I.S. interface may be used that meets the following requirements:

Uo d 24 V Io d 250 mA Po d 1.2 W Ca t 220 pF + Ccable; La t 0 H + Lcable

FISCO power supply Uo d 17.5 V Io d 380 mA Po d 5.32 W Ca t 220 pF + Ccable; La t 0 H + Lcable

x Electrical data of the SC202S-B & SC202S-D (Type of protection “n”)

- Supply and output circuit:

Maximum input voltage Ui = 32 V

Effective internal capacitance Ci = 220 pF; Effective internal inductance Li = 0 H.

- Sensor input circuit:

Maximum output voltage Uo= 14.4 V; Maximum output current Io= 13 mA Maximum allowed external capacitance Co = 2.9 F Maximum allowed external inductance Lo = 450 mH

IM 12D08B02-01E

2-12 Specifications

2-10. Control Drawing of SC202S FF/PB Specification (ATEX)

Ex ia IIC T4 for ambient temp. d 55 qC Ui = 24 V or Ui = 17,5 V Ii = 250 mA Ii = 380 mA Pi = 1,2 W Pi = 5,32 W

SC202S-F

or SC202S-P

Sensor

Connections

Safe area

Apparatus

Safe area

I.S.

interface

I.S.

certified

Terminator

Transmitter

Zone 0 or 1

Hazardous area

Transmitter

x Sensor(s) are of a passive type to be regarded as 'simple apparatus'.

x Electrical data of the SC202S-F & SC202S-P:

- Supply and output circuit: Maximum input voltage Ui= 24 V Maximum input current Ii= 250 mA Maximum input power Pi= 1.2 W

Effective internal capacitance Ci= 220 pF; Effective internal inductance Li= 0 H. or FISCO field device Maximum input voltage Ui= 17.5 V Maximum input current Ii= 380 mA Maximum input power Pi= 5.32 W Effective internal capacitance Ci= 220 pF; Effective internal inductance Li= 0 H.

I.S.

certified

Terminator

- Sensor input circuit: Maximum output voltage Uo= 14.4 V; Maximum output current Io= 13 mA Maximum allowed external capacitance Co= 59 nF Maximum allowed external inductance Lo= 200 mH

x Any I.S. interface may be used that meets the following requirements:

Uo d 24 V Io d 250 mA Po d 1.2 W

Ca t 220 pF + Ccable; La t 0 H + Lcable or FISCO power supply Uo d 17.5 V Io d 380 mA Po d 5.32 W Ca t 220 pF + Ccable; La t 0 H + Lcable

x Electrical data of the SC202S-B & SC202S-D (Type of protection “n”)

- Supply and output circuit:

Maximum input voltage Ui = 32 V

Effective internal capacitance Ci= 220 pF; Effective internal inductance Li= 0 H.

- Sensor input circuit:

Maximum output voltage Uo=14.4V; Maximum output current Io= 13 mA Maximum allowed external capacitance Co = 2.9 F Maximum allowed external inductance Lo = 450 mH

IM 12D08B02-01E

2-11. Control Drawing of SC202S FF/PB Specification (FM Intrinsically safe Entity)

Specifications 2-13

FM Approved barrier

Voc (Vt) d 24 V Ioc (It) d 250 mA Poc (Pt) d 1.2 W Ca t 220pF+ Ccable La t 0 H + Lcable

FM Class I, DIV. 1, Group ABCD T4 for ambient temp. d 55 qC

SC202S-F

or SC202S-P

I.S.

certified

Terminator

Transmitter

Sensor Connections Max. cablelength: 60 mtr. Cable dia. : 3…12 mm.

Sensor

Connections

Terminator

Transmitter

I.S.

certified

Division 1

Unclassified Location

Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which

Classified Location

neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or energy over 20 PJ, or are FM Approvals entity approved and meet connection requirements.

x Electrical data of the SC202S-F & SC202S-P:

- Supply circuit:

Maximum input voltage Vmax= 24 V Maximum input current Imax= 250 mA

Maximum input power Pi= 1.2 W Effective internal capacitance Ci = 220 pF; Effective internal inductance Li = 0 PH.

- Sensor input circuit:

Maximum output voltage Vt= 14.4 V; Maximum output current It= 10 mA

Maximum allowed external capacitance Ca= 59.36 nF

Maximum allowed external inductance La= 340 mH

x Any FM Approved barrier may be used that meets the following requirements:

Voc or Vt d 24 V Ioc or It d 250 mA Poc or Pt d 1.2 W Ca t 220 pF + Ccable; La t 0 PH + Lcable

When installing this equipment, follow the manufacturer’s installation drawing. Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electrical Code (ANSI/NFPA 70). Associated apparatus connected to the barrier must not use or generate more than 250 Vrms or Vdc.

x Resistance between Intrinsically Safe Ground and earth ground must be less than 1.0

Ohm.

x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING

- Substitution of components may impair Intrinsic Safety

- To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures.

IM 12D08B02-01E

2-14 Specifications

x The cable used to interconnect the devices needs to comply with the following parameters:

Loop resistance R’: 15 … 150 /km; Inductance per unit length L’: 0,4 … 1 mH/km Capacitance per unit length C’: 80 … 200 nF/km (C’ = C’ line/line + 0,5 C’ line/screen if both line are floating) (C’ = C’ line/line + C’ line/screen if the screen is connected to one line) Length of spur cable: max. 30 m Length of trunk cable: max. 1 km Length of splice : max. 1 m

WARNING

- Substitution of components may impair Intrinsic Safety

- To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures.

Application Doc. No.: IKE027-A10 P.5 to P.6

IM 12D08B02-01E

2-12. Control Drawing of SC202S FF/PB Specification (FM Intrinsically safe FISCO)

Specifications 2-15

FM Approved FISCO barrier

Voc (Vt) d17,5 V Ioc (It) d380 mA Poc (Pt) d5,32 W

FM Approved Terminator R = 90..100 C = 0..2,2 F

FM Class I, DIV. 1, Group ABCD T4 for ambient temp. d 55 qC

SC202S-F

or SC202S-P

Transmitter

Sensor Connections Max. cablelength: 60 mtr. Cable dia. : 3…12 mm.

Sensor

Connections

Transmitter

FM Approved Terminator R = 90..100 C = 0..2,2 F

Division 1

Unclassified Location

Classified Location

x Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which

neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or energy over 20 PJ, or are FM Approvals entity approved and meet connection requirements.

x Electrical data of the SC202S-F & SC202S-P:

- Supply circuit: Vmax = 17.5 V; Imax = 380 mA; Pi = 5.32 W; Ci = 220 pF; Li = 0 PH.

- Sensor input circuit: Vt = 14.4 V; It = 10 mA; Ca = 59.36 nF; La = 340 mH

x Any FM Approved FISCO barrier may be used that meets the following requirements:

Voc or Vt d 17.5 V; Ioc or It d 380 mA; Poc or Pt d 5.32 W When installing this equipment, follow the manufacturer’s installation drawing. Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electrical Code (ANSI/NFPA 70). Associated apparatus connected to the FISCO barrier must not use or generate more than 250 Vrms or Vdc.

x Resistance between FISCO Intrinsically Safe Ground and earth ground must be less than

1.0 Ohm.

x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

x The FISCO concept allows the interconnection of several I.S. apparatus not specifically

examined in such combination. The criterion for such interconnection is that the voltage (Vmax), the current (Imax) and the power (Pi) which I.S. apparatus can receive and remain intrinsically safe, considering faults, must be equal to or greater that the voltage (Voc, Vt), the current (Ioc, It) and the power (Poc, Pt) which can be providede by the FM approved FISCO barrier. In addition, the maximum unprotected residual capacitance (Ci) and inductance (Li) of each apparatus (other than the terminator) connected to the Fieldbus must be less than or equal to 5nF and 10 H respectively.

IM 12D08B02-01E

2-16 Specifications

x In each I.S. Fieldbus segment only one active source, normally the FM Approved FISCO

barrier, is allowed to provide the necessary power for the Fieldbus system. All other equipment connected to the bus cable has to be passive (not providing energy to the system), except to a leakage current of 50A for each connected device. Seperately powered equipment needs a galvanic isolation to insure that the I.S. Fieldbus circuit remains passive.

x The cable used to interconnect the devices needs to comply with the following parameters:

WARNING

- Substitution of components may impair Intrinsic Safety

- To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures.

Application Doc. No.: IKE027-A10 P.7 to P.8

IM 12D08B02-01E

Specifications 2-17

2-13. Control Drawing of SC202S FF/PB Specification (FM Non-incendive Entity)

FM Class I, DIV. 2, Group ABCD

FM Approved Power Supply

Voc d 32 VDC

FM Approved Terminator R = 90..100 C = 0..2,2 F

T4 for ambient temp. d 55 qC T6 for ambient tem

SC202S-B

or SC202S-D

. d 40 qC

Transmitter

Sensor Connections Max. cablelength: 60 mtr. Cable dia.: 3…12 mm.

Sensor

Connections

Transmitter

FM Approved Terminator R = 90..100 C = 0..2,2 F

Division 2

Unclassified Location

Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which

Classified Location

neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or energy over 20 J, or are FM Approvals entity approved and meet connection requirements.

x Electrical data of the SC202S-B & SC202S-D:

- Supply circuit: Vmax= 32 V; Pi= 1.2 W; Ci= 220 pF; Li= 0 PH

- Sensor input circuit: Vt= 14.4 V; It= 10 mA; Ca= 1.71 F; La= 600 mH

When installing this equipment, follow the manufacturers installation drawing. Installation shall be in accordance with Article 501.4(B) of the National Electrical Code (ANSI/NFPA 79). Nonincendive field wiring may be installed in accordance with Article

501.4(B)(3)

x Grounding shall be in accordance with Article 250 of the National Electrical code. x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING

- Substitution of components may impair suitability for Division 2.

- Do not remove or replace while circuit is live unless area is know to be non-hazardous

- Explosion Hazard – Do not disconnect equipment unless area is know to be non-hazardous

- Do not reset circuit breaker unless power has been removed from the equipment or the area is know to be non-hazardous

Application Doc. No.: IKE027-A10 P.9

IM 12D08B02-01E

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