Electrical power
measurement is a key for
innovation.
The Yokogawa CW500 is a
portable power meter that
utilizes a current clamp
sensor for use in the eld
enabling consumption
and power quality
measurement of the power
line.
By the navigation screen
of the unit, the connection
setting and detail setting of
the unit is simple and direct
by following the screens.
Keys which directly turn on
desired measuring screens
allow comfortance at the
use of eld.
Stored measured data are
easily accessed by a click
on the le with included
PC software.
Simplied power
measuring – Several direct
keys keep you simple and
direct access to Voltage/
Current/Power/Power factor/
Phase Angle/Frequency/
Integrated power/Demand by
values or by a trend graph.
Firmly capture line
power quality issue –
Captures short period power
malfunction conforming IEC
6100-4-30 Class S.
User support – Function of
Quick Start Guide to support
secure wiring and setting of
units.
Features
• Power Measure and Logging
• Power Quality Measuring
• User Support
• Analysis of Data and Report Generation
Power Measuring and Logging
• Simultaneously measures 3 CH Voltage input, 4 CH current
clamp-on probe input, 2 CH DCV input.
• Displays value list or trend graph screen of Instantaneous/
Average/Maximum/Minimum of Voltage/Current/Power/Power
factor/Phase Angle/Phase Advanced Capacitance Calculation
and DCV input.
• Integration Value of Active/
Reactive/Apparent Energy
is each displayed by
consumption and generation.
• Demand value can be
monitored by screens of
present power consumption
compared to aimed demand
power value.
User Support
Quick Start Guide Function:
• Start Guide Function supports secure wiring and setting
before measuring.
• Automatically recognize the type of current clamp-on probe.
Vector Display:
• Indicates Voltage and Current phase difference and values
between input channels of voltage and current.
• Checks whether the wiring is appropriate or not.
Power Quality Measuring
Analysis of Data and Report Generation
Measure Temporary Malfunction of Power Line
• Captures temporary malfunction phenomena of power
line which causes malfunction or destruction of devices
by types (Voltage swell, Voltage dip, Voltage interruption,
Transient overvoltage, inrush current) as an event by
high sampling rate of 24 µs and RMS calculation.
• Event data contains the type of malfunction, occurred
time or occurrence nish time, measured value and
waveform of voltage and current of all channels for
approx. 200 ms period.
• Measurement method conforms to IEC standard 61000-
4-30 Class S
Measure Continuous Malfunction of Power Line
Harmonics
• Measure and display graphs and list of up to the 50
Harmonic components of voltage, current and power for
each phase and in total.
Waveform
• Displays with up to 10 or 12 waveforms of voltage and
current for each CH.
Flicker
• Measures, 1 minute icker (Pst, 1 min),
short icker (Pst) and long icker (Plt).
Unbalance rate
• Displays voltage and current unbalance
rate on 3 phase wiring.
th
CW500Viewer (Included PC software)
• Automatically generates graph and report by simple
clicking on a le data displayed on screen.
• Uniform management of main unit settings
• Realtime measuring by USB communication.
Types of data
• Power data, Power quality event data, Main Unit Setting
data, Screen capture data.
Memory card and interface
• SD Memory card, USB communication, Bluetooth
communication (Available for USA, Canada and Japan only)
Function
CW500Function
Power Measuring
Power line and Input Channel: 3 CH Voltage,
4 CH for Current Clamp Probe.
1P2W (up to 4 system), 1P3W (up to 2 system),
3P3W2current (up to 2 system), 3P3W3current,
3P4W
Power measuring item:
Instantaneous, Average, Maximum and Minimum
values:
Voltage/Current/Power (Active, Reactive, Apparent)/Power
factor/ Phase Angle/Frequency/Calculated Phase Shift
Condensor/DC voltage value 2 CH.
Hems of measuring
values can be selected
with position.
Zoom Display
Zoom display can be
selected by 4 or 8
division.
Trend Graph
Trend graph of voltage/
current/power/power
factor/frequency/
advanced phase
condenser/DC voltage
4
Estimated Recording Length with 2 GB SD card.
IntervalPower recording+Harmonics
1 sec.13 days3 days
1 min.Over 1 year3 months
30 min.Over 10 yearsOver 7 years
• The recording length shortens according to the number
of power quality events.
• Only included SD memory card or dedicated SD
memory card is guaranteed.
Various Measuring Screen
• List display, Zoom display by 4 or 8 division,
Trend graph display
• Integration Value Display for Energy
• Demand List display of value,
Demand Graph display for change of period,
Demand Graph display for whole recording
Energy Display
List of Active, Apparent,
Reactive by consumption
or generation
5
Analysis and Report of recorded data
Demand measuring
Demand is the average power value of a specic period
(usually 30 minutes). Contract with the power supplier
conditionally concerns the maximum average power value
between period for the consumption fee. This function
supports how to maintain within the target consumption
by monitoring the estimated demand value to the setting
rate, with the maximum demand value.
List of Demand Value
Graph display of change on specic period
When the estimated demand
value line is displayed inside
this area, it mean that the
demand value will be over the
target value.
Analysis and report is enabled by simply clicking on the
desired data on software screen.
Analysis is capable by trend graph, average, maximum and
minimum value of voltage, current, power, power factor.
Report generating could be set by day time, night time,
working day, off day or monthly period.
Additionally energy data to quantity of crude oil barrels, or
to CO
can be converted.
2
Trend analysis graph
Sample of report
Estimated demand value
Graph display of whole demand trend
Max. demand value
Aimed target demand value
CW500Function
Power Quality Function
Short period power line malfunctions such as voltage swells/dips/interruptions/transient overvoltage or inrush currents, or
long period such as harmonic distortion, icker may damage or reset your devices.
The CW500 helps to identify each of those short period malfunctions, by recording occurrence time, occurrence nish time
and waveforms. Additionally there is a digital output on occurrence.
Long period malfunctions can be analyzed by harmonics, icker, waveform or checking on the unbalance rate calculation
for 3 phase measurement.
All data can be nalized to a report format with included software.
The CW500 conforms to the IEC standard of 61000-4-30 Class S.
Power line malfucntion
phenemona
Voltage Swell
Voltage Dip
Voltage interruption
Example of cause and inuenceExample of waveformNotes
Lightnings or heavy load switching on power line may
cause momentary swell on voltage.
Generating moments on motor load may cause an
inrush current and cause dips on voltage.
Occurred time and
Momentary or long interruption to power distribution by
lightning or open breakers
waveform is recorded.
Digital output is set on
during the occurred
period.
6
Transient overvoltage
(impulse)
Inrush current
Flicker
Harmonics
Unbalance rate
Lightning or heavy load switching on power line may
cause momentary change on voltage.
Generating moments on motor load may cause an
inrush current.
Increase and decrease on certain phases could cause
ickering distortion on voltage and currents.
Inverter and Thyristor circuits (phase control cirtuits)
which are used for the control circuit of general devices
could affect currents and cause harmonic distortion.
Heavy loading on a specic phase, could inuence
motor operation and could cause harmonic distortion.
Pst (1 min), Pst or Plt is
measured.
Up to 50th harmonic
contents are measured.
Voltage and Current
unbalance rate
measured on vector
screen for 3 phase
7
Power Quality Measuring Function
Capture temporary power line issues
Various kind of power issues are captured by high
sampling rate of 24 µs and overlapping RMS measuring
by half cycles. They are recorded as an event by occurred
time, occurrence nish time and waveforms are recorded.
• Main unit displays list of occurred issue by types.
• Recorded data are easily analyzed and report is
generated by PC software.
Voltage swell
Voltage dip
Voltage Interrupt
Transient overvoltage
Inrush Current
Power line malfunction event
Display event, timing
and measurement
Capture continuous power line issues
Harmonic Measuring
• Displays components of up to the 50
contents by individual channel or overall by graph or list
• Displays the maximum occurred point on graph.
Graph displayList display
Flicker
Displays list or graph of
1minute icker (Pst, 1 min),
short term icker (Pst) or
long term icker (Plt).
th
Harmonics
Waveforms and
measured data
are stored on a SD
memory card.
Main operation
Analyze and report is created by PC
List display
Waveform
Displays voltage and
current waveform by all or
individually.
It can be zoomed in and out
by vertical or horizontal with
rate selection below.
Quick start guide and Automatic type of clamp
identication
A quick start guide will show how to wire and how to set
the range before measuring which ensures the settings are
correct.
The sensor identication will detect the type of clamp-on
probe and set the highest range of the type.
Start of guidance
PUSH “START/STOP”key
and select “Quick start
guide”.
Recording item selection will
be displayed.
Wiring
Select the wiring and
the appropriate connection
diagram will be displayed.
Connect the voltage probe and
clamp-on probe accordingly.
Wiring check/self diag./self id.
Wiring check, self check
and type of clamp-on probe
identication will be executed
and the results will be
displayed. If NG is displayed,
detail could be conrmed by
ENTER key.
Recording setting
Set recording interval time
and recording time or period.
Power supply from measuring line
Power (under 240 VAC) can be
supplied by using the “Power
supply adapter” (sold separately).
Example diagram
of power supply
Note: This is not available for EU region.
Power line
Leakage current measuring
External magnetic eld effect is 0.002 A or less,
at 400 A/m.
Yokogawa’s proprietary technology has achieved a
magnetic eld impact amount of 30 ppm even in adjacent
power lines (at 100 A), Below is an example to measure
neutral line of 3 phase 4 line.
1R
2S
3T
N
Source
Clamp-on probe
96060
N U1 U2 U3 CH1 CH2 CH3 CH4
3 Phase 4 wireCW500 side
Multiple line measuring
4 system load measuring
Maximum of 4 systems is capable for 1 phase 2 line
Maximum of 2 systems is capable for 1 phase 3 line or 3
phase 3 line.
8
Load
9
USB communication
Bluetooth communication*
SD Memory Card
Software for Analysis and Setting (Free) CW500Viewer
Data analysis , making reports of data, making setting le and doing a real time measuring can be easily done with the
CW500Viewer.
The data can be transferred by SD memory card, USB communication or Bluetooth communication (for USA, Canada,
Japan only).
Graph and lists are created by a click on the
data le.
• Graph and lists of the recorded data le are created by
clicking on the desired data le. They can be displayed
and copied on a clip board so it can be used on other
software such as Word or Excel spread sheet.
• The time axis and measure axis can be zoomed in or out
easily. With this capability, micro and macro changes,
can be displayed desirably.
• Waveforms of power quality events (Voltage swell,
voltage dips, voltage interrupt, transient overvoltage and
inrush current) which are recorded by 200 ms period can
be displayed and printed.
• The integrated data can be added on one graph
which enables the whole energy integration data to be
displayed.
• Integrated energy data can be scaled into CO
oil value.
or crude
2
Settings management
• Setting data can be read out from and to the main unit
via SD memory card, USB communication cable or
Bluetooth communication*.
• Settings data can be easily edited saved and managed.
Real time measurement
• Real time measurement can be achieved up to 2 units
simultaneously via USB communication or Bluetooth
communication*
System requirement
OSWindows 8/7/Vista (32 bit/64 bit)
CPUPentium 4 or Pentium Processor over 2 GHz
Display1024 × 768 dots, 65536 colors or more
HDD (Hard-disk
space required)
Others.NET Framework (3.5)
Note: Windows is a registered trademark of Microsoft in the United States.
Pentium is a registered trademark of Intel in the United States.
Bluetooth is a registered trademark of Bluetooth SIG.
Other company names or names of merchandise are trademarks of
their company.
1 GByte or more (including Framework)
Example of multiple
graph display
Example of setting display
*Only available for US, Canada and Japan.
Application
CW500Application
Power Measuring + Power Quality
Examination
Examination of main power line quality for
factory system control and assets
• Conrm to check quality of power line for factory system
control and assets.
• Simultaneously measure the consumption of energy
trend and consider solutions for energy saving.
CW500 not only continuously measures harmonics
but captures malfunction of power line and records
occurrance time with waveforms. Simultaneously it can
measure power and leakage current of neutral phase.
Additionally users can conrm the condition of assets
when signals are connected to the DCV input channels.
Power Line Measuring Examination
LED lighting introduction for checking power
saving effect
Introduce the effect of power saving to use LED lightning
compared to the non LED lightning by measuring before
and after.
10
Asset operation check
Checking power consumption of driving pumps
of a manufacturing line
Inverters were applied to many driving pumps in a liquid
manufacturing line.
Power consumption checking was needed to check the
effect before and after.
Many settings to measure many pumps is easily and
efciently arranged by PC software. Additionally the power
line quality is checked to be safely operated with the new
inverters.
Voltage/Current/
Power/Power factor/
Demand/
Analog input 2 CHLeakage current
11
[Before]
[After]
and malfunction rate of printing machine decreased.
Improving power line of a printing
factory by measuring harmonics
(Printing factory)
Purpose: Investigation of the cause of periodic
malfunction for printing machine.
Harmonics distortion on line could be the reason?
Measuring: CW500 merit
• Compact size and easy to carry.
• Up to 50
• Long term recording
Result: Conrming high level harmonic contents
on 5
Found harmonics were generated by internal
assets.
Especially 5th harmonics damages the direct reactor
of condensor for improving power factor
Found
cause
Harmonics on current inputHarmonic contents on current input
th
Harmonics measuring.
th
and 7th.
Others
Improvement of Power factor for power efciency
CW500 can calculate the appropriate condensor value by
setting the aimed power factor value.
By setting the appropriate advanced condensor and
improving the power factor, users will benet for power
saving with less load current and improve the capacity of
the whole power system.
Harmonics on current inputHarmonic contents on current input
Effect of correspondence: Harmonic contents of 5th and after dropped
Conrmation
of inow
harmonics
500kV transformers
of factory “A”.
External Appearance
17
CW500External Appearance
12
18
1
2
3
4
5
91011
6
7
8
19
13
14
15
16
12
1
START/STOP SWITCH
2
Screen switch of W and Wh item
3
Vector and wiring check switch
4
Power button
5
Waveform screen switch
6
Harmonic screen switch
7
Power quality screen switch
8
Setting screen switch
9
Print screen switch
10
Data Hold/Key lock
(long press)
11
LCD Key/Contrast
(long press)
Turn ON/OFF the display and
change brightness and contrast
by long press
12
Cursor and Enter Key
13
USB terminal
Mini B pin for PC communication
14
Digital output terminal
Trigger signal output on event
15
Analog input terminal 2 CH
For 100 mV, 1 V, 10 V, DC input
16
SD card interface
17
Voltage input terminal
18
AC power supply input
19
Clamp-on probe connection
Accessories
Accessories
13
Clamp-on Probe (sold separately)
For LeakageFor Load currentFor load current (exible type)
Less than ±2.0°
(45 Hz to 65 Hz)
Less than ±3.0°
(40 Hz to 1 kHz)
73(W) × 130(H) ×
30(D) mm
*45 to 65 Hz (measuring at the center of sensor)
approx.
AC 300 A
AC 1000 A
AC 3000 A
For each range
AC 500 mV
±1.0% rdg*
Less than ±1.0°
(for each range/
45 to 65 Hz)
approx.
61(W) × 111(H) ×
43(D)mm
Other accessory (sold separetely)
Extension code
*1 Extension code 98082 corresponds to below current probe. 96060, 96061, 96062
*2 Non-CE product. Not available for CE marking necessary region.
*3 The following clamp-on probe are able to be connected. 96030, 96033, 96036
98082
*1
Power supply adapter
98031
*2
Portable case (for CW500)
93047
Conversion Cable (Banana-DIN)
99073
*2, 3
Specications
CW500Specications
14
Model codeCW500-B0CW500-B1
Bluetooth functionNo Bluetooth FunctionWith Bluetooth
96061 (50 A type): 5000 mA/50 A/AUTO
96062 (100 A type): 10/100 A/AUTO
96063 (200 A type): 20/200 A/AUTO
96064 (500 A type): 50/500 A/AUTO
96065 (1000 A type): 100/1000 A/AUTO
96066 (3000 A type): 300/1000/3000 A
Battery life approx. 3 hours (LR6 Backlight OFF)
93046 Carrying case
97060 SD Memory Card 2 GB
USB cable, Power cord,
Quick manual, Alkaline size AA battery LR6 × 6pcs, Input terminal plate × 6 pcs, PC software (CD-ROM)
96065, 96066 (Clamp-on probe, exible type)
98031 (Power supply adapter)
93047 (Portable case with magnet)
*2
Function
*1
*1
15
Applicable Standard
Safety StandardEN 61010-1 CAT IV 300 V, CAT III 600 V, CAT II 1000 V Pollution level 2
*
EMC
Power QualityIEC 61000-4-30 Ed. 2 Class S, IEC 61000-4-15, IEC 61000-4-7
WirelessFCC approval, IC approval, Radio Electric technology engineering Radio technology standard
* This is a Class A instrument designed for an industrial environment. Operation of this equipment in a residential area may cause radio interference, in which case users will be
responsible for any interference which they cause.
EN 61010-2-030
EN 61010-2-033
EN 61010-031
EN 61326-1 Class A Table 2
EN 55011 Class A Group1
Power list of choosing clamp-on probe
For 1P2W (multiply 2 for 1P3W and 3P3W, multiply 3 for 3P4W)