Yokogawa DA100 User Manual

Download

User’s

DA100

Manual

Data Acquisition Unit

IM DA100-01E

8th Edition

Foreword

Notes

Thank you for purchasing the YOKOGAWA DA100 Data Acquisition System (DA100/DS400/ DS600). This User’s Manual contains useful information regarding the instrument’s functions and operating procedures, as well as precautions that should be observed during use. To ensure proper use of the instrument, please read this manual thoroughly before operating it. Keep the manual in a safe place for quick reference whenever a question arises. The following manuals are provided with the instrument in addition to this manual.

Manual Name Manual No.

DA100 Communication Interface IMDA100-11E Standard Software for DA100 IMDP10001-62E

• DARWIN is a system comprising a number of data-acquisition equipment components. In the course of system growth, new models, software, various input/output modules and optional features are added to the family to enhance the systems expandability and flexibility. You can check the versions of your equipment and software by referring to the style number (Sn) and release number (Rn) respectively which are shown on the nameplate of the main unit. When configuring a system, you must confirm that the style number of each component unit and software meets the following requirements: 1 the style number of each input/output module must be the same as or lower than that of the

main unit or subunit to which the module is connected.

2 the release number of a dedicated software package must be the same or higher than the style

number of the main unit or subunit where the package is installed and where it performs

control. Any equipment/software not meeting these requirements might have incompatible areas with your system configuration.

In this manual, equipment of style S8 is explained.

• The contents of this manual are subject to change without prior notice as a result of improvements in the instrument’s performance and functions.

• Every effort has been made in the preparation of this manual to ensure the accuracy of its contents. However, should you have any questions or find any errors, please contact your nearest YOKOGAWA representative as listed on the back cover of this manual.

• Copying or reproduction of all or any part of the contents of this manual without YOKOGAWA’s permission is strictly prohibited.

Trademarks

Microsoft, MS-DOS, Windows, and Windows NT are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. IBM is a registered trademark of International Business Machines Corporation.

Revisions

1st Edition: January 1996 2nd Edition: June 1996 3rd Edition: March 1997 4th Edition: July 1997 5th Edition: November 1997 6th Edition: November 1998 7th Edition: June 2000 8th Edition: October 2000

IM DA100-01E

About the Style Number

Products with style numbers S6, S7, and S9 are not sold. The following functions are available for DC100 with style number S2:

• Computation function (including remote RRJC) The following functions are available for DC100 with style number S3:

• RS-422-A/RS-485 communication module The following functions are available for DC100 with style number S4:

• Pulse input module

• GP-IB module The following functions are available for DC100 with style number S5:

• mA-input/power monitor/strain input module

• Extension module and extension base

• Report function The following functions are available for DC100 with style number S8:

• Digital input module

• Ethernet module/RS-232-C module/RS-422-A/RS-485 module

• Measurement of active power and apparent power on ch3 to ch6 for power monitor module The following functions are available for DC100 with style number S10:

• Retransmission module

IM DA100-01E

Checking the Contents of the Package

Unpack the box and check the contents before operating the instrument. In case the wrong instrument or accessories have been delivered, or if some accessories are not present, or if they seem abnormal, contact the dealer from which you purchased them. Futhermore, please contact a Yokogawa representative to order any of parts as follows.

Main Unit DA100

Check that model and suffix code given on the name plate are according to your order.

Model and Suffix Codes

Model Suffix Code Description

DA100 ....................... Main Unit DA100

Type -1 .................... Stand-alone model

Software 3 ................. Software

Power Supply -1 ............. 100-240VAC

Power Cord D ......... 3-pin inlet w/UL, CSA cable (Part No. A1006WD)

Option /M1 . ... Optional math function (included remote RJC and event/action functions)

-2 .................... Expandable model

-B ................... DU100-11 (Input module) and DT300-21 (Communication module) are

attached

-C ................... DU100-21 (Input module) and DT300-21 (Communication module) are

attached

-D ................... DU100-31 (Input module) and DT300-21 (Communication module) are

attached

-2 ............. 12-28VDC

F ......... 3-pin inlet w/VDE cable (Part No. A1004WD)

R ......... 3-pin inlet w/SAA cable (Part No. A1024WD)

S ......... 3-pin inlet w/BS cable (Part No. A1023WD)

W ........ 3-pin inlet with screw conversion terminal

Y ......... No power cord, 2-pin round-type connector

/M3 ..... Report fuction

NO. (Instrument Number), Style number (equipment) and Release number (software package)

Please quote these numbers when contacting the dealer.

Subunit DS400/DS600

Check that model and suffix code given on the name plate are according to your order.

Model and Suffix Codes

Model Suffix Code Description

DS400 ....................... 4-module connection subunit

DS600 ....................... 6-module connection subunit

Type 00 ................... always 00

Power Supply -1 ............. 100-240VAC

Power Cord D ......... 3-pin inlet w/UL, CSA cable S .... 3-pin inlet w/BS cable

NO. (Instrument Number) and Style number (equipment)

Please quote these numbers when contacting the dealer.

-2 ............. 12-28VDC

F ......... 3-pin inlet w/VDE cable W... 3-pin inlet with screw conversion terminal

R ......... 3-pin inlet w/SAA cable Y .... No power cord, 2-pin round-type

connector

IM DA100-01E

Checking the Contents of the Package

Input Modules

Check that model code given on the name plate is according to your order.

Model Codes

Model Description

DU100-11 10-channel universal input module, screw type terminal DU100-21 20-channel universal input module, screw type terminal DU100-31 30-channel universal input module, screw type terminal

DU100-12 10-channel universal input module, clamp type terminal DU100-22 20-channel universal input module, clamp type terminal DU100-32 30-channel universal input module, clamp type terminal

DU200-11 10-channel DCV/TC/DI input module, screw type terminal DU200-21 20-channel DCV/TC/DI input module, screw type terminal DU200-31 30-channel DCV/TC/DI input module, screw type terminal

DU200-12 10-channel DCV/TC/DI input module, clamp type terminal DU200-22 20-channel DCV/TC/DI input module, clamp type terminal DU200-32 30-channel DCV/TC/DI input module, clamp type terminal DU300-11 10-channel, mA-input module with screw terminals

DU300-12 10-channel, mA-input module with clamp terminals DU400-12 Power monitor module for single-phase use

DU400-22 Power monitor module for three-phase use DU500-12 10-channel, strain input module with 120-Ω bridge resistors

DU500-22 10-channel, strain input module with 350-Ω bridge resistors DU500-32 10-channel, strain input module with NDIS terminals

DU600-11 10-channel, pulse input module with screw terminals DU700-11 10-channel, digital input module with screw terminals

NO. (Instrument Number)

Please quote this instrument number when contacting the dealer.

I/O Terminal Modules

Check that model code given on the name plate is according to your order.

Model Codes

Model Description

DT100-11 DI/DO module, screw type terminal DT200-11 Alarm output module (4 transfer contacts), screw type terminal

DT200-21 Alarm output module (10 make contacts), screw type terminal DT300-11 GP-IB module

DT300-21 RS-232C module, D-sub terminal DT300-31 RS-422-A/RS-485 module DT300-41 Ethernet module

DT500-11 1-5 V retransmission module, screw type terminal DT500-21 4-20 mA retransmission module, screw type terminal

NO. (Instrument Number) and Style number (equipment)

Please quote these numbers when contacting the dealer.

IM DA100-01E

Standard Accessories

1 power cord (conform your order)

1 3.5" floppy disk

Checking the Contents of the Package

4 User's manuals

• IM DA100-01E

• IM DA100-11E

• IM DP12013-61E

1 clamp filter (Part No. A1179MN, when power supply code is -1)

M4 screws (for 1 unit) (4 to fasten the feet, 6 for panel installation)

DC power terminal connector (when power supply code is -2)

DA100-B, DA100-C, and DA100-D are appended to the following accessories in addition to the above-mentioned standard accessories by the customer of purchase.

Main Unit Type Name Model Q’ty

DT100-B 10-channel universal input module DU100-11 1

DT100-C 20-channel universal input module DU100-21 1

DT100-D 30-channel universal input module DU100-31 1

RS-232-C module DT300-21 1 RS-232-C cable 1

Note

When DA100-B, DA100-C, and DA100-D are used while bought, the system need not be restructured. However, when the position where the module is installed is changed or another module is installed, it is necessary to restructure the system.

IM DA100-01E

Checking the Contents of the Package

Optional Accessories

Name Model Description

Extender module DV100-011 Extender base DV100-012 Extension cable DV200-000 Length: 0.5m Extension cable DV200-001 Length: 1m Extension cable DV200-002 Length: 2m Extension cable DV200-005 Length: 5m Extension cable DV200-010 Length: 10m Extension cable DV200-020 Length: 20m Extension cable DV200-050 Length: 50m Extension cable DV200-100 Length: 100m Extension cable DV200-200 Length: 200m Extension cable DV200-300 Length: 300m Extension cable DV200-400 Length: 400m Extension cable DV200-500 Length: 500m

Shunt resistance DV300-011 10Ω, for screw Shunt resistance DV300-012 10Ω, for clamp Shunt resistance DV300-101 100Ω, for screw Shunt resistance DV300-102 100Ω, for clamp Shunt resistance DV300-251 250Ω, for screw Shunt resistance DV300-252 250Ω, for clamp

Rack mount kit DV400-011 ANSI/EIA standard Strain conversion cable DV450-001 Cable adapter DV250-001 for expanding cables AC adapter DV500-001 2-pin inlet w/UL, CSA cable for DC100/DA100/

DS400/DS600

DV500-002 2-pin inlet w/VDE cable for DC100/DA100/DS400/

DS600

DV500-003 2-pin inlet w/SAA cable for DC100/DA100/DS400/

DS600

DV500-004 2-pin inlet w/BS cable for DC100/DA100/DS400/

DS600

Software

Name Model Description

DAQ Software 32 DP120-13 Same as the standard accessory DAQ Software 32 Plus DP320-13

IM DA100-01E

Safety Precautions

This instrument is an IEC safety class I instrument (provided with terminal for protective grounding). The following general safety precautions must be observed during all phases of operation, service and repair of this instrument. If this instrument is used in a manner not sepecified in this manual, the protection provided by this instrument may be impaired. Also, YOKOGAWA Electric Corporation assumes no liability for the customer’s failure to comply with these requirements.

The following symbols are used on this instrument.

To avoid injury, death of personnel or damage to the instrument, the operator must refer to an explanation in the User’s Manual or Service Manual.

Protective grounding terminal.

Make sure to comply with the following safety precautions. Not complying might result in injury, death of personnel or damage to the instrument.

Alternating current.

ON(power).

OFF(power).

WARNING

Power Supply

Ensure the source voltage matches the voltage of the power supply before turning ON the power.

Power Cable and Plug

To prevent an electric shock or fire, be sure to use the power cord supplied by YOKOGAWA. The main power plug must be plugged in an outlet with protective grounding terminal. Do not invalidate protection by using an extension cord without protective grounding.

Protective Grounding

Make sure to connect the protective grounding to prevent an electric shock before turning ON the power.

Necessity of Protective Grounding

Never cut off the internal or external protective grounding wire or disconnect the wiring of protective grounding terminal. Doing so poses a potential shock hazard.

Defect of Protective Grounding and Fuse Do not operate the instrument when protective grounding or fuse might be defective. Do not Operate in an Explosive Atmosphere

Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any electrical instrument in such an environment constitutes a safety hazard.

Do not Remove any Covers

There are some areas with high voltages. Do not remove any cover if the power supply is connected. The cover should be removed by qualified personnel only.

External Connection

To ground securely, connect the protective grounding before connecting to measurement or control unit.

IM DA100-01E

How to Use this Manual

This User’s Manual consists of the following four chapters and an Index.

Chapter Title Description Chapter 1 System configuration Explains the position of the DA100 system within

Chapter 2 Installation and Wiring Explains how to install and wire the DA100. Chapter 3 Trouble-shooting and Explains how to analyse troubles and what to

Maintenance do in case trouble occurs.

Chapter 4 Specifications Explains basic output settings such as the output mode,

Index Gives the index in alphabetical order.

Conventions Used in this Manual

Units

k ........ means “1000”. Example: 100kHz

K ........ means “1024”. Example: 128Kword

Used Characters

Alphanumerics enclosed in double quotation marks usually refer to characters and set values that appear on the screen and panel.

Note

The following symbol marks are used to attract the operator’s attention.

DARWIN, its configuration, functions, etc..

type, frequency and voltage.

WARNING

CAUTION

Note

Affixed to the DA100/DS400/DS600, indicating that for safety, the operator should refer to the appropriate User’s Manual. For a list of the User’s Manuals, refer to page 1.

Describes precautions that should be observed to prevent the danger of injury or death to the user.

Describes precautions that should be observed to prevent damage to the DA100/DS400/DS600.

Provides information that is important for proper operation of the DA100/ DS400/DS600.

IM DA100-01E

Foreword ............................................................................................................................................................................. 1

Checking the Contents of the Package ..................................................................................................................... 3

Safety Precautions .............................................................................................................................................................. 7

How to Use this Manual .................................................................................................................................................... 8

Chapter 1 System Configuration

1.1 About DARWIN ...................................................................................................................................1-1

1.2 DA100’s System Configuration............................................................................................................ 1-2

1.3 Name and Function of Each Part ..........................................................................................................1-4

1.4 Supportive Software for the DA100 System ...................................................................................... 1-11

Chapter 2 Installation and Wiring

2.1 General Precautions for Installation ..................................................................................................... 2-1

2.2 How to Install the DA100 ..................................................................................................................... 2-2

2.3 How to Connect the Input/Output Modules ......................................................................................... 2-4

2.4 Connecting the Interface Cables ...........................................................................................................2-7

2.5 Connecting the Extension Cables (only for use with the expandable type DA100) .......................... 2-13

2.6 Connecting the Signal Lines ............................................................................................................... 2-14

2.7 Connecting an Extension Module to Extension Bases ....................................................................... 2-23

2.8 Connecting the Power Cord and Turning the Power ON/OFF ........................................................... 2-25

2.9 Countering Noise ................................................................................................................................2-29

Chapter 3 Trouble-shooting and Maintenance

3.1 Diagnosis .............................................................................................................................................. 3-1

3.2 Error Messages ..................................................................................................................................... 3-3

3.3 Trouble-Shooting ..................................................................................................................................3-8

3.4 About Maintenance and Calibration ..................................................................................................... 3-9

Chapter 4 Specifications

4.1 DA100/ DS400/ DS600 ........................................................................................................................4-1

4.2 Universal Input Module and DCV/TC/DI Input Module ..................................................................... 4-9

4.3 Specifications of mA-input Module ................................................................................................... 4-12

4.4 Specifications of Power Monitor Module .......................................................................................... 4-14

4.5 Specifications of Strain Input Module ................................................................................................ 4-18

4.6 Specifications of Pulse Input Module .................................................................................................4-20

4.7 Specifications of Digital Input Module .............................................................................................. 4-22

4.8 Alarm Output Module ........................................................................................................................ 4-24

4.9 DI/DO Module .................................................................................................................................... 4-25

4.10 Communication Interface Module ......................................................................................................4-26

4.11 Retransmission Module ...................................................................................................................... 4-29

4.12 Specifications of Extension Module and Extension Base .................................................................. 4-30

4.13 Dimensional Drawings ....................................................................................................................... 4-31

Index ................................................................................................................................................................................Index-1

IM DA100-01E

Index

1.1 About DARWIN

Created from a completely new concept that is based on modular architecture, the group of next generation’s data acquisition systems is called DARWIN (Data Acquistion and Recording Windows). Today many data acquisition networks are increasingly being linked together. More than ever before, large volume, high speed, accurate, easy-to-use communication functions are essential in many disciplines. In a world of measurement and control where the number of measurement points has increased sharply, the ability to acquire information from a large number of points easily and economically is crucial. Interfacing to a personal computer allows simplified utilization of the information while improving quality and efficiency. DARWIN is based on a unique, new concept to meet these needs. The art of measurement is revolutionized by DARWIN which integrates functions of conventional recording and data logging. Most existing data acquisition equipment has been the all-in-one type in which the measurement section and display/recording section are contained in one box. While this simplifies operation on the one hand, it is difficult to adapt to changes in the measurement environment and also makes expansion difficult. DARWIN uses a data acquisition engine and remote I/O modules which are completely separate from each other. It is an entirely new product line which quickly and flexibly copes with various restrictive conditions and changes in specifications. Supported by a personal computer, a whole line-up can be created starting whith the data acquisitions system DA100 which performs data logging. For example, using a printer as the output device, the equipment becomes a hybrid recorder (DR series).

System Configuration

Personal computer

DA100

Subunit

Input/output modules

Extension cables (max. length 500m)

CH=001 RANGE=TC TYPE-T

6 0

1 0

2 0

3 0

4 0

DR240DR230

6 0

7 0

8 0

9 0

H y

b r

i d R

e c

o r

d e

6 0

7 0

8 0

9 0

IM DA100-01E

1-1

1.2 DA100’s System Configuration

The DA100 is a data acquisition unit which allows data logging on a personal computer of small scale, 10-ch data logging up to 300-ch, multi-point measurements. Measurement data can be analyzed in real-time on the PC, as the DA100 can be controlled using communication interface. There are two types of DA100, the DA100 stand-alone type, and the DA100 expandable type.

DA100 Stand-alone type

Being suitable for small scale data logging between 10 and 40ch, the light-weight main unit allows an easy and quick setting up.

DA100 Expandable type

The expandable type consists of one main unit and by connecting up to six subunits (DA400/ DS600), the number of measurement points can be expanded to a maximum of 300ch. Using dedicated twisted-pair cables between each unit, it is possible to connect up to 500 meters. Since even measurement objects scattered over a wide area can be wired fast and with a minimum of wiring, a flexible, extensive measurement system can be configured. The input modules to be connected to the DA100 or DA400/DS600 are in units of 10ch and can be selected from the following, in order to match your measurement conditions.

• Universal Input Module and DCV/TC/DI Input Module

Temperature, DC voltage, and contact signals can be measured, but cannot be connected to a system's main unit.

• mA-input Module

This module can directly measure DC currents ranging from -20 mA to 20 mA since it contains shunt resistors. It cannot be connected to a system's main unit.

• Power Monitor Module

This module can measure the effective voltage, effective current, active power, reactive power, apparent power, frequency, power factor and phase angle for an AC voltage or AC current input. It is available in either a single-phase or three-phase model. This module cannot be connected to a system's main unit.

• Strain Input Module

This module can measure strain. It is available in either a model with built-in 120- or 350- Ω bridge resistors or a model with NDIS terminals where bridge resistors are connected externally. The module cannot be connected to a system's main unit.

• Pulse input module (to be released soon)

When inputting a TTL signal or contact signal from a revolution counter or flow meter, the number of pulses can be counted, computation can be carried out, etc..

• Digital Input Module

This module can measured contact signal, but cannot be connected to a system's main unit.

• Communication module

For transfer of setting parameters and measurement data by communication interface.

• Alarm output module

Outputs alarm signals as contact signals.

• DI/DO module

Allows output of a signal in case of alarm or failure.

• Retransmission module

This module deals with data that are measured or computed by the product, or set by a personal computer via a communication interface. The modules convert them to 1-5 V analog voltage or 420 mA analog current signals for output. The module cannot be connected to the expanable model's main unit.

• Extender module

To provide power supply to far away input modules.

1-2

IM DA100-01E

Connection example

POWER

100-240V 50/60Hz 70VA MAX

DATA ACQUITION UNIT

STATUS

b-/B +/A

b-/B+/A

b-/B +/A

b-/B+/A

NO C NC

FAIL

CHART

NOCNC

910

11 12

REM

NO C NC

ALM

Personal computer

DA100 Stand-alone type

Communication interface cable

GP-IB module

10ch Universal Input module

DI/DO module

Stand-alone type

Expandable type

1.2 DA100’s System Configuration

System Configuration

Personal computer

Communication interface cable

Subunit DS600

GP-IB module

DI/DO module Alarm Output module

NO C NC

FAIL

NO C NC

CHART

1RC2

3RC4

5RC6

REM

7RC8

9RC10

11 RC 12

NO C NC

ALM 1

NO C NC

ALM 2

10ch Universal Input module

b-/B+/A

10ch Universal Input module

b-/B+/A

NO C

ALM

STATUS

ALM

DATA ACQUITION UNIT

ALM

100-240V 50/60Hz 55VA MAX

ALM

POWER

ALM

DA100 Expandable type Main unit

Extension cable

b-/B+/A

STATUS

SUB UNIT

100-240V 50/60Hz 70VA MAX

POWER

b-/B+/A

STATUS

SUB UNIT

100-240V 50/60Hz 70VA MAX

POWER

Up to 6 subunits can be connected

IM DA100-01E

Subunit DS400

10ch Universal Input module

b-/B+/A

STATUS

SUB UNIT

100-240V 50/60Hz 55VA MAX

POWER

1-3

1.3 Name and Function of Each Part

DA100 Stand-alone type (DA100-1)

Installation holes

Module connector

Screw holes for module installation

Function grounding terminal (below power switch)

DA100 Expandable type (DA100-2)

Module connector

Screw holes for module installation

Function grounding terminal (below power switch)

Status indicator

Power switch

Power connector

Feet

Holes for fastening the feet

Lid covering the extension cable connector

Status indicator

Installation holes

Power switch

Power connector

Feet

Holes for fastening the feet

Subunit DS400

1-4

Module connector

Switch to set the unit number

Screw holes for module installation

Function grounding terminal (below power switch)

Power switch

Lid covering the extension cable connector

Status indicator

Installation holes

Power connector

Feet

Holes for fastening the feet

IM DA100-01E

Subunit DS600

Installation holes

Module connector

1.3 Name and Function of Each Part

System Configuration

Lid covering the extension cable connector

Input modules

Screw holes for module installation

Switch to set the unit number

Function grounding terminal (below power switch)

Power switch

Feet

10-ch Universal input module (DU100-11/DU100-12)

DU100-11

Screw terminal

Cover

DU100-12

Status indicator

Power connector

Holes for fastening the feet

Clamp terminal

Cover

IM DA100-01E

The 20-ch Universal input modules (DU100-21/DU100-22) and the 30-ch Universal input modules (DU100-31/DU100-31) are similar to the ones shown above.

10-ch DCV/TC/DI input module (DU200-11/DU200-12)

DU200-11

Screw terminal

Cover

The 20-ch DCV/TC/DI input modules (DU200-21/DU200-22) and the 30-ch DCV/TC/DI input modules (DU200-31/DU200-31) are similar to the ones shown above.

DU200-12

Clamp terminal

Cover

1-5

1.3 Name and Function of Each Part

mA input module (DU300-11/DU300-12)

Screw terminal

Cover

Power monitor module (DU400-12/22)

Wire clip

Cover

Clamp terminal

Cover

Clamp terminal

Strain input module (DU500-12/DU500-13/DU500-14)

Gauge method setup switch

DU500-12/DU500-13

Cover

DU500-14

NDI terminal

Clamp terminal

1-6

IM DA100-01E

Pulse input module (DU600-11)

Cover

Digital input module (DU700-11)

1.3 Name and Function of Each Part

System Configuration

Screw terminal

Cover

Screw terminal

IM DA100-01E

1-7

1.3 Name and Function of Each Part

I/O Terminal Modules

DI/DO module (DT100-11)

Alarm output module (DT200-11/DT200-21)

Screw terminal

Cover

DT200-11

Cover

GP-IB module (DT300-11)

GP-IB connector

Screw terminal

Switch to set the address

DT200-21

Screw terminal

Cover

1-8

RS-232C module (DT300-21)

RS-232C connector

Switches to set communication parameters

IM DA100-01E

RS-422-A/RS-485 module (DT300-31)

1.3 Name and Function of Each Part

RS-422-A/RS-485 terminal

Ethernet module (DT300-41)

Status indicator

Retransmission Module

1-5 V Retransmission module (DT500-11)

ON/OFF switch of built-in terminating resistor LED

Switches to set communication parameters

Switch to set mode

10BASE-T port

System Configuration

Screw terminal

Cover

4-20 mA Retransmission module (DT500-21)

Screw terminal

IM DA100-01E

Cover

1-9

1.3 Name and Function of Each Part

Extender Module/Extender Base

Extender Module (DV100-011)

Extension cable connector

Extender Base (DV100-012)

EXTENDER

I/F

Inatallation holes

Screw holes for module installation

Power indicator

Module connector

Slot number setup switch

Terminator on/off switch

Lid covering the extension

Holes for fastening the feet

1-10

IM DA100-01E

1.4 Supportive Software for the DA100 System

DAQ Software 32 (standard accessory)

This software comprises functions such as setting of measurement conditions, diagnosis, calibration and simple data collection. The following three OS environments are supported.

• Windows 95

• Windows 98

• Windows NT 4.0

1) Defining the environment

3) Executing DA100 settings

6) Storing the measurement data externally using the data logging software

7) Displaying the data, and converting it to text-data, Excel format or Lotus 1-2-3 format.

2) Gathering DA100 settings

5) Gathering measurement data

System Configuration

4) Storing the set contents

Note

• When using the DA100 for the first time, make sure to verify using the software’s diagnosis program that the DA100 can be properly controlled by the personal computer. This can also be done by communication interface.

• Make sure that the total number of following setting changes, including calibrations and restructuring,does not surpass 100000. Measurement range Measurement interval A/D integration time Filter

DAQ Software 32 Plus (special order)

Allows the collecting of measurement data over a long period. The following OS environment is supported.

• Windows 95

• Windows 98

• Windows NT 4.0

IM DA100-01E

1-11

2.1 General Precautions for Installation

Safety Precautions

Read the safety precautions

Make sure to have read the safety precautions described on pages 6 and 7 before using the instrument for the first time.

Do not remove any covers from the instrument

For internal inspection or adjustment, contact your sales representative or nearest service center. Addresses may be found on the back cover of this manual.

In case of malfunctioning

Never continue to use the instrument if there are any symptoms of malfunctioning such as unusual sounds, smell or smoke coming from the instrument. Immediately turn OFF the power and unplug the power cord. When using an adapter for direct wiring to the power supply, immediately turn OFF the power supply. Also disconnect the power to the equipment under measurement. Contact your sales representative or nearest service center. Addresses may be found on the back cover of this manual.

Power cord

Nothing should be placed on the power cord; it should also be kept away from any heat sources. When unplugging the power cord from the outlet, never pull the cord itself. Always hold the plug and pull it. If the power cord is damaged, contact your dealer for replacement. Refer to page 2 for the part number when placing an order.

Installation and Wiring

General Handling Precautions

Never place anything on top of the instrument

Never place another instrument or any objects containing water on top of the instrument. Otherwise a failure may occur.

When moving the instrument

First disconnect the power of the equipment under measurement and disconnect the signal and interface cables. Then turn the power of this instrument OFF and unplug the power cord.

Ventilation openings

Do not block the ventilation openings in order not to rise the internal temperature.

Electrically charged objects

Don’t bring electrically charged objects near the input terminals. The internal circuitry might be damaged.

Cleaning

When cleaning the case or any other part of the instrument, first remove the power cord from the consent (and in case of direct connection, disconnect the power lines). Do not use volatile chemicals since this might result in dis-coloring etc. Always use a dry, soft cloth for cleaning.

When not using the instrument for a long time

When the instrument is not being used for an extensive period of time, unplug the power cord from the outlet (when using an adapter for direct wiring to the power supply, disconnect the power cord from the outlet).

IM DA100-01E

2-1

2.2 How to Install the DA100

Installation Conditions

The instrument must be installed in a location where the following conditions are met.

· Ambient temperature: 0 to 50 °C However, in case you mount the subunits DS400/DS600 directly to a panel, or mount them in a rack, it is possible to use them in a range of –10 to 60 °C.

• When the environmental temperature is 50°C or more, the temperature of the rear panel may rise to more than 70°C. Thus, touching the rear panel under these circumstances has the danger of sustaining burns.

• To prevent a fire, always use the instrument in a vertical position, and do not block the upper side of the modules (a space of at least 3cm is necessary).

· Ambient humidity: 20 to 80%RH for –10 to 40 °C, 10 to 50%RH for 40 to 50 °C, 5 to 30%RH for 50 to 60 °C (However, no condensation should be present.)

· Installation location: Room

· Installation height: Altitude up to 2,000 m

Note

Internal condensation may occur if the instrument is moved to another place where both the ambient temperature and humidity are higher, or if the temperature changes rapidly. In case of thermocouple input, this might result in erroneous measurements. In those cases, allow the instrument to achieve equilibrium with to its new environment for at least one hour before starting operation.

WARNING

Installation Method

Never install the instrument in any of the following locations:

· in direct sunlight or near heat sources;

· where an excessive amount of soot, steam, dust or corrosive gases are present;

· near strong magnetic field sources;

· near high voltage equipment or power lines;

· where the level of mechanical vibrations is high;

· in an unstable place.

The data acquisition unit DA100 and the subunit DS400/DS600 can be installed on the floor, directly to a panel, or can be mounted in a rack. Units equipped with screw type terminals should only be used in panel installations.

Floor installation

Swing the feet which are located under the unit to the front as shown in the figure below, and place the unit vertically. When there might a possibility of the unit tumbling over after wiring, fasten the feet to the surface using the accessory M4 screws.

M4 Screws

2-2

Feet

IM DA100-01E

2.2 How to Install the DA100

Panel installation

Install the unit by fastening the accessory 6 screws (length : 16mm) as shown in the figure below.

M4 Screws

Rack mounting

The following metal fittings can be purchased for rack mounting. For installation, refer to the instruction manual which comes with the rack mount fittings.

Name Part No. Description

Rack mount fittings DV400-011 ANSI/EIA standard

The following figure shows how and where to fasten the unit to the rackmounting plate.

For DA100 expandable type/ DS400 sub-unit

Rack mounting Plate

For DA100 stand-alone type/ DS600 sub-unit

Rack mounting Plate

Dimensions

482.6

453.214.7

482.6

453.214.7

Installation and Wiring

IM DA100-01E

177

37.7 101.6

6.8

177

6.8

37.7 101.6

2-3

2.3 How to Connect the Input/Output Modules

WARNING

When connecting the Input/Output modules, make sure to turn OFF the power to the DA100/DS400/DS600 to prevent an electric shock or damage to the instrument.

Setting the Unit Number of each Subunit (only for the DA100 Expandable type)

When connecting subunits to the DA100 Expandable type, it is necessary to assign a distinctive unit-number to each subunit. This number can be selected from 0 to 5 (the setting 6 and up will not be recognized) and is set, as shown in the figure below, by a setting switch (rotary dipswitch).

Note

When you connect an input module at the location of the setting switch, the switch can not be operated anymore. Therefore, make sure you set the switch before connecting any input module there. It is convenient for confirming unit numbers to write each unit number setting on a dented part located on the top of DS600 subunit or on the left side of DS400 subunit.

Connecting Method

1 Verify that the power to the DA100/DS400/DS600 has been turned OFF. 2 Remove the cover of the location where the module will be connected. Do not remove any

cover of locations where no module will be connected.

3 Hold the input unit so that the male part of the connector at the back side of the input unit

matches the female part of the receiving connector. Then connect the unit.

4 Fasten the input unit by fastening the two accessory M3 screws.

Cover

Input module

Switch for setting the unit number

Screws to fasten the module

Module connector

• Switch for setting the unit number (settable from 0 to 5)

2-4

IM DA100-01E

Modules Which Can be Used

In case of the DA100 Stand-alone type

Input module, alarm output module, DI/DO module, extender module, communication interface module, and retransmission module. Number of modules that can be connected: 6 (of which at least one must be a communication interface module)

DI/DO module: not more than one Input module: max. four (up to 40 channels) Input module + alarm output module + DI/DO module + retransmission module: max. five

In case of the DA100 Expandable type

Not more than one DI/DO module can be connected to all units.

• Main unit

Alarm output module, DI/DO module, and communication interface module. (Note: The input module and retransmission module cannot be connected.) Number of modules that can be connected: 4 (of which at least one must be a communication interface module)

DI/DO module: not more than one Alarm output module + DI/DO module: max. three

• Subunit DS400/DS600

Input module, alarm output module, DI/DO module, extender module, and retransmission module. Number of modules that can be connected: 4 for DS400, 6 for DS600 (up to 300)

DS400: Input module + alarm output module + DI/DO module + retransmission module: max.

four

DS600: Input module + alarm output module + DI/DO module + retransmission module: max.

six

Note

• No alarm output module or DI/DO module can be connected to the right side of an input module, since the rise in temperature would hinder the measurement accuracy.

• When mounting universal and power modules, or DCV/TC/DI and power modules together, keep the two modules apart at a distance equal to the width of at least two slots. Failure to observe this precaution may result in the measuring accuracy falling outside the guaranteed range.

• No retransmission module can be connected to the right side of universal input module, DCV/TC/DI module, since the rise in temperature would hinder the measurement accuracy.

• Verify the type of module by the seal on the top side.

2.3 How to Connect the Input/Output Modules

Installation and Wiring

IM DA100-01E

2-5

2.3 How to Connect the Input/Output Modules

Location and Location Number (Channel Number, Alarm Output Number, DI/DO Number)

The location numbers correspond to channel numbers for locations where the input module is connected, to alarm output numbers for locations where the alarm output module is connected, and to DI/DO numbers for locations where the DI/DO module is connected.

In case of the DA100 Stand-alone type

The location numbers correspond to the location of each module as shown in the figure below.

Module 5 (Location numbers:051 to 060)

Module 4 (Location numbers:041 to 050)

Module 3 (Location numbers:031 to 040)

Module 2 (Location numbers:021 to 030)

Module 1 (Location numbers:011 to 020)

Module 0 (Location numbers:001 to 010)

In case of the DA100 Expandable type

The unit number (refer to the previous page, the number of the main unit is fixed at “I”) and location numbers correspond to the location of each module as shown in the figure below.

Module 3 (Location numbers:131 to 140)

Module 2 (Location numbers:121 to 130)

Module 1 (Location numbers:111 to 120)

Module 0 (Location numbers:101 to 110)

Main unit

Input modules or transmission modules cannot be connected.

Unit No.:I

Module 5 (Location numbers:051 to 060)

Module 4 (Location numbers:041 to 050)

Module 3 (Location numbers:031 to 040)

Module 2 (Location numbers:021 to 030)

Module 1 (Location numbers:011 to 020)

Module 0 (Location numbers:001 to 010)

Subunit DS600

Unit No.:0

Module 3 (Location numbers:131 to 140)

Module 2 (Location numbers:121 to 130)

Module 1 (Location numbers:111 to 120)

Module 0 (Location numbers:101 to 110)

Subunit DS400

Unit No.:1

2-6

IM DA100-01E

2.4 Connecting the Interface Cables

This section describes the connection between the communication module of the data acquisition unit DA100 and a personal computer using a communication interface.

GP-IB

The GP-IB connector of the GP-IB communication module is a 24-pin connector of IEEE St’d 488-1978. Only use cables that conform to IEEE St’d 488-1978 as a communication cable.

Connection Procedure

Connect the cable as shown in the figure below.

GP-IB module

Personal computer

Ferrite core

Function grounding terminal

CAUTION

When (dis)connecting the GP-IB cable, turn OFF the power of both the personal computer and the data acquisition unit DA100. If the power is not turned OFF, malfunctions may occur and the internal circuitry may be damaged.

• When connecting the cable, take note of the following.

· Tighten the screws which fasten the GP-IB connector firmly.

· To eliminate noise, we recommend to apply two ferrite cores (as shown above) at both ends of the

cable (e.g. ZCAT 3035-1330 from TDK). Use a shielded interface cable and ground equipment together at one point.

· Although more than one equipment can be connected to a GP-IB system, only one communication module can be connected to a single personal computer. To prevent trouble when using the accessory software, we recommend not to connect any other equipment with this DA100 system.

· In case several equipment are connected (although this situation is not recommended), make sure that to each a different address is assigned.

· Use only cables of 2m or less for connections between equipment.

DA100

Installation and Wiring

IM DA100-01E

How to Assign an Address

The address can be assigned easily by turning the rotary dipswitch as shown in the figure below. Any address can be set from “0” to “15”; the characters “A” to “F” on the dipswitch correspond to the address “10” to “15” respectively.

Set-up of the Personal Computer (when using the DAQ software 32 accessory)

1 A GP-IB board should be installed in the personal computer. Only the following GP-IB boards

(made by National Instruments Co.) are supported.

AT-GPIB

2 Install the accessory software for the GP-IB board (from National Instruments). The device

driver must be registered as CONFIG.SYS [device=(drive:directory)GPIB.COM].

2-7

2.4 Connecting the Interface Cables

· Do not rename the device. A renamed device will not be recognized any longer.

· This software supports only the control of board gpib0. Be aware of this when you are working in

multiple GP-IB board environment.

· After installation, verify using the accessory diagnosis software program that no errors have occurred.

RS-232C

Communication Settings

Communication parameters are set using the three switches located on the RS-232C modules.

Switch 1

Switch 2

Switch 3

1234

ON OFF

Data length Baud rate

ON OFF

Baud rate Stop bit

Parity

ON OFF

Not used Handshake format

Switch 1 and No.4 of Switch 2

Baudrate dipswitch No.1 No.2 No.3 No.4 (switch 2)

150 OFF OFF OFF OFF 300 OFF OFF ON OFF 600 OFF ON OFF OFF 1200 OFF ON ON OFF 2400 ON OFF OFF OFF 4800 ON OFF ON OFF 9600 ON ON OFF OFF ←initial value 19200 ON ON ON OFF 38400 OFF OFF OFF ON

Data length dipswitch No.4

7 OFF 8ON←initial value

2-8

Switch 2

Parity dipswitch No.1 No.2

NONE OFF OFF ODD OFF ON EVEN ON OFF ←initial value

Stop bit dipswitch No.3

1 OFF ←initial value 2ON

Switch 3

Handshake format dipswitch No.1 No.2 No.3

no handshake OFF OFF OFF ←initial value XON-DTR* OFF OFF ON XON-RTS* OFF ON OFF CTS-DTR OFF ON ON CTS-RTS ON OFF OFF

* When the baud rate is set to 38400, there is no handshaking.

Note

When you are using the accessory software or DAQ software 32 Plus, the settings should be as follows: baud rate 2400 to 38400bps, data length: 8 bit, parity: ODD, stop bit: 1, handshake format: CTS-RTS.

IM DA100-01E

2.4 Connecting the Interface Cables

Connecting the RS-232C cable

Connect the connector of the RS-232C communication module to a personal computer as follows. The figures below show cases when hardware handshake is carried out. For other connections, refer to the DA100 Communication Interface User’s Manual (IM DA100-11E).

• In case of IBM compatible DOS machine D-Sub 25 pin D-Sub 9-pin

PC side Module side

SG SG

PC side Module side

SG SG

CAUTION

When (dis)connecting the RS-232C cable, turn OFF the power of both the personal computer and the data acquisition unit DA100. If the power is not turned OFF, malfunctions may occur and the internal circuitry may be damaged.

Note

To eliminate noise, we recommend to apply ferrite cores to both ends of the interface cable (e.g. ZCAT3035-1330 from TDK). If the noise persists, apply more ferrite cores. Use shielded interface cables and ground equipment together at one point.

Personal computer

Ferrite core

DA100

Installation and Wiring

IM DA100-01E

Function grounding terminal

2-9

2.4 Connecting the Interface Cables

RS-422-A/RS-485

Switch1

1234

ON OFF

Data length Baud rate

Switch2

1234

ON OFF

four-wire/two-wire Stop bit Parity

Switch3

1234

ON OFF

Address (upper) Minimum response time

Switch4

1234

ON OFF

Address (lower)

Baud rate (No.1 to 3 of Switch1)

Baud rate No.1 No.2 No.3

300 OFF OFF ON 600 OFF ON OFF 1200 OFF ON ON 2400 ON OFF OFF 4800 ON OFF ON 9600 ON ON OFF ←Default Setting 19200 ON ON ON 38400 OFF OFF OFF

Data length (No.4 of Switch1)

Data length No.4

7 OFF 8ON←Default Setting

Parity (No.1 to 2 of Switch2)

Parity No.1 No.2

None OFF OFF ODD OFF ON EVEN ON OFF ←Default Setting

Stop bit (No.3 of Switch2)

Stop bit No.3

1 OFF ←Default Setting 2ON

Switch between four-wire/two-wire systems (No.4 of Switch2)

four-wire/two-wire No.4

four-wire OFF ←Default Setting two-wire ON

2-10

IM DA100-01E

2.4 Connecting the Interface Cables

Minimum response time (No.1 to 3 of Switch3)

Minimum response time No.1 No.2 No.3

0ms OFF OFF OFF ←Default Setting 10ms OFF OFF ON 20ms OFF ON OFF 50ms OFF ON ON 100ms ON OFF OFF

Address (No.4 of Switch3 and No.1 to 4 of Switch4)

Address No.4(Switch3)No.1(Switch4)No.2(Switch4) No.3(Switch4) No.4(Switch4)

1 OFF OFF OFF OFF ON ←Default Setting 2 OFF OFF OFF ON OFF 3 OFF OFF OFF ON ON 4 OFF OFF ON OFF OFF 5 OFF OFF ON OFF ON 6 OFF OFF ON ON OFF 7 OFF OFF ON ON ON 8 OFF ON OFF OFF OFF 9 OFF ON OFF OFF ON 10 OFF ON OFF ON OFF 11 OFF ON OFF ON ON 12 OFF ON ON OFF OFF 13 OFF ON ON OFF ON 14 OFF ON ON ON OFF 15 OFF ON ON ON ON 16 ON OFF OFF OFF OFF 17 ON OFF OFF OFF ON 18 ON OFF OFF ON OFF 19 ON OFF OFF ON ON 20 ON OFF ON OFF OFF 21 ON OFF ON OFF ON 22 ON OFF ON ON OFF 23 ON OFF ON ON ON 24 ON ON OFF OFF OFF 25 ON ON OFF OFF ON 26 ON ON OFF ON OFF 27 ON ON OFF ON ON 28 ON ON ON OFF OFF 29 ON ON ON OFF ON 30 ON ON ON ON OFF 31 ON ON ON ON ON

Installation and Wiring

IM DA100-01E

Connecting the RS-422-A/RS-285

For details on connectin the RS-422-A/RS-485 connector of the RS-422-A/RS-485 communication interface module to a personal computer, see IM DA100-11E, “DA100 Communication Interface User’s Manual.”

CAUTION

When (dis) connecting the RS-422-A/RS-485 cable, turn OFF the power of both the personal computer and the instrument. If the power is not turned OFF, malfunctions may occur and the internal circuitry may be damaged.

2-11

2.4 Connecting the Interface Cables

Ethernet

Dip Switch

ON OFF

1234

10BASE-T Port

Connect the RJ-45 modular jack of the twist pair cable connected to the 10BASE-T network.

Status

Indicator LED

Tx (yellow) LINK (yellow) STS1 (green) STS2 (green)

)

You can select the following three modes by setting the dip switch. Configuration mode: A mode in which the IP address, subnet mask, and default gateway are set

for theDA100. Test mode: A mode in which the condition of the physical connection is tested. Communication mode: A mode in which the DA100 is connected to the network to carry out

communication. Use this mode to read in the DA100 measurement data

with the personal computer. In addition, you can turn ON/OFF the Keepalive function.

Mode Setting

Mode Switch 1 Switch 2

Configuration mode ON OFF Test mode OFF ON Communication mode OFF OFF ←Default Setting

Do not set both dip switches, 1 and 2, to ON.

Keepalive Setting

Keepalive Switch 3

Enable ON ←Default Setting Disable OFF

Keepalive is a function supported by TCP. It sends packets at constant time intervals and automatically disconnects when there is no corresponding response. This instrument sends packets at 30-second time intervals. If a response is not received, it sends 4 more packets at onesecond intervals. If a response is still not received, the connection is dropped.

Have dip switch 4 turned OFF.

2-12

IM DA100-01E

2.5 Connecting the Extension Cables (only for use with the expandable type DA100)

Extension Cables

Any of the following extension cables can be used for connections between the DA100 main unit and subunits or for connections between subunits.

Name Model Description

Extension cable DV200-000 Length: 0.5m Extension cable DV200-001 Length: 1m Extension cable DV200-002 Length: 2m Extension cable DV200-005 Length: 5m Extension cable DV200-010 Length: 10m Extension cable DV200-020 Length: 20m Extension cable DV200-050 Length: 50m Extension cable DV200-100 Length: 100m Extension cable DV200-200 Length: 200m Extension cable DV200-300 Length: 300m Extension cable DV200-400 Length: 400m Extension cable DV200-500 Length: 500m

Connecting Procedure

Open the lid that covers the connector and insert the plug of the extension cable in the connector until you hear a click. Since both connectors are identical, it makes no difference which connector you use. Furthermore, since both plugs of the cable are identical, you may use either end. When pulling the plug from the connector, gently press the peg of the plug and pull it forward.

Installation and Wiring

Extension cable

Points to Note when Using the Extension Cables

· The maximum rated temperature is 60 °C;

· Never disconnect the extension cable from the connector by pulling the cable, since this might

damage the signal cable. Always hold the plug.

· When wiring the extension cable through a cable duct, or metal pipe or such, protect the peg on top of the plug by covering it with tape.

· Fasten the cables in such a way that no force is being applied to connector or plug.

· To prevent the wire from snapping, etc. do no apply a pulling force of 70N or more. Furthermore,

do not bend the cable in a radius of 3 centimeters or less.

· For wiring conditions, refer to 2.9 Countering Noise.

Lid

Plug

IM DA100-01E

Note

When several sub-units are connected, and the power is turned off of one of them, the other connected subunits which are further away from the main unit will not be recognized anymore.

2-13

2.6 Connecting the Signal Lines

W WARNING

• To prevent electric shock, always make sure that the power supply is turned OFF before connecting .

• When 30 VAC or 60 VDC and more is applied to the output terminal of the alarm output module or the output terminal of the DI/DO module, use double-insulated wires(withstand voltage performance: more than 2300 VAC) for those wires which apply 30 VAC or 60 VDC and more. All other wires can be basic-insulated(withstand voltage performance: more than 1350 VAC). Furthermore, use “crimp-on” lugs (for 4-mm screws) with insulation sleeves for connecting to the screw terminal. Make sure that the crimp-on tool must be one specified by the crimp-on lugs manufacture, and that the crimp-on lugs and tool must be matched to the wire size. To prevent from electric shock, do not touch the terminal after wiring and make sure to re-apply the cover.

CAUTION

• Do not apply an input voltage exceeding the following levels to each terminal of the module. Otherwise, the internal circuits may be damaged. Universal, DCV/TC/DI and digital input modules

Allowable input voltage:

2 V DC range or less, RTD, TC and DI (CONT): ±10 V DC 6 to 50 V DC range, DI (LEVEL): ±60 V DC

Max. common mode noise voltage: 250 VAC rms (50/60 Hz)

mA input module

5 VDC

Strain input module

Don’t input voltage to the terminal

Pluse input module

5 VDC

Digital input of DI/DO module

–2 VDC to 7 VDC

• The contact capacity of the alarm module and the digital out of the DI/

DO module is as follows:

250 VDC/0.1 A (with a resistor load), 250 VAC/2 A (with a resistor load), 30 VDC/2 A (with a resisitor load)

• The overvoltage category of each input module is CAT ll (IEC 1010-1).

2-14

IM DA100-01E

2.6 Connecting the Signal Lines

1 Verify that the power switch of the DA100/DS400/DS600 has been turned OFF. 2 Remove the terminal cover. (the figure below shows DU100-11.)

Terminal cover

Screws for fastenin

the cover

3 Fasten the signal wires to the terminals as shown in the figure below. 4 Re-apply the terminal cover and fasten the screws.

Note

• Make sure that the equipment connected to the signal in-/output conforms IEC (CSA) 950 or IEC (CSA)

1010. Also, make sure to use cables conform IEC (CSA) standards.

• In case you are using an internal RJC in case of thermocouple input, the following considerations are necessary to stabilize the temperature at the terminals. Always make sure to re-apply the terminal cover; The thermal capacity of the wiring should be small (cross sectional area of less than 0.5mm2); Minimize outside temperature fluctuations as much as possible.

• To prevent noise, make sure to ground each unit at the grounding function terminal (below the power switch) together at one point.

• Refrain from wiring the input signals parallel. However, if you do, then the following considerations are necessary. Ground all equipment at the same point; Do not turn the power of other equipment ON/OFF during operation; Do not use the burnout function.

• If communication is disrupted while outputting the value of the communication input channel from the retransmission module, the retransmission module holds the value that was output immediately before the disruption occurred.

• After the power is turned ON or the retransmission or input channel settings are changed, it may take apporoximately twice teh measurement interval (amount of time needed to make two measurements) for the value of the retransmission to be stabilized.

• When a computation error or a burnout occurs, the output voltage or current will be the “+OVER” level or the “-OVER” level depending on the Set Up mode settings.

• The maximum time that takes to search out a burnout by using the universal input module or the DCV/ TC/DI input module is 2.5 seconds. The values being output during this period from the transmission output module are unstable if a burnout occurs.

Installation and Wiring

IM DA100-01E

2-15

2.6 Connecting the Signal Lines

Wiring Input Signal Lines (to Universal and DCV/TC/DI input modules)

Terminals

Screw type terminal

DC voltage • TC • contact

RTD*

Channel1 Channel2

Channel2

Channel4

Clamp type terminal*

A B b

Channel1

Channel3

*1 There are no RTD

input terminals on the DCV/TC/DI input module and digital input module.

*2 There is no clamp

type terminal for digital input module.

Channel10

Wiring Diagram

DC voltage input/DI input (contact)

DC voltage input

Compensation lead

Channel9Channel10

DC input

+-+-

Shunt resistor

Note:For 4 to 20mA input, shunt resistance value should

RTD inputTC input

bAB

be 250Ω ±0.1%

10Ω* max./leadwire Three wire resistances should be approx. equal.

*10Ω max. for Pt100Ω and Pt50Ω, 1Ω max. for Cu10Ω.

DC current input

2-16

IM DA100-01E

Wiring DC-current Input Signal Lines (mA-input Module)

Diagrams of Terminal Block and Wiring

2.6 Connecting the Signal Lines

Model with Screw Terminals

–

Channel1 Channel2

Channel10

Channel2

Channel4

Channel10

Model with Clamp Terminals

Channel1

–

Channel3

Channel9

Wiring Strain Input Signal Lines (to Strain Input Module)

Please apply the optional DV450-001 strain conversion cable when using a bridge box or strain gage without sensor line.

Wiring Diagrams Model with Built-in Bridge ResistorsModel with External Bridge Resistors

Jumper setup switches

–

NDI terminal

DC-current input

–

Installation and Wiring

Wiring Diagrams

• Single-gauge method

DU500-12/DU500-13 Jumper setup switch

No.1 No.2

No.3 No.4 No.5

No.1ONNo.2ONNo.3ONNo.4

OFF

A(+)

B(L)

C(-V)

D(H)

No.5

OFF

CH2

CH4

CH6

CH8

CH10

CH1

CH3

CH5

CH7

CH9

CH4

CH8

DU500-14

CH2

CH6

CH10

R = fixed resistor r = resistance of leadwire Rg = resistance of strain gauge e = output voltage developed across bridge E = voltage imposed across bridge

12 3 4

CH1

CH3

CH5

CH7

CH9

IM DA100-01E

2-17

2.6 Connecting the Signal Lines

• Single-gauge three-wire method

R = fixed resistor r = resistance of leadwire

Rg = resistance of strain gauge e = output voltage developed across bridge E = voltage imposed across bridge

DU500-12/DU500-13 DU500-14 Jumper setup switch

A(+)

No.1 No.2

No.3 No.4 No.5

OFF

No.1ONNo.2ONNo.3

OFF

C(-V)

D(H)

No.4ONNo.5

OFF

B(L)

12 3 4

• Adjacent-side two-gauge method

Rg1

Rg2

Rg1

Rg2

R = fixed resistor r = resistance of leadwire Rg = resistance of strain gauge e = output voltage developed across bridge E = voltage imposed across bridge

DU500-12/DU500-13 DU500-14

Jumper setup switch

A(+)

Rg1

No.1 No.2

No.3 No.4 No.5

OFF

No.1ONNo.2ONNo.3

OFF

Rg2

No.4 OFF

C(-V)

D(H)

No.5

B(L)

• Opposed-side two-gauge method

Rg1

DU500-12/DU500-13 DU500-14 Jumper setup switch

No.1 No.2

No.3 No.4 No.5

Rg2

OFF

No.1ONNo.2

OFF

No.3

No.4 OFF

Rg1

Rg2

No.5

A(+)

B(L)

C(-V)

D(H)

Rg1

Rg2

The 319300 bridge box does not support the opposedside two gauge method.

12 3 4

R = fixed resistor r = resistance of leadwire Rg = resistance of strain gauge e = output voltage developed across bridge E = voltage imposed across bridge

Rg1

Rg2

2-18

IM DA100-01E

Rg1

Open collector TTL open collector

Contact

Channel1 Channel2 Channel3 Channel4

Channel1 Channel2

Channel3 Channel4

Rg4

• Four-gauge method

Rg3

Rg2

Rg1, Rg3

2.6 Connecting the Signal Lines

R = fixed resistor r = resistance of leadwire Rg = resistance of strain gauge e = output voltage developed across bridge E = voltage imposed across bridge

Rg2, Rg4

Rg1

Rg2

Rg1

Rg3

Rg4

Rg1, Rg2

DU500-12/DU500-13 DU500-14

Jumper setup switch

A(+)

No.1

No.2 No.3 No.4 No.5

Rg4

Rg1

B(L)

Rg2

C(-V)

Rg3

D(H)

No.2 OFF

No.3

OFF

No.4 OFF

No.5

OFF

No.1

OFF

Wiring Pulse Input Signal Lines (to Pulse Input Module)

Rg3, Rg4

Rg3Rg4

12 3 4

Rg1

Rg2

Installation and Wiring

Wiring Alarm Output SIgnal Lines (to DI/DO and Alarm output modules)

IM DA100-01E

Terminals

Failure output (transfer-contact) cannot be used

Remote control signal input (12 contact terminals) for only with math (/M1) option

Alarm output (transfer-contact)

Terminal arrangement

FAIL

CHART

REM

ALM

ALM2

NO C

DT200-11DT100-11

Alarm output

1 2

(transfer contact)

NO C

DT200-21

1 2

Alarm output (make

Alarm output

(transfer contact)

contact)

2-19

2.6 Connecting the Signal Lines

Connecting the Retransmission Signal Lines (Retransmission Module)

Processing of Faulty Data

You cam set the output value that corresponds to abnormal measured balues, computed values, and communication input value using the dip switch of the retransmission module.

Output Type Output Value Switch1 Switch2 Switch3

Approx. 0 V (0.05 V or less) ZERO OFF OFF – or approx. 0 mV (0.15 mA or less)

-5% -OVER ON OFF – (0.8 V or 3.2 mA)

+110% +OVER OFF ON – (5.4 V or 21.6 mA)

Value immediately before Previous value ON ON – the faulty data occurence

Data are processed as faulty data in the following cases:

• When the power of the expanded model main unit switches OFF.

• When the measurement channel that is retransmitting experiences the following: The module of the corresponding measurement channel is removed from the unit. The power of the unit to which the corresponding channel is connected is removed.

Terminals

DT500-11

DT500-21

Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10

SW1 SW3

SW2

ON OFF

Channel 1

Channel 2

2-20

IM DA100-01E

Wiring AC Input Signal Lines (Power Monitor Module)

WARNING

• For hazard prevention, ALWAYS provide protective grounding before connecting measuring leadwires.

• When connecting any object being measured, ALWAYS turn off the power to the object. It is extremely dangerous to connect or disconnect interconnecting leadwires with the power to the object left on.

• Exercise utmost care to avoid connecting any current-mode circuit to a voltage-input terminal or any voltage-mode circuit to a current-input terminal. Wrong connection may result in damage to the circuit or equipment being measured or the DA100 recorder itself, as well as bodily injury.

• Fuses are not built into voltage- and current-input terminals. ALWAYS install a fuse on the interconnecting leadwire. Use a fuse that will not permit the voltage or current being measured to exceed the maximum ratings of an AC input module. The maximum voltage and current that can continuously be imposed on an AC input module are as follows: Voltage: 250 Vrms; current: 5 Arms

• To avoid electrical shock, ALWAYS attach the terminal cover in place after the completion of wiring to the terminals so that the terminals cannot be accidentally touched.

2.6 Connecting the Signal Lines

Installation and Wiring

CAUTION

• In wiring, use double-insulated leadwires that have sufficient withstanding-voltage and current-carrying-capacity margins against the voltage and current being measured and meet the ratings at which they are used.

• ALWAYS clamp measuring leadwires with the wire clips to prevent the wires from being disconnected from their terminals. As the measuring leadwires, use wires 0.2 to 2.5 mm2 (AWG14 to 25) thick so they can be fastened securely with the wire clips.

• The power monitor module is a product belonging to Installation (Overvoltage) Category CAT II.

Diagram of Terminal Block

Three-phase Model

Wire clip

Single-phase Model

Wire clip

IM DA100-01E

9mm

• Strip 9 mm of insulation off the leadwire.

• ALWAYS clamp the leadwire with the wire

clip.

• The recommended torque for fastening the wire clip screw is 0.4 to 0.5 N•m.

Wire clip

2-21

2.6 Connecting the Signal Lines

Wiring Diagrams

• Single-phase Two-wire Configuration

SOURCE

• Single-phase Three-wire Configuration (power monitor modules for three-phase use only)

SOURCE

LOAD

FUSE

LOAD

FUSE

SOURCE

FUSE FUSE

FUSE

LOAD

SOURCE

• Three-phase Three-wire Configuration (dual-current/dual-voltage measurement; power monitor modules for three-phase use only)

LOAD

SOURCE

R S T

FUSE

FUSE FUSE

FUSE

LOAD

• Three-phase Three-wire Configuration (triple-current/triple-voltage measurement; power monitor modules for three-phase use only)

LOAD

SOURCE

R S T

FUSE

FUSE FUSE

FUSE

LOAD

FUSE

2-22

SOURCE

• Three-phase Four-wire Configuration (power monitor modules for three-phase use only)

LOAD

SOURCE

R S T N

LOAD

FUSEFUSEFUSE

IM DA100-01E

2.7 Connecting an Extension Module to Extension Bases

Using an extension module and extension bases, you can install input modules at a location distant from the sub-unit(s). The module and bases are powered from the sub-unit and, therefore, can be located even in a place where there is no power source nearby.

Installing an Extension Base

WARNING

• For fire prevention, use extension bases in an upright position. Do not cover up the extension base's module (allow a clearance of at least 3 cm around the module).

Ambient Temperature and Humidity

Use an extension base under the following environmental conditions:

• Ambient temperature: -10˚ to 60˚C

• Ambient humidity: 20 to 80% RH at -10˚ to 40˚C

10 to 50% RH at 40˚ to 50˚C 5 to 30% RH at 50˚ to 60˚C Use the extension base in a condensation-free condition.

Installation and Wiring

Note

Condensation may occur if you move the extension base from an area of low humidity to an area of high humidity or if any drastic temperature variation takes place. In addition, a measurement error will result if the DR recorder is in the thermocouple input mode. In that case, allow at least one hour for the extension base to adjust to the ambient atmosphere before using it.

Do not install the extension base where:

• it is exposed to direct sunlight or there is a heat source nearby;

• soot, steam, dust and/or corrosive gas is relatively abundant;

• there is a strong electromagnetic source nearby;

• there is high-voltage equipment or a power line nearby;

• it is exposed to severe and/or frequent mechanical vibration; or

• it is not positioned stably.

Desk-top or Floor Installation

Attach the two supplied shoe plates onto the extension base with two screws (4-mm screws 16 mm long, supplied as standard accessories), as shown in the figure on the left below. Then, place the extension base in an upright position. If the base is liable to fall on its side after wiring, fix the shoe plates with the four supplied screws (4-mm screws 12 mm long) using the through-holes (for 4-mm screws) of the shoe plates.

Direct Mounting on Panel

According to the figure on the right below, fix the extension base onto a panel by fastening the four corners with the supplied screws (4-mm screws 12 mm long).

IM DA100-01E

2-23

2.7 Connecting an Extension Module to Extension Bases

Connecting Extension Bases to an Extension Module

Verify that the power of the DS400/DS600 has been turned off before connecting the extension module/extension base. Mount the extension module onto a stand-alone model of the DA main unit or an expandable model of the DS sub-unit. Wire the module to the extension base with an extension cable. You can wire one extension module to one of these units. In addition, you can wire a maximum of three extension bases at the same time to the extension module. It is not possible, however, to wire extension bases in such a manner that the total sum of modules already mounted on the main unit/sub-unit and the extension bases being wired exceeds the maximum number of modules (six for the DA100 main unit, four for the DS400 sub-unit and six for the DS600 sub-unit) allowed for mounting on the main unit/sub-unit. Either a 10-channel universal input module (DU100-11 or DU100-12) or a 10-channel DCV/TC/ DI module (DU200-11 or DU200-12) can be mounted onto each extension base.

Extension module (DV100-011)

Extension cable

b -/B +/A

EXTENDER

POWER

b -/B +/A

I/F

ADDRESS TERMN

I/F

OFF

b -/B +/A

Extension cable

ADDRESS TERMN

POWER

b -/B +/A

I/F

b -/B +/A

STATUS

SUB UNIT

100-240V 50/60Hz 70VA MAX

POWER

Sub-unit (DS400/600)

Slot number setup switch Select an unused slot number.

Terminator on/off switch

OFF

Set this switch to ON for the last extension base in the connection.

Either a 10-channel universal input module (DU100-11 or DU100-12) or a 10-channel DCV/TC/DI module (DU200-11 or DU200-12)

Extension base (DV100-012)

Wiring Distance

The last extension base in the connection can be located at a maximum distance of 30 m from the sub-unit.

Setting of Terminator On/Off Switch

Set the terminator on/off switch of an extension base to ON for the base that is the last in the connection. Set these switches of all other extension modules to OFF.

2-24

Setting of Slot Numbers

Select an unused slot number for each extension base. This can include, however, a slot number for an extension module. The following figure shows how the numbers you set correspond to the positions of slots and relate to channel numbers.

Setpoint 6 X51-X60

Setpoint 5 X41-X50

Setpoint 4 X31-X40

Setpoint 3 X21-X30

Setpoint 2 X11-X20

Setpoint 1 X01-X10

Setpoints of slot number

setup switch on an

extension base

Channel numbers, where X is the unit number

IM DA100-01E

2.8 Connecting the Power Cord and Turning the Power ON/OFF

When Using the Accessory Power Cord

Before connecting the power supply to the DA100/DS400/DS600, make sure to comply with the following warnings. Failure to do so may cause electric shock or damage to the instrument.

WARNING

• Connect the power cord only after confirming that the voltage of the power supply matches the rated electric power voltage for this instrument.

• Connect the power cord only after confirming that the power switch of DA100/DS400/DS600 is turned OFF.

• Only use power cords which are supplied with the DA100/DS400/ DS600 by YOKOGAWA in order to prevent electric shock or fire hazard.

• Always use protective ground to prevent electric shock. Connect the accessory power cord of the DA100/DS400/DS600 to a power outlet with protective grounding. Do not use the function grounding terminal (below the power switch) as protective grounding.

• Never use an extension cord that does not have protective grounding, otherwise the protection feature will be negated.

Installation and Wiring

Connecting Procedure

1 Verify that the power switch of the DA100/DS400/DS600 has been turned OFF. 2 Connect the plug of the accessory power cord to the power connector of the DA100/DS400/DS600. 3 Plug the other end of the power cord into an AC outlet that meets the following specifications.

The AC outlet must be of a 3-pin type with a protective grounding terminal. Make sure to apply the clamp filter (standard accessory) to the power cord as shown below. This is to eliminate the electric emmission.

Rated supply voltage :100 to 240 VAC Permitted supply voltage :90 to 250 VAC Rated supply voltage frequency :50/60 Hz Maximum power consumption:

DA100 Stand-alone type (with 6 modules connected):

in case of 100VAC input: max. 55VA in case of 240VAC input: max. 70VA

DA100 Expandable type (with 4 modules connected):

in case of 100VAC input: max. 45VA in case of 240VAC input: max. 55VA

DS400 Subunit (with 4 modules connected):

in case of 100VAC input: max. 45VA in case of 240VAC input: max. 55VA

DS600 Subunit (with 6 modules connected):

in case of 100VAC input: max. 55VA in case of 240VAC input: max. 70VA

IM DA100-01E

Power switch

Status indicator

Power connector

Clamp filter (Standard Accesory: A1179MN)

Power Cord

2-25

2.8 Connecting the Power Cord and Turning the Power ON/OFF

When Using an Adapter for Direct Wiring to the Power Supply

Before connecting the power supply to the DA100/DS400/DS600, make sure to comply with the following warnings. Failure to do so may cause electric shock or damage to the instrument.

WARNING

• Connect the power wires only after confirming that the power supply is OFF to prevent electric shock.

• To prevent fire, use 600V PVC insulated wire (AWG18) for power and ground wiring (cross sectional area of 0.83 mm galvanic corrosion finish, insulation thickness should be more than 0.8 mm, insulation resistance ahould be more than 50MΩ Km at 20°C, approved EN60 320 (VDE0625)), or equivalent cables.

• Units equipped with screw type terminals should only be used in panel installations. Using such a unit as a floor-installation or rack-mounting is extremely dangerous.

• Before turning ON the power supply, always ground the protective ground terminal. Do not use the function rounding terminal (below the power switch) as protective grounding.

• For AC power and ground wiring, use “crimp on” lugs (for 4mm screws) with insulation sleeves. Make sure that the crimp-on tool must be one specified by the crimp-on lugs manufacture, and that the crimp-on lugs and tool must be matched to the wire size.

• To prevent electric shock, do not touch the terminals after wiring.

or thicker, anti-

Connecting Procedure

1 Verify that the power switch of the DA100/DS400/DS600 has been turned OFF. 2 Connect the adapter to the power connector of the DA100/DS400/DS600. 3 Fasten the power supply wires and the protective ground wire to the power terminals. Make

sure to apply the clamp filter (standard accessory) to the power wires. This is to eliminate the electric emmission.

Power supply wires

Switching the Power ON/OFF

Pressing the “|” side of the power switch results in switching the power ON, while pressing the “O” side results in switching the power OFF.

Note

• Before turning the power ON, verify that each unit is installed properly and that the power cord is connected correctly.

• When the power switch is turned ON, but the status indicator doesn’t light up, turn the power off and verify the following . If even after verification, the indicator doesn’t light up, contact your nearest Yokogawa sales representative. Addresses may be found on the back cover of this manual.

• Verify if the power cord is connected properly.

• Verify if the power supply voltage lies within the range as specified on the previous page.

• When the power switch is turned ON, and the status indicator flashes in 1-second intervals, the

communication module is not properly connected, and you should verify this. If the status indicator flashes in other intervals, an internal error has occurred. Turn the power switch OFF and carry out the verification as described above. If no changes appear after after some time after having turned the power ON again, contact your nearest Yokogawa sales representative. Addresses may be found on the back cover of this manual.

• When several sub-units are connected, and the power is turned off/on of one of them, the other connected sub-units which are further away from the main unit will not be recognized anymore for some time.

Cover

Screw for fastening the cover

Power supply terminal

Protective ground wire

2-26

IM DA100-01E

2.8 Connecting the Power Cord and Turning the Power ON/OFF

DA100/DS400/DS600(when using DC power terminal connecter)

This applies only to products with power supply 2 suffix code.

Follow the warnings below to avoid electric shock or damaging the instrument.

WARNING

• Connect the power wires after checking that the power supply is turned off to prevent electric shock.

• To prevent fire, use wires with cross sectional area of 0.3mm or more.

CAUTION

• If you connect the + and - terminals in reverse on the DA100/DS400/ DS600, the internal fuse will be blown (You cannot replace the fuse by yourself. The instrument needs servicing in this case). If there is a possibility of reversing the polarity, insert a fuse (rating shown below) in the wiring. This will lower the chances of blowing the internal fuse. Fuse: 250 V/T2.5 A to T4A (time lag), 20 mm glass tube fuse,

t = 12.5 to 32 (Recommended: A1350EF (250 V/T2.5 A, I FST0034.3121))

t=12.5: SCHURTER:

(22AWG)

Installation and Wiring

Connecting procedure

1. Check thst the power switch is turned off.

2. Connect the accessory DC power terminal connector (part No. A1105JC) to the power wire and the DA100/DS400/DS600. Use a power wire with a cross sectional area of 0.3 mm (22AWG) or more.

Soldering

- (0 V DC)

+ (10 to 32 V DC)

DA100/DS400/DS600 Rated supply voltage: 12 to 28 V DC Operating supply voltage: 10 to 32 V DC Power consumption: About 25 VA max.

• DA100/DS400/DS600: DC power supply model

DC power terminal connector

DC power terminal

IM DA100-01E

2-27

2.8 Connecting the Power Cord and Turning the Power ON/OFF

DA100/DS400/DS600(when using optional AC adapter)

This applies only to products with power supply 2 suffix code.

Follow the warnings below to avoid electric shock or damaging the instrument.

WARNING

• Connect the power wires after checking that the power supply is turned off to prevent electric shock.

• To prevent electric shock or fire, always use the power cable supplied by YOKOGAWA.

• Before connecting the power cord, check that the voltage on the supply side matches with the voltage rating of this recorder.

• When not using the instrument for a long time, unplug the power cord of the AC adapter.

• Only use the AC adapter from YOKOGAWA (Model No.: DV500-00x).

• Do not put objects on top of the AC adapter or the power cord. Also,

do not let heat generating objects come in contact with them.

• When unplugging the power cord, do not pull on the power cord. Always hold the plug. If the power cord becomes damaged, contact your nearest representative listed on the back cover of this manual.

Connecting Procedure

1. Check that the power switch is turned OFF.

2. Connect the AC adapter to the AC adapter jack on DA100.

3. Connect the power cord plug that came with the AC adapter to the power supply connector of the AC adapter.

4. Connect the plug on the other end of the power cord to a power outlet meeting the following specifications. The power outlet should be a three-pole type with a protective grounding terminal.

Rated power supply voltage: 100 to 240 VAC Operating supply voltage range: 90 to 250 VAC Rated supply voltage frequency: 50/60 Hz Maximum power consumption: 90 VA AC adapter rated output voltage: 12 VDC AC adapter maximum rated output current: 2.6 A

• DA100/DS400/DS600

DC power supply connector

Power connector for AC power supply

AC adapter

Power cord for AC power supply

2-28

Functional grounding

When using the AC adapter, noise may be reduced if the functional ground is connected to the earth GND. Use the functional ground terminal as necessary.

IM DA100-01E

2.9 Countering Noise

Types and Features of Noise Sources

Commercial Power Supply

It is necessary to consider both 50 and 60Hz as noise components. It is important to note that a power supply line in which a thyristor or inverter is incorporated functions not only as an “energy surplus line”, but also as a “supply surplus line”.

Thyristor (SCR)

A thyristor is used to control power through ON/OFF modulation of commercial power by controlling the phase angle.

50Hz

60Hz

*Load

noise

Voltage

Installation and Wiring

Thyristor

Unit

*heaters, etc.

phase angle

Thyristor waveform

Current

When the thyristor turns ON or OFF, a pulse noise is superimposed on commercial power supply, and its pulse width is approximately 1 µs. Accordingly, thyristor noise can be defined as follows.

· thyristor noise = commercial power supply + pulse noise

Inverter

Commercial power supply is converted to direct current by a rectifier (sometimes the thyristor is used as the rectifier to stabilize direct current) and then modulated by a switching transistor and finally converted into alternating current at the desired frequency (from tens to hundreds of Hz) to drive a motor, for example. If the load to be driven is a fluorescent lamp, the frequency is tens of kHz. Accordingly, inverter noise can be defined as follows. Inverter noise = commercial power supply + pulse noise (high density) + variable low frequency noise Since the density of pulse noise is high compared to that of a thyristor and in addition, there is variable frequency noise, it is difficult to consider a countermeasure for inverter noise.

Commercial power supply

Rectifier output DC output Inverter output

IM DA100-01E

Commercial power supply

Rectifier DC filter Inverter Motor

Principle of inverter

2-29

2.9 Countering Noise

Voltage waveform

Current waveform

Voltage/current waveforms of an inverter

Relay

A relay is frequently used to amplify alarm and temperature controller outputs. However, since a counter-electromotive force (counter e.m.f.) is produced by coil inductance when the relay is turned off and the e.m.f. becomes noise, care must be taken. Due to chattering at the relay contact, tens to hundreds of kHz noise occurs mainly in bursts. Thus, the noise energy often becomes high.

Transceiver

In large-scale plants, transceivers are often used for communications between the field and the control room. Although W/G of the Japanese Electric Measuring Instruments Manufacturers Association recommends to use transceivers covering a wave band of 27MHz, smaller-sized transceivers for the 140 or 470MHz wave band are often used.

Noise Simulator

To test the immunity to pulse noise (mainly thyristor noise), a noise simulator is often used. A test noise of approximately 1kV for 0.8 µs is used synchronously with the power supply frequency. Since data acquisition equipment is often used for measurements of equipment subjected to the pulse noise test, the influence of noise must be considered.

Propagation of Noise

• Noise is propagated in the following three ways.

Conduction: noise is conducted through a power line, input wiring, etc. Electrostatic induction: noise leaks through capacitances between wires and instruments. Electromagnetic induction: a loop in the input line, etc. induces an AC voltage by detecting the

In real applications, the above three propagation paths are not independent of each other. Their combination propagates noise to the equipment and causes problems.

AC magnetic field.

2-30

• Examples of noise propagated through each of these paths are given below.

Conduction: inverter noise, relay noise, thyristor noise, and noise caused by

surface temperature measurement of a power transistor, etc.

Electrostatic induction: commercial power supply noise such as the hum of audio

equipment, relay noise, etc.

Electromagnetic induction: magnetic leakage flux from a power transformer or motor, magnetic

field from a high-frequency induction furnace, the rotating magnetic field of a power generator (Cu10 Ω), etc.

The figure on the next page shows the propagation paths using practical examples.

IM DA100-01E

2.9 Countering Noise

Example of a high-frequency induction furnace

Inverter power supply

(20 to 3500kW) Power supply

(0.2k to 10kHz)

Electro magnetic induction noise

Electrostatic induction noise

Room

temperature

* Due to electromagnetic induction, current i flows through the conductor, creating joule heat which heats the furnace.

J=i

Furnace

Temperature

inside

furnace

Hot-line conduction noise

Electro magnetic induction noise

Electrostatic induction noise

Installation and Wiring

Line noise

Power supply

Basics of Anti-Noise Measures (part 1)

Common Mode Noise and Normal Mode Noise

Signal source resistances Normal mode noise

Signal voltage E

Common mode noise

Common Mode Noise (ECM)

Noise generated between the signal source and the ground of a measuring instrument. Since it is applied to both the H and L input terminals in phase with one another, it is also called in-phase voltage.

DA100

Inputs

Z2Z

Floating amp

Circuit common

Case

Signal component

Output

ONM

Normal mode noise component

IM DA100-01E

Normal Mode Noise (E

)

This is an unfavorable noise that is superimposed on a signal voltage. Since it is a voltage between the H and L terminals, it is also called the line voltage, or since it is a voltage in series with the signal voltage, it is sometimes called the series mode voltage.

2-31

2.9 Countering Noise

In the figure on the previous page, due to common mode voltage E through the impedance to grounds Z generation of normal mode noise E noise is converted to normal mode noise. The amp is equipped with a built-in filter and in case of output E

the normal mode noise will be eliminated. This rate of conversion is called the

common mode rejection ratio and expressed by the following equation.

· Common mode rejection ratio

Since the actual CMRR is expressed using the ratio of an error component output caused by common mode noise to common mode noise, it contains the normal mode rejection ratio (NMRR) expressed by the following equation.

· Normal mode rejection ratio

The NMRR is a value that shows the ability to reject the output error (normal mode noise component: E

) by normal mode noise. Thus, this is also a very important value which shows

the resistance-to-noise characteristics of the measuring instrument.

Basics of Anti-Noise Measures (part 2)

Decreasing and Increasing Impedance

As described in the previous section, conversion of common mode noise into normal mode noise causes an error in the measured output. In other words, prevention of such a conversion is the key to anti-noise measures. As can be understood from the previous section, it is important to take the following measures to reduce normal mode noise.

· reduce the wiring resistances R

· increase the coupling impedance of common mode voltage E

These are called the decrease and increase of impedance as basics of anti-noise measures. In the above discussions, anti-noise measures have been described on the assumption that common mode noise has already been given. In real applications, common mode noise often occurs owing to grounding resistance as shown in the figure below.

, noise currents i1 and i2 flow

N M

(dB)

C M

(dB)

and Z2 and coupling impedance Z3, resulting in the

between input terminals H and L. Like this, common mode

(CMRR)=20Log

(NMRR)=20Log

and R2, including the resistance of the wires.

Signal source

One-point grounding

Grounding resistance and E

Ground current

DA100

In such a case, perform one-point grounding as indicated by the dotted line, as an extreme example of decreasing impedance, to equalize the potentials of the signal source and the DA100. Rejecting common mode noise in this way is the basics of anti-noise measures.

2-32

IM DA100-01E

Anti-Noise Measures for the DA100

Pulse-width modulation (PWM) A/D converter

This instrument employs an in-house developed PWM A/D converter. Its two main features are:

· Superior linearity and stability achieved by the feedback effect;

· Excellent noise rejection because of the integral A/D converter.

If the integral time and noise cycle are equal, the shaded portions on the plus and minus sides balance each other and the average value becomes zero.

Balance each other

integral value

Normally, an integral time of 20ms (50Hz) or 16.7ms (60Hz) is selected depending on the commercial power supply frequencies. A 100-ms integral mode is added to the DA100 to achieve superior noise rejection. However, when using the 100ms setting, the smallest measurement interval is longer than in case of the 20ms or 16.7ms setting. The integral effect enables the PWM A/D converter to perform the following two functions.

· Rejection of frequency determined by the reciprocal of the integral time and frequencies which are whole multiples of that frequency;

· First-order lag filter provided with cut-off frequency proportional to the reciprocal of the integral time. The following table compares the integral times of 16.7ms, 20ms and 100ms.

Integral time Rejection frequency Cut-off frequency Remarks

16.7ms n×60Hz approx. 19Hz for 60Hz

20.0ms n×50Hz approx. 16Hz for 50Hz

100.0ms n×10Hz approx. 3.2Hz for both 50Hz/60Hz

n=1,2,3...

As shown in the table, the merit of 100.0-ms integration is not only that it applies to both 50 and 60Hz, but also that it provides a low cut-off frequency as the first-order lag filter and improves the noise rejection ability. The following figure shows the calculation values of the NMRR for three integration times and an example of actual measurement of the NMRR for a 100-ms integral signal.

• Calculated values of NMRR • Example of actual measurement of

-10

-20

-30

-40

-50

-60

-70

100ms

Frequency (Hz)

20.0ms

16.7ms

100

200

2.9 Countering Noise

Input voltage (instantaneous value)

DC voltage (average value)

Installation and Wiring

NMRR (100ms)

Frequency (Hz)

Noise Filter

This instrument is equipped with a low-pass filter (cutoff-frequency of 10Hz (for both 50/60 Hz), 50Hz,60Hz) which functions as a way of noise rejection. Also exponential averaging functions as a noise filter.

Anti-Noise Measures: Applications

Practical Measures

• Reducing noise itself

The basics of this practical measures dictates using the instrument in conditions where noise is suppressed as much as possible.

· for power lines: an increase of impedance; Separate the power lines for noise source equipment (inverter, thyristor, etc.) from those for the measuring instrument.

IM DA100-01E

2-33

2.9 Countering Noise

· for input lines: an increase of impedance; Always separate the input line from the noise source lines (power and alarm lines). Step 1 : Install a separator.

Separator

Signal

lines

Special class 3 ground

Power

lines

(10Ω or less)

Step 2 : Keep the signal cables at least 15cm above the power lines using a bracket.

If the power lines are not shielded, the operating voltage is 220V or less, and the operating current is 10A or more, the distance between the signal cables and power cords must be 60cm or more.

Signal lines*

Power

lines

at least 15 cm

Step 3 : Leave a clearance of at least 15 cm between the signal lines and power lines.

If the power lines are not shielded, the operating voltage is 220V or less, and the operating current is 10A or more, the distance between the signal cables and power cords must be 60cm or more.

at least 15 cm

Signal

lines

Power

lines

Step 4 : Lay the signal lines at right angles to the power lines.

If the power lines are not shielded, separate the signal lines and power lines where they cross using steel sheeting at least 1.6mm thick.

Signal lines

1.6mm

Power lines

* Separate analog signal lines and communication cables in the same manner as from power

cords.

2-34

• When there is influence from a magnetic or electrical field: an increase of impedance

Step 1 : Keep the noise source as far away as possible.

2πr

I=2,400A

2,400

=400

A/m

Magnetic field strength

Example

r=1m

The influence of the external magnetic field on the measuring instrument: 400A/m or less.

IM DA100-01E

Step 2 : Change the position of the noise source.

A) Leakage magnetic flux of transformer:

2.9 Countering Noise

Φ = strong

Φ = weak

Move the instrument to a location where the influence from magnetic flux is weak.

B) Sparks

spark

strong electromagnetic radiation

weak electrogmagnetic radiation

Move the instrument to a location where the influence from electromagnetic radiation is weak.

• Grounding: a decrease of impedance

The grounding method is the point of common mode noise suppression.

Equipment

under

measurement

(EUM) DA100

Installation and Wiring

IM DA100-01E

ec ec'

The difference in the potential to the ground between EUM

and the DA100 may cause a ground current, resulting in noise.

Equalize the potentials to the ground so

that the common mode noise becomes zero.

One-point grounding Potential equalization

EUM DA100 EUM DA100

(if grounding is difficult)

The basic means to obtain stable measurement is to set the circuit potential with proper grounding. Thus, potential equalization is the means to be adopted only when grounding is impossible.

2-35

2.9 Countering Noise

• Shielded and twisted pair (prevention of electromagnetic coupling): an increase of impedance

If it is difficult to keep the noise source away from the measuring instrument due to space limitations, the use of a shielded twisted pair is effective.

· electrostatic coupling can be completely cut off by shielding;

· for a magnetic field, shielding with a magnetic material (iron, permalloy, etc.) can be employed.

However, there are many restrictions on this use and perfect shielding is impossible. Therefore, use of a twisted pair is preferable. Voltage e

induced by the coil is proportional to the area of the coil.

=> The smaller the area of the coil becomes, the smaller the noise becomes.

Coil

Magnetic field Φ

If the directions of coils 1 and 2 are reversed by twisting, as shown, if the areas of the two coils are equal, the induced voltages of the coils offset each other and total induced voltage em becomes zero.

coil 1 coil 2

The above two principles are combined as a twisted pair. Even though a shielded twisted pair is used, a proper grounding method is still important.

Signal

source

twisted pair shield

Connected equipment

2-36

If the signal source is not grounded

Power

source

twisted pair shield

connected

equipment

Ground the signal cable shields collectively but separately from the power line ground. If the separation of grounds is impossible, use the guard terminal.

IM DA100-01E

2.9 Countering Noise

· Insertion of noise filter and noise killer If the influence from noise cannot be eliminated by the methods described before, use noise filter or noise killer. Power line noise rejection Step 1 : Insert an isolation transformer into the power line.

Increasing impedance to high frequency

Power supply

100V AC

1:1

with shield, which is grounded

DA100

(Most of the noise is high-frequency noise)

Step 2 : Insert a power line noise filter (available on the market)

High frequency noise is divided by decreasing impedance to ground through C and increasing impedance through L.

Power supply

100V AC

DA100

Note 1:Ground the noise filter and DA100 in common. Note 2:Since insertion of a noise filter increases the by-pass current (regarded as leakage

current), make sure that the leakage current is within the specified value.

· When the noise contains wide frequency components While one-point grounding is effective at a low frequency, it sometimes forms a loop and has an adverse effect on a high frequency.

Ex: Connecting a power meter and DA100 grounded at one point to an inverter

Noise source

(inverter, etc.)

The power meter leaks the high-frequency noise component to the ground and that noise flows back to the DA100 side.

Noise source

(inverter, etc.)

Reverse flow of high-frequency to the DA100 is thus suppressed.

AC power meter

DA100

AC power meter

DA100

(high impedance at high frequency)

High-frequency noise

(reverse flow)

Noise

blocking of reverse flow

Ferrite beads

· Input noise rejection If input noise cannot be rejected by means of one-point grounding or 100-ms integration, insert capacitor or ferrite beads as they are effective in rejecting pulse noise. Step 1 : Connect a capacitor between the L input and ground.

Installation and Wiring

One-point grounding

IM DA100-01E

DA100

Step 2 : Rejection of pulse noise when grounding is impossible.

Ferrite beads

Insert the ferrite beads as necessary.

DA100

Use a capacitor from a hundred to thousands of pF which can withstand high voltages and must be grounded.

Use a capacitor from a hundred to thousands of pF.

2-37

2.9 Countering Noise

· Relay noise suppression

• To prevent noise and protect the contact, connect the diode to the relay coil terminal directly.

• In addition to the above measure, reduce the rated voltage of the relay circuit as much as possible for higher reliability.

• It is necessary to choose a diode that matches the relay. Generally, a diode whose rated rectifying current is at least three times the current flowing through the relay coil must be used. And the rated reverse voltage must be at least three time the operating voltage.

(Note) Across the relay or solenoid coil, a counter-electromotive force is produced by an

inductive load. This phenomenon may damage the contact or, as the noise source, cause a malfunctioning of the equipment, and have an unfavorable effect on the entire system.

Dc external power supply

Contact

Diode

connect to the relay coil terminal (socket)

(

directly.

Relay

the relay coil rating must

(

be as low as possible.

)

• If a relay contact is connectd to the input of the system components, apply the measure shown in the figure at the right to the relay coil. Otherwise, a counter electromotive force produced across the coil may be induced on the contact side through the relay's internal coupling or coupling between the lines, and may cause a malfunctioning of the equipment.

· Others (isolation from noise source: for hot line measurement)

At low temperatures

(Hot line)

Power transistor

(Vcc)

At high temperatures

Wrap

Surge suppresser circuit

connect to the relay socket

(

terminal directly.

C=0.01 to 1µF

Must withstand a voltage of at least three times

the operating voltage. R=0.3Re to 1Re

Re=Relay coil's DC resistance

Mylar isolation film

Adhesive copper foil tape

Adhesion

)

Anti-Noise Measures for PC Connection

When connecting the DA100 to a PC, it is recommended to apply ferrite cores (e.g. ZCAT30351303 from TDK) to the interface cable as a noise countering measure. Apply a ferrite core on both sides of the cable as shown below, when the noise persists, apply more ferrite cores.

Personal computer

2-38

Ferrite core

DA100

Function grounding terminal

IM DA100-01E

3.1 Diagnosis

When using the instrument for the first time, make sure to carry out the following operations to verify that no problems exist relating to the DA100 system configuration. Furthermore, in case it becomes impossible to set the DA100 or when data acquisition becomes impossible, carry out the following diagnosis.

Points to Verify Before Carrying Out this Diagnosis

Power Supply

Verify:

· that the power supply matches the requirements;

· that the power supply is properly connected.

Status Indicator

An internal error has occurred if the status indicator is flashing.

Unit/Modules

Verify:

· that the environmental conditions match the requirements;

· that all screws are properly fastened;

· that the number of connected modules and their locations are conform the specifications. (Refer to

2.3, page 2-4 for more details.)

Communication Interface

Verify:

· that the communication interface cable is properly connected;

· that the location of the communication module is correct (as it cannot be connected to a sub-unit);

· when using the GP-IB module, verify that the address setting is correct;

· when communicating by GP-IB interface, verify that the GP-IB driver has been installed;

· when using the RS-232C, RS-422-A/RS-485, ethernet module, verify that the setting parameters

are correct.

Conditions for Diagnosis

Before using the instrument, make sure to carry out the following operations to verify that no problems exist relating to the DA100 system configuration.

When using the DAQ software 32

1 Start the DAQ software 32. 2 Start the self-diagnosis program by clicking the [Diagnosis] icon. 3 Carry out the self-diagnosis operations conform the DAQ Software 32 Instruction Manual

(IMDP12013-61E).

4 Verify that the displayed units/modules are the same as the ones actually connected and that

there are no errors.

Using the Communication Interface without using the DAQ software 32

1 Send the [CF] command to receive the system acquisition data, conform the Communication

Interface manual IMDA100-11E.

2 Using the received results, verify that the displayed units/modules are the same as the ones

actually connected and that there are no errors.

Trouble-shooting and Maintenance

IM DA100-01E

3-1

3.1 Diagnosis

How to Cope with Errors

When Communication Error No. 0801 Occurs

Verify:

· that the communication format settings of the diagnosis program (such as GP-IB or RS-232C) are conform the actual communication format settings;

· that the interface cables are wired and connected properly;

· that the communication settings of the DA100 (address, baud rate) are correct;

· that the communication settings of the personal computer are correct.

When Sub-Units do not Appear on the Display (in case of the Expandable type)

Verify:

· that the power of the sub-unit is turned ON;

· that the extension cables are properly connected;

· that the unit number of the sub-unit conforms the setting of the rotary switch;

· that after initializing the system no other sub-units have been connected.

When Modules do not Appear on the Display Correctly

Verify:

· that the configuration of the modules is correct;

· that after initializing the system no other modules have been wired.

When Any of the Following Errors Occur

Error Cause Reference No. Page

C0 An input unit which does not match the system configuration has been connected.*12-4 C1 The module configuration has been altered after initializing the system 81 The number of connected modules exceeds the allowable number 2-4, 2-5 82 Erroneous calibration has been carried out 3-5 83 Servicing is required* *1 Verify that the style number (for hardware) and release number (for software) match the following rules;

· module’s style number ≤ main unit’s/sub-unit’s style number.

· main unit’s/sub-unit’s style number ≤ software’s release number.

*2 Contact your nearest sales representative; addresses may be found on the back cover of this manual.

3-2

IM DA100-01E

3.2 Error Messages

The following messages might appear with the standard software.

Warning message

No. Message

W1102 Converted data file will be overwritten. OK? W3304 Start Initiliazeing? W3305 Start Reconstruting? W3451 Delete the current Project? W3315 Stop Calibration? W3316 Send Calibration Values? W3317 60 mV, 200 mV have not been calibrated.Do you want to continue? W3318 Store Calibration Values? W3319 Abort Calibration? W3320 Initial Balance Failed. Retry? W3332 Close network? W3333 Set the network address? W3671 Please change connected hardware to SET mode. W3672 Hardware model doesn't match software setting. Continue sending? W3673 Style numbers don't match. Continue sending? W3674 Hardware and Software configurations don't match. Continue sending data? W3675 Hardware and Software options don't match. Continue sending? W3676 Some data couldn't be read. W3677 Some existing data were changed. W3678 This is a reference channel.Channels refering to this channel will be changed too! W3679 Settings of other power module channels will be changed too! W3680 Some channels out of the copy range will be changed too! W3681 Some channels can't be copied. W3682 Writing operation was changed. W3683 Following the change of temperature unit, SET (Regular) settings have been initialized. W3684 The digital print settings of some measurement and math channels have been changed. W3685 The relay settings of some measurement and math channels were set OFF. W3686 Some Event/Action settings have been changed.

Trouble-shooting and Maintenance

Error message<Common>

No. Message/Description

E0001 Insufficient Memory.

Exit other programs and restart, or reboot the OS and restart the program.

E0002 Insufficient Memory.Please close at once.

Exit other programs and restart, or reboot the OS and restart the program.

E0003 Can't open shared memory.

Exit other programs and restart, or reboot the OS and restart the program.

E0101 Please use DAQ32 launcher to open.

Please use DAQ32 Plus launcher to open. Run the program from the launcher.

E0201 Can't open.No YOKOGAWA binary file.

Cannot handle this file.

E0202 Can't open.No DARWIN binary file.

Cannot handle this file.

E0203 No data available.

Cannot handle this file.

E0211 Can't write to file.

Check the directory's free space. Check that other programs are not using the file.

E0212 Can't read file.

Check the existence of the file. Check that the file system is operating properly.

IM DA100-01E

3-3

3.2 Error Messages

No. Error/Corrective Action

E0213 Can't open file.

E0214 Insufficient disk capacity.

E0215 No such file.

E0216 Illegal file name.

E0401 Communication error.

E0404 Can't load DLL of GPIB.

Check the existence of the file. Check that the file system is operating properly.

Free disk space.

Check the existence of the file.

Use a different file name.

The Logger Software cannot communicate while the setup software is communicating. Check that the DARWIN is turned ON, the communication module is being recognized by the DARWIN (DR/DC), and the cable is connected properly. In addition, check the following items according to the communication methods. For GPIB Is the address correct? Is the driver is properly installed? Is the GPIB card manufactured by NI? For Ether Is the address correct? Is the TCP/IP protocol installed in Windows? Is the Ether card properly installed? For RS-232-C, RS-422-A, and RS-485 Is the baud rate correct? Is the port (COM1 to COM4) correct? Is the address correct (RS422)? Is the PC's serial port functioning? Is the correct type of cable being used?

Correctly install the GPIB driver.

Error message<Launcher software>

No. Error/Corrective Action

E3401 Incorrect Password.

E3402 Passwords may not be blank.

E3403 Project names may not be blank

Enter the correct password.

Enter the password.

Enter the project name.

Error message<Logger>

No. Error/Corrective Action

E3001 Incorrect File type or Version!The program will use default settings because the previous settings (such as display settings)

could not be loaded.

3-4

IM DA100-01E

Error message<Software Configuration>

No. Error/Corrective Action

E3301 Failed to scan.

Check that the DARWIN is turned ON, the communication module is being recognized by the DARWIN (DR/DC), and the cable is connected properly. In addition, check the following items according to the communication methods. For GPIB Is the address correct? Is the driver is properly installed? Is the GPIB card manufactured by NI? For Ether Is the address correct? Is the TCP/IP protocol installed in Windows? Is the Ether card properly installed? For RS-232-C, RS-422-A, and RS-485 Is the baud rate correct? Is the port (COM1 to COM4) correct? Is the address correct (RS422)? Is the PC's serial port functioning? Is the correct type of cable being used?

E3302 Failed to reconstruct

See the corrective actions for E3301.

E3303 Failed to initialize

See the corrective actions for E3301.

E3312 Select all ranges that has invalid values.

Even though there is a range with an invalid calibration value, that range is not selected. Select the range with the invalid calibration value and calibrate it.

E3313 Failed to calibrate.

Check that the module is connected properly. Check the wiring, rated input, and etc.

E3314 For xxx is invalid.

Enter the correct value.

E3331 There is no module. Or there are many modules.

Several modules exist when setting up the network. Specify only one module.

E3337 The address is invalid.

Properly set the combination of the IP address, subnet mask, and default gateway.

E3338 Can not set the network address.

An error occurred while setting the address.

E3339 Modules not found.

Set the module's dipswitch and turn DARWIN ON. Check that the cables are connected properly.

3.2 Error Messages

Error message<Historical Viewer >

No. Error/Corrective Action

E3101 Data is not exist.

Valid data do not exist.

E3102 Channel is not exist

Valid channel does not exist.

Trouble-shooting and Maintenance

IM DA100-01E

3-5

3.2 Error Messages

Error message<DARWIN Hardware Configuration>

No. Error/Corrective Action

E3631 Communication not possible during logging.

E3632 Communication not possible while monitoring data.

E3633 Connected to unkown model.

E3636 Failed to send command.

E3637 Can't reconstruct.

E3638 Initial balancing failed.

E3639 Incorrect file name!

E3640 File operation failed.

E3641 These data were generated by another model.

E3643 Failed to load data. Some data initialized.

E3644 Invalid channels are included in the copy source.

E3645 Please enter an equation.

E3646 Unknown symbol is entered. Please change equation.

E3647 Invalid channel number is entered. Please change equation.

E3648 Incorrect use of parenthesis. Please change equation.

E3649 Grammatical error. Please change equation.

E3650 Character string is incorrect.

E3651 Invalid channel number.

E3652 For input range, please keep CH numbers "Left < Right".

E3653 Channel number is already being used!

Terminate Logger's communication before executing.

Modify the system or change the settings.

Some items could not be set. Check the setup data.

Displayed when the DR stand-alone model is connected.

Check the input, initialize, and perform initial balancing again. If it fails again, servicing is needed.

Check the file name and extension.

Check the free space on the PC's hard drive. Check that the hard disk is operating properly.

Select a different file.

Check the setup data.

Check the copy source and copy destination settings.

Enter an equation.

Check the setup data.

Check the channel number.

Check the setup data.

Change the channel number.

Check the setup data.

3-6

IM DA100-01E

Message

No. Error/Corrective Action

M3404 Invalid Project name.Please enter a new name. M3405 This Project name is already being used.Please enter a new Project name. M3406 There must be at least one unlocked Project. M3407 Can't contain any of the following characters\n\\ / : , ; * ? " < > | M3031 Do you want to stop recording ? M3032 Please stop Measuring before you exit. M3033 You must Unlock and enter Password to Exit. M3231 Send Tags? M3232 Send TagIDs? M3601 Start Receiving? M3602 Start Sending? M3603 Reconstruct? M3604 File is already open. Reopen will cause your changes to be discarded. Do you want to reopen? M3605 All settings will be initialized! M3606 SET (Regular) settings will be initialized! M3607 Add Unit? M3608 Delete Unit?

3.2 Error Messages

Trouble-shooting and Maintenance

IM DA100-01E

3-7

3.3 Trouble-Shooting

• When a message appears on the screen, first refer to the list of error messages described on page 3-4.

• When servicing is necessary, contact your nearest sales representative. Addresses may be found on the back cover of this manual.

Description Cause Action Reference

No power-up; the status The used power supply lies Use the correct power supply. 2-25 indicator does not light. outside the permissible range.

The status indicator is The communication module Configure the communication 2-4 flashing in 1-second is not configured properly. module properly. intervals.

The status indicator is An internal error occurred. Turn the power OFF and 2-25 flashing in an interval ON again. other than 1-second.

Connected sub-units are The power of the corresponding Turn the power ON. 2-25 not recognized. sub-unit has been turned OFF.

Connected modules are The corresponding module is not Connect the module properly. 2-4 not recognized. properly connected.

Measurement values are The input does not conform Verify the input Chapter 4 not correct. specifications. specifications.

*1 Refer to the User’s Manual for DAQ Software 32.

Page

The extension cables of the Connect the extension cables 2-13 corresponding sub-unit are not properly. connected properly.

The measurement mode is not Select a suitable measurement *1 suited for this input. mode. The measurement range/span/scale Select a suitable measurement *1 setting is not suited for this input. range/span/scale. Noise interference. Apply anti-noise measures. 2-29 Input wiring is not correct. Wire the input properly. 2-15 RJC settings are not correct. Enter the correct RJC settings. *1 The environmental temperature Make sure the environmental 2-2 is outside the specifications. temperature matches the

specifications.

3-8

IM DA100-01E

3.4 About Maintenance and Calibration

Since the DA100 Acquisition Unit (hereafter referred to as DA100) has no parts which are subject to wear, periodical replacement of parts is not necessary. However, we recommend to inspect the operation conditions periodically.

About Fuse Replacement

Although the DA100 is equipped with a built-in fuse, replacement of a blown fuse may not be carried out by the customer himself. For replacement of the fuse, contact your nearest sales representative. Addresses may be found on the back cover of this manual.

About Calibration

We recommend to calibrate the DA100, as described below, at least once a year to assure the measurement accuracy.

Required Equipment

Name Measurement Accuracy Recommended

Range

DC Voltage Generator 0V to 50V 0.005% of setting + 1 µV Yokogawa 9000*, 4808 DMM 0V to 50V 0.005% of setting + 1 µV HP3458A Decade Resistance Box 0.1 Ω to 1000 Ω 0.01% Yokogawa 2793 DC Current Gemerator 0 mA to 2 0 mA 0.05% of setting Yokogawa 7651

* For 0V input, it is necessary to either short the input terminals, or to monitor the output voltage using the

DMM.

Calibrating Conditions

Ambient temperature : 23 °C ±2°C Ambient humidity : 55 ±10%RH AC power supply voltage : 100 to 240 VAC (AC power supply model) DC power supply voltage : 12 to 28 VDC (DC power supply model) Power supply frequency : 50/60 Hz ±1% (AC power supply model) Warm-up time : at least 30 minutes for the DA100, and necessary warm-up time for

the used equipment

Connection

DC Voltage Measurement

Input terminal

DC Voltage Generator

Temperature Measurement Using RTD

BbA

Trouble-shooting and Maintenance

IM DA100-01E

Input terminal

Decade Resistance Box

3-9

3.4 About Maintenance and Calibration

Temperature Measurement Using TC

DC voltage input for DC voltage measurement substitutes for this.

DC Current measurement

Apply the 20mA to channel 3

+–

Input terminal

Short circuit between “+” and “–” terminal in channel 2

Input terminal

Strain measurement

Wire the strain gauge or the bridge box to the channel 2.

(CH3)

DC Current Generator

+–

(CH2)

DU500-12/DU500-13

Jumper setting switch

No.1

No.2 No.3 No.4 No.5

No.2 OFF

No.3

OFF

No.1

OFF

To R1 to R4, connect resisters with the specifications described below.

Calibration Resisters R1, R2, R3 Resister 4 Accuracy

ZERO 120.000 120.000 ±0.005%, ±0.3ppm/°C 2k SPAN 120.000 119.521 ±0.005%, ±0.3ppm/°C 20k SPAN 120.000 115.294 ±0.005%, ±0.3ppm/°C 200k SPAN 120.000 80.000 ±0.005%, ±0.3ppm/°C

Voltage or Current Output Using Retransmission Module

When clibrating the retransmission module by confirming the output value, connect a DMM (a product corresponding to HP3458A) to the terminal to be calibrated.

Calibration Procedure

1 Connect the equipment as described above. 2 Verify that the calibration conditions are satisfied. 3 Start the DAQ Software 32. 4 Start the calibration program by clicking the [Calibration] icon. 5 Carry out the calibration operations (A/D adjustment) conform the DAQ Software 32 User’s

Manual (IMDP12013-62E).

No.4 OFF

No.5

A(+)

B(L)

C(-V)

D(H)

DU500-14

R3R1

12 3 4

3-10

Note

Instead of operating the DAQ Software 32, calibration can also be carried out by communication interface using the [XZ] command. For details concerning this command, refer to the User’s Manual “Data Acquisition Unit Communication Interface”, IMDA100-11E.

IM DA100-01E

4.1 DA100/ DS400/ DS600

Style Number DA100: S8

DS400: S8 DS600: S8

Available Modules for the DA100 Stand-alone Type

Input modules : universal (DC voltage, TC, RTD, contact), DCV/TC/DI, mA,

Power monitor, Strain, Pulse, Digital

Alarm output modules : 4-ch output (transfer contact) or 10-ch output (make contact);

the number of channels can be increased by adding modules.

Communication interface modules : Selectable from GP-IB, RS-232C, RS-422-A/RS-485, and

Ethernet

DI/DO modules : 2-ch alarm output (transfer contact), 1-ch fail output and 12-

ch remote control input for only with /M1 opution

Extender module

· Number of modules which can be connected : 6 (of which at least one must be a communication

DI/DO module: not more than one Input module: max. four Input module + alarm output module + DI/DO module + communication interface module: max. six

Connecting the DA100 Expandable Type Subunits

Types of subunits

Subunit DS400: four modules Subunit DS600: six modules

Number of subunits which can be connected

Up to six units can be connected (either DS400 or DS600)

Connection method

Using dedicated cables

interface module)

Available Modules for the DA100 Expandable Type

Main unit

Alarm output modules : 4-ch output (transfer contact) or 10-ch output (make

contact); the number of channels can be increased by adding modules.

Communication interface modules : Selectable from GP-IB, RS-232C, RS-422-A/RS-485, and

Ethernet

DI/DO modules : 2-ch alarm output (transfer contact), 1-ch fail output and 12-

ch remote control input for only with /M1 opution

Extender module

· Number of modules which can be connected: 4 (of which at least one should be a communication

Alarm output module + DI/DO module: not more than three Input module: cannot be connected.

Subunit (DS400/DS600)

Input modules : universal (DC voltage, TC, RTD, contact), DCV/TC/DI, mA, Power

monitor, Strain, Pulse, Digital

Alarm output modules : 4-ch output (transfer contact) or 10-ch output (make contact); the

number of channels can be increased by adding modules. DI/DO modules : Alarm 2-ch output (transfer contact) and fail output module Extender module

· Number of modules which can be connected to one DS400: 4 Input module + alarm output module + DI/DO module: max. four

· Number of modules which can be connected to one DS600: 6 Input module + alarm output module + DI/DO module: max. six

Specifications

interface module)

IM DA100-01E

4-1

4.1 DA100/ DS400/ DS600

Construction

Installation method

Floor mounting :Use the feet at the bottom of each unit. Direct panel mounting :Screw the unit directly to the panel at the specified points. DIN rail mounting :Use the dedicated mounting brackets. Rack mounting :Use the dedicated mounting brackets.

Regardless of which installation method you use, be sure to install the units in an upright position.

Materials

Steel, aluminium alloy, plastics.

Paint color

Slate grey light (equivalent to Munsell 0.8Y2.5/0.4) Lamp black (equivalent to Munsell 0.1PB4.6/0.2)

External dimensions

Stand-alone type main unit : approx. 422 (W) x 176 (H) x 100 (D) mm Expandable type main unit : approx. 336 (W) x 165 (H) x 100 (D) mm Subunit DS400 : approx. 336 (W) x 165 (H) x 100 (D) mm Subunit DS600 : approx. 422 (W) x 176 (H) x 100 (D) mm

Weight

Stand-alone type main unit : approx. 1.1kg* (with 4 input modules + 1 alarm output module + 1

communication module installed: approx. 3.5kg) Expandable type main unit : 0.9kg* (with 4 input/output modules installed: approx. 2.5kg) Subunit DS400 : 0.9kg* (with 4 input/output modules installed: approx. 2.5kg) Subunit DS600 : 1.1kg* (with 6 input/output modules installed: approx. 3.5kg)

* represents the weight of each unit without modules installed.

Input

Measurement range

Refer to 4.2 on page 4-6.

Measurement interval

Selectable from 0.5, 1, 2, 3, 4, 5, 6, 10, 12, 15, 20, 30, 60s (with the 10-ch input module, filter: OFF, A/D integration period of 20ms or 16.7ms) stand-alone type : max. 40ch/s (when using the accessory standard software) expandable type : max. 300ch/500ms (when using the accessory standard software)

A/D integration period

Selectable from 20ms (50Hz), 16.7ms (60Hz), 100ms (10Hz), or auto. However, AUTO does not function on the stand-alone DC power supply model nor on the extension type using the subunit of the DC power supply model. The factory initialization settings are set to 20ms (50Hz) for the stand-alone DC power supply model and AUTO for the extension type DC power supply model.

Number of inputs

stand-alone type : up to 40 expandable type : up to 300

Alarm Functions (the function of alarm output modules)

Number of settings

Up to four settings can be made for each channel. Kinds of alarms: selectable from higher limit, lower limit, difference higher limit, difference lower limit, rising limit of rate of change, falling limit of rate of change. Time interval for the rate of change alarm: Can be set to 1 to 15 times the measurement interval (common to both rising and falling limits)

Output mode

Activating/de-activating selection, AND/OR mode selection, and output hold/non-hold designation can be made (common to all channels).

Number of alarm output points

stand-alone type : 2 (in DI/DO modules) to 40 points. expandable type : Up to 30 points can be connected to the DA100 main unit (the number of alarm

points can be increased in module units). By connecting subunits, you can increase the total number of alarm points (the number of alarm points can be increased in module units).

Number of alarm output modules that can be connected

stand-alone type : up to three modules can be connected. expandable type : up to 4 modules can be conncected to the DA100 main unit, up to 6 modules

can be connected to one subunit.

4-2

IM DA100-01E

Standard Computation Functions

Computation functions

Difference between input channels, linear scaling, moving average

Scaling

ranges for which scaling can be set : DC voltage, TC, RTD, contact scaling range : –30000 to +30000 Decimal point : can be set freely Measurement accuracy for scaling : Measurement accuracy for scaling (digits) = Measurement

(Example) measurement accuracy when the measured value is 5 V with the following settings: measurement range: DCV 6 V, measurement span: 1.000 to 5.000 V, and scaling span: 0.000 to 2.000 ±(0.05 ×5+2)×2000/4000+2= ±3.125, measurement accuracy= ±4digits= ±0.004

Moving average

The moving average results for between 2 to 64 scans are computed.

Optional Math Function (/M1 option)

Computation types Four arithmetical operations, SQR(square root), ABS(absolute value), LOG(common logarithm), LN(natural logarithm), EXP(exponent), statistical computation*, logical computation (AND, OR, NOT, and XOR), relational computation, exponentiation, previously-measured value reference, hold**, and reset * Statistical computation

CLOG: Computation process of simultaneously measured values within a group (total,

maximum, minimum, average, and maximum - minimum)

TLOG: Computation process of a specific channel over time axis (total, maximum, minimum,

average, and maximum - minimum)

Statistical computation interval: Set by the event/action function

* *Hold

Temporary suspending of computation and temporary hold of the computed result. During statistical computation, resume the computation from the hold point after the hold is released.

Number of channels for computing (Number of channels that can be allocated for computational purposes.)

Stand-alone type: 30ch maximum Expandable type: 60ch maximum

Computation interval

Every measurement interval (except when the computation becomes too difficult to be processed every measured interval, in which case an alarm is generated)

Significant digits during computation

308

Significant digits of the computed result

-9,999,999 to +99,999,999 (Decimal point can be set to have 1 to 4 digits on the right of the decimal point)

Input from communication interface

Digital value (ASCII numerical array) input from the communication interface can be handled as computational data

Computation start/stop

Can be controlled by communication commands and event/action function (such as remote control signal, time specified, and alarm status)

Other functions included in the math function

Remote RJC

Input type: Thermocouple (TC) Accuracy: (Twice the measurement accuracy of the standard thermocouple input) +

(temperature difference between the terminal of the remote terminal section and thermocouple section for measuring the remote terminal temperature)

Thermocouple burnout: not selectable

Event/Action function

Can controll alarm ouput, timer and math executions with the alarm status, timer, etc.

4.1 DA100/ DS400/ DS600

accuracy (digits) x Scaling span (digits) / Measurement span (digits) + 2 digits (numbers below the decimal point are discarded).

Specifications

IM DA100-01E

4-3

4.1 DA100/ DS400/ DS600

Report Function (feature of the suffix code /M3; available with models with style number 5 or higher)

Report Channels

60 channels, from R01 to R60

Types of Reports

Hourly report: Hourly (every hour) statistical information Daily report: Statistical information for a day (starting at a specified time) Monthly report: Statistical information for a month (starting at a specified date and time) These types of report making can be turned on or off separately.

Output of the Results of Computing for Reports

The DA100 main unit sends the results to a communication line.

Output Formats of the Results of Computing for Reports

Hourly report: Standard format Daily report: Standard format or enhanced format

Standard format: results of computing daily reports Enhanced format: results of computing daily reports plus results of computing hourly reports*

Monthly report: Standard format or enhanced format

Standard format: results of computing monthly reports

Enhanced format: results of computing monthly reports plus results of computing daily reports* The enhanced format applies to either daily reports or monthly reports only. *: Either the average, instantaneous value or sum in each computing of a report.

Types of Computing for Reports

AVE: Average, maximum and minimum over a preset interval INST: Instantaneous value at the time of report making SUM: Sum and cumulative sum over a preset interval

Sum Cumulative Sum

Hourly report Hourly sum Sum over 24 hours (resets at the time to make up a daily report) Daily report Daily sum Sum over a month (resets at the time to make up a monthly report) Monthly report Monthly sum Not applicable

Unit Conversion (SUM only)

When inputs over a unit of time are integrated, the unit conversion compensates for any discrepancy in the unit of value arising between computed values depending on the measurement interval applied. INTVL: no conversion;

(results of computing) /sec: converted to the sum of input in seconds; Σ (results of computing) × measurement interval /min: converted to the sum of input in minutes; Σ (results of computing) × measurement interval/60 /hour: converted to the sum of input in hours; Σ (results of computing) × measurement interval/3600 /day: converted to the sum of input in days; Σ (results of computing) × measurement interval/ 86400

Time to Make Report

Reference dates: 1st to 28th days of a month Reference times: 00:00 to 23:00

Output Ranges of the Results of Computing for Reports

AVE: -9999999 to 99999999 (with the position of the decimal point dependent on the measurement and computing channels assigned as report channels) INST: -9999999 to 99999999 (with the position of the decimal point dependent on the measurement and computing channels assigned as report channels) SUM: seven digits for the mantissa and two digits for the exponent

Processing of Faulty Data

AVE: Faulty data are excluded from computing. Data of positive and negative overflows, however, are included in the computing of the maximum and minimum. INST: Faulty data are included in computing. SUM: Faulty data are excluded from computing.

4-4

IM DA100-01E

4.1 DA100/ DS400/ DS600

Information on and Process in Case of Power Failure

• The DR recorder adds × to the time on a printout provided upon recovery from a power failure. It does not print the character, however, if it has been more than 12 hours since the power failure occurred.

• The DR recorder excludes data occurring during a power failure from its reports.

• If the DR recorder recovers from a power failure after the time to make a report, it makes a

report immediately after the recovery.

• If a power failure time is longer than 12 hours, the DR recorder stops report making even if the power is restored. The recorder prints a report (for data acquired up to the power failure), however, immediately after it recovers from the power failure.

Format of Output via Communication

Binary

IM DA100-01E

Specifications

4-5

4.1 DA100/ DS400/ DS600

Communication Functions (the function of communication modules)

GP-IB, RS-232C, RS-422-A/RS-485, Ethernet

Input/Output Functions (the function of DI/DO modules)

2 alarm output, 1 fail output and 12 remote control input for only with /M1 option

Power Supply

Rated supply voltage AC power supply: 100 to 240 VAC (free supply voltage selection) DC power supply: 12 to 28 VDC AC adapter (optional accessory): 100 to 240 VAC Permitted supply voltage AC power supply: 90 to 250 VAC DC power supply: 10 to 32 VDC AC adapter (optional accessory): 90 to 250 VAC Rated supply voltage frequency AC power supply: 50/60 Hz AC adapter (optional accessory): 50/60 Hz Maximum power consumption:

· DA100 Stand-alone type (with 6 modules connected): in case of 100VAC input: max. 55VA in case of 240VAC input: max. 70VA in case of DC power supply: max. approx. 25VA in case of AC adapter (100VAC input): max. 55VA in case of AC adapter (240VAC input): max. 70VA

· DA100 Expandable type (with 4 modules connected): in case of 100VAC input: max. 45VA in case of 240VAC input: max. 55VA in case of DC power supply: max. approx. 25VA in case of AC adapter (100VAC input): max. 45VA in case of AC adapter (240VAC input): max. 55VA

· DS400 Subunit (with 4 modules connected): in case of 100VAC input: max. 45VA in case of 240VAC input: max. 55VA in case of DC power supply: max. approx. 25VA in case of AC adapter (100VAC input): max. 45VA in case of AC adapter (240VAC input): max. 55VA

· DS600 Subunit (with 6 modules connected): in case of 100VAC input: max. 55VA in case of 240VAC input: max. 70VA in case of DC power supply: max. approx. 25VA in case of AC adapter (100VAC input): max. 55VA in case of AC adapter (240VAC input): max. 70VA Fuse Rating (The fuse may not be replaced by the customer.) Main Unit AC power supply Maximum rated voltage/current: 250 V/2 A, Type: Time-lag, Standard: IEC/VDE DC power supply Maximum rated voltage/current: 250 V/6.3 A, Type: Time-lag, Standard: UL/CSA Subunit AC power supply Maximum rated voltage/current: 250 V/2 A, Type: Time-lag, Standard: IEC/VDE DC power supply Maximum rated voltage/current: 250 V/6.3 A, Type: Time-lag, Standard: UL/CSA

Normal Operation Conditions

Supply voltage

AC power supply: 90 to 250 VAC DC power supply: 10 to 32 VDC AC adapter (optional accessory): 90 to 250 VAC

Supply frequency

50Hz ±2%, 60Hz ±2%

4-6

IM DA100-01E

4.1 DA100/ DS400/ DS600

Ambient temperature

· Stand-alone type main unit/expandable type main unit when floor-mounted : 0 to 50°C when panel-mounted : 0 to 50°C

· DS400/DS600 Subunit when floor-mounted : 0 to 50°C when panel-mounted : –10 to 60°C

Ambient humidity

20 to 80%RH for –10 to 40°C, 10 to 50%RH for 40 to 50°C, 5 to 30%RH for 50 to 60°C (no condensation)

Vibration

10 to 60Hz, 0.2m/s

Shock

not allowed

Magnetic field

400 A/m max (50/60 Hz)

Position

Mount the unit left-right horizontally or vertically, as a general rule.

Installation location

Room

Installation height

Altitude up to 2,000 m

Installation category based on IEC 1010-1

II*

Pollution degree based on IEC 1010-1

Warm-up time

At least 30 minutes after power switch-on. *1Installation category is the specification of the inpuls withstanding voltage which is also called

as overvoltage category.

Polution degree is the level of foreign body adhesion such as the solid, liquid, and gas which

decrease the withstanding voltage, 2 means general indoor atmosphere.

Standard Performance

Reference operation conditions

temperature: 23±2°C; humidity: 55 ±10% RH; supply voltage 90 to 250 VAC (AC power supply) /10 to 32 VDC (DC power supply); supply frequency: 50/60 ±1% (AC power supply); warm-up time: at least 30 minutes; when operating, the system must not adversely affect the operation of other equipment.

Effect of Operating Conditions

Ambient temperature: variation for a temperature change of 10°C: within ±(0.1% of rdg + 1 digit); ±(0.2% of span + 1 digit) for Cu10Ω Voltage variation: within ±1 digit over the range of 90 to 250 VAC (frequency 50/60 Hz, for AC power supply) /10 to 32 VDC (for DC power supply) External magnetic field: variation with respect to AC (50/60 Hz) and DC magnetic fields of 400 A/m: within ± (0.1% of rdg + 10 digits) Except for the power monitor module: within ±15% of range Signal source resistance: variation with respect to signal source resistance 1kΩ change (1)voltage

2 V range or below: within ±10µV 6 V range or above: within ±0.1% of rdg

(2)thermocouple

within ±10µV; however it must be within ±100µV when burnout is specified.

(3)RTD

variation with respect to change of 10Ω per wire (when all wires have the same resistance value) indication: within ±(0.1% of rdg + 1 digit) variation in indication with respect to a difference of 40 mΩ in the resistance between conductors (max, difference between 3 wires): approx. 0.1°C (in case of Pt100)

Mounting position

Variation when the unit is mounted horizontally on a panel: within ±(0.1% of rdg + 1 digit)

Vibration

Variation when sinusoidal vibration of acceleration 0.2 m/s the 3 axial directions over a frequency range of 10 to 60 Hz: within ±(0.1% of rdg + 1 digit)

IM DA100-01E

is applied for two hours in each of

Specifications

4-7

4.1 DA100/ DS400/ DS600

Transportation and Storage Conditions

These refer to the environmental conditions existing during transportation and storage from the time of shipment from the factory until commencement of use, and also during transportation and storage in case of temporary non-use. If the environmental conditions are maintained within the specified range, the unit will not incur permanent damage, and can be returned to a normal working condition (re-adjustment may be required in some cases.)

Ambient temperature

–25 to 60 °C

Humidity

5 to 95% RH

Vibration

10 to 60 Hz 4.9m/s

Shock

392 m/s

max (in packed condition)

Other Specifications

Clock

With calendar function; be sure to set when the power is ON.

Clock accuracy

±100ppm

System alarm

Contact output (when DI/DO is connected)

Back-up of setting parameters

Lithium battery back-up (approx. 10 years), excluding clock function (time and date are reset to 96/1/1 0:00 each time the power is turned ON.)

Insulation resistance

At least 20M Ω between each terminal and ground (at 500 VDC)

Withstand voltage

· Between AC power supply terminal and case of DA100 main unit: 1500 VAC (50/60Hz) for one minute

· Between AC power supply terminal and the case of the subunit: 1500 VAC (50/60Hz) for one minute

· Between DC power supply terminal and the case of DA100 main unit: 1000 VAC (50/60Hz) for one minute

· Between DC power supply terminal and the case of the subunit: 1000 VAC (50/60Hz) for one minute

· Between input teminal and case of DA100 main unit: 1500 VAC (50/60Hz) for one minute

· Between output teminal and case of DA100 main unit: 2300 VAC (50/60Hz) for one minute

EMC Conformity Standards

· Emission EN55011: Class A

· Immunity EN50082-2

IEC1000-4-2 Electrostatic Discharge Performance Criteria A*

IEC1000-4-3 Radiated fields Performance Criteria A*

IEC1000-4-4 Fast Transients Performance Criteria B

IEC1000-4-6 Conducted Disturbance Performance Criteria A*

* Effect on accuracy

Universal input module and DCV/TC/DI input module

±10% of range (except for 50V range) ±20% of range (50V range)

When the extension module is used

±20% of range (except for 50V range) ±40% of range (50V range)

Strain input module

±10% of range (except for 2000 µε range) ±50% of range (2000 µε range)

Other input module ±10% of range

max.

8kV(Air), 4kV(Contact)

80 to 1000MHz, 10V/m

Power line 2kV, The others 1kV

0.15 to 80MHz, 10V

4-8

IM DA100-01E

4.2 Universal Input Module and DCV/TC/DI Input Module

Type, Number of Channels, Terminal Type and Minimum Measurement Interval

IM DA100-01E

Kind

Universal input module

DCV/TC/DI input module

Type

DU100-11 DU100-12 DU100-21 DU100-22 DU100-31 DU100-32 DU200-11 DU200-12 DU200-21 DU200-22 DU200-31 DU200-32

Number of

channels

10ch 10ch 20ch 20ch 30ch 30ch 10ch 10ch 20ch 20ch 30ch 30ch

Style Number S1 Input method

floating unbalanced input, each channel mutually isolated (channel independent) The RTD range has a common potential (terminal b)

A/D resolution

±20000

A/D integration time

20ms (50Hz), 16.7ms (60Hz), 100ms (10Hz) or auto However, AUTO does not function if the instrument is the stand-alone DC power supply model, or the subunit (DS400/DS600) of the DC power supply model. (Selecting “AUTO” will set the A/D integration time to 20 ms (50 Hz)).

Minimum measurement interval

Filter ON/OFF

No. of channels/ 1 module

*: 2s if the power monitor module is installed.

A/D integration time

10 20 30

Low-pass filter OFF Low-pass filter ON

20ms/16.7ms

(50Hz/60Hz)

0.5s* 2s 2s

Normal operating temperature/humidity

–10 to 60°C 20 to 80% RH for –10 to 40°C, 10 to 50% RH for 40 to 50°C, 5 to 30% RH for 50 to 60°C (no condensation)

Compensation for the reference junction

Switchable internally or externally for each channel.

Compensation accuracy for the reference junction

(measured at 0°C, where the input terminals are balanced) Type R, S, B, W : ±1°C Type K, J, E, T, N, L, U : ±0.5°C

Maximum allowable input voltage

2V DC or lower range, TC, RTD, DI (CONT) : ±10V DC 6V DC or greater range, DI (LEVEL) : ±60V DC

Normal mode voltage

voltage, TC : 1.2 times the rated range or less (at peak value, including 50 or 60Hz signal

component)

RTD : 50 mV or lower (at peak value)

Normal mode rejection ratio

40dB or greater (50/60Hz ±0.1%)

Common mode noise voltage

250VAC rms (50/60Hz)

Common mode rejection ratio

120dB or greater (50/60Hz ±0.1%, 500Ω unbalanced, between the negative measurement terminal and ground)

Maximum noise between channels

150VAC rms (50/60Hz)

100ms (10Hz)

4s 5s 6s

Terminal

type

screw

clamp

screw

clamp

screw

clamp

screw

clamp

screw

clamp

screw

clamp

20ms/16.7ms

(50Hz/60Hz)

Minimum measurement

3s 4s 4s

interval

100ms (10Hz)

12s 15s 20s

0.5s

0.5s 2s 2s 2s 2s

0.5s

0.5s 2s 2s 2s 2s

Specifications

4-9

4.2 Universal Input Module and DCV/TC/DI Input Module

Measurement range and accuracy

Note that RTD input is not possible for the DCV/TC/DI input module.

Reference operation conditions

temperature: 23 ±2°C; humidity: 55 ±10% RH; supply voltage 90 to 250 VAC (AC power supply) /10 to 32 VDC (DC power supply); supply frequency: 50/60 ±1% (AC power supply); warm-up time: at least 30 minutes; when operating, the system must not adversely affect the operation of other equipment.

Input

DC Voltage

TC (Note that Accuracy of reference junction compensation is not considered).

RTD

High resolution RTD

Contact

*1 : R,S,B,K,E,J,T:ANSI,IEC 584,DIN IEC 584,JIS C 1602-1981 *2 : L:Fe-CuNi,DIN43710,U:Cu-CuNi,DIN 43710 *3 : N:Nicrosil-Nisil,IEC 584,DIN IEC 584 *4 : W:W·5%RE-W·26%Re (Hoskins Mfg Co) *5 : Pt50:JIS C 1604-1981,JIS C 1606-1986 Pt100:JIS C 1604-1989,JIS C 1606-1989,IEC 751,DIN IEC 751 JPt100:JIS C 1604-1981,JIS C 1606-1989

Type

20mV 60mV 200mV 2V 6V 20V 50V R

S B K

E J T L U N W KPvsAu7Fe Pt100(1mA) Pt100(2mA) JPt100(1mA) JPt100(2mA) Pt50(2mA) Ni100(1mA) SAMA Ni100(1mA)DIN Ni120(1mA) J263*B Cu10 GE Cu10 L&N Cu10 WEED Cu10 BAILEY Pt100(1mA) Pt100(2mA) JPt100(1mA) JPt100(2mA) Voltage input

Contact input

Measurement range

-20.000 to 20.000mV

-60.00 to 60.00mV

-200.00 to 200.00mV

-2.0000 to 2.0000V

-6.000 to 6.000V

-20.000 to 20.000V

-50.00 to 50.00V

0.0 to 1760.0°C

0.0 to 1820.0°C

-200.0 to 1370.0°C

-200.0 to 800.0°C

-200.0 to 1100.0°C

-200.0 to 400.0°C

-200.0 to 900.0°C

-200.0 to 400.0°C

0.0 to 1300.0°C

0.0 to 2315.0°C

0.0 to 300.0K

-200.0 to 600.0°C

-200.0 to 250.0°C

-200.0 to 550.0°C

-200.0 to 250.0°C

-200.0 to 550.0°C

-200.0 to 250.0°C

-60.0 to 180.0°C

-70.0 to 200.0°C

0.0 to 300.0K

-200.0 to 300.0°C *8 *8 *8 *5

-140.00 to 150.00°C *5

-70.00 to 70.00°C *5

-140.00 to 150.00°C *5

-70.00 to 70.00°C

Off for a voltage of less than 2.4V. On for a voltage of 2.4V or more.(TTL) On/Off of contact

Measuring(digital display)

Measurement accuracy

±(0.05% of rdg + 5digits) ±(0.05% of rdg + 2digits) ±(0.05% of rdg + 2digits) ±(0.05% of rdg + 2digits) ±(0.05% of rdg + 2digits) ±(0.05% of rdg + 2digits) ±(0.05% of rdg + 2digits) ±(0.05% of rdg + 1°C)

However,R,S:0 to 100°C,±3.7°C 100 to 300°C,±1.5°C B:400 to 600°C,±2°C accuracy less than 400°C is not specified. ±(0.05% of rdg +0.7°C) However,K attains an accuracy of ±(0.05% of rdg. +1°C) within the range between -200 to -100°C. ±(0.05% of rdg +0.5°C) However,J and L attain an accuracy of ±(0.05% of rdg. +0.7°C) within the range between -200 to -100°C.

±(0.05% of rdg. +0.7°C) ±(0.05% of rdg. +1°C) ±(0.05% of rdg. +0.7K) ±(0.05% of rdg. +0.3°C)

±(0.05% of rdg. +0.3°C) ±(0.05% of rdg. +0.3°C)

±(0.05% of rdg. +0.3°C)

±(0.05% of rdg. +0.3K) ±(0.2% of rdg. +0.7°C)

±(0.05% of rdg. +0.3°C) ±(0.05% of rdg. +0.3°C) ±(0.05% of rdg. +0.3°C) ±(0.05% of rdg. +0.3°C)

Off for a voltage of less than 2.4V.

On for a voltage of 2.4V or more. (TTL) On/Off of contact

*6 : SAMA/DIN *7 : McGRAW EDISON COMPANY *8 : ranges to which accuracy applies: Cu10 GE:-84.4 to 170.0°C, Cu10 L&N:-75.0 to 150.0°C, Cu10 WEED:-20.0 to 250.0°C, Cu10 BAILEY:-20.0 to 250.0°C

Maximum

resolution

1µV 10µV 10µV 100µV 1mV 1mV 10mV

0.1°C

0.1K

0.1°C

0.1K

0.1°C

0.01°C

4-10

Noise rejection

rejection by integration type A/D, lowpass filter, or moving averaging.

Cut-off frequency

50/60/10Hz

Input resistance

Min. 10MΩ at 2V DC or lower, thermocouple range Approx. 1M Ω at 6V DC or higher.

IM DA100-01E

4.2 Universal Input Module and DCV/TC/DI Input Module

Insulation resistance

Min. 20MΩ at 500V DC between the input terminal and ground.

Input bias current

max. 10nA

Dielectric strength

Between input terminals : 1000V AC (50/60Hz) for one minute Between an input terminal and ground : 1500V AC (50/60Hz) for one minute

Input source resistance

DCV, TC : 2kΩ or lower RTD : 10 Ω or lower per line (Pt100 Ω)

5 Ω or lower per line (Pt50 Ω) 1 Ω or lower per line (Cu10 Ω)

Temperature coefficient

zero : 0.01% of range/ °C full span : 0.01% of range/ °C (0.02% of span/ °C for Cu10 Ω)

Thermocouple burnout

Detected in a thermocouple range (On/Off) enabled, current of 4 µA, detectable pulse width of approx. 5ms 2 kΩ or lower is considered “normal” 100 k Ω or greater is considered “disconnected”

Detection interval for thermocouple burnout

2.5 sec. in a measurement period of 0.5 sec. 2 sec. in a measurement period of 2 sec.

Detection timing for thermocouple burnout

The burnout condition is detected at each measurement interval. However, with a 10ch universal input module connected and a measurement interval of 0.5sec, the minimum interval of the burnout detection becomes 2.5 sec.

Power consumption

Included in the main unit or the subunit to which the module is to be installed.

External dimensions and weight

Type

DU100-11 DU100-12 DU100-21 DU100-22 DU100-31 DU100-32 DU200-11 DU200-12 DU200-21 DU200-22 DU200-31 DU200-32

External dimensions(W)x(H)x(D) mm

approx.57x137x88 approx.57x137x88 approx.114x137x88 approx.114x137x88 approx.171x137x88 approx.171x137x88 approx.57x137x88 approx.57x137x88 approx.114x137x88 approx.114x137x88 approx.171x137x88 approx.171x137x88

Weight(kg)

0.5

1.0

1.5

0.5

1.0

1.5

IM DA100-01E

Specifications

4-11

4.3 Specifications of mA-input Module

Style Number: S5 Model Code, Number of Input Channels, Terminal Configuration and Shortest Measurement Interval

Model Code Number of Channels Terminal Configuration Shortest Measurement Interval

DU300-11 10 Screw 0.5 s DU300-12 10 Clamp 0.5 s

Method of Input

Non-balanced floating input with isolation between channels (separated channels)

Resolution of A/D Conversion

±20000

Integral Time of A/D Conversion

Manual or automatic selection between 20 ms (50 Hz), 16.7 ms (60 Hz) and 100 ms (10 Hz) However, AUTO does not function if the instrument is the stand-alone DC power supply model, or the subunit (DS400/DS600) of the DC power supply model. (Selecting “AUTO” will set the A/D integration time to 20 ms (50 Hz)).

Shortest Measurement Interval and Cutoff Frequency

When the lowpass filter is turned off:

Cutoff frequency: 50/60 Hz 10 Hz Shortest measurement interval: 0.5 s* 4 s *: 2s if the power monitor module is installed

When the lowpass filter is turned on:

Cutoff frequency: 50/60 Hz 10 Hz Shortest measurement interval: 3 s 12 s

Withstanding Voltage

Across channels: 100 VA C, 1 min Across output terminals and ground: 1,500 V AC, 1 min (excluding DU500-14)

Normal Operating Temperature/Humidity Range

-10˚ to 60˚C 20 to 80% RH for an ambient temperature range of -10˚ to 50˚C; 10 to 50% RH for 40˚ to 50˚C; 5 to 30% RH for 50˚ to 60˚C (non-condensing)

Maximum Input Voltage

5 V DC

Maximum Normal-mode Noise Current

24 mA (peak value, including 50- and 60-Hz signal components) Equivalent voltage of 2.4 V

Normal Mode Rejection Ratio (Equivalent Voltage)

40 dB minimum (50/60 Hz ±0.1%)

Maximum Common Mode Noise Voltage

250 V ACrms (50/60 Hz)

Common Mode Rejection Ratio (Equivalent Voltage)

120 dB minimum (50/60 Hz ±0.1%)

Maximum Noise Across Channels

150 V ACrms (50/60 Hz)

Measuring Range/Accuracy

Measured under the following standards of operating conditions:

Reference operation conditions

temperature: 23 ±2°C; humidity: 55 ±10% RH; supply voltage 90 to 250 VAC (AC power supply) /10 to 32 VDC (DC power supply); supply frequency: 50/60 ±1% (AC power supply); warm-up time: at least 30 minutes; when operating, the system must not adversely affect the operation of other equipment.

Measuring Range Measuring Accuracy Maximum Resolution

-20.000 to 20.000 mA ±(0.25% of rdg. + 5 digits) 1 µA

4-12

IM DA100-01E

4.3 Specifications of mA-input Module

Filter

Lowpass filter or use of moving average Cutoff frequencies of lowpass filter: 50/60 Hz and 10 Hz and frequencies of their respective integral multiples

Input Resistance

100 Ω

Insulation Resistance

Across input terminals and ground: 20 M Ω minimum (500 V DC)

Temperature Coefficient

Zero: 0.0125% of range/˚C Span: 0.0125% of range/˚C

Power Consumption

Included in the value of a system's installed main unit or sub-unit

Dimensions

Approximately 57 (W) × 137 (H) × 88 (D) (mm)

Weight

Approximately 0.5 kg

Installation Category (Overvoltage Category)

CAT II (IEC1010)

IM DA100-01E

Specifications

4-13

4.4 Specifications of Power Monitor Module

Style Number: S5 Model Code, Use (Input Channels), Terminal Configuration and Shortest Measurement Interval

Model Code Use (Input Channels) Terminal Shortest

Configuration Measurement Interval

DU400-12 Single-phase Clamp* 2 s

DU400-22 Three-phase Clamp*, ** 2 s

*: Two-terminal pressure clamping **: Not usable as an equivalent to three modules of single-phase use

Method of Input

Transformer-isolated input, with isolation between channels (separated channels)

Method of Measurement and Computing

Digital multiplication

Measuring Ranges

Voltage: 25 or 250 Vrms Current: 0.5 or 5 A In three-phase measurement or single-phase three-wire measurement, the current/voltage ranges are identical between the respective phases or lines (the current/voltage ranges are set in common between the respective channels).

Measured Frequency Range

45 to 65 Hz

Wiring Methods

DU400-12: Single-phase two-wire DU400-22: Single-phase two-wire, single-phase three-wire, three-phase three-wire (dual-voltage, dual-current), three-phase three-wire (triple-voltage, triple-current) and three-phase four-wire

Measured Data Items

For each module, a maximum of six data items can be selected from the effective voltage, effective current, active power, apparent power, reactive power, frequency, power factor and phase angle. The selected data items can then be assigned to channel numbers xx1 to xx6 to show them on the display as well as record them. Restrictions apply to the combination of selectable data items, however, depending on the method of input wiring.

Conditions of Measurement

• Measuring range for current and voltage inputs 10% of the measuring range < current and voltage inputs ≤ 100% of the measuring range

• V1 range is monitored in frequency measurement

• All measurements are done relative to the frequency on a channel for V1 and, therefore, the

results of measurements are not guaranteed if the V1 input is out of the range noted above.

• If the input apparent power falls below 10% of the span, the DR recorder cannot measure the phase and power factor (negative overflow).

• A maximum of two scans' worth of data become invalid immediately after a change has been made to the measuring range and/or wiring.

(one channel each for voltage and current)

(three channels each for voltage and current)

4-14

IM DA100-01E

4.4 Specifications of Power Monitor Module

Measuring Accuracy and Resolution Reference operation conditions

temperature: 23 ±2°C; humidity: 55 ±10% RH; supply voltage 90 to 250 VAC (AC power supply) /10 to 32 VDC (DC power supply); supply frequency: 50/60 ±1% (AC power supply); warm-up time: at least 30 minutes; when operating, the system must not adversely affect the operation of other equipment.

Measured Data Item Measuring Accuracy Resolution

Effective voltage ± (0.5% of SPAN) 0.01 Vrms (for 25-V range), 0.1 Vrms (for 250-V range)

Effective current ± (0.5% of SPAN) 0.0001 Arms (for 0.5-A range), 0.001 Arms (for 5-A range)

Active power ± (1% of SPAN) φ = 0 0.01 W (for 12.5-W, 25-W and 37.5-W spans)

Apparent power ± (1% of SPAN) 0 ≤| φ |≤ 80 0.01 VA (for 12.5-VA, 25-VA and 37.5-VA spans)

Reactive power ± (5% of SPAN) 0 ≤| φ |< 60 0.01 Var (for 12.5-Var, 25-Var and 37.5-Var spans)

Frequency ±0.1Hz 0.01Hz

Power factor ± (2% of SPAN) 0 ≤| φ |≤ 80 0.01

Phase angle ±5deg 0 ≤| φ |≤ 80 0.1deg

± (2.5% of SPAN) 0 <| φ |≤ 30 0.1 W (for 125-W, 250-W and 375-W spans) ± (5% of SPAN) 30 <| φ |≤ 80 1 W (for 1,250-W, 2,500-W and 3,750-W spans)

0.1 VA (for 125-VA, 250-VA and 375-VA spans) 1 VA (for 1,250-VA, 2,500-VA and 3,750-VA spans)

± (2.5% of SPAN) 60 ≤| φ |≤ 80 0.1 Var (for 125-Var, 250-Var and 375-Var spans)

1 Var (for 1,250-Var, 2,500-Var and 3,750-Var spans)

Measuring Ranges

Measured Data Item 25 V-0.5A 25 V-5 A 250 V-0.5 A 250 V-5 A

Effective voltage Vi (i = 1, 2, 3, 13, 0)

Effective current Ii (i = 1, 2, 3, 13, 0)

Active power P1, P2, P3

Active power P13

Active power P0

Apparent power 0.00 to 12.50 VA 0.0 to 125.0 VA 0.0 to 125.0 VA 0 to 1250 VA VA1, VA2, VA3

Apparent power 0.00 to 25.00 VA 0.0 to 250.0 VA 0.0 to 250.0 VA 0 to 2500 VA VA13

Apparent power 0.00 to 37.50 VA 0.0 to 375.0 VA 0.0 to 375.0 VA 0 to 3750 VA VA0

Reactive power 0.00 to 12.50 Var 0.0 to 125.0 Var 0.0 to 125.0 Var 0 to 1250 Var Var1, Var2, Var3

Reactive power 0.00 to 25.00 Var 0.0 to 250.0 Var 0.0 to 250.0 Var 0 to 2500 Var Var13

Reactive power 0.00 to 37.50 Var 0.0 to 375.0 Var 0.0 to 375.0 Var 0 to 3750 Var Var0

Power factor –1.00 to 1.00 –1.00 to 1.00 –1.00 to 1.00 –1.00 to 1.00 PFi (i = 1, 2, 3, 13, 0)

Phase PHi (i = 1, 2, 3, 13, 0)

Frequency FREQ

0.00 to 25.00 V rms 0.00 to 25.00 V rms

0.0000 to 0.5000 A rms

–12.50 to 12.50 W –125.0 to 125.0 W –125.0 to 125.0 W –1250 to 1250 W

–25.00 to 25.00 W –250.0 to 250.0 W –250.0 to 250.0 W –2500 to 2500 W

–37.50 to 37.50 W –375.0 to 375.0 W –375.0 to 375.0 W –3750 to 3750 W

–80.0 to 80.0 deg –80.0 to 80.0 deg –80.0 to 80.0 deg –80.0 to 80.0 deg

45.00 to 65.00 Hz 45.00 to 65.00 Hz 45.00 to 65.00 Hz 45.00 to 65.00 Hz

0.000 to 5.000 A rms

0.0 to 250.0 V rms 0.0 to 250.0 V rms

0.0000 to 0.5000 A rms

0.000 to 5.000 A rms

Specifications

IM DA100-01E

4-15

4.4 Specifications of Power Monitor Module

Ranges of Indication

Measured Data Item 25 V-0.5A 25 V-5 A 250 V-0.5 A 250 V-5 A

Effective voltage Vi (i = 1, 2, 3, 13, 0)

Effective current Ii (i = 1, 2, 3, 13, 0)

Active power P1, P2, P3

Active power P13

Active power P0

Apparent power 0.00 to 13.75 VA 0.0 to 137.5 VA 0.0 to 137.5 VA 0 to 1375 VA VA1, VA2, VA3

Apparent power 0.00 to 27.50 VA 0.0 to 275.0 VA 0.0 to 275.0 VA 0 to 2750 VA VA13

Apparent power 0.00 to 41.25 VA 0.0 to 412.5 VA 0.0 to 412.5 VA 0 to 4125 VA VA0

Reactive power 0.00 to 13.75 Var 0.0 to 137.5 Var 0.0 to 137.5 Var 0 to 1375 Var Var1, Var2, Var3

Reactive power 0.00 to 27.50 Var 0.0 to 275.0 Var 0.0 to 275.0 Var 0 to 2750 Var Var13

Reactive power 0.00 to 41.25 Var 0.0 to 412.5 Var 0.0 to 412.5 Var 0 to 4125 Var Var0

Power factor –1.00 to 1.00 –1.00 to 1.00 –1.00 to 1.00 –1.00 to 1.00 PFi (i = 1, 2, 3, 13, 0)

Phase PHi (i = 1, 2, 3, 13, 0)

Frequency FREQ

0.00 to 26.25 V rms 0.00 to 26.25 V rms 0.0 to 262.5 V rms 0.0 to 262.5 V rms

0.0000 to 0.5250 A rms 0.000 to 5.250 A rms 0.0000 to 0.5250 A rms 0.000 to 5.250 A rms

–13.75 to 13.75 W –137.5 to 137.5 W –137.5 to 137.5 W –1375 to 1375 W

–27.50 to 27.50 W –275.0 to 275.0 W –275.0 to 275.0 W –2750 to 2750 W

–41.25 to 41.25 W –412.5 to 412.5 W –412.5 to 412.5 W –4125 to 4125 W

–89.0 to 89.0 deg –89.0 to 89.0 deg –89.0 to 89.0 deg –89.0 to 89.0 deg

41.00 to 69.00 Hz 41.00 to 69.00 Hz 41.00 to 69.00 Hz 41.00 to 69.00 Hz

Output Data Items of Each Wiring Method

Output Data Item Single-phase Single-phase Three-phase Three-phase Three-phase

Effective voltage V V1 V1, V3 V1, V3 V1, V2, V3 V1, V2, V3

Effective current I I1 I1, I3 I1, I3 I1, I2, I3 I1, I2, I3

Active power W P1 P1, P3 P1, P3 P1, P2, P3 P1, P2, P3

Apparent power VA VA1 VA1, VA3 VA1, VA3 VA1, VA2, VA3 VA1, VA2, VA3

Reactive power Var Var1 Var1, Var3 Var1, Var3 Var1, Var2, Var3 Var1, Var2, Var3

Frequency FREQ FREQ FREQ FREQ FREQ FREQ

Power factor PF PF1 PF1, PF3 PF1, PF3 PF1, PF2, PF3 PF1, PF2, PF3

Phase angle PH PH1 PH1, PH3 PH1, PH3 PH1, PH2, PH3 PH1, PH2, PH3

Two-wire Three-wire Three-wire Three-wire Four-wire

(Dual-voltage, (Triple-voltage, Dual-current) Triple-current)

V13: (V1+V3)/2 V13: (V1+V3)/2 V13: (V1+V3)/2 V0: (V1+V2+V3)/3

V0: (V1+V2+V3)/3

I13: (I1+I3)/2 I13: (I1+I3)/2 I13: (I1+I3)/2 I0: (I1+I2+I3)/3

I0: (I1+I2+I3)/3

P13: P1+P3 P13: P1+P3 P13: P1+P3 P0: P1+I2+P3

VA13: VA1+VA3 VA13: VA1+VA3 VA13: VA1+VA3 VA0: VA1+VA2+VA3

Var13: Var1+Var3 Var13: Var1+Var3 Var13: Var1+VA3 Var0: Var1+Var2+Var3

PF13 PF13 PF13 PF13

PH13 PH13 PH13 PH13

4-16

IM DA100-01E

4.4 Specifications of Power Monitor Module

Continuously Applicable Maximum Voltage and Current

Voltage: 250 Vrms Current: 5 Arms

Crest Factor

3 maximum (600 Vpeak)

Maximum Common Mode Voltage

250 Vrms

Common Mode Voltage Rejection Ratio (Voltage and Current Ranges)

0.02% of span (when 250 V 45 to 65 Hz is imposed)

Input Resistance

Voltage input: 300 k Ω minimum for AC voltages Current input: 1 Ω maximum for AC currents

Filter

Moving average

Wattage Calculation

Use of /M1 computing function

Insulation Resistance

Across output terminals and ground: 20 M Ω minimum

Withstanding Voltage

Across output terminals and ground: 2,300 V AC (50/60 Hz), 1 min

Normal Operating Temperature/Humidity Ranges

0˚ to 50˚C 20 to 80% RH for an ambient temperature range of 0˚ to 40˚C; 10 to 50% RH for 40˚ to 50˚C (non-condensing)

Power Consumption

Included in the value of a system's installed main unit or sub-unit

Dimensions

Approximately 57 (W) × 137 (H) × 99 (D) (mm)

Weight

Approximately 0.5 kg

Installation Category (Overvoltage Category)

CAT II (IEC1010)

IM DA100-01E

Specifications

4-17

4.5 Specifications of Strain Input Module

Style Number: S5 Model Code, Number of Input Channels, Terminal Configuration, Shortest Measurement Interval and Values of Built-in Resistors

Model Code Number of Input Terminal Shortest Measurement Built-in

Channels Configuration Interval Resistor

DU500-12 10* Clamp 0.5 s 120 Ω DU500-13 10* Clamp 0.5 s 350 Ω DU500-14 10* NDIS** 0.5 s External

*: Requires the space of two slots. **: Recommended by the Japanese Nondestructive Inspection Association

Method of Input

Non-balanced floating input, with isolation between channels (separated channels)

Resolution of A/D Conversion

Equivalent to reading on 20000 full scale

Integral Time of A/D Conversion

Types of Input

Signals from strain gauge or strain-gauge sensor

Connection Methods

Single-gauge, opposed-side two-gauge, adjacent-side two-gauge or four-gauge configuration (Configured with built-in DIP switches for DU500-12 and DU500-13)

Applicable Gauge Resistance

100 to 1,000 Ω The DU500-12 and DU500-13 modules contain 120- Ω and 350- Ω resistors, respectively.

Bridge Voltage

Fixed to 2 V DC ( ±5% accuracy with a correction function)

Gauges

2.00 (with scaling capability)

Balancing

Automatic

Range of Balancing

Equivalent to ±10,000 µε (for single-gauge method)

Measuring Ranges and Accuracies Reference operation conditions

temperature: 23 ±2°C; humidity: 55 ±10% RH; supply voltage 90 to 250 VAC (AC power supply) /10 to 32 VDC (DC power supply); supply frequency: 50/60 ±1% (AC power supply); warm-up time: at least 30 minutes; when operating, the system must not adversely affect the operation of other equipment.

Gauge Method Measuring Range Accuracy Resolution

Single-gauge –2000 to 2000 µε 0.5% of Range 0.1 µε

Two-gauge –1000 to 1000 µε 0.5% of Range 0.1 µε

Four-gauge –500 to 500 µε 0.5% of Range 0.1 µε

The Accuracies and Resolutions of the DU500-12 and DU500-13 models, do not include the influence of the internal-and contact-resistance of the jumper setup switch.

–20000 to 20000 µε 0.3% of Range 1 µε –200000 to 200000 µε 0.3% of Range 10 µε

10000 to 10000 µε 0.3% of Range 1 µε

–100000 to 100000 µε 0.3% of Range 10 µε

–5000 to 5000 µε 0.3% of Range 1 µε –50000 to 50000 µε 0.3% of Range 10 µε

4-18

IM DA100-01E

4.5 Specifications of Strain Input Module

Accuracy of Bridge Resistors

±0.01%, ±5 ppm/˚C (excludes contact resistance of the jumper setup switch)

Contact Resistance of the Jumper Setup Switch

100 m Ω maximum

Input Resistance

10 MΩ minimum

Filter

Third-order sinc filter, moving-average

Withstanding Voltage

Across channels: 50 V DC Across output terminals and ground: 1,500 V AC, 1 min (excluding DU500-14)

Normal Operating Temperature/Humidity Range

0˚ to 50˚C 20 to 80% RH for an ambient temperature range of 0˚ to 40˚C; 10 to 50% RH for 40˚ to 50˚C (non-condensing)

Power Consumption

Included in the value of a system's installed main unit or sub-unit

Dimensions

DU500-12/DU500-13: Approximately 114.3 (W) × 137 (H) × 88 (D) (mm) DU500-14: Approximately 114.3 (W) × 137 (H) × 77 (D) (mm)

Weight

Approximately 1 kg

Installation Category (Overvoltage Category)

CAT II (IEC1010)

Accessory

Bridge box: 319300 (120 Ω)

IM DA100-01E

Specifications

4-19

4.6 Specifications of Pulse Input Module

Style Number: S5 Model Code, Number of Input Channels, Terminal Configuration and Shortest Measurement Interval

Model Code Number of Channels Terminal Configuration Shortest Measurement

DU600-11 10 Screw 0.5 s* *: The interval between data updates is fixed to one second.

Method of Input

Potential with reference to the shared voltage of the COMMON line within the same module

Types of Input

Voltage-free contact or open collector (TTL or transistor)

Measurement Modes

RATE (instantaneous count mode): Outputs the prescaled value of the count of pulses imposed over the last one-second interval of measurement. GATE (instantaneous turn-on time mode): Outputs the prescaled values of the contact's turn-on (make) and turn-off (break) times (on = 1; off = 0) over the last one-second interval of measurement.

Note

The computing function (computational expression: TLOG.PSUM (XXX)) should be used when integrating an every-second count or turn-on time (maximum count/turn-on time: 99999999).

Interval

Input Range

0 to 6,000 pulses, or 0 to 10 pulses (if the filter is on) for voltage-free input. Ratio of make at input: 35 to 65% at the maximum frequency (ratio of make = closed-contact time/(closed-contact time + open-contact time) × 100) Minimum input pulse width: 60 µs (whether the contact is closed or open)

Measuring Accuracies Reference operation conditions

temperature: 23 ±2°C; humidity: 55 ±10% RH; supply voltage 90 to 250 VAC (AC power supply) /10 to 32 VDC (DC power supply); supply frequency: 50/60 ±1% (AC power supply); warm-up time: at least 30 minutes; when operating, the system must not adversely affect the operation of other equipment. Count: ±1 pulse (for integration, ±(1 scan + 1 second) at the start of measurement and ±(1 scan +

1.5 seconds) at the end of measurement) Turn-on time: ±100-ppm accuracy for judgment of one-second-interval sampling; for integration, ±(1 second + 1 scan) at the start of measurement and ±(100 ppm of rdg. + 1.5 seconds + 1 scan) at the end of measurement Module-to-module error: ±(3 seconds + 1 pulse) for count and ±(200 ppm + 3 seconds) for turnon time

Note

It takes a maximum of 2 seconds for normal measured values to be output when the power is turned on, when the measurement mode is changed or when the setting for turning on/off the filter is changed. The DR recorder indicates a value representative of “no data” ( on the display, or 8005H for the binary format or a faulty data value for the ASCII format in the case of output to the communication line) until the normal measured values are output.

4-20

Filter

Removes chatter of up to 5 ms (can be turned on or off on a channel basis).

Input Signal Levels

Open contact: 200 Ω maximum Closed contact: 100 k Ω minimum

Normal Operating Temperature/Humidity Range

0˚ to 50˚C 20 to 80% RH for an ambient temperature range of 0˚ to 40˚C or 10 to 50% RH for 40˚ to 50˚C (non-condensing)

Normal Operating Magnetic-field Strength

400 A/m maximum

IM DA100-01E

4.6 Specifications of Pulse Input Module

Maximum Input Voltage

5 V DC

Signal Source Ratings

15 V DC, 30 mA minimum

Insulation Resistance

Across input terminals and ground: 100 M Ω minimum (500 V DC)

Withstanding Voltage

Across output terminals and ground: 500 V DC, 1 min (no channel-to-channel isolation)

Power Consumption

Included in the value of a system's installed main unit or sub-unit

Dimensions

Approximately 57 (W) × 137 (H) × 68 (D) (mm)

Weight

Approximately 0.3 kg

Installation Category (Overvoltage Category)

CAT II (IEC1010)

IM DA100-01E

Specifications

4-21

4.7 Specifications of Digital Input Module

Style Number: S8 Model, Number of Channels, Terminal Type and Minimum Measurement Interval

Model Number of Channels Terminal Type Minimum Measurement Interval

DU700-11 10 Screw 05s

Input method

Floating unbalanced input, each channel mutually isolated (channel independent)

A/D resolution

±20000

A/D integration time

20 ms (50 Hz), 16.7 ms (60 Hz), 100 ms (10 Hz) or auto (Except, auto switch does not function on the stand-alone DC power supply model or the subunit (DS400/DS600) of a DC power supply model.)

Minimum measurement interval

Low-pass filter OFF

Cut-off frequency 50/60Hz 10Hz

Minimum measurement interval 05 s 4 s

Low-pass filter ON

Cut-off frequency 50/60Hz 10Hz

Minimum measurement interval 3 s 12 s

Normal operating temperature/humidity

20 to 80% RH for –10 to 40°C, 10 to 50% RH for 40 to 50°C, 5 to 30% RH for 50 to 60°C (no condensation)

Magnetic field

400A/m max (50/60Hz)

Maximum allowable input voltage

CONT (Contact input) : ±10 V DC LEVEL (Voltage input) : ±60 V DC

Common mode noise voltage

250 V AC rms (50/60 Hz)

Maximum noise between channels

150 V AC rms (50/60 Hz)

Action

At normal operating temperature/humidity Voltage input (LEVEL) : Off for a voltage of less than 24V.

ON for a voltage 2.4 V or more. Contact input (CONT) : On/Off of contact.* *: Contact resistance O N ; 2 k Ω or less, OFF ; 100 k Ω or more

Noise rejection

Rejection by integration type A/D, lowpass filter

Cut-off frequency

50/60/10Hz

Input resistance

CONT : Min. 10 M Ω LEVEL : Approx. 1 M Ω

Insulation resistance

Min. 20 MΩ at 500 V DC between the input terminal and ground.

Dielectric strength

Between input terminals : 1000 V AC (50/60 Hz) for one minute Between an input terminal and ground : 1500 V AC (50/60 Hz) for one minute

Input source resistance

LEVEL : 2 kΩ or lower

Power consumption

Included in the main unit or the subunit to which the module is to be installed.

4-22

IM DA100-01E

4.7 Specifications of Digital Input Module

Dimensions

Approximately 57(W) x 137(H) x 68(D) (mm)

Weight

0.5 kg

Installation Category (Overvoltage Category)

CAT II (IEC 1010)

IM DA100-01E

Specifications

4-23

4.8 Alarm Output Module

Type, Number of outputs, Contact mode, Terminal type

Number of

outputs

DT200-11 DT200-21

Style Number S1 Normal operating temperature/humidity

0 to 50 °C 20 to 80% RH for 0 to 40 °C, 10 to 50% RH for 40 to 50 °C (no condensation)

Output updating rate

every measurement interval

Contact mode

Make contact : normal open/common contact type Transfer contact : normal open/common/normal close type

Activate/de-activate

switchable

Hold/non-hold

switchable

Reflash alarm

up to 6 contacts can be specified.

Contact capacity

250V DC/0.1A (with a resistor load) 250V AC/2A (with a resistor load) 30V DC/2A (with a resistor load)

Dielectric strength

Between the output terminal and ground: 2300V AC (50/60Hz) for one minute.

Power consumption

Included in the main unit or the subunit to which the module is to be installed.

External dimensions and weight

Type

DT200-11 DT200-21

External dimensions(W)x(H)x(D) mm

Contact mode

Transfer contact (NO-C-NC)

Make contact (NO-C)

approx.57x137x67.9 approx.57x137x67.9

Terminal typeType

screw screw

Weight(kg)

0.3

0.35

4-24

IM DA100-01E

4.9 DI/DO Module

General Specifications

Style Number S1 Terminal type

screw

Normal operating temperature/humidity

0 to 50 °C 20 to 80% RH for 0 to 40 °C, 10 to 50% RH for 40 to 50 °C (no condensation)

Power consumption

Included in the main unit or the subunit to which the module is to be installed.

Dielectric strength

Between the output terminal and ground: 2300V AC (50/60Hz) for one minute.

External dimensions

Approx. 57 (W) x 137 (H) x 67.9 (D) mm

Weight

0.35kg

DO: Alarm output

Output update rate

every measurement interval

Contact mode

Transfer contact (NO-C-NC)

Activate/de-activate

switchable

Hold/non-hold

switchable

Reflash alarm

can be set

Contact capacity

250V DC/0.1A (with a resistor load) 250V AC/2A (with a resistor load) 30V DC/2A (with a resistor load)

DO: Failure output

Functions

The output terminal for a failure becomes de-activated when an error is detected in the system of the DA100 main unit or the DA/DR subunit which is connected to the module.

Contact mode

Transfer contact (NO-C-NC)

Activate/de-activate

not switchable

Contact capacity

250V DC/0.1A (with a resistor load) 250V AC/2A (with a resistor load) 30V DC/2A (with a resistor load)

DI: Remote contol funtion (can be used with the oputional math function)

Function

The alarm status, timer and math executions can be controlled by contact input.

Input

No voltage contact, open-collector driven by a TTL or transistor Rated input voltage: 0 to 5 V DC (input impedance: 4.7k Ω, 5V DC pull up) Maximum input voltage: –2 to 7 V DC Input conditions

ON voltage: 0.5V max. (30 mA DC) Leakage current at OFF state: 0.25 mA max.

Duration of input signal: one second or longer (input signal detection interval: approx. 0.5 s)

Specifications

IM DA100-01E

4-25

4.10 Communication Interface Module

Type

DT300-11 DT300-21 DT300-31 DT300-41

General Specifications

Power consumption

Included in the main unit or the subunit to which the module is to be installed.

Normal operating temperature/humidity

0 to 50 °C 20 to 80% RH for 0 to 40 °C, 10 to 50% RH for 40 to 50 °C (no condensation)

GP-IB Module

Style Number S4 Electrical and mechanical specifications

conform to IEEE Standard 488-1978

Code

ISO (ASCII) code

Address

0 to 15

Functions

· Talker functions addressable: Output of measurement values (ASCII, binary); output of setting parameters (ASCII)

· Listener functions Setting of measurement conditions, control sof starting and stopping measurement, specifying causes of interrupts (excluding setting and control of power on/off)

Causes of interrupts

Syntax error, completion of A/D conversion and data acquisiton error (occurs only when using optional math function)

External dimensions

Approx. 57 (W) × 137 (H) × 53.8 (D) mm

Weight

0.25kg

Description

GP-IB

RS-232C

RS-422-A/RS485

Ethernet

RS-232-C Module

4-26

Style Number S8 Electrical and mechanical specifications

conform to standard EIA RS-232C

Connection method

point-to-point

Communication method

half-duplex

Synchronization mode

Synchronous mode (synchronized by a start and a stop bit)

Baud rate

150, 300, 600, 1200, 2400, 4800, 9600, 19200, 38400 bps

Start bit

Fixed at 1 bit

Data length

7 or 8 bits, selectable

Parity

Selectable from even, odd, or none

Stop bit

1 or 2, selectable

IM DA100-01E

4.10 Communication Interface Module

Transfer distance

max. 15 m

Connector

D-sub 25pin

Handshaking

hardware : transmission and reception control by ‘DTR’’ ‘RTS’, ‘CTS’ signal enabled. Software : transmission control by ‘XON’ and ‘XOFF’ enabled.

Capacity of receiving buffer

200 bytes

Escape sequence

for reception only

Functions

· Talker functions Output of measurement data (ASCII, binary) and setting parameters (ASCII)

· Listener functions Setting of measurement conditions, control of measurement start and stop (excluding the setting and control of power on/off), specifying causes of ‘ESC S’ (output of a status byte)

Contents of ‘status’

Syntax error, completion of A/D conversion and data acquisiton error (occurs only when using optional math function)

External dimensions

Approx. 57 (W) × 137 (H) × 53.8 (D) mm

Weight

0.25kg

RS-422-A/RS-485 Module

Style Number: S8 Electrical and Mechanical Specifications

Compatible with EIA RS-422-A and EIA RS-485

Connection

1 : n multi-drop (n = 16 for RS-422-A; 31 for RS-485)

Communication

Half-duplex

Synchronization

Start-stop (by means of start and stop bits)

Baud Rates

Selected from 300, 600, 1200, 2400, 4800, 9600, 19200, 38400 bps

Start Bit

Fixed to one bit

Data Length

Selected from 7 and 8 bits

Parity

Selected from Even, Odd and None

Stop Bits

Selected from 1 and 2 bits

Connector

Six-line, screw-terminal (with 4-mm screws)

Minimum Response Time

Selected from 0, 10, 20, 50 and 100 ms

Length of Receive Buffer

250 bytes

Escape Sequence

Trigger, status call, open, close

Electrical Characteristics

SDA, SDB, RDA, RDB and SG lines, where the signal-line terminal is functionally isolated from the module's internal circuitry.

Specifications

IM DA100-01E

4-27

4.10 Communication Interface Module

Communication Distance

1.2 km maximum

Terminating Resistor

Built-in (120 Ω, 1 W), selected with a slide switch

Dimensions

Approximately 57 (W) × 137 (H) × 68.2 (D) (mm)

Weight

Approximately 0.3 kg

Ethernet

Style number : S8

Electrical and Mechanical specifications Conforms to IEEE802.3 (Frames are not supported.)

Communication method

Ethernet

Transmission specifications

10BASE-T (CSMA/CD, 10Mbps, Baseband)

Transmission speed

10 Mbps

Protocols

TCP, IP, UDP, ARP, ICMP

Maximum number of connections

Input data

ASCII Supporting RS-232-C commands

Output data

ASCII, Binary

External dimensions

Approx 57(W) ×137(H) × 57(D) (mm)

Weight

0.3 kg

4-28

IM DA100-01E

4.11 Retransmission Module

Style number: S10 Model code, number of output points, output signal, output range, terminal type

Model Number of Output Points Output Signal Output Range Terminal Type

DT500-11 10ch 1 to 5 VDC 0.8 to 5.4 VDC screw DT500-21 2ch 4 to 20 mADC 3.2 to 21.6 mADC screw

Load resistance

DT500-11: 10 k Ω or more DT500-21: 600 Ω or less

Load capacitance

0.22 mF or less

Load Inductance

100 mH or less

Output accuracy (under reference operation conditions)* * *

±0.2% of Span

Calibration period

One year

Temperature coefficient

0.01% of Span/ °C

Highest resolution

DT500-11: 12 bit (approx. 1.43 mV) DT500-21: 12 bit (approx. 5.86 mA)

Normal operating temperature/humidity

0 to 50 °C 20 to 80%RH for 0 to 40 °C and 10 to 50%RH for 40 to 50 °C (no condensation)

Update interval of output values

Same as the measurement interval However, depending on the number of modules that are connected, the specified computational expression, and the condition of the external storage medium, the output value may not be updated at the measurement interval.

Output during SKIP

DT500-11; 0.05 V or less DT500-21; 0.15 mA or less

Output filter

First order low pass filter in 10 levels (time constant in the range 4 ms to 3 s) can be applied to the output value with respect to the changes in the measured data, computed data, and the communication input value.

Insulation resistance

Across output terminals and ground: 20 M Ω or more (500 VDC)

Withstand voltage

Across output terminals and ground: 500 VDC for 1 minute

Across channels

DT500-11: No insulation across channels (COM shared) DT500-21: Insulation across channels (500 VDC, 1 minute)

Power consumption

Included in the value of the main unit or sub-unit.

Dimensions

Approximately 57(W) ×137(H) ×68(D) mm

Weight

DT500-11: Approximately 0.35 kg DT500-21: Approximately 0.3 kg

Installation category (overvoltage category)

CAT II (IEC1010)

Specifications

IM DA100-01E

4-29

4.12 Specifications of Extension Module and Extension Base

Model Codes

Extension module: DV100-011 Extension base: DV100-012

Units to Which Extension Modules Are Connected

DA100 (stand-alone model), DS400/DS600 (for expandable model of DA100)

Input Modules Connectable to an Extension Base

Universal input modules: DU100-11 or DU100-12, 10 channels DCV/TC/DI input modules: DU200-11 or DU200-12, 10 channels

Maximum Mountable Number of Extension Modules

One each on a sub-unit

Maximum Connectable Number of Extension Bases

Up to three to each extension module. It is not possible, however, to wire extension bases in such a manner that the total number of modules already mounted on the sub-unit and the extension bases being wired exceeds the maximum number of modules allowed for mounting on the subunit.

Overall Length of Wiring

30 m maximum (The maximum overall length of cable measured from the extension module to the farthest extension base)

Normal Operating Temperature/Humidity Range

-10˚ to 60˚C 20 to 80% RH for an ambient temperature range of -10˚ to 40˚C; 10 to 50% RH for 40˚ to 50˚C; 5 to 30% RH for 50˚ to 60˚C (non-condensing)

Insulation Resistance

Depends on the input module installed.

Withstanding Voltage

Depends on the input module installed.

Power Consumption

Included in the value of a system's installed main unit or sub-unit

Dimensions

Extension module: Approximately 57 (W) × 137 (H) × 49.5 (D) (mm) Extension base: Approximately 114.8 (W) × 152.7 (H) × 43.7 (D) (mm) (without shoe plates)

Approximately 114.8 (W) × 171.5 (H) × 143.3 (D) (mm) (with shoe plates)

Weight

Extension module: approximately 176 g Extension base: approximately 345 g

4-30

IM DA100-01E

4.13 Dimensional Drawings

DA100 Stand-alone type / Subunit DS600

369

115

Unit:mm

145

156

168

176

DA100 Expandable type / Subunit DS400

422

290

336

320

100

16255

115

145

100

Specifications

IM DA100-01E

165

50 50

If not specified, the tolerance is ±3%. However, in cases of less than 10mm, the tolerance is ±0.3mm.

4-31

Yokogawa DA100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Foreword

Checking the Contents of the Package

Safety Precautions

How to Use this Manual

Contents

1.1 About DARWIN

1.2 DA100’s System Configuration

1.3 Name and Function of Each Part

1.4 Supportive Software for the DA100 System

2.1 General Precautions for Installation

2.2 How to Install the DA100

2.3 How to Connect the Input/Output Modules

2.4 Connecting the Interface Cables

2.5 Connecting the Extension Cables (only for use with the expandable type DA100)

2.6 Connecting the Signal Lines

2.7 Connecting an Extension Module to Extension Bases

2.8 Connecting the Power Cord and Turning the Power ON/OFF

2.9 Countering Noise

3.1 Diagnosis

3.2 Error Messages

3.3 Trouble-Shooting

3.4 About Maintenance and Calibration

4.1 DA100/ DS400/ DS600

4.2 Universal Input Module and DCV/TC/DI Input Module

4.3 Specifications of mA-input Module

4.4 Specifications of Power Monitor Module

4.5 Specifications of Strain Input Module

4.6 Specifications of Pulse Input Module

4.7 Specifications of Digital Input Module

4.8 Alarm Output Module

4.9 DI/DO Module

4.10 Communication Interface Module

4.11 Retransmission Module

4.12 Specifications of Extension Module and Extension Base

4.13 Dimensional Drawings