Yokogawa MH5D User Manual

User’s Manual
IM 77J04H05-02E
Please read through this User’s Manual before use for correct handling. Please keep this User’s Manual for future reference.
IM 77J04H05-02E
1st Edition Jul. 2005 (YK)
Network Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 Japan Phone: +81-422-52-7179 Facsimile: +81-422-52-6793
CAUTIONARY NOTES FOR SAFE USE OF THE PRODUCT
This User’s Manual should be carefully read before installing and oper­ating the product. The following symbol is used on the product and in this manual to ensure safe use.
This symbol is displayed on the product when it is necessary to refer to the Users Manual for information on personnel and instrument safety. This symbol is displayed in the Users Manual to indicate precautions for avoiding danger to the operator, such as an electric shock.
The following symbols are used only in this manual.
IMPORTANT
Indicates that operating the hardware or software in a particular manner may cause damage or result in a system failure.
NOTE
Draws attention to essential information for understanding the operations and/or functions of the product.
CHECKING PRODUCT SPECIFICATIONS AND PACKAGED ITEMS
(1) Checking the Model and Product Specifications
Check that the model and specifications indicated on the nameplate attached to the main unit are as ordered.
(2) Packaged Items
Check that the package contains the following items:
MH5D: 1
Receiving resistor (for currrent input): 1
Spacer (for DIN rail mounting): 1
Range label: 1
User’s Manual (this manual: IM 77J04H05-02E): 1The 250 receiving resistor is attached for the optional specifica-
tion “/R250”; the 100 receiving resistor is attached for the op­tional specification “/R100.”
MODEL AND SUFFIX CODES
Model
Output
2: 2 points
Power supply
1: 15-40 V DC 6: 100-240 V AC/DC (Operating range: 85 to 264 V)
Input signal
A: 20 to +20 mA DC B: 50 to +50 mA DC 1: 10 to +10 V DC 2: 2 to +2 V DC Z: (Custom order)
Customized current signals or voltage signals
Output-1 signal
A: 0 to 20 mA DC Span is 5 mA or more B: 0 to 5 mA DC Span is 1 mA or more 1: 10 to +10 V DC Span is 0.1 V or more 2: 100 to +100 mV DC Span is 10 mV or more Z: (Custom order)
Customized current signals or voltage signals
Output-2 signal
A: 4 to 20 mA DC 1: 0 to 10 mV DC B: 2 to 10 mA DC 2: 0 to 100 mV DC C:1 to 5 mA DC 3: 0 to 1 V DC D:0 to 20 mA DC 4: 0 to 10 V DC E: 0 to 16 mA DC 5: 0 to 5 V DC F: 0 to 10 mA DC 6: 1 to 5 V DC G:0 to 1 mA DC 7: 10 to +10 V DC Z: (Custom order)
Customized current signals or voltage signals
Breakpoint linearization
0: Not available 1: Available
Optional specification
/SN: Without socket /R100: With 100 receiving resistor /R250: With 250 receiving resistor
(Operating range: 12 to 48 V)
(with 250 receiving resistor)
MH5D -02 - /
(with 100 receiving resistor)
GENERAL
The MH5D is a plug-in type isolator that converts DC current or DC volt­age signals into isolated DC current or DC voltage signals.
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1. MOUNTING METHOD
NOTE
Plug/disconnect the main unit into/from the socket vertically to the socket face. Otherwise the terminals may bend and it may cause bad contact.
1.1 Wall Mounting
Unfasten the upper and lower stoppers of the isolator to disconnect the main unit from the socket. Next, anchor the socket onto the wall with two M4 screws. Then, plug the main unit into the socket and secure the main unit with the upper and lower stoppers.
Stopper
Main unit
Mounting screws
[Mounting Dimensions]
Socket
2-4.5 or 2-M4
400.2
Pitch: 56 or more
5 or more
(51)
Unit: mm
(85)
1.2 DIN Rail Mounting
Locate the isolator so that the DIN rail fits into the upper part of the DIN-rail groove at the rear of the socket, and fasten the socket using the slide lock at the lower part of the socket.
Socket
Note:
When mounting the units close together, leave a space of at least 5 mm between them.
Use the supplied spacer to keep a space of 5 mm for DIN rail mounting.
2. INSTALLATION LOCATIONS
Avoid the following environments for installation locations: Areas with vibration, corrosive gases, dust, water, oil, solvents, di­rect sunlight, radiation, a strong electric field, and/or a strong magnetic field Installation altitude: 2000 m or less above sea level.
If there is any risk of a surge being induced into the power line and/or signal lines due to lightning or other factors, a dedicated lightning arrester should be used as protection for both this isola­tor and a field-installed device.
Operating temperature/humidity range: 0 to 50C/5 to 90%RH (no condensation)
3. EXTERNAL WIRING
WARNING
To avoid the risk of an electric shock, turn off the power supply and use a tester or similar device to ensure that no power is supplied to a cable to be connected, before carring out wiring work.
Wires are connected to the terminals of the isolators socket. M3.5 screw terminals are provided for the connection of external signals. At­tach a crimp-on lug to each wire for connection to the terminals.
Recommended cables: A nominal cross-sectional area of 0.5 mm or thicker for signal cables, and that of 1.25 mm2 or thicker for power cables.
Receiving resistor
for current input
Power Supply
L+
7
N
8
9
8 7 6 5
10 11
1 2
GND
Output-2 Output-1
+
10
11
R
: Receiving resistor
for current input
4
39
Input
1
2
+
5
R
6
+
2
Fit into here
DIN rail
Push
DIN rail
(Rear of socket)
Spacer
Slide lock
1.3 Using Ducts
Wiring ducts should be installed at leaset 30 mm away from the top or bottom of the main unit.
External receiving resistor for current input:
Be sure to attach a supplied 100 or 250 receiving resistor for current input.
IMPORTANT
The power line and input/output signal lines should be installed away from noise-generating sources. Other wise accuracy cannot be guaranteed.
The grounding resistance must be 100 Ω (JIS Class D grounding). The length and thickness of the grounding cable should be as short and thick as possible. Directly connect the lead from the ground terminal (terminal no.
9) of the product to the ground. Do not carry out daisy­chained inter-ground terminal wiring.
Use of the product ignoring the specifications may cause overheating or damage. Before turning on the power, ensure the following: (a) Power supply voltage and input signal value applied
to the product should meet the required specifications.
(b) The external wiring to the terminals and wiring to
ground are as specifications.
Do not operate the product in the presence of flammable or explosive gases or vapors. To do so is highly dangerous.
The product is sensitive to static electricity; exercise care in operating it. Before you operate the product, touch a nearby metal part to discharge static electricity.
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IM 77J04H05-02E 1st Edition Jul 29, 2005-00
Power Supply and Isolaion
Power supply rated voltage:
15-40 V DC or 100-240 V AC/DC 50/60 Hz
Power supply input voltage:
15-40 V DC (±20%) or 100-240 V AC/DC (15, +20%) 50/60 Hz
Power consumption:
24 V DC 2.3 W, 110 V DC 2.2 W 100 V AC 4.6 VA, 200 V AC 6.4 VA
Insulation resistance:
100 M at 500 V DC between input, output, power supply, and grounding terminals mutually.
Withstand voltage:
2000 V AC for 1 minute between input, output, power supply and grounding terminals mutually. 1000 V AC for 1 minute between output-1 and output-2 terminals.
4. DESCRIPTION OF FRONT PANEL
The figure below shows the isolator of which the front panel cover is open.
Connector for communication
Selection switch
Adjustment switch
4.1 Operation Indicating Lamp
The operation indicating lamp shows the operation status, abnormali­ties in a setting, and adjustment operation status by the adjustment switch on the front panel.
(1) When the lamp is lit:
Power is turned on and the isolator is in the normal status pro­vided that the selection switch is set to the position “0.”
(2) When the lamp is blinking rapidly:
The lamp repeats the rapid blinking until the internal processing is completed during I/O adjustments by the adjustment switch.
(3) When the lamp is blinking slowly:
The lamp repeats the slow blinking until the isolator regains its normal status when the following abnormalities occur.
Abnormalities in a parameter setting
The selection switch is set to the positions other than 0.
Input is outside of the range of 10 to 110%.
4.2 Connector for Communication
Use the connector for communication when setting the parameters us­ing a PC (VJ77 Parameter Setting Tool) or the Handy Terminal.
< How to connect with the setting tool>
JUXTA communication cable with 5-pin connector (F9182EE)
JHT200 Handy T erminal
[Provided with VJ77 and JHT200]
Operation indicating lamp: Turns on at power on.
4.3 Selection Switch and Adjustment Switch
The following adjustments can be performed using the switches on the front panel (selection switch and adjustment switch) without the dedi­cated setting tool (refer to 4.2 Connector for Communication”). The adjusted value is saved about 1 second after operating the adjust­ment switch. Also when the rotation direction of the adjustment switch is changed, the adjusted value becomes effective about 1 second after the change.
Position of selection switch
0
No function
1
Output-1 zero adjustment
2
Output-1 span adjustment
3
Output-2 zero adjustment
4
Output-2 span adjustment
5
Input zero adjustment
6
Input span adjustment
Rotation direction of adjustment switch
Clockwise
Counterclockwise
Increase of output adjusted value and adjustment of input Decrease of output adjusted value and reset of input adjusted value
Item to be adjusted
Adjustment operation
[Adjusted volume by the adjustment switch]
One click changes about 0.005% of output range.
4.3.1
Adjusting Output Using the Switches on the Front Panel
(1) Output-1 zero adjustment
Apply the 0% input signal. Turn the selection switch to 1. Then turn the adjustment switch clockwise to increase the output, or turn it counterclockwise to decrease the output.
(2) Output-1 span adjustment
Apply the 100% input signal. Turn the selection switch to 2. Then turn the adjustment switch clockwise to increase the output, or turn it counterclockwise to decrease the output.
Output-2 can be adjusted by the same operation as the above.
(3) Output-2 zero adjustment
Apply the 0% input signl. Turn the selection switch to “3.” Use the adjustment switch for adjustment.
(4) Output-2 span adjustment
Apply the 100% input signal. Turn the selection switch to “4.” Use the adjustment switch for adjustment.
4.3.2
Adjusting Input Using the Switches on the Front Panel
When performing the zero/span adjustment of input, be sure to turn the adjustment switch counterclockwise to reset the adjusted value at first.
(1) Input zero adjustment
Apply the 0% input signal. Turn the selection switch to 5. Then turn the adjustment switch clockwise to adjust the input read value, or turn it counterclockwise to reset the adjusted value.
(2) Input span adjustment
Apply the 100% input signal. Turn the selection switch to “6.” Then turn the adjustment switch clockwise to adjust the input read value, or turn it counterclockwise to reset the adjusted value.
NOTE
Be sure to set the selection switch back to the position 0 after each adjustment. Otherwise it may cause an incorrect operation or malfunction because the positions other than “0” are adjustment modes.
When the selection switch is set to the positions other than 0, the setting tool can not be used for the setting.
Dedicated cable (E9786WK) [Provided with VJ77]
PC which is installed with the VJ77.
Modular jack conversion adapter (E9786WH) [Provided with VJ77]
Dedicated adapter (E9789HA) [Provided with VJ77]
*: Use the VJ77 of version R1.04 or later.
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IM 77J04H05-02E 1st Edition Jul 29, 2005-00
5. SETTING PARAMETERS
Set the parameters using a PC (VJ77 Parameter Setting Tool) or the Handy Terminal. Refer to 6. List of Parameters in this manual and the Users Manual for VJ77 PC-based Parameters Setting Tool (IM 77J01J77-01E) or the Users Manual for JHT200 Handy Terminal (IM JF81-02E). Parameters are indicated inside the [ ].
5.1 Setting Square Root Extractor
Set with square root extractor or without square root extractor in [D14: LINEARIZE]. SQR for with square root extractor and OFF for without square root extractor.
5.2 Setting Lowcut Point
Set a numeric value in [D15:LOW CUT] when with square root extrac­tor is selected.
Setting range: 0.3 to 100% of the input range (setting resolution:
0.1%)
Output signal
(Y)
Y=X
0
Hysteresis
(approx. 0.2% fixed)
5.3 Setting Breakpoint Linearization
(1) Set the breakpoint linearization in [D14: LINEARIZE].
Select ON to use the breakpoint linearization. Select OFF not to use the breakpoint linearization.
(2) Set the breakpoints data.
Set the input breakpoints data in [M01: X TABLE] to [M32: X TABLE]. Set the number of breakpoints data in [M33: MAX POINT]. Set the output breakpoints data in [N01: Y TABLE] to [N32: Y TABLE].
Setting condition of breakpoints data Maximum number of breakpoints: 32 Setting range: 6 to 106% (both input and output)
Set a relationship between the input and outpout at % value to
the span.
With 4 significant digits; can be set to the second place of a
decimal point.
For input: 6.00X0X1X2Xn-1Xn106.0%
For output: 6.00Y0Y1 to Yn106.0%
5.4 Setting Input Range
Set the input range 0% in [D27:INPUT1 L_RNG], and the input range 100% in [D28:INPUT1 H_RNG].
5.5 Setting Output-1 Range
Set the output-1 range 0% in [D38:OUT1 L_RNG], and the output-1 range 100% in [D39:OUT1 H_RNG].
NOTE
Changing the input range or output-1 range resets the adjusted value.
Input signal (X)
Lowcut point
6. LIST OF PARAMETERS
Parameter Display Item
MODEL TAG NO SELF CHK
A
DISPLAY1
A01
INPUT1
A07
OUTPUT1
A08
OUTPUT2
A54
STATUS
A56
REV NO
A58
MENU REV
A60
SELF CHK
B
DISPLAY2
B01
INPUT1
B07
OUTPUT1
B08
OUTPUT2
B60
SELF CHK
D
SET (I/O)
D01
TAG NO.1
D02
TAG NO.2
D03
COMMENT1
D04
COMMENT2
D14
LINEARIZE
D15
LOW CUT
D20
INP TYPE
D22
IN RESIST
D27
INPUT1 L_RNG
D28
INPUT1 H_RNG
D38
OUT1 L_RNG
D39
OUT1 H_RNG
D40
OUT2 L_RNG
D41
OUT2 H_RNG
D49
OUT1 DR
D50
OUT2 DR
D60
SELF CHK
M
X TABLE
M01
X TABLE
M02
X TABLE
:
:
M31
X TABLE
M32
X TABLE
M33
MAX POINT
M60
SELF CHK
N
Y TABLE
N01
Y T ABLE
N02
Y T ABLE
:
:
N31
Y T ABLE
N32
Y T ABLE
N60
SELF CHK
P
ADJUST
P08
IN1 ZERO ADJ
P09
IN1 SPAN ADJ
P26
OUT1ZERO ADJ
P27
OUT1SPAN ADJ
P28
OUT2ZERO ADJ
P29
OUT2SPAN ADJ
P60
SELF CHK
Q
TEST
Q03
OUT1 TEST
Q04
OUT2 TEST
Q60
SELF CHK
*1 The displayed status is to let the service staff know the past records of the
product. *2 The parameter becomes effective when "SQR" is selected in [D14:LINEARIZE]. *3 The parameters are the items to be set at the factory.
Model Tag number Self-check result
Display1
Input-1 Output-1 Output-2
*1
Status REV No. MENU REV Self-check result
Display2
Input-1 Output-1 Output-2 Self-check result
Setting (I/O)
Tag number-1 Tag number-2 Comment-1 Comment-2 Linearization Lowcut point Input type Input resistance
*2
*3
*3
Input-1 low range Input-1 high range Output-1 low range Output-1 high range Output-2 low range Output-2 high range Direction of output-1 action Direction of output-2 action Self-check result
Input breakpoints table
Input breakpoints data Input breakpoints data : Input breakpoints data Input breakpoints data Number of breakpoints Self-check result
Output breakpoints table
Output breakpoints data Output breakpoints data : Output breakpoints data Output breakpoints data Self-check result
Adjustment
Input-1 zero adjustment Input-1 span adjustment Output-1 zero adjustment Output-1 span adjustment Output-2 zero adjustment Output-2 span adjustment Self-check result
Test
Forced output-1 Forced output-2 Self-check result
*3
*3
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IM 77J04H05-02E 1st Edition Jul 29, 2005-00
7. MAINTENANCE
The product starts running immediately when the power is turned on; however, it needs 10 to 15 minutes of warm-up before it meets the specified performance.
7.1 Calibration Apparatus
A DC voltage/current standard (Yokogawa 7651 or the equivalent)
A digital multimeter (Yokogawa 7561 or the equivalent)
A precision resistor of 250 Ω ±0.01%, 1 W
A setting tool for adjustment
(Refer to 4.2 Connector for Communication in this mnual.)
7.2 Calibration Procedure
(1) Connect the instruments as shown below. First adjust the output-1
signal and then the output-2 signal.
(2) Use the DC voltage/current standard and apply input signals
equivalent to 0, 25, 50, 75, and 100% of the input span to the iso­lator. When with square root extractor is selected, apply input signals equivalent to 0, 6.25, 25, 56.25, and 100% of the input span to the isolator.
(3) Check to see the corresponding output voltages are 0, 25, 50, 75,
and 100% respectively and within the specified accuracy rating. R0” is used for current output.
Use the setting tool (VJ77 Parameter Setting Tool or JHT200 Handy Terminal) or the switches on the front panel (selection switch and adjustment switch) to adjust the input/output signals.
Input Adjustment Procedure
(1) Input the value equivalent to 0% value of input range. (2) Call the display item (A: DISPLAY1) to check the input value in
A01: INPUT1.
(3) If the adjustment is necessary, call the adjustment item (P: AD-
JUST).
(4) Select P08: IN1 ZERO ADJ to enter the adjustment mode. Select
EXECUTE (adjustment) for adjustment. (If RESET is selected, the adjusted value is reset to the factory-set default.)
(5) Input the value equivalent to 100% value of input range. (6) Call the display item (A: DISPLAY1) to check the input value in
A01: INPUT1.
(7) If the adjustment is necessary, call the adjustment item (P: AD-
JUST).
(8) Select P09: IN1 SPAN ADJ to enter the adjustment mode. Select
EXECUTE (adjustment) for adjustment. (If RESET is selected, the adjusted value is reset to the factory-set default.)
Output Adjustment Procedure
(1) When adjusting 0% value of output-1, call the adjustment item (P:
ADJUST) to select P26: OUT1ZERO ADJ.
(2) If it slips out to (+) side, set () value equivalent to slipout; if slips
out to () side, set (+) value equivalent to slipout.
*: The 100% value of output-1 and the 0% value and 100% value of
output-2 can be adjusted by the same operation as the above. For adjustment using a setting tool, refer to the Users Manual for
each setting tool and 6. List of Parameters in this manual. For adjustment using the switches on the front panel, refer to “4.3 Selection Switch and Adjustment Switch. Users Manual for VJ77 [Document No.: IM 77J01J77-01E]; how­ever, use the VJ77 of version R1.04 or later. Users Manual for JHT200 [Document No.: IM JF81-02E]
Receiving resistor
for current input
Power supply
L+
N
GND
Output-2
+
10
Digital
Ro
multimeter
11
Ro
: 250 Ω precision resistor
for current output
7
8
9
8 7 6 5
10 11
1 2
4
39
Input
+
5
DC voltge/ current
Ri
standard
6
Ri
: Receiving resistor for
current input
Output-1
+
1
Digital
Ro
multimeter
2
Ro
: 250 Ω precision resistor
for current output
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IM 77J04H05-02E 1st Edition Jul 29, 2005-00
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IM 77J04H05-02E 1st Edition Jul 29, 2005-00
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