YOKOGAWA SA11 Startup Manual

Start-up Manual
Model SA11 Smart Adapter
IM 12A06S01-01EN-P
2nd edition
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1. Introduction 3
2. Safety Precautions 4
2-1. Safety, Protection, and Modification of the Product 4 2-2. Warning and Disclaimer 4 2-3. SA11 5 2-4. Product Disposal 5 2-5. Warranty and service 5 2-6. Copyright and Trademark Notices 6 2-7. SA11 fonts 6
3. CE marking products 7
3-1. Authorized Representative in EEA 7 3-2. Identification Tag 7 3-3. Users 7
4. Introduction and general description 7
4-1. Instrument check 7 4-2. Checking the model and suffix code 7 4-3. Checking the accessories 8 4-4. Regulatory Compliance 8 4-5. Model and suffix code 9 4-6. Spare part list 9
5. Wiring and installation 9
5-1. Installation site 9 5-2. Connecting to the sensor 10 5-3. Wiring to the HOST system 11
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1. Introduction
Thank you for purchasing the SA11 Smart Adapter. Please read this Start-up Manual before installing and using the SA11. Refer to the SA11 Smart Adapter User’s Manual for details. The SA11 Smart Adapter only works with YOKOGAWA sensors equipped with an ID-chip. If sensors without ID-chip are connected, all calculated output data of the SA11 will be disabled. The SA11 Smart Adapter can be used in a system with other peripherals. Please refer to their belonging User Manuals for correct installation and correct working.
User’s Manual
Contents Document number Note
SA11 Smart Adapter Start-up Manual IM 12A06S01-01Z1-(P) Attached to the product SA11 Smart Adapter User’s Manual (English version) IM 12A06S01-00EN-(P) Available for download SA11 Smart Adapter User’s Manual (Japanese version) IM 12A06S01-00JA-(P) Available for download FLXA402 4-wire Analyzer User’s Manual IM 12A01F01-02 Available for download UM33A-S00 Digital Indicator IM 05P09D21-11EN Attached to the product BA11 Active Junction Box IM 12B06W03-01E-E Attached to the product WU11 Interconnection cable IM 12B06W02-03E-E Attached to the product WE10 IM 12B06W02-02E-E Attached to the product IB100 Interface Box IM 12B06J09-01E-E Available for download Fieldmate IM 01R01A01-01E Available for download
The “E” or “EN” in the document number is the language code for English version, the “JA” indicates the Japanese version and the “Z” indicates it is a multi-language document.
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Downloads can be done from: https://www.YOKOGAWA.com/solutions/products-platforms/ process-analyzers/liquid-analyzers/#Downloads You can use the QR-code for quick-access.
NOTE
• Please hand over the user’s manuals to your end users so that they can keep the user’s manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product.
• No part of the user’s manuals may be transferred or reproduced without prior written consent from YOKOGAWA .
• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation.
• If you have any questions, or you find mistakes or omissions in the user’s manuals, please contact our sales representative or your local distributor.
Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of description. Some screen images depicted in the user’s manual may have different display positions or character types (e.g., the upper / lower case). Also note that some of the images contained in this user’s manual are display examples.
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2. Safety Precautions
2-1. Safety, Protection, and Modification of the Product
• In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this user’s manual. YOKOGAWA Process Analyzers (simply referred to as YOKOGAWA) is not liability for safety if users fail to observe these instructions when operating the product.
• If this instrument is used in a manner not specified in this user’s manual, the protection provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepares it separately.
• Be sure to use the spare parts approved by YOKOGAWA when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following safety symbols are used on the product as well as in this manual.
WARNING
This symbol indicates that an operator must follow the instructions laid out in this manual in order to avoid the risks, for the human body, of injury, electric shock, or fatalities. The manual describes what special care the operator must take to avoid such risks.
CAUTION
This symbol indicates that the operator must refer to the instructions in this manual in order to prevent the instrument (hardware) or software from being damaged, or a system failure from occurring.
CAUTION
This symbol gives information essential for understanding the operations and functions.
NOTE
This symbol indicates information that complements the present topic.
This symbol indicates Protective Ground Terminal.
This symbol indicates Function Ground Terminal. Do not use this terminal as the protective ground terminal.
2-2. Warning and Disclaimer
The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA cannot predict in advance.
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2-3. SA11
• The SA11 should only be used with equipment that meets the relevant IEC, American, Canadian, and Japanese standards. YOKOGAWA accepts no responsibility for the misuse of this unit.
• The Instrument is packed carefully with shock absorbing materials, nevertheless, the instrument may be damaged or broken if subjected to strong shock, such as if the instrument is dropped. Handle with care.
CAUTION
Electrostatic discharge The SA11 contains devices that can be damaged by electrostatic discharge. When servicing this equipment, please observe proper procedures to prevent such damage.
CAUTION
Do not use an abrasive or organic solvent in cleaning the instrument.
CAUTION
This instrument is an EN61326-1 Class A product, and it is designed for use in the industrial environment. Please use this instrument in the industrial environment only.
2-4. Product Disposal
The instrument should be disposed of in accordance with local and national legislation/ regulations.
2-5. Warranty and service
YOKOGAWA products and parts are guaranteed free from defects in workmanship and material under normal use and service for a period of (typically) 12 months from the date of shipment from the manufacturer.
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Individual sales organizations can deviate from the typical warranty period, and the conditions of sale relating to the original purchase order should be consulted. Damages caused by wear and tear, inadequate maintenance, corrosion, or by the effects of chemical processes are excluded from this warranty coverage.
In the event of warranty claim, the defective goods should be sent (freight paid) to the service department of the relevant sales organization for replacement (at YOKOGAWA discretion).
The following information must be included in the letter accompanying the returned goods:
• Part number, model code and serial number
• Original purchase order and date
• Length of time in service and a description of the process
• Description of the fault, and the circumstances of failure
• Process/environmental conditions that may be related to the failure of the device.
• A statement whether warranty or non-warranty service is requested
• Complete shipping and billing instructions for return of material, plus the name and phone number of a contact person who can be reached for further information.
Returned goods that have been in contact with process fluids must be decontaminated / disinfected before shipment. Goods should carry a certificate to this effect, for the health
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and safety of our employees. Material safety data sheets should also be included for all components of the processes to which the equipment has been exposed.
2-6. Copyright and Trademark Notices
The online manual is protected by the PDF security from modification; however, it can be output via a printer. Printing out the online manual is only allowed for the purpose of using the product.
When using the printed information of the online manual, check if the version is the most recent one by referring to the version attached to the product. No part of the online manual may be transferred, sold, distributed (including delivery via a commercial PC network or the like), or registered or recorded on video tapes.
FLEXA, FLXA, SENCOM and FieldMate are trademarks or registered trademarks of YOKOGAWA Electric Corporation. Adobe, Acrobat and Acrobat Reader are either registered trademarks or trademarks of Adobe Systems Incorporated in the United States and/or other countries.
All other company and product names mentioned in this user’s manual are trademarks or registered trademarks of their respective companies. We do not use TM or ® mark to indicate those trademarks or registered trademarks in this user’s manual.
2-7. SA11 fonts
(c) Copyright 2000-2001 /efont/ The Electronic Font Open Laboratory. All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.
3. Neither the name of the team nor the names of its contributors may be used to endorse or promote products derived from this font without specific prior written permission.
THIS FONT IS PROVIDED BY THE TEAM AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE TEAM OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS FONT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
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3. CE marking products
3-1. Authorized Representative in EEA
The Authorized Representative for this product in EEA is YOKOGAWA Europe B.V., Euroweg 2, 3825 HD Amersfoort, The Netherlands.
3-2. Identification Tag
This manual and the identification tag attached on a packing box are essential parts of the product. Keep them together in a safe place for future reference.
3-3. Users
This product is designed to be used by a person with specialized knowledge.
4. Introduction and general description
This Quick Start-up Manual describes how to use SA11 with YOKOGAWA ’s HOST systems and sensors. Please read carefully this manual and the instruction manual of the relevant HOST system and sensor before using this SA11 slave device.
4-1. Instrument check
Upon delivery, unpack the device carefully and inspect it to ensure that it was not damaged during shipment. If damage is found, retain the original packing materials (including the outer box) and then immediately notify the carrier and the relevant YOKOGAWA sales office.
4-2. Checking the model and suffix code
Make sure the model and suffix code on the metallized label affixed to the device housing are in line with the order.
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NOTE
Be sure to apply correct power to the device, as detailed on the label in Figure 1.1.
Figure 1.1: Example of label SA11
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4-3. Checking the accessories
Make sure that besides the SA11 device the accessories in Table 1.1 are included. Options are available only if ordered.
Table 1.1: Accessories
Product Name Quantity Remark
SA11 Smart Adapter dust caps 2 pcs/device To prevent dust inside the connectors Option: Universal mounting set 1 set Option code /UM* Startup Manual 1 copy Quick startup description QIS/QIC 1 copy Test certificate
*Option /UM contains Pipe and Wall mounting hardware
NOTE Be sure to remove the dust caps before using the device.
4-4. Regulatory Compliance Safety: IEC 61010-1
EN61010-1
Category based on IEC 61010: I (Note 1) Pollution degree based on IEC 61010: 2 (Note 2)
Note 1: Installation category, called over-voltage category, specifies impulse withstand
voltage. Equipment with “Category I” is used for connection to circuits in which measures are taken to limit transient over-voltages to an appropriately low level.
Note 2: Pollution degree indicates the degree of existence of solid, liquid, gas or other
inclusions which may reduce dielectric strength.
EMC: EN61326-1 Class A, Table 2 (For use in industrial locations)
Influence of immunity environment (Criteria A): Output is within accuracy
EN61326-2-3 AS/NZS CISPR 11 KC (registered as R-R-YPA-SA11)
RoHS2: EN 50581
Installation altitude: 2000 m or less
CAUTION
The device is packed carefully in a shock absorbing box, nevertheless, the device may be damaged or broken if subjected to strong shock. Handle with care.
CAUTION
The device is a Class A product, and it is designed for use in the industrial environment. Please use this device in the industrial environment only.
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WARNING
Do not use an abrasive or organic solvent in cleaning the device.
WARNING
The SA11 contains components that can be damaged by electrostatic discharge. When servicing this device, please observe proper procedures to prevent such damage.
4-5. Model and suffix code
Model Suffix Option Description code code code
SA11 SENCOM Smart Adapter Measuring -P1 pH/ORP, conventional Parameter -P2 pH/ORP, differential
-C1 Specific conductivity (SC) Type -AA General purpose Region -N Not specified Connection type -VS Variopin connector for SENCOM ID-chip in sensor Style -NN Always -NN Option /UM Pipe and wall mounting hardware
4-6. Spare part list
Order no. Product Name Quantity Remark
K1548PQ Universal mounting set 1 set Option /UM K1548GF O-ring set (5 pieces) 1 set
Option /UM contains Pipe and Wall mounting hardware
Figure 4.1 Positioning of O-ring
5. Wiring and installation
9
Modbus Host
max. 100m
(328ft)
e.g. FLXA402
WU11-M9-**-WP-S
WU11-M9-**-WP-S
Modbus S lave SA11
max. 100m (328ft)
Suffix -C-AA-M9
Serial# N3T400171 Power +2.7. +5.5VDC/30mW T amb. -20.. + 55ºC IP Type 4X / IP66
ACTIVE JUNCTION BOX
BUS
IN OUT J1 J2 J3 J4
max. 100m
(328ft)
Modbus S lave SA11
YPA Europe
Made in the Netherlands 3825HD-2
BA11
SENSOR CONNECTIONS
WU11-M9-**-CN-S
Read IM 12B06W03-01E-E
2018
Figure 5.1: Installation diagram SA11
5-1. Installation site
The SA11 is weatherproof and can be installed both inside and outside. Select an installation site that meets the following conditions:
• Mechanical vibrations and shocks are negligible
• No relay switch and power switch are installed close to the device
• There is space mounting the device to the Yokogawa- sensor & Yokogawa HOST system
• Not exposed to direct sunlight or severe weather conditions
• Maintenance is possible
• No corrosive atmosphere
• Water Protection: IP67, NEMA Type 4X
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5-2. Connecting to the sensor
Direct mounting
The SA11 can be installed directly on top of the YOKOGAWA labelled sensor by means of the Variopin connection system. In this case the temperature limit of the device is determined by the process temperature, limited from -30 up to +100°C / -22 up to +212°F for power supply +2.7 to +4.5VDC, -30 up to +125°C / -22 up to +257°F for power supply +4.5 to +5.5VDC.
Figure 5.2: Example of direct mounting of SA11 to sensor
CAUTION
Place the Variopin connectors securely to guarantee IP67.
Cable mounting
When there is less room to install the SA11 on top of the YOKOGAWA labelled sensor or when the process conditions are higher than +100°C (for power supply +2.7 to +4.5VDC) or +125ºC (for power supply +4.5 to +5.5VDC), an alternative mounting method is to install the SA11 using the optional wall/pipe mounting hardware. The SA11 in this case is connected to the sensor using the dedicated extension cable model WE10 with a fixed length of 3 meter. The ambient temperature limit of the device has to be within -30 to +55°C.
Figure 5.3: Example of cable mounting of SA11 to sensor
CAUTION
Place the Variopin connectors securely to guarantee IP67.
NOTE
Use the correct Variopin cable. For correct measurement without loss of specification the SA11-P1 must be used with WE10-H-D-003-V1, all other types must be used with WE10­H-D-003-V2.
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5-3. Wiring to the HOST system
Wired connection
The YOKOGAWA HOST system is connected to the SA11 using the WU11 type S interconnection cable with at one end wired terminals and on the other end a M9 connector. This cable is specified for reliable transfer of digital signals, and especially designed to be installed in a heavy industrial environment. The double shielded cable will protect the connected devices for interference from high voltages and currents which are present on other cables. The cable is specified to be used in IP67 applications, allowing it to be submerged as a whole. The WU11 type S cable is available length up to a maximum of 100 meter (328ft).
Connection concept
The YOKOGAWA HOST system model FLXA402 can be connected to maximum five SA11 devices. In case of more than two SA11 devices connected, the BA11 Active Junction Box must be used. Connection in between the FLXA402 and BA11 is done by using the WU11 type -S interconnection cable with at one end wired terminals and on the other end a M9 connector. Connection in between the BA11 and the SA11 is done using the WU11 type -S interconnection cable with at both ends a M9 connector. In both cases the maximum length has to be within 100 meter (328ft).
Wireless connection
In laboratory environments the HOST Fieldmate system can be connected to the SA11 using the YOKOGAWA Bluetooth device model IB100. Interconnection in between the IB100 and SA11 is done using the WU11 type -S interconnection cable with at both ends a M9 connector. The wireless communication in between the Fieldmate system and IB100 is limited to a distance of 10 meter.
Grounding
The measuring system must always be connected to a class D ground (a ground resistance of 100 Ohm or less), preferably done at the HOST side. To protect the SA11 device against interference, such as electromagnetic noise or common mode, all wires in WU11 type -S cable are connected at HOST. This makes the housing of the SA11 grounded. For correct measurement without loss of specifications, it is strongly recommended to ensure that the process liquid is grounded. Figure 5.4 shows the connection diagram in case without/UM option.
WU11 (max 100m)
SA11
Sensor
Liquid
Ground 2
Figure 5.4: Typical installation of SA11 to host
Host
Ground 1
However, in case that there is different potential between Ground at HOST side and Ground which the housing of the SA11 is connected, figure 5.5 shows the example of the installation. To prevent ground loop by this different potentials it is necessary to disconnect one of the ground references. This can be done at the HOST side by disconnecting the wire #82 of the WU11 type S cable. Please connect #82 to NC terminal on the SENCOM SA module when SA11 is connected to FLXA402. Please be sure to insulate contact pin of #82 wire from terminals and metal housing, when SA11 is connected to other host. The SA11 device must then be installed using the optional pipe and wall mounting hardware (/UM) with a ground wire
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connected in between the ground terminal
Yokogawa has an extensive sales and distribution network. Please refer to the European website (www.yokogawa.com/eu) to contact your nearest representative.
YOKOGAWA EUROPE BV
Euroweg 2 3825 HD AMERSFOORT The Netherlands www.yokogawa.com/eu
YOKOGAWA ELECTRIC CORPORATION World Headquarters
9-32, Nakacho 2-chome, Musashino-shi Tokyo 180-8750 Japan www.yokogawa.com
YOKOGAWA CORPORATION OF AMERICA
2 Dart Road Newnan GA 30265 USA www.yokogawa.com/us
YOKOGAWA ELECTRIC ASIA Pte. LTD.
5 Bedok South Road Singapore 469270 Singapore www.yokogawa.com/sg
YOKOGAWA CHINA CO. LTD.
3F Tower D Cartelo Crocodile Building No.568 West Tianshan Road Changing District Shanghai, China www.yokogawa.com/cn
YOKOGAWA MIDDLE EAST B.S.C.(c)
P.O. Box 10070, Manama Building 577, Road 2516, Busaiteen 225 Muharraq, Bahrain www.yokogawa.com/bh
Host
of the mounting bracket and the ground reference of the process. Alternate way to prevent ground loop is to isolate the SA11 & mounting plate from ground 2 & keep the terminal 82 connected.
Remark: For the installation shown in Figure
5.5, in case the ground references at the HOST side (Ground 1) and process side
SA11/UM
WE10
(max 3m)
Sensor
Liquid
WU11
(max 100m)
#82
(Ground 2) have no potential difference the shield wire of the WU11 type -S cable (wire #82) can stay connected to the (pre-defined) ground terminal at the HOST.
Ground 2
Figure 5.5: Typical installation example
Ground 1
to prevent ground loop
In combination with Host who does not have grouding terminal to still meet the statutory
Host
IB100
regulations it is necessary to ground either the SA11 enclosure (e.g. by using the option /UM) or ground the shield of the cable. An example is shown in figure 5.6.
SA11/UM
WE10 (max 3m)
Sensor
Liquid
WU11
(max 10m)
Ground
Figure 5.6: Installation example SA11 & IB100 to prevent interference
Operation
Select a YOKOGAWA parameter specific sensor equipped with an ID-chip which is suitable for the process. When all wiring is completed, turn on the power of the HOST system. Part of the setup of the SA11 will be done automatically by reading the content of the ID-chip of the sensor. These are sensor characteristics, factory calibration data, customer calibration data, diagnostics and loggings of calibration and events. For details refer to the SA11 Smart Adapter User’s Manual. Other setups have to be done by the YOKOGAWA HOST system, for details see the belonging User’s Manual. If the system is configured incorrectly, an error indicator may be displayed, or the measurement values displayed may be incorrect. Refer to the User Manual of the HOST system how to check the initial settings and change them to suit your purpose.
IM 12A0601-01EN P Printed in The Netherlands, 02-1906 Subject to change without notice Copyright ©
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