YOKOGAWA CW140 User's Manual

User's Manual
IM CW140-E
CW140 CLAMP-ON POWER METER
3rd Edition July 2001 (YK)
IM CW140-E
Introduction
Thank you for purchasing our CW140 Clamp-on Power Meter. This User’s manual explains the functions of the CW140, as well as its operating methods and handling precautions. Before using the CW140, read this manual thoroughly to ensure correct use of the instrument. The Operation Guide manual is available separately, in addition to this manual. The Operation Guide manual briefly describes the basic procedures for performing such tasks as measurement operations and settings. Use the manual together with this in-depth User’s manual. When you have finished reading this manual, carefully store it in a place that provides ease of access for later reference. This manual will come in handy when you are unsure of how to operate the instrument.
Notices
The contents of this manual are subject to change without prior notice. In addition, figures and illustrations representing display views in this manual may differ from real views. Every effort has been made to ensure accuracy in the preparation of this manual. Should any doubts arise or errors come to your attention however, please contact one of the Yokogawa M&C sales offices listed on the back cover of this manual or the sales representative from which you purchased the instrument. The contents of this manual may not be transcribed or reproduced, in part or in whole, without prior permission.
Trademark Acknowledgments
The company and product names referred to in this document are either trademarks or registered trademarks of their respective holders.
Revision Information
February 2000: First edition July 2001: 3rd edition
Disk No. CW140-E 3rd Edition: July 2001 (YK) All Rights Reserved. Copyright © 2000, Yokogawa M&C Corporation
1
Examining Items Contained in the Package
After opening the package, be sure to examine the product as instructed below before use. Should the delivered product be the wrong model, lack any item, or show any flaw in its appearance, contact the vendor from which you purchased the product.
CW140 Main Unit
Check the model name and the suffix (specifications) code in the MODEL and SUFFIX fields of the nameplate located at the back of the instrument to ensure that the instrument is exactly as specified in your purchase order.
Model Name and Suffix Codes
Model Suffix Code Specifications
CW140 AC adapters D Power cord: UL/CSA standard
F VDE standard R SAA standard S BS standard
Option codes /DA D/A output
/C1 Clamp-on probe for 20/200A (2 pcs/set) /C2 Clamp-on probe for 20/200A (4 pcs/set) /C3 Clamp-on probe for 50/500A (2 pcs/set) /C4 Clamp-on probe for 50/500A (4 pcs/set) /C5 Clamp-on probe for 200/1000A (2 pcs/set) /C6 Clamp-on probe for 200/1000A (4 pcs/set) /PM1 NiMH (nickel-hydrogen) battery pack and carrying case /PM2 “PM1” and FDD unit
No. field: Denotes the instrument number.
Refer to this number when inquiring to the vendor about the instrument.
Accessories
Make sure that the package contains all the accessories listed below and that they are all free from any damage.
Product Name Part Number Qty Remarks
1. AC adapter for power supply 788011 1 set Yokogawa’s AC adapter
2. AA alkaline dry cells 6 (alkaline batteries)
3. Voltage probes 91007 4 Supplied together with two sets of ring
4. Instruction manual IM CW140-E 1
5. Operation Guide manual IM CW140P-E 1
markers of three different colors.
1. 2. 3.
4. 5.
2
IM CW140-E
Examining Items in the Package
Peripherals (Optional)
The products listed below are available as optional peripherals. For technical and ordering inquiries concerning the peripherals, contact the vendor from which you purchased the instrument. If the instrument you purchased includes any one of the optional peripherals, make sure it is free from any damage.
Product Name Part Number Minimum Order Qty Remarks
Clamp-on probe for 20/200 A 96030 1 * See the option codes for a choice of
Clamp-on probe for 50/500 A 96031 1 * Clamp-on probe for 200/1000 A 96032 1 * Voltage probe 91007 4 Floppy disk drive unit 97020 1 set FDD unit Carrying case 93020 1 AC adapter 788011 1 set Yokogawa’s AC adapter NiMH battery pack 94004 1 Printer 97010 1 AC adapter (for printer, Europe) 94006 1 AC adapter (for printer, USA) 94007 1 Thermal paper for printers 97080 10 rolls
TIP
It is advisable that the packing box be stored, as it is useful when you transport the instrument.
probe kits.
Instruction manual
NiMH battery pack
Housing CW140 Main Unit and Accessories
An optional carrying case can accommodate the CW140 main unit with its current-sensing clamp-on probes and voltage probes connected to the unit. The case can also house such accessories as an AC adapter, NiMH battery pack, floppy drive unit, instruction manual, floppy disks, recording paper, and so on. It therefore comes in handy when transporting a complete kit of tools necessary for your measurement.
Example of Housing:
Clamp-on probes
Floppy drive unit
CW140 main unit
AC adapter
Voltage probes
3
Precautions for Safe Use of the Instrument
When operating the instrument, be sure to observe the cautionary notes given below to ensure correct and safe use of the instrument. If you use the instrument in any other way than instructed in this manual, the instrument’s protective measures may be impaired. Yokogawa M&C Corporation is by no means liable for any damage resulting from use of the instrument in contradiction to these cautionary notes. The following safety symbols are used in the instrument and this manual.
Danger! Handle with Care.
This symbol indicates that the operator must refer to an explanation in the instruction manual in order to avoid risk of injury or death of personnel or damage to the instrument.
Direct Current
This symbol indicates DC voltage/current.
Alternating Current
This symbol indicates AC voltage/current.
ON
This symbol indicates On (power).
OFF
This symbol indicates Off (power).
Double Insulation
This symbol indicates double insulation.
WARNING
Indicates a hazard that may result in the loss of life or serious injury of the user unless the described instruction is abided by.
CAUTION
Indicates a hazard that may result in an injury to the user and/or physical damage to the pr oduct or other equipment unless the described instruction is abided by.
NOTE
Indicates information that is essential for handling the instrument or should be noted in order to familiarize yourself with the instrument’s operating procedures and/or functions.
TIP
Indicates information that complements the present topic.
SEE ALSO
Indicates the reference location(s) for further information on the present topic.
4
IM CW140-E
Precautions for Safe Use of the Instrument
Strictly observe the following cautionary notes in order to avoid the risk of injury or death of personnel or damage to the instrument due to such hazards as electrical shock.
WARNING
Removal of Case from the Instrument
• Do not remove the case from the instrument or disassemble/modify the instrument itself.
• Some parts of the inside of the instrument contain high-voltage and, therefore, access to the internal assembly is extremely hazardous. For inspection and/or adjustment of the internal assembly, contact the vendor from which you purchased the instrument.
Use of the Instrument in a Gas Atmosphere
Do not operate the instrument in a location where any flammable or explosive gas/vapor is present. It is extremely hazardous to operate the instrument in such an atmosphere.
Inspection of Power Source
• Before turning on the instrument, always make sure the voltage of the power source to be applied matches the instrument’s supply voltage.
• When using alkaline batteries or an NiMH battery pac k, carefully read the cautionary notes on battery handling later in this manual.
Use of Clamp-on Current Probes
• When using clamp-on current probes, keep the circuit voltage below 600 V AC in order to avoid possible short-circuits or accidents resulting in injury or death.
• Avoid using the instrument if it has been e xposed to rain or moisture or if your hands are wet.
• Do not use clamp-on current probes with any non-insulated conductors.
Measures In Case of Anomalies
If the instrument begins to emit smoke, becomes too hot, or gives off an un usual smell, imme­diately turn it off and disconnect the power cord from the outlet. Also turn off power to the object under measurement that is connected to the instrument’s input terminals. Never at­tempt to use the instrument again. If any such anomalies as noted above occurs, contact the vendor from which you purchased the instrument. Do not attempt to repair the instrument yourself, as doing so is extremely dangerous.
Handling of Power Cords
Do not place any load on the power cord or allow the power cord to come into accidental contact with any heat source. Hold the plug of the po wer cord, rather than holding and pulling the cord itself, when disconnecting it from the outlet. If the power cord is damaged, contact the vendor from which you purchased the instrument. See page 2 for information on the AC adapter that is necessary when ordering a replacement power cord.
5
Contents
Introduction ..............................................................................................................1
Examining Items Contained in the Package..........................................................2
Precautions for Safe Use of the Instrument ..........................................................4
Chapter 1. Product Overview ...............................................................................1-1
1.1 Product Overview ........................................................................................ 1-1
Chapter 2. Components, Their Use and Overrange, and Error Indications ..... 2-1
2.1 Front Panel and Connector Block................................................................ 2-1
2.2 Operation and Functions Keys .................................................................... 2-2
2.3 Connecting Input Signals to Be Measured and External Input Terminals ... 2-3
2.4 Overrange and Other Marks Shown during Measurement.......................... 2-6
Chapter 3. Precautions for Safe Measurement...................................................3-1
3.1 Handling Precautions .................................................................................. 3-1
3.2 Installation Procedure.................................................................................. 3-3
3.3 Precautions for Wiring the Circuit under Test .............................................. 3-4
3.4 Diagrams of Basic Wiring ............................................................................ 3-5
3.5 Wiring the Circuit under Test Using External VT/CT.................................... 3-8
3.6 Connecting a Power Supply and Turning It On/Off ...................................... 3-9
3.7 Performing Measurements with Higher Precision ..................................... 3-18
Chapter 4. Basic Operation Flow and Top Menu Screen ...................................4-1
4.1 Basic Operation Flow .................................................................................. 4-1
4.2 Top Menu Screen ........................................................................................ 4-2
Chapter 5. System Settings..................................................................................5-1
5.1 System Settings .......................................................................................... 5-1
5.2 System Reset .............................................................................................. 5-4
Chapter 6. File Handling ....................................................................................... 6-1
6.1 File Handling ............................................................................................... 6-1
6.2 File Name and File Attribute........................................................................ 6-4
6.3 Entering a File Name................................................................................... 6-5
Chapter 7. Common Functions of All Modes .....................................................7-1
7.1 Wiring .......................................................................................................... 7-1
7.2 Checking Wiring .......................................................................................... 7-3
7.3 Ranges and Number of Digits ..................................................................... 7-6
7.4 Sampling Frequencies and Integration Periods......................................... 7-14
7.5 Frequency Measurement and Low-pass Filters ........................................ 7-16
7.6 Averaging Function.................................................................................... 7-18
7.7 Scaling Function (VT/CT) .......................................................................... 7-19
Chapter 8. Instant Measure Mode........................................................................8-1
8.1 Detailed View of Data Items on Instant Measure Mode Screen .................. 8-1
8.2 Working with the Function Keys .................................................................. 8-4
8.3 Expanded View of Data Items on Instant Measure Mode Screen ............... 8-5
6
IM CW140-E
Contents
8.4 Logging in Instant Measure Mode ............................................................... 8-7
8.5 Setup Data Items of Instant Measure Mode.............................................. 8-10
8.6 Computational Expressions....................................................................... 8-15
Chapter 9. Electric Energy Measure Mode .........................................................9-1
9.1 Data Items on Electric Energy Measure Mode Screen ............................... 9-1
9.2 Working with the Function Keys .................................................................. 9-3
9.3 Integration in Electric Energy Measure Mode ............................................. 9-4
9.4 Setup Data Items of Electric Energy Measure Mode .................................. 9-7
Chapter 10. Key .............................................................................................10-1
10.1 Simple Electric Energy Measurement with Key .................................. 10-1
Chapter 11 Demand Measure Mode .................................................................11-1
11.1 About Demand .......................................................................................... 11-1
11.2 Data Items Shown on Demand Measure Mode Screen ............................ 11-2
11.3 Working with the Function Keys ................................................................ 11-4
11.4 Demand Measurement in Demand Measure Mode .................................. 11-5
11.5 Setup Data Items of Demand Measure Mode ........................................... 11-8
Chapter 12. Harmonics Measure Mode ............................................................. 12-1
12.1 Showing Tables in Harmonics Measure Mode .......................................... 12-1
12.2 Showing Graphs in Harmonics Measure Mode......................................... 12-3
12.3 Working with the Function Keys ................................................................ 12-5
12.4 Logging in Harmonics Measure Mode ...................................................... 12-6
12.5 Setup Data Items of Harmonics Measure Mode ....................................... 12-9
12.6 Computational Expressions..................................................................... 12-15
Chapter 13. File Functions .................................................................................13-1
13.1 Saving, Loading and Printing with File Functions...................................... 13-1
Chapter 14. External I/O Functions ...................................................................14-1
14.1 Optional D/A Output .................................................................................. 14-1
14.2 External Control Input ............................................................................... 14-8
14.3 Event Input ................................................................................................ 14-9
Chapter 15. RS-232C Communication Function ..............................................15-1
15.1 RS-232C Interface Specifications ............................................................. 15-1
15.2 Connecting CW140 through RS-232C Interface ....................................... 15-2
15.3 Handshake Methods ................................................................................. 15-4
15.4 Matching the Data Format......................................................................... 15-7
Chapter 16. In the Event of a Power Failure .....................................................16-1
16.1 In the Event of a Power Failure ................................................................. 16-1
Chapter 17. Auxiliary Functions ........................................................................17-1
17.1 Auxiliary Functions .................................................................................... 17-1
17.2 Floppy Disk Drive (Optional)...................................................................... 17-7
17.3 Printer (Optional) ....................................................................................... 17-8
Chapter 18. Troubleshooting .............................................................................18-1
18.1 Corrective Action in Case of Failure .......................................................... 18-1
18.2 Messages and Corrective Measures......................................................... 18-2
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
App
Index
7
Contents
Chapter 19. Specifications .................................................................................19-1
19.1 Specifications ............................................................................................ 19-1
19.2 Specifications of Current Clamps ............................................................ 19-15
Appendix.........................................................................................................App1-1
Appendix 1 Block Diagram of CW140 Main Unit............................................. App1-1
Appendix 2. Communication Commands.......................................................... App2-1
Appendix 3. Explanation of Data Item to be Saved/Printed .............................App3-1
Appendix 4. Terminology .................................................................................. App4-1
Appendix 5. Explanation of Reactive Power Method........................................App5-1
Appendix 6. Settings Check Sheet................................................................... App6-1
Index............................................................................................................... Index-1
8
IM CW140-E
Chapter 1. Product Overview
1.1 Product Overview
The CW140 clamp-on power meter is basically designed for measuring root­mean-square voltage and current rms values and thereby electric energy. With its computing capabilities, the CW140 can measure and analyze a wide variety of parameters related to electric power. This section explains the features of the CW140 and shows a schematic diagram representing the functions of the CW140. It also explains the screen views (i.e., measuring objects) presented by each measurement mode of the CW140.
Features
Supports a variety of measurement modes and continuous
measurement.
The CW140 has four measurement modes which support continuous measurement.
• Instant Measure mode (logging)
• Electric Energy Measure mode (integration)
• Demand Measure mode (demand measurement)
• Harmonics Measure mode (logging)
Efficient Measurement using the Wh Key
This feature simplifies operations required for the Electric Energy Measure mode most often used.
Supports a variety of wiring methods.
• Supports single-phase two-wire systems, single-phase three-wire systems, three-phase three-wire two-current systems, three-phase three-wire three­current systems, and three-phase four-wire systems.
• Supports dual-load systems in a single-phase two-wire, single-phase three­wire, or three-phase three-wire configuration (except when in the Harmonics Measure mode).
Data Management
• Measured values or measurement settings can be stored in internal memory or on a 3.5-inch floppy disk inserted in an optional floppy drive attached externally to the CW140.
• Allows simultaneous data saving to internal memory and a floppy disk, or copying internal memory data to a floppy disk.
• An optional printer connected externally to the CW140 allows you to print measured values or measurement settings.
Communication
With an RS-232-C interface, it is possible to transfer data to or receive measurement settings from a personal computer. The CW140 stores measurement data in CSV format, facilitating data processing (such as creating graphs) using commercial spreadsheet software.
Setting Operations
• Easy-to-operate Display Screen
You can easily change settings by selecting items highlighted on the screen using Range keys, Cursor key, and function keys.
Settings Check Sheet
The settings check sheet in Appendix 6 lists required setting items for each measurement mode. Use this sheet for reference and to improve efficiency when making settings in the field.
1
Product Overview
1-1
1.1 Product Overview
Schematic Function Diagram
key key
TOP MENU
screen
(Chapter 8) (Chapter 9) (Chapter 11) (Chapter 12)
Instant Measure
mode
Logging
Condition setting Condition setting Condition setting Condition setting
Averaging function (Section 7.6) Scaling function (Section 7.7) Low-pass filter function (Section 7.5)
Frequency measurement
Wiring check function (Section 7.2)
Power failure handling function (Chapter 16) Auxiliary functions (Chapter 17)
Clock Language selection (Japanese, English) Hold of on-screen readings NiMH battery recharging LCD contrast LCD backlight Beep (confirmation of key operation) Key locking Power-saving mode System reset Low battery indicator Testing backup batteries
Electric Energy Measure mode
Integration
(Chapter 5) (Chapter 6)
System Setting
mode Screens
1/2 and 2/2
Demand Measure
mode
Demand
Internal
memory
for personal computer or printer
Floppy disk drive unit
(connected externally)
(Section 17.2)
File Handling
Harmonics Measure mode (Graph display)
Logging
Storage of data and setup conditions Reading of setup conditions
RS-232C interface
mode
(Chapter 15)
(Section 17.3)
Event input function
(Chapter 10)
Electric Energy Measure mode
Last condition Setting condition 1 Setting condition 2 Setting condition 3 Setting condition 4
Saving set conditions
External trigger function
(Section 14.2)
(Section 14.3)
D/A
output
(Optional)
1-2
IM CW140-E
1.1 Product Overview
Demand Measure mode (Chapter 11)
Indication at the End of Demand
• Maximum demand and its time
• Average of respective demands
• Electric energy integrated from the start to the end of demand
• Average power factor
• Average load factor
Indication During Demand Interval
• Maximum demand and its time
• Demand of one demand period earlier
• Electric energy integrated since the start of demand
• Electric energy integrated during the present demand period
• Power factor
• Load factor
• Remaining time of demand interval
On-screen Information (Data Items) Provided by Each Measurement Mode
In each measurement mode, you can measure and calculate on-screen data items, as shown below.
Instant Measure mode (Chapter 8)
Rms voltage value (V) Rms current value (A) Active power (W) Reactive power 1 and 2 (Var) 1: With reactive power meter method 2: Without reactive power meter method Apparent power (VA) Power factor Phase angle (°) Frequency (Hz) Three-phase unbalance factor (%) (for three-phase wiring only)
1
Product Overview
Electric Energy Measure mode (Chapter 9)
Harmonics Measure mode (Chapter 12)
Table displays
Graph displays
• Voltage/current Rms value, harmonic content, phase angle
• Power
• Voltage/current Rms value, harmonic content, phase angle
• Power
Active power (Wh) Regenerative power (Wh) Lagging reactive power (Varh) Leading reactive power (Varh)
Analysis of 1st- through 13th-order harmonics
Total rms value (All-RMS) Total harmonic distortion
IEEE (relative to fundamental wave); CSA (relative to total rms value)
Fundamental wave frequency Power value, power content, power phase angle
Total power value Total power factor Fundamental wave frequency
Power value, power content, power phase angle
(The CW140 does not support the Harmonics Measure mode when wired to 2-system load.)
NOTE
The CW140 can show a screen of instantaneous values whether it is in the Electric Energy Mea­sure mode or the Demand Measure mode.
1-3
Chapter 2. Components, Their Use and Overrange, and Error Indications
)
2.1 Front Panel and Connector Block
Battery charge LED indicator (for optional NiMH battery)
<Side View>
184 (7.24)
AC adapter jack
Power switch
N
START
&STOP
<Connector Block>
v
1
v
2
v
3
<Front View>
CLAMP ON POWER METER
FFF
Wh
LIGHT
KEY LOCK
V
L
L
1
N
INPUT / OUTPUT
23
ESC
AW
L
L
2
3
4
N
N
L1NLNLN L2NL3NL4N
F
4F51
ENTER
TOP MENU
2
Product Overview
N
65 (2.56)
206 (8.11)
Unit: mm (approx. inches
2-1
2.2 Operation and Functions Keys
Status LED indicator* for continuous measurement
LIGHT
ESC
Name
Function keys
Key Symbol
to
Set data appropriate for information shown in their respective corresponding fields along the
Description
Display
bottom edge of the display.
START&STOP
key
Starts/stops logging when the CW140 is in the Instant Measure or Harmonics Measure mode. Starts/stops integration when the CW140 is in the Electric Energy Measure mode. Starts/stops demand when the CW140 is in the Demand Measure mode.
Backlight key
LIGHT
Turns on/off the backlight. Holding this key down for more than 3 seconds places the CW140 in a key lock state. To cancel the state, hold this key down again for more than 3 seconds.
Watt-hour key
Allows you to measure electric energy easily without selecting the Electric Energy Measure mode from the TOP MENU screen.
Escape key
Enter key
Cursor key
V Range key
Cancels such data as setup conditions.
ESC
Confirms such data as setup conditions.
Moves the cursor through on-screen data items so an item can be selected.
Shows/resets the voltage range. (You can change the setpoint with a function key.)
A Range key
Shows/resets the current range. (You can change the setpoint with a function key.)
Wiring key
Shows/resets the setting of a wiring method. (You can change the setting with a function key.) Also see "Checking Wiring."
TOP MENU key
Changes the display to the TOP MENU screen for selecting each measurement mode.
* Status LED indicator: Remains lit when the CW140 is performing continuous measurement (whether the
meter is in a stand-by state or taking measurements) in each measurement mode.
2-2
IM CW140-E
2.3 Connecting Input Signals to Be Measured and External Input Terminals
Terminal Assignments
Voltage input terminals
Current (clamp) input terminals
2
Product Overview
v
1
v
N
FDD
Connector for connection with
an external floppy disk drive unit
2
RS-232C
RS-232C connector for
printer/personal computer
Event input terminals: Receive ON/OFF signals from equipment
External control input terminals: Receive START/STOP signals informing
D/A output terminals: Terminals for D/A output
L
CH
1
v
3
LOGIC INPUT START/STOP D/A OUTPUT
Event input terminals
External control (trigger)
input terminals
L
N
L
CH
2
N
L1NLNLN L2NL3NL4N
L
CH
3
D/A output terminals
CH
4
N
(optional)
under test.
of the start and end of logging, integration or demand measurement.
(not available if the CW140 is not equipped with a D/A output option).
N
2-3
2.3 Connecting Input Signal Lines to Be Measured and External Input Terminals
LL1
V INPUT
600V~MAX
TERMINALS 600V ~ MAX
O EAR
TH
CH
CH
CA
FDD
RS-232C
LOGIC NIPUT
ST
AR
T/ST
OP
5.5V MAX
Connection of Input Signal Lines to Be Measured and External Input
Terminals (Example)
Ring marker
Current clamp
OP
HL H
2
H
C
T/ST
AR
ST
L
LOGIC NIPUT
X
A
.5V M
5
H
1
H
C
L
RS-232C
3
v
FDD
2
v
L
1
v
TH
R
A
E
TO
N
X
A
T.
A
C
V ~ M
600
LS
INA
X
RM
A
E
T
M
V~
600
V INPUT
Voltage probe (red/yellow/blue)
Voltage probe (black)
WARNING
• Thoroughly read Section 3.3, "Precautions for Wiring the Circuit Under Test."
• When wiring the CW140, turn off the circuit under test. It is extremely dangerous to connect or disconnect measuring lead wires without turning off the circuit under test.
• Be extremely careful not to connect any voltage-mode cir cuit to the current input terminals or any current-mode circuit to the voltage input terminals. Miswiring can result in not only dam­age to the circuit or equipment under test but also an injury to personnel.
• The CW140 can be connect to a maximum of four voltage input probes or four current-sensing clamps. Do not connect any probe or clamp that is not necessary for measurement.
• Do not use any other probes or current-sensing clamps than those supplied with the CW140.
• Before connecting a current-sensing clamp to the CW140, make sure the H and L polarities are correctly identified.
Differentiating among Voltage Input Probes and among Current-
sensing Clamps
• Voltage Input Probes
Probe for Input terminal N: Black (one) Probes for Input terminals V1 to V3: Three different colors: Red, Yellow and Blue.
• Current-sensing Clamps
Clamps for Input terminals CH1 to CH4: Differentiated by ring markers of four different
2-4
colors
IM CW140-E
2.3 Connecting Input Signal Lines to Be Measured and External Input Terminals
Use of Ring Markers (Standard Accessories)
Attach ring markers of the same color to both the terminal connection side and alligator clip side of a voltage input probe or to both the terminal connection side and clamping side of a current-sensing clamp. This enables you to differentiate between the input signal lines.
CAUTION
Be careful not to damage a probe when attaching ring markers.
Connection of External I/O Terminals
Signal wire
Tool such as a flat-tip screwdriver
Connection Procedure
Insert the signal wire into the hole while pressing the rectangular area at the bottom of the external I/O terminal using such a tool as a flat-tip screwdriver. Removing the screwdriver from the terminal fixes the signal wire in place.
2
Product Overview
CAUTION
• Do not apply voltages outside the allowable input voltage range (-0.5 to 5.5 V), otherwise the input circuit may be damaged.
• When wiring the CW140, be careful not to mistake an input terminal for an output terminal.
Applicable Signal Wires
Standard wire: φ1.0 single-core wire (AWG18) or 0.75 mm Adaptable wire: φ0.4 to 1.0 single-core wire (AWG26 to 18) or 0.35 to 0.75
mm2 stranded wire (AWG22 to 20) with a minimum strand diameter of 0.18 mm; typical length of stripping = 10 mm
Applied Terminals
LOGIC INPUT: Event input terminals (receive ON/OFF signals from
equipment under test)
START/STOP: Terminals for inputting signals informing the start and end of
logging, integration or demand measurement.
D/A OUTPUT: Terminals for D/A conversion output (optional)
2
stranded wire
2-5
2.4 Overrange and Other Marks Shown during Measurement
Overrange Indications during Measurement
: Conditions for current overrange indication
This mark appears if the sampled value exceeds 300% of the rated current range or if the rms value of the measured current exceeds 110% of the rated range. If a fixed range is used, step up the range.
: Conditions for voltage overrange indication
This mark appears if the sampled value exceeds 300% of the rated voltage range or if the rms value of the measured voltage exceeds 110% of the rated range. If a fixed range is used, step up the range.
TIP
• The current overrange mark appears if an input signal to one of the terminals CH1 to CH4 satisfies the conditions noted above.
• The voltage overrange mark appears if an input signal to one of the terminals V1 to V3 satisfies the conditions noted above.
Indication of Overrange Marks When Auto-ranging Is Used
The CW140 steps up or down the range, as discussed in Section 7.3, "Ranges and Number of Digits." Then, the CW140 shows the or mark if the conditions noted above become true under the maximum range.
Indication of OR Symbol
The CW140 shows the OR symbol, instead of a usual four-digit value, if the result of measurement (calculation) satisfies the conditions noted above. (If a fixed range is used, step up the range.)
Indication of OR Symbol When Auto-ranging Is Used
The CW140 steps up or down the range, as discussed in Section 7.3, "Ranges and Number of Digits." Then, the CW140 shows the OR symbol if the conditions noted above become true under the maximum range.
WARNING
The CW140 shows an overrange mark under the maximum range only if the input level exceeds the maximum allowable input level. Do not appl y an y input level higher than the maxim um allow­able input level.
2-6
IM CW140-E
2.4 Overrange and Other Marks Shown during Measurement
CAUTION
When measuring an input signal level exceeding the rated range, use a voltage transformer (VT) or a current transformer (CT) - scaling function. When using a VT or CT, thoroughl y read Section
3.5, "Wiring the Circuit under Test Using External VT/CT."
Frequency-related Overrange Indications
Normal measurement: The measurement range is from 45 Hz to 1 kHz.
The display shows "----" if the input signal is below 40 Hz or above 1.2 kHz.
Three-phase unbalance factor measurement:
The measurement range is from 45 to 440 Hz. The display shows "----" if the input signal is below 40 Hz or above 440 Hz.
Harmonics measurement: The measurement range is from 45 to 65 Hz.
The display shows "----" if the input signal is below 40 Hz or above 70 Hz.
Indications When the Measured Value Is Too Small
If either a voltage or current input level is below 0.4% of the rated range, the CW140 gives the readings noted below. If a fixed range is used, step down the range. Reactive power 2 and apparent power: Read zero (0). Power factor and phase angle: Read as "----".
2
Product Overview
If the level of active power or reactive power is below 0.7% of the rating, the reading is displayed as shown below. Active power or reactive power: Read zero (0). The integration stops.
In harmonics measurement, the display reads as shown below if the input level of a frequency-measuring device is below 10% of the rated range. All measurement data items: Read as "----". If the voltage, current or power harmonic content in harmonics measurement is below 0.1%, the phase angle of a harmonic component of that order reads as "----".
TIP
Even if the instantaneous value overrange occurs and the OR symbol appears in the electric energy measure mode, the integration processing continues. In this case, the level of accuracy of the on-screen integrated value may become inaccurate (about two times) that of the rated accuracy.
NOTE
If continuous measurement (logging, integration, or demand) is performed when in AUTO range, the range will be fixed to the value when the START&STOP key is pressed.
2-7
2.4 Overrange and Other Marks Shown during Measurement
Other Marks
Screen View
: Appears if the demand exceeds the reference power level.
: Denotes the scaling function.
Appears if either the VT or CT ratio is set at a value other than 1. : Appears when the reactive power method is used. : Appears when display hold is enabled. : Appears when a current overrange occurs. : Appears when a voltage overrange occurs.
: Appears when the CW140 is configured so that data is stored in
internal memory.
: Appears when the CW140 is configured so that data is stored
on a floppy disk.
: Appears when the CW140 is configured so that data is output to
a printer.
: Appears when the battery becomes low (low-battery mark). : Appears when an AC adapter is used. : Appears when the CW140 is in a key lock state.
TIP
• The Floppy Disk mark is only effective if an optional external floppy disk drive is used.
• The Printer mark is only effective if an optional external printer is used.
• The Low-Battery mark appears if either an optional NiMH battery pack or alkaline batteries are used.
• The (Low-Battery mark) and (AC Adapter mark) indications share the same position of view on the display.
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IM CW140-E
Chapter 3. Precautions for Safe Measurement
3.1 Handling Precautions
If you are a first-time user, be sure to read "Precautions for Safe Use of the Instrument" on pages 4 and 5.
Do not place any load on the instrument.
Do not place any other equipment of a vessel filled with water on the instrument. Otherwise, the instrument may become defective.
Moving the instrument
Before moving the instrument, make sure the power cord and all other cables are disconnected. When moving the instrument, hold it with both hands.
Input Terminals
Do not bring any electrified substance close to the signal terminals. Otherwise, the internal circuitry may be destroyed. Do not apply any mechanical shock to the signal terminals. Otherwise, such impact may be transformed into electrical noise and input to the instrument.
3
Precautions for Safe Measurement
Protection of Case and Operation Panel
Do not spray any volatile chemical on the case or operation panel. Do not leave any rubber or vinyl product in contact with the instrument for a prolonged period. Otherwise, the instrument may be discolored or deformed.
Cleaning
When cleaning the case and/or operation panel, disconnect the power cord from the outlet. Then, wipe the surfaces of the case and/or operation panel with a soft clean cloth. Do not use chemicals such as benzine or paint thinner. Otherwise, the instrument may be discolored or deformed.
Display Screen
When the instrument is shipped from the factory, the display screen is covered with a protective film. Remove the film before you begin using the instrument. The LCD backlight lasts a approximately 10,000 hours when kept turned on at room temperature. If it is used longer than that period, the brightness may drastically decrease. If this occurs, the backlight needs to be replaced. Contact the vendor from which you purchased the instrument.
IM CW140-E
3-1
3.1 Handling Precautions
After Use
After use, disconnect the power cord from the outlet.
Long Absence of Use
If the instrument will not be used for a prolonged period, remove the batteries (AA-size alkaline batteries or NiMH battery pack) from the instrument.
Precautions for Use of the Clamp
CAUTION
• The clamping CT (current transformer) is precision assembled to ensure high performance. When using the clamp, do not apply any intense mechanical shock, vibration or force to the clamping CT.
• If dust or any other foreign matter gets in the clamping CT, do not shut the clamping cores tight. First remove the dust and then make sure the clamping cores on both sides close smoothly.
3-2
IM CW140-E
3.2 Installation Procedure
Install the instrument in a location that satisfies the following conditions.
Ambient Temperature and Humidity
• Ambient temperature: 5°C to 40°C
• Ambient humidity: 35 to 80% RH (no condensation)
Operating altitude
2000m max. above sea level
Level Location
Do not install the instrument in an unstable or inclined location. Otherwise, this may result in the failure to obtain precision measurements.
Do not install the instrument in a location that is:
• exposed to direct sunlight or close to a heat source;
• close to such a noise source as high-voltage equipment or a motive power supply;
• exposed to a relatively large amount of lampblack, steam, dust or corrosive gas;
• exposed to frequent mechanical vibration;
• close to a source of strong electromagnetic fields; or
• unstable.
3
Precautions for Safe Measurement
IM CW140-E
3-3
3.3 Precautions for Wiring the Circuit under Test
WARNING
• When wiring the instrument or the instrument is turned off, turn off the circuit under test. It is extremely dangerous to connect or disconnect measuring lead wires without turning off
the circuit under test.
• Be extremely careful not to connect any volta ge-mode circuit to the current input terminals or any current-mode circuit to the voltage input terminals. Miswiring can result in not only dam­age to the circuit or equipment under test but also an injury to personnel.
• Do not apply any input level higher than the following to the v olta ge or current input terminals.
• Maximum allowable input (continuous)
Voltage input: 600 Vrms Current input: 250 Arms Clamp A (96030)
625 Arms Clamp C (96031)
*700 Arms Clamp B (96032)
* Refer to Section 19.2, “Specifications of Current Clamps” for details.
In addition to the maximum allowable input, the rated input levels are specified as shown below.
Voltage ratings: 150, 300 and 600 V Current ratings: 20, 50, 100 and 200 A Clamp A (96030)
50, 100, 200 and 500 A Clamp C (96031) 200, 500 and 1000 A Clamp B (96032)
• If using an external VT (voltage transformer) or CT (current transformer), make sure the trans­former can adequately withstand the voltage being measured.
• Be careful not to allow the secondary stage of the CT to become open-circuited while the CT is being electrified. Otherwise, a high-voltage may develop on the secondary stage, causing extreme danger.
• The maximum allowable input voltage range of the external input terminals (external control input and event input terminals) is specified as –0.5 to 5.5 V.
Do not apply voltages exceeding this range, otherwise the input circuitry may be damaged. (When wiring the input terminals, be careful not confuse them with the optional D/A output
terminals.)
• Do not use any probes or clamps other than those voltage input probes or dedicated clamps supplied together with the CW140.
• Do not use a clamp with any non-insulated conductors.
TIP
After wiring the CW140, it is necessary to perform setting/operation for the wiring method using the WIRING key.
SEE ALSO
Section 7.1, "Wiring," for details on how to set the wiring method.
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IM CW140-E
3.4 Diagrams of Basic Wiring
This section explains the methods of basic wiring using illustrations.
Current-sensing clamp
(1) 1
φφ
φ2W
φφ
S
1
O U
N
R C E
L O A D
3
Precautions for Safe Measurement
(2) 1
(3) 3
Voltage input terminals Current input terminals
φφ
φ3W
φφ
Voltage input terminals Current input terminals
φφ
φ3W2i
φφ
S O U R C E
S O U R C E
NV1 CH1
1
N
2
NV1 CH1
R
1
S
2
T
3
I1
V2 CH2
I2
I1
On-screen symbol
L O A D
On-screen symbol
L O A D
Voltage input terminals Current input terminals
TIP
In the case of a current-sensing clamp, the symbol of a current input terminal shown on the CW140 main unit differs from that shown on the display, as indicated in the figures above.
IM CW140-E
NV1 CH1
V3 CH3
I1
I3
On-screen symbol
3-5
3.4 Diagrams of Basic Wiring
(4) 3
(5) 3
φφ
φ3W3i
φφ
Voltage input terminals Current input terminals
φφ
φ4W
φφ
R
S
1
O U
S
2
R C
T
3
E
NV1 CH1
R
S
1
O
S
2
U R
T
3
C
N
E
N
V3 CH3
CH2
I3
I2
I1
L O A D
On-screen symbol
L O A D
Voltage input terminals Current input terminals
V2 V3 CH3
NV1 CH1
I1 I3
CH2
I2
On-screen symbol
When connecting the current-sensing clamp, make sure the following polarities and clamp position are correctly identified. 1 When connecting to
the CW140 main unit: H and L polarities
Conductor cable
Power supply side (SOURCE)
2 The clamp should be
positioned in the direction from the power source side to the load side, as indicated by the arrow.
Load side (LOAD)
Connector on the main unit
WARNING
In addition to using the checking wiring function, be sure to verify the actual wiring connections.
3-6
IM CW140-E
- 2-system load -
φφ
(6) 1
φ2W
φφ
××
×2
××
3.4 Diagrams of Basic Wiring
S
1
O U
N
R C E
L O A D
2
3
L O A D
1
Precautions for Safe Measurement
(7) 1
(8) 3
Voltage input terminals
φφ
××
φ3W
×2
φφ
××
Voltage input terminals
φφ
××
φ3W
×2
φφ
××
Current input terminals On-screen symbol
L O A D
2
L O A D
1
Current input terminals
CH4
On-screen symbol
I2-2
L O A D
2
L O A D
1
CH1
I1
CH2
I1-2
I1
CH3
CH2
I1-2
I2-1
NV1 CH1
S
1
O U
N
R C
2
E
NV1
V2
R
S
1
O
S
U
2
R C
T
3
E
IM CW140-E
Voltage input terminals
NV1
V3
CH1
I1
CH2
I3-1
CH3
I1-2
Current input terminals
CH4
On-screen symbol
I3-2
3-7
3.5 Wiring the Circuit under Test Using External VT/CT
WARNING
• When using an external CT, be careful not to allow the secondary stage of the CT to become open-circuited while the primary stage is being electrified. Otherwise, a high voltage may develop on the secondary stage, causing extreme danger.
• The current under test flows through the bold lines shown in the figure below . For these lines, use wire that has an adequate margin of current-carrying capacity.
If the maximum voltage or current level being measured exceeds the maximum measurement range of the CW140, use an external VT and/or CT. This strategy enables the measurement of voltage or current levels above the maximum range.
If the maximum voltage level exceeds 600 V, attach an external VT. Then, connect the secondary stage of the VT to the voltage input terminals. If the maximum current level exceeds the following value, attach an external CT. Then, connect the secondary stage of the CT to the current­sensing clamp. 200 A, when clamp A (20, 50, 100 and 200 A) is used 500 A, when clamp C (50, 100, 200 and 500 A) is used 1000 A, when clamp B (200, 500 and 1000 A) is used
Example of 1φ2W
S O
1
U R
N
C E
Voltage transfomer
TIP
The CW140 can show the primarystage value even if the scaling function is applied using VT/CT.
SEE ALSO
Section 7.7, "Scaling Function," for details on how to use VT/CT.
• The lowest current range of the CW140 main unit itself is 20 A on full scale and the accuracy also depends on this value. Note therefore that if a CT is used and its secondary output is too small when compared with 20 A, then the error ratio will become higher.
V
VT
v
V1Voltage input terminals Current input terminalsN CH1
L
L O A D
CT Current transfomer
3-8
IM CW140-E
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