Yokogawa AM100D, AM500D, AM400D, AM200D, AM300D User Manual

User's Manual

Models AM100D, AM200D, AM300D, AM400D, and AM500D Magnetic Flow Tube

IM 1E6D0-01E

17th Edition

1. INTRODUCTION

This instrument has been already adjusted at the factory before shipment.

To ensure correct use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it.

䊏 Regarding This Manual

•This manual should be passed on to the end user.

• Before use, read this manual thoroughly to comprehend its contents.

• The contents of this manual may be changed without prior notice.

•Yokogawa makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of merchantability and suitability for a particular purpose.

• All reasonable effort has been made to ensure the accuracy of the contents of this manual. However, if any errors are found, please inform Yokogawa.

• Yokogawa assumes no responsibilities for this product except as stated in the warranty.

• If the customer or any third party is harmed by the use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.

䊏 Safety Precautions

• The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. YOKOGAWA Electric Corporation assumes no liability for the customer’s failure to comply with these requirements. If this instrument is used in a manner not specified in this manual, the protection provided by this instrument may be impaired.

The following safety symbol marks are used in

this manual and instrument;

WARNING

A WARNING sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in injury or death of personnel.

CAUTION

A CAUTION sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the product.

IMPORTANT

A IMPORTANT sign denotes an attention to avoid leading to damage to instrument or system failure.

NOTE

A NOTE sign denotes a information for essential understanding of the operation and features.

Protective grounding terminal. Function grounding terminal. This terminal

should not be used as a “Protective grounding terminal”.

Alternating current. Direct current.

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IM 1E6D0-01E

䊏 Warranty

• The guaranteed term of this instrument is described in the quotation. We repair the damages that occurred during the guaranteed term for free.

• Please contact with our sales office when this instrument is damaged.

• If the instrument has trouble, please inform us model code, serial number, and concrete substances or situations. It is preferable to be attached a outline or data.

• We decide after the examination if free repair is available or not.

• Please consent to the followings for causes of damages that are not available as free repair, even if it occured during the guaranteed term.

A:Unsuitable or insufficient maintenance by the

customer.

B: The handling, using, or storage that ignore the

design and specifications of the instrument.

C: Unsuitable location that ignore the description in

this manual.

D:Remaking or repair by a person except whom we

entrust.

E: Unsuitable removing after delivered. F: A natural disaster (ex. a fire, earthquake, storm and

flood, thunderbolt) and external causes.

1. INTRODUCTION

For the safety using;

WARNING

• The Magnetic Flow Tube is a heavy instrument. Please give attention to prevent that persons are injured by carrying or installing. It is preferable for carrying the instrument to use a cart and be done by two or more persons.

• In wiring, please confirm that the cables are not powered before connecting.

• When removing the instrument from hazardous processes, avoid contact with the fluid and the interior of the meter.

• In case of Hazardous duty type instrument, further requirements and differences are described in Chapter 6 “HAZARDOUS DUTY TYPE INSTRUMENT”. The description in Chapter 6 is prior to other description in this instruction manual.

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2. HANDLING PRECAUTIONS

This instrument has been already tested thoroughly at the factory. When the instrument is delivered, please check externals and make sure that no damage occurred during transportation.

In this chapter, handling precautions are described. Please read this chapter thoroughly at first. And please refer to the relative matter about other ones.

If you have any problems or questions, please make contact with Yokogawa sales office.

2.1 Checking Model and Specifications

The model and specifications are shown on the Data Plate. Please confirm the specifications between the instrument that was delivered and the purchase order (refer to the chapter 5. Outline).

Please let us know Model and Serial No. when making contact with Yokogawa sales office.

MAGNETIC FLOW DETECTOR

AM

L H

mm

2.3 Storage Precautions

In case the instrument is expected to be stored over a long term, please give attention to the followings;

• The instrument should be stored in its original packing condition.

• The storage location should be selected according to the following conditions:

1) The location where it is not exposed to rain or

water.

2) The location where there is few vibration or

shock.

3) Temperature and humidity should be:

Temperature: –30 to 60˚C (–22 to 140˚F) Humidity: 5 to 80% RH (no condensation) Preferable ambient temperature and humidity

are 25˚C(77˚F) and about 65% RH.

2.4 Installation Location

Precautions

Please select the installation location considering the following items to ensure long term stable operation of the flow tube.

Made in Japan

F0201.EPS

Figure 2.1 Data Plate

2.2 Accessories

When the instrument is delivered, please make sure that the following accessories are in the package.

• Centering device 1-set (for wafer type)

•Hexagonal wrench 1-piece (for hazardous duty type except JIS flameproof type)

•Hexagonal wrench 2-piece (only for JIS flameproof type)

• Ambient Temperature: Please avoid to install the instrument at the location where temperature changes continuously. If the location receives radiant heat from the plant, provide heat insulation or improve ventilation.

•Atmospheric Condition: Please avoid to install the instrument in an corrosive atmosphere. In case of installing in the corrosive atmosphere, please keep ventilating sufficiently and prevent rain from entering the conduit.

•Vibration or shock: Please avoid to install the instrument at the location where there is heavy vibration or shock.

2.5 Terminal Box Reori-

entation Precautions

Please do not change the terminal box orientation at the customer’s site. If the terminal box reorientation is required, please contact Yokogawa office or service center.

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3. INSTALLATION

CAUTION

This instrument must be installed by expert engineer or skilled personnel. The procedures described in this chapter are not permitted for operators.

3.1 Piping Design Precautions

IMPORTANT

Please design the correct piping referring to the followings to prevent damage for flow tube and to keep correct measuring.

(1) Location

Gate valve fully open

5 D or more 2 D or more 2 D or more

Tee

Figure 3.1.1 Minimum Length of Required Straight Run

Reducer pipe Expander pipe

Do not care to 0 D Do not care to 0 D

90° degrees bent

D: Nominal diameter of flow tube

10 D or more

Various types of valves

10 D or more5 D or more5 D or more Do not care to 0 D Do not care to 0 D

NOTE

1. Nothing must be inserted or installed in the metering pipe than may interfere with the magnetic field, induced signal voltages, and flow velocity distribution.

2. These straight runs may not be required on the downstream side flowmeter. However, if the downstream valve or other fittings cause channeling on the upstream side, provide a straight run of 2 D to 3 D on the downstream side.

2 D or more

F030101.EPS

IMPORTANT

Please install the flow tube to the location where it is not exposed to direct sunlight and ambient temperature is –10 to + 60°C (14 to 140°F).

(2) Noise Rejection

IMPORTANT

The instrument should be installed away from large electrical motors, transformers and other power sources in order to avoid interference with the measurement.

(3) Length of Straight Run

To keep accurate measuring, JIS B7554 “Electro Magnetic Flow Tubes” explains about upstream piping condition of Magnetic Flow Tubes.

We recommend to our customers about the piping conditions shown in Figure 3.1.1 based on JIS B7554 and our piping condition test data.

(4) Liquid Conductivity

IMPORTANT

Please avoid to install the flow tube at location where liquid conductivity is likely to be nonuniform. Because it is possible to have bad influences to the flow indication by non-uniform conductivity when a chemical liquid is injected from upstream side close to the flow tube. When this occurs, it is recommended that chemical application ports are installed on the downstream side of the flow tube. In case chemicals must be added upstream side, please keep the pipe length enough so that liquid is properly mixed.

(BAD)

Upstream side

Figure 3.1.2 Chemical Insertion

(GOOD)

Downstream side

F030102.EPS

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3. INSTALLATION

(5) Liquid Sealing Compound

IMPORTANT

Please give attention in using Liquid Sealing Compound to the piping, because it brings bad influences to measurement by flowing out and cover the surfaces of electrode and earth-ring.

(6) Service Area

Please select the location where there is enough area to service installing, wiring, overhaul, etc.

(7) Bypass Line

It is recommended to install the Bypass Line to facilitate maintenance and zero adjustment.

Bypass valve

Block valve

F030103.EPS

Please design the piping that a fluid is always filled in the pipes. The Vertical Mounting is effective for fluids that is easily separate or slurry settles within pipes.

In this case, please flow a fluid from bottom to up.

(GOOD)

h

h>0

Horizontal mounting Vertical mounting

(BAD)

(GOOD)

Figure 3.1.4 Filling the Pipe with Liquid

h>0

(BAD)

h

F030104.EPS

(10) No Air Bubbles

IMPORTANT

Please give attention to prevent bad influences or measuring errors from air bubbles that gathers inside measuring pipes.

In case the fluid includes air bubbles, please design the piping that prevent to gather air bubbles. In case valves are installed upstream of the flow tube, it is possible that a valve causes air bubbles, please install the flow tube upstream side of a valve.

Figure 3.1.3 Bypass Line

(8) Supporting the Flow Tube

CAUTION

Please avoid to support only the flow tube, but fix pipes at first and support the flow tube by pipes to protect the flow tube from forces caused by vibration, shock, expansion and contraction through piping. For small sized flow tubes, please provide a mounting base so thet the tubes are fixed in the piping. See the section 3.3 Mounting.

(9) Piping Condition

IMPORTANT

The piping should be designed so that a full pipe is maintained at all times to prevent loss of signal and erroneous readings.

(GOOD)

(BAD)

(GOOD)

Figure 3.1.5 Avoiding Air Bubbles

(11) Mounting Direction

IMPORTANT

When the electrodes are vertical to ground, the electrode is covered with air bubbles at upper side or slurry at downside, and it may cause the measuring errors. Please be sure to mount the terminal box upper side of piping to prevent water penetration into terminal box.

(Good)

(No good)

Electrodes

(No good)

Air Bubbles

Slurry

Figure 3.1.6 Mounting Direction

3-2

(BAD)

F030105.EPS

Water slowly percolates downward into terminal box.

F030106.EPS

IM 1E6D0-01E

3. INSTALLATION

(12) Grounding

IMPORTANT

Improper grounding can have an adverse affect on the flow measurement. Please ensure that the instrument is properly grounded.

The electromotive force of the magnetic flow tube is minute and it is easy to be affected by noise. And also that reference electric potential is the same as the measuring fluid potential. Therefore, the reference electric potential (terminal potential) of the Flow Tube and the Converter/Amplifier also need to be the same as the measuring fluid. And moreover, that the potential must be the same with ground.

Please be sure to ground according to Figure 3.1.7.

600 V vinyl insulated electric cable

2

or larger)

(2 mm

3.2 Handling Precautions

WARNING

The Magnetic Flow tube is a heavy instrument. Please be careful to prevent persons from injuring when it is handled.

3.2.1 General Precautions

(1) Precaution for Carrying

The Magnetic Flow Tube is packed tightly. When it is unpacked, please give attention to prevent damages to the flow tube. And to prevent the accident during carry to the installing location, please carry it near the location keeping packed as it delivered.

CAUTION

Earth ring

Grounding resistance 100 Ω or less (10 Ω or less for JIS flameproof type)

In case earth rings are used.

Note; See "3.4.1 Protective Grounding" for information on protective grounding.

Figure 3.1.7 Grounding

In case earth rings are not used. (Available only for metal piping)

F030107.EPS

In case the Magnetic Flow Tube lifts up, please refer to Figure 3.2.1. Please never lift up by using a bar through the flow tube. It damages liner severely.

Horizontal Lifting

Figure 3.2.1 Lifting Flow Tubes

Vertical Lifting Sling Rigging Method

F030201.EPS

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3. INSTALLATION

(2) Precaution for Shock

CAUTION

Care should be taken not to drop the flow tube or subject it to excessive shock. This may lead to liner damage which will cause inaccurate readings.

(3) Flange Protection Covers

IMPORTANT

Please keep the protection cover (ex. corrugated paper or anything possible to protect) attached with flange except when mounting to the pipe.

(4) Terminal Box Cover

IMPORTANT

3.2.2 Flow Tube Piping

CAUTION

Mis-aligned or slanted piping can lead to leakage and damage to flanges.

•Please correct mis-alignment or slanted piping and

improper distance between mounting flanges before install the flow tube. (Please refer to Figure 3.2.2)

• Inside a pipeline which is newly installed, some

foreign substances (such as welding scrap or wood chips) may exist. Please remove them by flushing piping before mounting the flow tube.

Slant

Mis-alignment

F030202.EPS

Please never leave the terminal box cover open until wiring to prevent insulation deterioration.

(5) Long-term Non-use

IMPORTANT

It is not preferable to leave the flow tube for long term non-use after installation. In case the flow tube is compelled to do that, please take care of the flow tube by the followings.

• Confirmation of Sealing Condition for the Flow Tube

Please confirm the sealing conditions of the terminal

box screw and wiring ports.

In case of the Conduit Piping, please provide the drain plugs or waterproof glands to it to prevent that moisture or water penetrates into the flow tube through the conduit.

• Regular Inspections Please inspect the sealing condition (as above

mentioned) and inside of the terminal box. And when it is suspect that water penetration into the inside flow tube (ex. rain fall), please inspect when it happened.

Figure 3.2.2 Slant and Mis-alignment of Flow Tube Piping

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IM 1E6D0-01E

3. INSTALLATION

3.3 Mounting

3.3.1 Nominal Diameter 2.5 mm (0.1˝)

to 10 mm (0.4˝) Union Joint Type

NOTE

Please ensure to use the attached connecting fittings.

Ceramic linings with a diameter of 2.5, 5 or 10 mm are connected using union joints.

Use the connecting fittings according to the table below. Depending on whether the fitting is to be welded to or screwed on to the piping.

Table 3.3.1 Fitting Dimensions

Screw joint (Code: U2, U3)

D

(1) Mounting Direction

Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

IMPORTANT

If it is impossible to match the direction, please never remodel by changing direction of the terminal box. In case the measuring fluid flows against the arrow direction, please refer to the section “Reversing Flow Direction” in the Instruction Manual of AM11 Magnetic Flow Converter.

(2) Connecting Process Piping

Weld or screw the connecting fittings to the process piping.

IMPORTANT

ØA

(0.16")

Size

mm(inch)

2.5(0.1)

5(0.2)

10(0.4)

ØAØBØB

(0.16")

Size

mm(inch)

2.5(0.1) 5(0.2)

10(0.4)

0 –0.1

ØC

11.5(0.4")

4

30(1.2")

Code A B C D

ØC

R1/4(PT1/4)

R3/8(PT3/8)

0.3 0

ØD

18.5(0.73")

22.5(0.89")

22(0.87")

U2

22(0.87")

U3

22(0.87")

U2

22(0.87")

U3

25(0.98")

U2

25(0.98")

U3

Weld joint (Code: U1)

4

Code A B C D

22(0.87")

U1

22(0.87")

U1

25(0.98")

U1

8(0.31") 8(0.31") 8(0.31")

8(0.31") 10(0.39") 10(0.39")

35(1.38")

8(0.31")

8(0.31") 10(0.39")

18.5(0.73")

22.5(0.89")

10(0.39")

14.3(0.56")

17.8(0.70")

NPT1/4

NPT3/8

0 –0.1

T030301.EPS

• Please be sure to pass the connecting fittings through the union joint nuts in advance. Then connect the connecting fitting to the piping by screwing or welding the connecting fitting to the piping (see Figure 3.3.1).

• In case of weld joint type, please pay attention the welding condition to avoid deforming piping or making the stagnant portion of the fluid; joint preparation, level defference in butt joint, welding current.

(3) Positioning the Flow Tube

Install the magnetic flow tube on a mounting base and position it so that the center axis of the flow tube is aligned with that of the piping. Then mount the flow tube to union joint nuts by screwing the nuts to the connecting ports of the flow tube.

CAUTION

The ceramic pipe will be damaged if they are tightened when they are not properly aligned.

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IM 1E6D0-01E

3. INSTALLATION

(4) Tightening Nuts

CAUTION

Tighten the union joint nuts according to Torque Values in Table 3.3.1 using a torque wrench. As the gasket material is Fluorocarbon PTFE, it is possible that nuts may loose by it’s character as time passes. Please tighten the nuts regularly. The table below shows the tightening torque values. Be sure to use gasket : t=1.5 attached.

Gasket

Connecting fitting

Union joint nut

Piping*

Mounting base*

*: user's scope

Table 3.3.2

Size: mm(inch) Tightening Torque N-m {kgf-cm} [in-lbf]

2.5(0.1) 5(0.2)

10(0.4)

Max.12{122}[106] Max.12{122}[106] Max.18{183}[160]

T030302.EPS

3.3.2 Nominal Diameter 2.5mm (0.1˝) to 40mm (1.5˝) Wafer Type

IMPORTANT

Please use appropriate bolts and nuts according to process connection. In case stud type of through bolts are used, be sure outside diameter of a shank is smaller than a thread ridge’s one. Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity. In case of optional code/FRG, please use rubber gasket or others which has equal elasticity. Be sure the inner diameter of the gasket does not protrude to inner piping. (Refer to Table 3.3.8)

Horizontal Mounting

(1) Mounting Direction

Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

IMPORTANT

If it is impossible to match the direction, please never remodel by changing direction of the terminal box. In case the measuring fluid flows against the arrow direction, please refer to the section “Reversing Flow Direction” in the Instruction Manual of AM11 Magnetic Flow Converter.

(2) Mounting Centering Devices

To keep concentricity of the Flow Tube with pipes, please mount centering devices on the Mini-Flanges of the Flow Tube.

Please give attention to the nominal diameter and flange ratings of the centering devices.

Vertical Munting

Figure 3.3.1 Mounting Procedure (Size: 2.5 mm(0.1") to

10 mm(0.4"))

F030301.EPS

3-6

IM 1E6D0-01E

3. INSTALLATION

(3) Positioning Flow Tube

Please pass two through-bolts to adjacent holes of both flanges and mount the Flow Tube, and pass other through-bolts to other holes. (Refer to Figure 3.3.2/

3.3.3) In case stud type of through-bolts are used, position them coming in contact centering devices with thread of bolts.

(4) Tightening Nuts

Please tighten the bolts according to Torque Values in Table 3.3.3. In case of PVC piping, please select optional code /FRG, use rubber gasket and tighten with the torque value in Table 3.3.4.

Through-bolts (four)

Nuts

Please use appropriate bolts and nuts according to process connection.

CAUTION

In case of PFA lining type, as the lining material is Fluorocarbon PFA, it is possible that nuts may loose by its character as time passes. Please tighten the nuts regularly. Please be sure to tighten the bolts following prescribed torque values. Please tighten the flange bolts diagonally with the same torque values, step by step up to the prescribed torque value.

Gasket (two)

Mini-flange

Centering devices (two)

Flange

Nuts (eight)

Horizontal Mounting Vertical Mounting

Figure 3.3.2 Mounting Procedure (Size: 2.5 mm(0.1") to 15 mm(0.5"))

Through-bolts (four)

Gasket (two)

Mini-flange

Nuts (eight)

Please use appropriate bolts and nuts according to process connection.

Centering devices (two)

F030302.EPS

Flange

Horizontal Mounting Vertical Mounting

Figure 3.3.3 Mounting Procedure (Size: 25 mm(1"), 40 mm(1.5"))

F030303.EPS

3-7

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Table 3.3.3 Tightening Torque Values for Metal Piping

Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

2.5(0.1), 5(0.2) 10(0.4), 15(0.5)

25(1)

40(1.5)

Flange Rating

6 to 9 {61 to 92} [53 to 80]

15 to 22 {153 to 224} [133 to 195]

21 to 32 {214 to 327} [186 to 283]

JIS ANSI DIN

10K

20K

6 to 9 {61 to 92} [53 to 80]

15 to 22 {153 to 224} [133 to 195]

21 to 32 {214 to 327} [186 to 283]

150

6 to 9 {61 to 92} [53 to 80]

12 to 18 {122 to 184} [106 to 159]

17 to 26 {173 to 265} [150 to 230]

300

6 to 9

{61 to 92}

[53 to 80]

15 to 22 {153 to 224} [133 to 195]

25 to 38 {255 to 388} [221 to 336]

{112 to 173}

{214 to 327} [186 to 283]

Maximum Tightening Torque Values for Ceramic lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

15(0.5)

25(1)

40(1.5)

Flange Rating

{143}

[124]

{306}

[265]

{449}

[389]

10K

14

30

44

JIS

20K

14

{143}

[124]

30

{306}

[265]

44

{449}

[389]

150

14

{143}

[124]

22

{224}

[195]

33

{337}

[292]

ANSI

300

14

{143}

[124]

30

{306}

[265]

51

{520}

[451]

3. INSTALLATION

PN10/16

6 to 9 {61 to 92} [53 to 80]

11 to 17

[97 to 150]

21 to 32

DIN

PN10/16

14

{143}

[124]

25

{255}

[221]

50

{510}

[442]

*Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity.

T030303.EPS

Table 3.3.4 Tightening Torque Values for PVC Piping

Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

2.5(0.1), 5(0.2)

10(0.4), 15(0.5)

25(1)

40(1.5)

Flange Rating

10K

2.0 {20} [18]

5.2 {53} [46]

7.4 {76} [65]

JIS

20K

—

150

2.1 {21} [19]

4.2 {43} [37]

6.0 {61} [53]

ANSI

300

—

DIN

PN10/16

2.0 {20} [18]

4.0 {41} [35]

7.4 {76} [65]

Maximum Tightening Torque Values for Ceramic Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

15(0.5)

40(1.5)

25(1)

Flange Rating

10K

1.3 {13} [12]

3.5 {36} [31]

5.7 {58} [50]

JIS

20K

—

150

1.3 {13} [12]

2.8 {29} [25]

4.6 {47} [41]

ANSI

300

—

DIN

PN10/16

1.3 {13} [12]

2.7 {28} [24]

5.7 {58} [50]

*Please select optional code/FRG and use rubber gasket or others which has equal elasticity.

T030304.EPS

3-8

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3. INSTALLATION

3.3.3 Nominal Diameter 50 mm(2˝) to 200 mm(8˝) Wafer Type

IMPORTANT

Please use appropriate bolts and nuts according to process connection. In case stud type of through bolts are used, be sure outside diameter of a shank is smaller than a thread ridge’s one. Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity. In case of optional code/FRG, please use rubber gasket or others which has equal elasticity. Be sure the inner diameter of the gasket does not protrude to inner piping. (Refer to Table 3.3.8)

(1) Mounting Direction

Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

IMPORTANT

NOTE

When installing a size 150mm with JIS F12 (JIS75M) flange, please displace in circumferential direction slightly because the cover of electrode chamber will interfere against the bolts.

(4) Tightening Nuts

Please tighten the bolts according to Torque Values in Table 3.3.5. In case of PVC piping, please select optional code/FRG, use rubber gasket and tighten with the torque value in Table 3.3.6.

CAUTION

In case of PFA lining type as the lining material is Fluorocarbon PFA, it is possible that nuts loose by its character as time passes. Please tighten the nuts regularly. Please be sure to tighten the bolts following prescribed torque values. Please tighten the flange bolts diagonally with the same torque values, step by step up to the prescribed torque value.

If it is impossible to match the direction, please never remodel to change direction of the terminal box. In case the measuring fluid flows against the arrow direction, please refer to the section “Reversing Flow Direction” in the Instruction Manual of AM11 Magnetic Flow Converter.

(2) Mounting Centering Devices

To keep concentricity between the Flow Tube and pipes, centering devices must be used. Pass two through-bolts through the four centering devices (two for each) and lower adjacent holes of both flanges. (Refer to Figure 3.3.4)

Please give attention to the nominal size and flange ratings of the centering devices. (Refer to Table 3.3.7)

(3) Positioning Flow Tube

Position the Flow Tube coming in contact four centering devices with Mini-Flanges. At this time, pay attention to avoid four centering devices come in contact with Housing. In case stud type of throughbolts are used, position them coming in contact four centering devices with thread of the bolts. (Refer to Figure 3.3.4) After positioning the Flow Tube, pass remaining through-bolts to remaining holes.

Nuts

Please use appropriate bolts and nuts according to Process connection.

Horizontal Mounting Vertical Mounting

Figure 3.3.4 Mounting Procedure

Through bolts

Gaskets (two)

Flanges

Housing

Mini-Flange

Centering devices (four)

F030304.EPS

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Table 3.3.5 Tightening Torque Values for Metal Piping

Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

Maximum Tightening Torque Values for Ceramic lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

*Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity.

Flange Rating

{286 to 429} [248 to 372]

{214 to 316} [186 to 274]

{357 to 520} [310 to 451]

{663 to 959} [575 to 832]

{582 to 857} [504 to 743]

50(2)

80(3)

100(4)

150(6)

200(8)

50(2)

80(3)

100(4)

150(6) —

200(8)

JIS ANSI DIN

10K 20K 150 300 PN10

28 to 42

21 to 31

35 to 51

65 to 94

57 to 84

10K 20K

50 {510} [442]

36 {367} [319]

48 {490} [425]

79 {806} [699]

70 {714} [619]

{143 to 214} [124 to 186]

{265 to 398} [230 to 345]

{439 to 653} [381 to 566]

{439 to 694} [381 to 602]

{622 to 939} [540 to 814]

JIS

14 to 21

26 to 39

43 to 64

43 to 68

61 to 92

27 {276} [239]

44 {449} [389]

58 {592} [513]

55 {561} [487]

76 {776} [673]

28 to 42

{286 to 429}

[248 to 372]

41 to 61

{418 to 622}

[363 to 540]

35 to 51

{357 to 520}

[310 to 451]

63 to 89

{643 to 908}

[558 to 788]

93 to 120 {949 to 1224} [823 to 1062]

ANSI

150 300

50 {510} [442]

75 {765} [664]

49 {500} [434]

66 {673} [584]

102

{1041}

[903]

14 to 21 {143 to 214} [124 to 186]

25 to 37 {255 to 378} [221 to 327]

41 to 61 {418 to 622} [363 to 540]

41 to 60 {418 to 612} [363 to 531]

65 to 93 {663 to 949} [575 to 823]

27

{276}

[239]

44

{449}

[389]

56

{571}

[496]

43

{439}

[381]

76

{776}

[673]

{663 to 959} [575 to 832]

94 to 125 {959 to 1276} [832 to 1106]

65 to 94

DIN PN

PN10 PN16

—

103

{1051}

[911]

Table 3.3.6 Tightening Torque Values for PVC Piping

Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

Maximum Tightening Torque Values for Ceramic lining Type N-m {kgf-cm} [in-lbf]

Size mm(inch)

*Please select optional code/FRG and use rubber or gasket or others which has equal elasticity.

Flange Rating

50(2) — — —

80(3)

100(4)

150(6)

200(8)

Flange Rating

50(2)

80(3)

100(4)

150(6)

200(8)

JIS ANSI DIN

10K 20K 150 300 PN10

9.8

{100}

[87]

7.2 {73} [64]

12.2

{124} [108]

21.4

{218} [189]

19.3

{197} [171]

JIS

10K 20K

8.2 {84} [73]

6.2 {63} [55]

8.0 {82} [71]

19.8

{202} [175]

17.5

{179} [155]

———

——

————

———

——

9.8

{100}

[87]

14.4 {147} [127]

12.2 {124} [108]

20.5 {209} [181]

27.6 {282} [244]

ANSI

150 300

8.2 {84} [73]

12.4 {127} [110]

8.1 {83} [72]

18.9 {193} [167]

25.1 {256} [222]

—

21.4 {218} [189]

28.9 {295} [256]

PN10 PN16

19.8 {202} [175]

26.2 {267} [232]

DIN

PN16

28 to 42 {286 to 429} [248 to 372]

21 to 31 {214 to 316} [186 to 274]

35 to 52 {357 to 531} [310 to 460]

65 to 94 {663 to 959} [575 to 832]

58 to 84 {592 to 857} [513 to 743]

63

{643}

[558]

36

{367}

[319]

48

{490}

[425]

76

{776}

[673]

67

{684}

[593]

PN16

9.8

{100}

[87]

7.2

{73}

[64]

12.2 {124} [108]

21.4 {218} [189]

19.3 {197} [171]

8.2

{84}

[73]

6.2

{63}

[55]

8.0

{82}

[71]

19.8 {202} [175]

17.5 {179} [155]

JIS G3451

F12

41 to 62 {418 to 633} [363 to 549]

68 to 102

{694 to 1041}

[602 to 903]

68 to 100

{694 to 1020}

[602 to 885]

69 to 101

{704 to 1031}

[611 to 894]

JIS G3451

F12

80 {816} [708]

105

{1071}

[929]

84 {857} [743]

102

{1041}

[903]

T030305.EPS

JIS G3451

F12(75M)

—

14.4 {147} [127]

24.4 {249} [216]

23.4 {239} [207]

31.6 {322} [280]

JIS G3451

F12(75M)

12.3 {126} [109]

16.1 {164} [142]

21.6 {220} [191]

28.7 {293} [254]

T030306.EPS

3. INSTALLATION

3-10

IM 1E6D0-01E

Table 3.3.7 Centering Device Identification

Flange Rating

Lining mm(inch)

50(2)

PFA, polyurethane

80(3) 100(4) 150(6) 200(8)

50(2)

80(3)

Ceramics

100(4) 150(6) 200(8)

JIS 10K

JIS 20K

B B B C C B B B B B

*Each Centering Devices is engraved a character as identifidation.

B F F D D B F F C C

JIS G3451

F12

—

H H D D

—

H H G C

ANSI 150 ANSI 300

B F C C D B F C B G

F C H E E

F C H D

J

DIN PN

10/16

F

G

F C C

F G

F B B

T030307.EPS

Table 3.3.8 Earth Ring inside diameter

Size

2.5(0.1) 5(0.2)

10(1.4) 15(0.5)

25(1)

40(1.5)

50(2)

80(3) 100(4) 150(6) 200(8)

250(10) 300(12) 350(14) 400(16)

Unit: mm(inch)

PFA/Polyurethane lining Ceramic lining

φ15(0.6) φ15(0.6) φ15(0.6) φ15(0.6) φ27(1.1) φ40(1.6) φ52(2.1) φ81(3.2)

φ98(3.9) φ140.7(5.6) φ188.9(7.5) φ239.1(9.5)

φ291.3(11.5) φ323.4(12.8) φ373.5(14.8)

— — —

φ15(0.6) φ27(1.1) φ40(1.6) φ52(2.1) φ81(3.2)

φ98(3.9) φ144(5.7) φ192(7.6)

— — — —

Size

500(20) 600(24) 700(28) 800(32)

900(36) 1000(40) 1100(44) 1200(48) 1350(54) 1500(60) 1600(64) 1800(72) 2000(80) 2200(88) 2400(96)

2600(104)

Polyurethane lining

φ468(18.4) [φ485(19.1)] φ563(22.2) [φ589(23.9)] φ665(26.2) [φ689(27.1)] φ765(30.1) [φ788(31.0)] φ855(33.7) [φ888(35.0)] φ942(37.1) [φ990(39.0)] φ1085(42.7) φ1185(46.7) φ1335(52.6) φ1485(58.5) φ1585(62.4) φ1785(70.3) φ1985(78.1) φ2185(86) φ2385(93.9) φ2585(101.8)

Unit: mm(inch)

*Please ensure that the I.D. of the gasket does not protrude into the I.D. of the Earth Ring.

(This dimension is also applied when no earth ring is used)

*[ ] ; for Process connection code G1

3. INSTALLATION

T030308.EPS

3-11

IM 1E6D0-01E

3. INSTALLATION

3.3.4 Nominal Diameter 15 mm (0.5˝) to 400 mm (16˝) Flange Type

IMPORTANT

Please use appropriate bolts and nuts according to process connection. Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity. In case of optional code/FRG, please use rubber gasket or others which has equal elasticity. Be sure the inner diameter of the gasket does not protrude to inner piping.(Refer to Table 3.3.8)

(1) Mounting Direction

Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

IMPORTANT

(2) Tightening Nuts

Please tighten the bolts according to Torque Values in Table 3.3.9. In case of PVC piping, please select optional code/FRG, use rubber gasket and tighten with the torque value in Table 3.3.10.

CAUTION

In case of PFA lining type as the lining material is Fluorocarbon PFA, it is possible that bolts loose by its character as time passes. Please tighten the nuts regularly. Please be sure to tighten the bolts following prescribed torque values. Please tighten the flange bolts diagonally with the same torque values, step by step up to the prescribed torque value.

If it is impossible to match the direction, please never remodel to change direction of the terminal box. In case the measuring fluid flows against the arrow direction, please refer to the section “Reversing Flow Direction” in the Instruction Manual of AM11 Magnetic Flow Converter.

Gasket (two)

Flange (Flow tube)

Bolts

Please use appropriate bolts and nuts according to process conneciton.

Figure 3.3.5 Mounting Procedure (Size: 15 mm (0.5") to 400 mm (16"))

Nuts

Flange

(Piping side)

3-12

F030305.EPS

IM 1E6D0-01E

Table 3.3.9 Tightening Torque Values for Metal Piping in N-m{kgf-cm} [in-lbf]

15(0.5mm)

25(1mm)

40(1.5mm)

50(2mm)

80(3mm)

100(4mm)

150(6mm)

200(8mm)

250(10mm)

300(12mm)

350(14mm)

400(16mm)

Flange

Rating

{31 to 51} [27 to 44]

{82 to 133} [71 to 115]

{184 to 265} [159 to 230]

{224 to 316} [195 to 274]

{153 to 224} [133 to 195]

{214 to 357} [186 to 310]

{663 to 959} [575 to 832]

{582 to 857} [504 to 743]

142 to 174 {1449 to 1776} [1257 to 1540]

114 to 138 {1163 to 1408} [1009 to 1221]

158 to 183 {1612 to 1867} [1398 to 1619]

243 to 261 {2480 to 2663} [2150 to 2310]

Size mm(inch)

*Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity.

JIS ANSI DIN

10K 20K 150 300 PN10

3 to 5

8 to 13

18 to 26

22 to 31

15 to 22

21 to 35

65 to 94

57 to 84

3 to 5

{31 to 51}

[27 to 44]

8 to 13 {82 to 133} [71 to 115]

18 to 26 {184 to 265} [159 to 230]

11 to16

{112 to 163}

[97 to 142]

18 to 27 {184 to 276} [159 to 239]

25 to 44 {255 to 449} [221 to 389]

43 to 68 {439 to 694} [381 to 602]

61 to 92 {622 to 939} [540 to 814]

154 to 182

{1571 to 1857}

[1363 to 1611]

125 to 145

{1276 to 1480}

[1106 to 1283]

—

3 to 5 {31 to 51} [27 to 44]

6 to 10

{61 to 102}

[53 to 88]

15 to 21

{153 to 214}

[133 to 186]

23 to 31

{235 to 316}

[204 to 274]

35 to 43

{357 to 439}

[310 to 381]

22 to 35

{224 to 357}

[195 to 310]

63 to 89

{643 to 908}

[558 to 788]

93 to 120

{949 to 1224} [823 to 1062]

145 to 177 {1480 to 1806} [1283 to 1566]

164 to 187 {1673 to 1908} [1451 to 1655]

245 to 284 {2500 to 2898} [2168 to 2513]

253 to 275 {2582 to 2806} [2239 to 2434]

3 to 5

{31 to 51}

[27 to 44]

8 to 13 {82 to 133} [71 to 115]

21 to 31 {214 to 316} [186 to 274]

11 to 16 {112 to 163}

[97 to 142]

18 to 26 {184 to 265} [159 to 230]

25 to 42 {255 to 429} [221 to 372]

41 to 59 {418 to 602} [363 to 522]

65 to 93 {663 to 949} [575 to 823]

126 to 151

{1286 to 1541}

[1115 to 1336]

154 to 180

{1571 to 1837}

[1363 to 1593]

—

65 to 94

{663 to 959}

[575 to 832]

94 to 125 {959 to 1276} [832 to 1106]

136 to 164 {1388 to 1673} [1204 to 1451]

155 to 199 {1582 to 2031} [1372 to 1761]

152 to 192 {1551 to 1959} [1345 to 1699]

248 to 331 {2531 to 3378} [2195 to 2929]

—

PN16

3 to 5 {31 to 51} [27 to 44]

6 to 10

{61 to 102}

[53 to 88]

18 to 26 {184 to 265} [159 to 230]

23 to 31 {235 to 316} [204 to 274]

16 to 22 {163 to 224} [142 to 195]

21 to 35 {214 to 357} [186 to 310]

65 to 94 {663 to 959} [575 to 832]

58 to 84 {592 to 857} [513 to 743]

154 to 175 {1571 to 1786} [1363 to 1549]

175 to 213 {1786 to 2173} [1549 to 1885]

—

JIS G3451

F12(75M)

—

33 to 47 {337 to 480} [292 to 416]

47 to 75 {480 to 765} [416 to 664]

65 to 100

{663 to 1020}

[575 to 885]

69 to 101

{704 to 1031}

[611 to 894]

215 to 270 {2194 to 2755} [1903 to 2389]

190 to 249 {1939 to 2541} [1681 to 2204]

274 to 325 {2796 to 3316} [2425 to 2876]

313 to 395 {3194 to 4031} [2770 to 3496]

T030309.EPS

3. INSTALLATION

Table 3.3.10 Tightening Torque Values for PVC Piping in N-m{kgf-cm} [in-lbf]

Flange

mm(inch)

*Please select optional code/FRG and use rubber or gasket or others which has equal elasticity.

RatingSize

15(0.5)

25(1)

40(1.5)

50(2)

80(3)

100(4)

150(6)

200(8)

JIS

10K 20K

1.1

{11}

[10]

2.9

{30}

[26]

5.9

{60}

[52]

7.2

{73}

[64]

4.9

{50}

[43]

8.1

{83}

[72]

29.8 {304} [264]

26.3 {268} [233]

ANSI

150 300

—

1.1 {11} [10]

2.3 {23} [20]

4.7 {48} [42]

7.2 {73} [64]

9.9

{101}

[88]

8.2 {84} [73]

28.5

{291}

[252]

37.7

{385}

[334]

—

DIN

PN10 PN16

—

29.8

{304}

[264]

39.4 {4,2} [349]

1.1 {11} [10]

2.2 {22} [19]

5.9 {60} [52]

7.2 {73} [64]

4.9 {50} [43]

8.1 {83} [72]

29.8

{304} [264]

26.3

{268} [233]

JIS G3451

F12(75M)

—

9.9

{101}

[88]

16.3 {166} [144]

32.6

{33}

[288]

43.1 {440} [381]

T030310.EPS

3-13

IM 1E6D0-01E

3. INSTALLATION

3.3.5 Mominal Diameter 500 mm (20") to 2600 (104") Flange Type

(1) Mounting Direction

Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

IMPORTANT

If it is impossible to macth the direction, please never remodel to change direction of the terminal box. In case the measuring fluid flows against the arrow direction, please refer to the section “Reversing Flow Direction” in the Instruction Manual of AM11 Magnetic Converter.

CAUTION

When lifting the flow tube, please use the lifting rings (eye bolts or shackle). To assure safety, please keep lifting angle less than 90 degrees as shown in Figure 3.3.6. Please do not shock the installation foundation bracket when installing the flowmeter as the bracket may be damaged.

(3) Installation Foundation Dimensions

Table 3.3.11 Installation Foundation Dimensions

[Nominal Dia. 500 mm (20") to 1000 mm (40")]

150* (5.9)

4-Anchor bolt

Size:

mm (inch)

500 (20) 600 (24) 700 (28) 800 (32) 900 (36)

1000 (40)

Table 3.3.12 Installation Foundation Dimensions

A

350 (13.8) 400 (15.7) 450 (17.7) 550 (21.7) 700 (27.6) 800 (31.5)

B

350 (13.8) 400 (15.7) 500 (19.7) 550 (21.7) 650 (25.6) 700 (27.6)

C

420 (16.5) 470 (18.5) 570 (22.4) 620 (24.4) 770 (30.3) 870 (34.3)

125 (4.9) 125 (4.9) 125 (4.9) 125 (4.9) 125 (4.9) 125 (4.9)

T030311.EPS

[Nominal Dia. 1100 mm (44") to 2600 mm (104")]

D

90° or less

F030306.EPS

Figure 3.3.6 Lifting Flow Tube

(2) Positioning Flow Tube

Please position the flow tube using a jack.

IMPORTANT

Please apply the jack to near the flow tube support and insert a steel liner between the bracket and flow tube support. Never use wooden liner.

F*

500 (19.7)

A

16-T

D

G

D

G

H

IKJC

H

Size:

mm (inch)

1,100 (44)

1,211 (47.7)

1,200 (48)

1,261 (49.6)

1,350 (54)

1,366 (53.8)

1,500 (60)

1,490 (58.7)

1,600 (64)

1,698 (66.9)

1,800 (72)

1,864 (73.4)

2,000 (80)

2,010 (79.1)

2,200 (88)

2,172 (85.5)

2,400 (96)

2,218 (87.3)

2,600 (104)

2,300 (90.6)

A

1,500 (59.1) 1,600 (63.0) 1,750 (68.9) 1,900 (74.8) 2,100 (82.7) 2,250 (88.6)

2,450 (96.5) 2,700 (106.3) 2,900 (114.2)

LL

C

D

600

(23.6)

700

(27.6)

(F)

200* (7.9)

250* (9.8)

Dimensions

G

450 (17.7) 500 (19.7)

400

550 (21.7)

(15.7)

600 (23.6) 650 (25.6) 700 (27.6)

500

700 (27.6)

(19.7)

730 (28.7) 770 (30.3)

H

I 520 (20.5) 540 (21.3) 640 (25.2) 700 (27.6) 700 (27.6) 750 (29.5)

1,070 (42.1) 1,200 (47.2) 1,330 (52.4)

J

1,100 (43.3)

720 (28.3)

1,200 (47.2)

780 (30.7)

1,350 (53.1)

880 (34.6)

1,500 (59.1)

980 (38.6)

1,650 (65.0)

1,080 (42.5)

1,800 (70.9)

1,180 (46.5)

2,000 (78.7)

1,300 (51.2)

2,200 (86.6)

1,430 (56.3)

2,400 (94.5)

1,560 (61.4)

2,600 (102.4)

1,700 (66.9)

T030312ilust.EPS

K

L

130

(5.1)

170

(6.7)

200

(7.9)

M16*

M20*

T030312.EPS

Note 1: See the external dimensions for the support dimensions. Note 2: The value marked as * is reference dimensions.

T

3-14

IM 1E6D0-01E

3. INSTALLATION

(4) Connecting to Pipe

Please pass bolts from pipe line side, not flow tube side, and tighten the bolts according to Torque Values in Table 3.3.9.

CAUTION

• Please be sure to tighten the bolts following prescribed torque values. Please tighten the flange bolts diagonally with the same torque values, step by step up to the prescribed torque value.

• Please completely cover the brackets and liners with mortar.

Figure 3.3.7 Mounting Flow Tube

Table 3.3.13 Tightening Torgue Values for Metal Piping

Flange

JIS G3451 F12/JIS7.5K

Rating

SIze: mm (inch)

500 (20) 600 (24) 700 (28) 800 (32)

900 (36) 1000 (40) 1100 (44) 1200 (48) 1350 (54) 1500 (60) 1600 (64) 1800 (72) 2000 (80) 2200 (88) 2400 (96) 2600 (104)

* Please use rubber gasket or the gasket which has equal elasticity.

N-m N-m N-mkgf-cm kgf-cm kgf-cmin-Ibf in-Ibf in-Ibf

121

1234

to 1530

1183

to 1479

1765

to 2193

1836

to 2285

1040

to 1295

2356

to 2938

3040

to 3794

3070

to 3835

4406

to 5498

4723

to 5896

4774

to 5967

4947

to 6171

6273

to 7834

6997

to 8752

7742

to 9670

10261

to 12821

1071

to 1327

1027

to 1283

1531

to 1903

1593

to 1982

903

to 1124

2044

to 2549

2637

to 3292

2664

to 3327

3823

to 4770

4097

to 5115

4142

to 5177

4292

to 5354

5442

to 6796

6071

to 7593

6717

to 8389

8903

to 11124

to 150

116

to 145

173

to 215

180

to 224

102

to 127

231

to 288

298

to 372

301

to 376

432

to 539

463

to 578

468

to 585

485

to 605

615

to 768

686

to 858

759

to 948

1006

to 1257

63 78 104 115 175 204

to 79 to 97 to 130 to 144 to 182 to 254

— — — — — — — — — —

JIS10K

643

to 806

796

to 989

1061

to 1326

1173

to 1469

1785

to 1856

2081 to 2591

— — — — — — — — — —

558

to 699

690

to 858

920

to 1150

1018

to 1274

1549

to 1611

1805

to 2248

— — — — — — — — —

—

59 to 73 67 to 84

— — — — — — — — — — — — — —

ANSI150

602 to 745 683 to 857

— — — — — — — — — — — — — —

522 to 646 593 to 743

— — — — — — — — — — — — — —

T030313.EPS

IMPORTANT

If it is impossible to macth the direction, please never remodel to change direction of the terminal box. In case the measuring fluid flows against the arrow direction, please refer to the section “Reversing Flow Direction” in the Instruction Manual of AM11 Magnetic Converter.

(2) Welding of Mating Ferrule to Piping

IMPORTANT

Weld the attached ferrules to the piping. Please pay attention to the welding condition to avoid deforming piping or making the stagnant portion of the fluid; joint preparation, level difference in butt joint, welding current.

(3) Mounting Gasket

Mount the attached gasket so it fits into the groove on the ferrule.

(4) Positioning Flow Tube

Position the flow tube between the mating ferrule.

(5) Tightening Clamp

Mount the clamp so they cover the flow tube and mating ferrule tapered part.

Clamp

Ferrule

Pipe

3.3.6 Mounting Procedure for Sanitary Type

The sanitary type is mounted using IDF clamps.

(1) Mounting Direction

Please mount the Magnetic Flow Tube matching the flow direction of the fluid to be measured with the direction of the arrow mark on the flow tube.

Figure 3.3.8 Mounting Procedure

3-15

Welding

F030308.EPS

IM 1E6D0-01E

3. INSTALLATION

3.4 Wiring Precautions

This section is described wiring only for flow tube side. Please see "Wiring" in AM11 Magnetic Flow Converter Instruction Manual for converter side.

3.4.1 Protective Grounding

CAUTION

Please be sure to connect protective grounding of ADMAG with cable of 2mm2 or larger cross section in order to avoid the electrical shock to the operators and maintenance engineers and prevent the influence of external noise. And further connect the grounding wire to the mark (100Ω or less).

3.4.2 General Precautions

Please give attention to the followings in wiring.

• Please be sure to fully tighten the terminal box cover before the power is turned on.

• Please be sure to turn off the power before opening the terminal box cover.

3.4.3 Cable Types

(1) Dedicated Signal Cable(AM011)

The flow signal is transmitted via this dedicated cable. The cable is constructed with double shielding over the two conductors, and used heat-resistant vinyl as the outer jacket material.

Finished diameter: 10.5 mm (0.413”) Maximum length: 200 m (660 ft) Maximum temperature: 80°C (176°F)

CAUTION

• In case the ambient temperature exceeds 50°C (122°F), please use heat-resistant cable with maximum allowable temperature of 70°C (158°F) or above for JIS flameproof type.

• Please pay attention to avoid the cable is bended excessively.

• Please do not connect cables outdoors in case of rain to prevent damages from dew formation and to keep insulation inside the terminal box of the flow tube.

• Please do not splice the cable between a flow tube and a converter if it is too short. Please replace the short cable with the cable which is appropriate length wholly.

• The all cable ends are to be provided with round crimp-on terminal.

• The signal cables must be routed in separate steel conduit tubes or flexible tubes.

•Please keep conduit or flexible tube water-tight using sealing tape.

•Please ground each of a flow tube and a converter separately.

• Please cover each shield of the signal cable with PVC tube or PVC tape to avoid contacting between two shields; shield and case.

•When waterproof glands or union equipped waterproof glands are used, the glands must be properly tightened to keep the box watertight.

Figure 3.4.1 Dedicated Signal Cable AM011

IMPORTANT

If the cable is longer than required, cut off any extra length, rather coiling it up, and terminate the conductors as shown in Figure 3.4.2. Avoid using intermediate terminal boards to extend the cable length, or this will interrupt the shielding.

ACB

SA

On the converter

Figure 3.4.2 Treatment of Dedicated Signal Cable

30 (1.2)

(WHITE) (BLACK) (RED)

side

150

(5.9)

SB

70 (2.8)

8 (0.3) Max.

20 (0.8)

120 (4.7)

130 (5.1)

L (SPECIFIED LENGTH)

AM011*A

ACB

90 (3.5)

(WHITE) (BLACK) (RED)

8 (0.3) Max.

150

(5.9)

On the flow tube

ø10.5 (0.4)

30 (1.2)

90 (3.5)

side

F030402.EPS

3-16

IM 1E6D0-01E

3. INSTALLATION

CAUTION

Since A, B, SA, SB, and C all operate at different electrical potentials, securely insulate them from each other so they do not touch. The shields must not be allowed to touch each other or to touch the case. Cover each shield with vinyl tube or wrap in vinyl tape.

NOTE

Conductors A and B carry the signal from the electrodes, and C is at the potentials of the liquid it self (signal common) . Shields SA and SB are kept at the same potentials as the individual electrodes (these are actively driven shields). This is done to reduce the effect of the distributed capacitance of the cable at long cable length. Note that, since the signals from the individual electrodes are impedance converted inside the converter, errors will result if they come in contact with any other component. Great care must be taken in the cable end treatment.

3.4.4 Connnection to AM11Magnetic Flow Converter

Connect the flow tube and converter in the following method.

EX1

EX2

Dedicated signal cable AM011-2

A

B

C

Flow tube

Figure 3.4.4 Connection

CSAAB

EX2

EX1

Note: Terminate those shielding wire terminal

SB

Converter

Terminal

SA

A B

SB

C EX1 EX2

using insulating tape.

AM11 converter

Flow tube

(See Note below)

A B

(See Note below)

C

EX1 EX2

F030404.EPS

(2) Excitation Cable

Please use Polyvinyl chloride insulated and sheathed control cables (JIS C3401) or Polyvinyl chloride insulated and sheathed portable power cables (JIS C3312) or equivalents.

Outer Diameter

• 6.5 to 12mm in diameter (7.5 to 12 mm for waterproof gland / ECG, /ECU, /ECW)

Nominal Cross Section

•Single wire; 0.5 to 2.5mm2 , Stranded wire; 0.5 to

2

2.5mm

EX2

EX1

85

(3.3)

On the converter side On the flow tube side

(3.3)

85

EX1

Unit: mm (inch)

EX2

Figure 3.4.3 End Treatment of Excitation Cable

F030403.EPS

3-17

IM 1E6D0-01E

3. INSTALLATION

3.4.5 Wiring Ports

Please select the most suitable standard of wiring procedure for the wiring ports by customer’s own.

A : Using the Waterproof Gland

IMPORTANT

To prevent water or condensate from entering the converter housing, waterproof glands are recommended. Do not over-tighten the glands or damage to the cables may result. Tightness of the gland can be checked by confirming that the cable is held firmly in place.

Waterproof gland Optional code : /ECG

Gasket

Tightening gland

Waterproof gland with union joint Optional code : /ECU

G1/2 female

Gasket

Tightening gland

G1/2 female

B : Insulation Check

After wiring is completed, check insulation of the following terminals together with the wiring under the condition of the converter side wiring terminals disconnected.

Between terminal EX1 and terminal A, B, C Between terminal C and terminal A, B Between terminal A and terminal B Between terminal EX1 and ground Between terminal EX2 and ground

All insulation measurements must be performed with a 500V megger. Insulation resistances must be 100MΩ or more each.

IMPORTANT

Be sure to disconnect the cables at the terminal of the converter when checking insulation.

C : Conduit Wiring

In case of conduit wiring, please use the waterproof gland to prevent water flowing through the conduit pipe into the wiring connection.

Please slope the conduit pipe down, and install a drain valve at the low end of the vertical pipe.

Waterproof gland Optional code : /ECW

Gasket Tightening gland G3/4

Figure 3.4.6 Waterproof Gland

Please open the drain valve regularly.

G1/2 female

F030406.EPS

Drain valve

F030407.EPS

Figure 3.4.7 Conduit Wiring

3-18

IM 1E6D0-01E

4. MAINTENANCE

WARNING

This instrument must be repaired or maintenance-serviced by expert engineer or skilled personnel. The procedures described in this chapter are not permitted for operators.

Regular maintenance and inspection should be carried out to fully utilize all functions and to obtain maximum performance from the magnetic flowmeter.

4.1 Regular Inspection Items

(1)Inspection of moisture-proofing inside the

terminal box: Once/year

(2)Refastening of piping joint screws: About

twice/year

(3)Inspection of electrodes and lining (in case

of adhesive and/or abrasive fluid, etc.)

Determine the period of regular inspection as necessary.

(2) Insulation Resistance Check

Check the insulation resistances in accordance with the tables below. If one of them falls below the value in the tables, replacement or repair of the flow tube is needed. In case of submersible type flowmeter, release wiring connection of converter side and measure resistance at cable terminations.

Coil Circuit

Checking is possible even if the pipe is filled with fluid.

Test T erminals

Between Terminals EX1 and C

Test V oltage Specification

500 V DC 1MΩ or more

T0401.EPS

Signal Circuit

Be sure to empty and dry the pipe inside, and release wiring connection of converter side before checking.

Test T erminals

Between Terminals A and C Between Terminals B and C

Test V oltage

500 V DC 100MΩ or more for each

Specification

T0402.EPS

4.2 Trouble Shooting

Since the ADMAG magnetic flowmeter has “self diagnostic functions”, if a failure occurs, it is displayed on the AM11 magnetic flow converter. Please refer to Instruction Manual of AM11 magnetic flow converter.

IMPORTANT

Be sure to disconnect the cables at the terminals of the flow tube when checking.

(1) Excitation Coil Check

Check that the resistance between terminals EX1 and EX2 in the terminal box is 150 Ω or less with a multimeter. If it is not, coils may be broken down, and replacement or repair of the flow tube is needed.

4-1

IM 1E6D0-01E

5. OUTLINE

■STANDARD SPECIFICATIONS

Protection:

General Purpose /Explosion proof /Sanitary Type:

IP67, NEMA4X, JIS C0920 water tight type.

Submersible Type: JIS C0920 submersible type, IP68.

(Test Condition: 50m below the surface of the water, equivalent to 0.5MPa pressure, for one month. If always under water or corrosion fluid, contact Yokogawa office.)

Size:

General Purpose type

Fluorocarbon

Lining

Size in

2.5(0.1), 5(0.2),

mm

10(0.4),15(0.5),

(inch)

25(1), 40(1.5), 50(2), 65(2.5), 80(3), 100(4), 125(5), 150(6), 200(8),250(10), 300(12),350(14), 400(16)

Submersible type

PFA

Lining

25(1),

Size in

40(1.5),

mm

50(2),

(inch)

80(3), 100(4), 150(6), 200(8), 250(10), 300(12), 350(14), 400(16)

PFA

25(1), 40(1.5), 50(2),

80(3), 100(4), 150(6), 200(8), 250(10), 300(12), 350(14), 400(16),500(20), 600(24), 700(28), 800(32),900(36), 1000(40),1100(44), 1200(48), 1350(54), 1500(60),1600(64), 1800(72),2000(80), 2200(88),2400(96), 2600(104)

Ceramic

2.5(0.1), 5(0.2), 10(0.4), 15(0.5), 25(1), 40(1.5), 50(2), 80(3), 100(4), 150(6), 200(8)

Polyurethane

25(1), 40(1.5), 50(2), 80(3), 100(4), 150(6), 200(8), 250(10), 300(12), 350(14), 400(16), 500(20), 600(24), 700(28), 800(32), 900(36), 1000(40),1100(44),1200(48), 1350(54), 1500(60), 1600(64), 1800(72),2000(80), 2200(88 ), 2400(96), 2600(104)

Explosion proof type

Lining Size in

mm

(inch)

Sanitary type*1

Lining Size in

mm

(inch)

*1: 15, 125mm for Sanitary type flow tubes are available on request.

Coating:

General Purpose /Explosion Proof /Sanitary Type:

Body: Size 2.5 to 100 mm (0.1 to 4in.); No

coating (Stainless steel surface)

Size 125mm (5in.) or more; Polyure-

thane corrosion-resistant coating Frosty-white (Munsell 2.5Y8.4/1.2)

Terminal box : Polyurethane corrosion-resistant

coating Case; Frosty white (Munsell 2.5Y8.4/1.2) Cover; Deep sea moss green (Munsell

0.6GY3.1/2.0)

Submersible type: Non-tar epoxy coating(Black)

Flow Tube Material:

Size 2.5 to 15 mm (0.1 to 0.5in.)

Housing: Stainless steel(SCS11) Flange (15mm(0.5 in.)only) : Stainless

steel.(SUS304)

Pipe: Stainless steel (SCS13)*or Alumina

ceramic (99.9%)

Terminal box : Aluminum alloy.

Size 25 to 100 mm (1 to 4in.)

Housing: Stainless steel(SUS304) Flange : Stainless steel (SUS304) Pipe: Stainless steel (SUS304)*or Alumina

ceramic (99.9%)

Terminal box : Aluminum alloy.

hydraulic

Polyurethane

PFA/Ceramic

2.5(0.1), 5(0.2), 10(0.4), 15(0.5),25(1), 40(1.5), 50(2), 80(3), 100(4), 150(6), 200(8)

PFA

25(1), 40(1.5), 50(2), 65(2.5), 80(3), 100(4),

T01.EPS

5. OUTLINE

Size 125 to 400 mm (5 to 16in.)

Housing: Carbon steel Flange Carbon steel Pipe: Stainless steel (SUS304)*or Alumina

ceramic (99.9%, only for size 150mm

and 200mm (6 and 8in.) Terminal box : Aluminum alloy. * For PFA or Polyurethane lining

Size 500 to 2600 mm (20 to 104in.)

Housing: Carbon steel Flange Carbon steel Pipe: Stainless steel (SUS304)

Terminal box:cover; Aluminum alloy

case; Stainless steel (SUS304)

Wetted Part Material:

Lining: Fluorocarbon PFA, Alumina ceramic,

Polyurethane

Electrode: Stainless steel (SUS316L), Hastelloy C

(equivalent to Hastelloy C-276), Titanium, Tantalum, Platinum-Iridium, Platinumalumina cermet only for ceramic lining. *For size over 500mm and sanitary type, SUS316L only

Earth Ring/Earth Electrode:Stainless steel (SUS316),

Hastelloy C (equivalent to Hastelloy C-

276), Titanium,SUS304,(Size 500 to 1000mm (20 to 40in.), SS400 lined with SUS316 (Size 1100 to 2600mm (40 to 104in.) ), PFA lining+Earth electrodes (Tantalum, Platinum-Iridium).

Note: Hastelloy is a registered trademark of

Ha ynes International Inc.

Gasket: • VALQUA#7020;Fluoro resin with filler

(between flow tube body and earth ring; for ceramic lining)

• VALQUA#4010;Fluoro rubber, viton (between flow tube body and earth ring; for optional code /FRG)

• Non-asbestos joint sheet sheathed with fluoro resin (between earth ring and process flange; for optional code /BCF or /BSC)

• Chloroprene rubber (between earth ring and process flange; for optional code /BCC or /BSC)

• EPDM, ethylene propylene rubber (for sanitary type)

* Other gaskets between flow tube body and earth ring;

• VALQUA#7026;corrosion resistance gasket (Fluoro resin with carbon)

• VALQUA#4010(Mixing#RCD970);Alkali resistance gasket for PVC piping (Fluoro rubber)

• VALQUA#4010(Mixing#RCD470);Acid resistance gasket for PVC piping (Fluoro rubber)

Contact Yokogawa office. (Refer to TI 1E6A0-06E)

Union Joint:Stainless steel (SUS316L), for ceramic

lining size 10mm (0.4in.) or less*

*Contact Yokogwa office if PVC union joints are required.

Ferrule(for sanitary type):SCS13

5-1

IM 1E6D0-01E

5. OUTLINE

Electrode Construction:

• General Purpose/Ex-proof/Submersible type

PFA, Polyurethane Linings: External Insertion type. Ceramic Lining: Integral type.

• Sanitary type

Internal Insertion type. * Only PFA lining is available for sanitary type

Electrical Connection:

JIS G1/2(PF1/2)female, ANSI 1/2NPT female, DIN Pg13.5 female, ISO M20X1.5 female

Terminal Connection:

M4 size screw terminal.

Grounding:

100Ω or less * In case of JIS Flameproof type, JIS Class C(10Ω or

less) or JIS Class A(10Ω or less)

■ HAZARDOUS AREA CLASSIFICATION

AM100 / 200DN

FM:

• Explosion proof for Class I, Division 1, Groups A, B, C & D. Dust-ignitionproof for Class II/III, Division 1, Groups E, F &G. Intrinsically safe (electrode) for Class I, Division 1, Groups A, B, C & D. Electrode Circuit Vmax: 250V ac/dc Temp. Class. T6 Enclosure: NEMA 4X

• Nonincendive for Class I, Division 2, Groups A, B, C & D; Suitable for Class II, Division 2, Groups F &G; Class III, Division 1 and 2. Intrinsically safe (electrode) for Class I, Division 1, Groups A, B, C & D.

Electrode Circuit Vmax: 250V ac/dc Excitation Circuit: 130Vp 72/75 Hz Temp. Class. T5 Enclosure: NEMA 4X

* Installation shall be in accordance with the

manufacturer’s instructions and the National Electric Code, ANSI/NFPA-70.

CENELEC

KEMA No. Ex-94.C.8524

EEx dm[ia]IIC T6...T4 Electrode Circuit Vmax: 250V ac/dc Excitation Circuit: 130Vp 72/75 Hz Temp. Class T6 T5 T4 T3 Process Temp. 70 85 120 150˚C

CSA :

• Nonincendive for Class I, Division 2, Groups A, B, C & D; Suitable for Class II, Division 2, Groups F &G; Class III, Division 2. Intrinsically safe (electrode) for Class I, Division 1, Groups A, B, C & D. Electrode Circuit Vmax: 250V ac/dc Excitation Circuit: 130Vp 72/75 Hz, 11 VAmax Temp. Class T5 T4 T3 Process Temp. 85 120 150˚C Enclosure: Type 4

JIS:

• Exde[ia]II C T4X Converter, Terminal box ; Explosion proof Flow Tube ; Increased Safety Signal Circuit ; Intrinsically Safety(ia) Ambient Temperature : -10˚C to 60 ˚C* Fluid Temperature : 120˚Cmax. Electrode Circuit : 250V AC/DC Grounding : JIS Class C(10Ω or less) or JIS Class A(10Ω or less)

* In case the ambient temperature exceeds 50˚C,

use heat-resistant cables with maximum allowable temperature of 70˚C or above.

■STANDARD PERFORMANCE

Accuracy:

PFA and Ceramic Lining

Vs: Span setting value (m/s)

Size in

mm (inch)

2.5 to 15

(0.1 to 0.5)

25 to 400

(1 to 16)

Polyurethane Lining

Size in

mm (inch)

25 to 400

(1 to 16)

500 to 1000

(20 to 40)

1100 to 2000

(44 to 80)

2200 to 2600

(88 to 104)

Repeatability:

0.1% of flowrate (1mm/s Minimum )

Maximum Power Consumption:

28W (for combination with AM11 converter).

Insulation Resistance:

• 100MΩ between excitation terminal and each signal terminal at 500V DC.

• 100MΩ among signal terminals at 500V DC.

Withstand Voltage (Except for ex-proof type):

• 1000V AC or 1400 V DC between excitation terminal and ground terminal for 1minute.

(Ex-proof type):

• 1500V AC between excitation terminal and ground terminal for 1 minute.

• 500V AC between each signal terminal and ground terminal for 1 minute.

• 1760V AC between each signal terminal and each excitation terminal for 1 minute.

Span in m/s

(ft/s)

0.1 to 0.3(0.3 to 1)

0.3 to 1(1 to 3)

1 to 3 (3 to 33) (both included)

0.1 to 0.3(0.3 to 1)

0.3 to 1 (1 to 3)

1 to 10(3 to 33) (both included)

Span in m/s

(ft/s)

0.1 to 0.3(0.3 to 1)

0.3 to 1(1 to 3)

1 to 10 (3 to 33)

0.1 to 0.3(0.3 to 1)

0.3 to 1(1 to 3)

1 to 10 (3 to 33)

0.3 to 1(1 to 3)

1 to 10(3 to 33)

0.3 to 1(1 to 3)

1 to 10(3 to 33)

Accuracy

0.15/Vs % of span

0.5% of span

0.25% of span (at indications below 50%)

0.5% of flowrate indication (at indications 50% of span or more)

0.075/Vs % of span

0.25% of span (at indications below 50% of span)

0.5% of flowrate indication (at indications 50% of span or more)

0.1% of span (at indications below 20% of span)

0.5% of flowrate indication (at indications 20% of span or more)

Vs: Span setting value (m/s)

Accuracy

0.15/Vs % of span

0.5% of span

0.25% of span (at indications below 50% of span)

0.5% of flowrate indication (at indications 50% of span or more)

0.225/Vs % of span

0.75 % of span

0.5% of span

0.75 % of span

0.5% of span 1/Vs % of span 1% of span

T02.EPS

T03.EPS

5-2

IM 1E6D0-01E

5. OUTLINE

CAUTION

When performing the Voltage Breakdown Test, Insulation Resistance Test or any unpowered electrical test, wait 10 seconds after the power supply is tumed off before removing the housing cover. Be sure to remove the Short Bar at terminal “G”. After testing, return the Short Bar to its correct position. Screw tightening torque should be 12kg-cm(0.88ft-lb) or more, becase the Gterminal is thought as a protective grounding and should conform to the Safety Requirements.

■NORMAL OPERATING CONDITION

Ambient Temperature:

-10 to 60˚C (14 to 140˚F)

Ambient Humidity:

5 to 95%RH (No condensation)

Power Suppply:

Supplyed from magnetic flow converter

Measurable Flowrate

3

English Units (Size : inch, Flowrate : GPM)

Max. Flowrate

@10m/s

0.1767

0.7068

2.8274

6.361

17.671

45.23

70.68

119.45

180.95

282.74

441.7

636.1 1,130.9 1,767.1 2,544.6

3,463 4,523

7,068 10,178 13,854 18,095 22,902 28,274

Max. Flowrate

@10m/s

34,211 40,715 51,529 63,617 72,382 91,608

113,097 136,847 162,860 191,134

/h)

0.0081

0.0322

0.1286

0.2008

0.8032

1.8071

3.213

5.020

7.229

12.851

20.079

28.914

51.41

80.32

115.66

157.42

205.61

321.3

462.7

629.7

822.5

1040.9

1285.1

4,665 5,552 7,026 8,674

9,870 12,491 15,421 18,659 22,206 26,061

Max. Flowrate

@33ft/s

0.8031

3.212

12.850

20.078

80.31

180.70

321.2

501.9

722.8

1,285.0

2007.8

2,891.3

5,140

8,031 11,565 15,741 20,560 32,125 46,261 62,966 82,242

104,087 128,503

Max. Flowrate

@33ft/s

155,489 185,045 234,197 289,133 328,969 416,351 514,014 621,957 740,181 868,684

T04.EPS

Size

0.1

0.2

0.4

0.5

1.5

2.5

10 12 14 16 20 24 28 32 36 40

Size

44 48 54 60 64 72 80 88 96

104

Min. Flowrate

@0.33ft/s

1

2

3 4 5 6 8

Min. Flowrate

@1.0ft/s

SI Units (Size : mm, Flowrate : m

Min. Flowrate

@0.1m/s

Size

2.5

0.0018

5

0.0071

10

0.0283

15

0.0637

25

0.1768

40

0.4524

50

0.7069

65

1.1946

80

1.8096

100

2.8275 125 150 200 250 300 350 400 500 600 700 800 900

1000

Size

1100 1200 1350 1500 1600 1800 2000 2200 2400 2600

* Measurable flow velocity is from 0m/s(ft/s).

4.418

6.362

11.310

17.672

25.447

34.64

45.24

70.69

101.79

138.55

180.96

229.03

282.75

Min. Flowrate

@0.3m/s

1,026.4 1,221.5 1,545.9 1,908.6 2,171.5 2,748.3

3,393 4,106 4,886 5,735

Distance between Flow Tube and Converter:

Size 15 mm(0.5in.) to 400mm(16in.)

m(ft)

200(660)

Cable

length

100(330)

As shown in accuracy description

50(170)

0

520 µS/cm

Liquid conductivity

PFA, Size 2.5 to 10mm (0.1 to 0.4in.)

Cable

length

m(ft)

100(330)

50(170)

15(50)

3(10)

0

Add 0.5% to the accuracy shown in accuracy description.

As shown in accuracy description

20 50 200 µS/cm

Liquid conductivity

Ceramics, Size 2.5 to 10mm (0.1 to 0.4in.)

Cable

length

m(ft)

100(330)

50(170)

15(50)

3(10)

0

Add 0.5% to the accuracy shown in accuracy description.

As shown in accuracy description

203050 200 µS/cm

Liquid conductivity

F01 .EPS

* In case of size 500mm(20in.)or larger, the maximum

cable length is 200m(660ft) and the minimum conductivity is 50␮S/cm.

Fluid Temperature and Pressure:

PFA Lining

Pressure

MPa(kg/cm2){psi}

2(20){285}

1.5(15){214} 1(10){142}

-0.1(-1){14.2}

Ceramics Lining

Pressure

MPa(kg/cm2){psi}

4

(40){570}

2(20){285}

-0.1(-1){14.2}

Polyurethane Lining

Pressure

MPa(kg/cm2){psi}

2(20){285} 1(10){142}

0.75(7.5){107}

-0.1(-1){14.2}

-10

(14)0(32)40(104)80(175)

-10 (14)0(32)

-10

(14)0(32)40(104)

Temperature

General/Sanitary

Explosion Proof

120

100

(248)

(210)

2.5 to 50 mm (General purpose) 80 to 200 mm (General purpose)

2.5 to 50 mm (Explosion proof) 80 to 200 mm (Explosion proof)

120

80

100

(248)

(175)

(210)

25 to 400 mm 500 to 1000 mm 1100 to 2600 mm

deg

C (

deg

F)

160

(320)

180

(356)

F02.EPS

5-3

IM 1E6D0-01E

5. OUTLINE

Reasonable Figures for Thermal Shock of Ceramic Lining:

Size 2.5 to 25 mm(0.1 to 1 in.)

∆T°C(°F) 120(248)

100(212)

70(158)

60(140)

1(3) 5(15) 10(30)

Size 40 and 50 mm(1.5 and 2 in.)

∆T°C(°F)

100(212)

90(194)

50(122)

30(86)

1(3) 5(15) 10(30)

Size 80 to 200 mm(3 to 8 in.)

∆T°C(°F)

70(158)

50(122)

30(86)

1(3) 5(15) 10(30)

Flow Velocity m/s(ft/s)

Increase

Decrease

Increase

Decrease

Increase

Decrease

F03.EPS

■ACCESSORIES

Centering device (Wafer type) 1set Hexagonal Wrench (JIS Flameproof type) 2sets Hexagonal Wrench (Ex-proof type except JIS) 1set

■TERMINAL CONNECTION

Terminal symbols Description

A B

C EX1 EX2

Flow signal output

Exciting current input

Protective grounding (outside of the terminal box)

T06.EPS

■GASKET

Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity. In case of optional code/FRG, please use rubber gasket or others which has equal elasticity.

■SIZING DATA

10.0

5.0

Flow velocity (m/s)

1.0

0.5

0.3

0.1

0.001

33

Flow velocity (ft/s)

10

5.0

2.0

1.0

0.01

SI Units

Size: mm

2.5

0.1

English Units

0.1

0.2

5

1

Flowrate (m /h)

Size: inch

0.4

1,350

2,000

1,600

25

15

10

3

1

0.5

1.5

65

40

2

80

50

100

3

4

2.5

100

5

200

250

150

125

1,000

6

8

12

10

500

700

400

10,000

20

800

900

600

1,000

1,200

1,100

1,500

100,000

60

40

24

28

54

32

48

44

36

64

350

300

16

14

2,400

2,200

2,600

1,800

72

04

88

80

96

1

0.33

0.01

0.1

1.0

10

Flowrate (GPM)

100

1,000

10,000

100,000

1,000,000

F04.EPS

* Measurable flow velocity is from 0 m/s.

5-4

IM 1E6D0-01E

■MODEL AND SUFFIX CODE

• General purpose/Explosion proof/Submersible Type AM100D, 200D

Application

N

Lining material

AC

CUA

C

A

C

Model Suffix code Description

AM102D AM105D AM110D AM115D AM202D AM204D AM205D AM206D AM208D AM210D AM212D AM215D AM220D

Use G

Lining

Process connection Note 3

Electrode material

Earth ring Earth electrode material

Electrical connection

Style code Optional specification

Note 1: Process connection for size 2.5 to 10mm(0.1 to 0.4in.), wafer type is equal to one for 15mm(0.5in.). Note 2: Select PN16 when requirement of PN10 for size 100mm(4in.)or less because of same mating dimensions.

Note 3: Flange type is available for size 15mm or larger, PFA or Polyurethane lining. Note 4: Select ANSI 1/2NPT female electrical connection(code A) in case of requirement of FM/CSA explosion proof type.

Note 5: Select JIS G1/2 female electrical connection (code J) and optional code /JF3 with /G12 in case of requirement Note 6: Platinum-iridium and Tantalum earth electrodes are not available with 65, 125mm and ceramics 150, 200mm.

. . . . . . . . . . . . . . . . . . .

W

. . . . . . . . . . . . . . . . . . .

N

. . . . . . . . . . . . . . . . . . .

C

. . . . . . . . . . . . . . . . .

-A

. . . . . . . . . . . . . . . . .

-U

. . . . . . . . . . . . . . . . .

-C

. . . . . . . . . . . . . .

K1

. . . . . . . . . . . . . .

K2

. . . . . . . . . . . . . .

B1

. . . . . . . . . . . . . .

B2

. . . . . . . . . . . . . .

E2

. . . . . . . . . . . . . .

H1

. . . . . . . . . . . . . .

J1

. . . . . . . . . . . . . .

J2

. . . . . . . . . . . . . .

A1

. . . . . . . . . . . . . .

A2

. . . . . . . . . . . . . .

D1

. . . . . . . . . . . . . .

D2

. . . . . . . . . . . . . .

G1

. . . . . . . . . . . . . .

U1

. . . . . . . . . . . . . .

U2

. . . . . . . . . . . . . .

U3

. . . . . . . . . . .

-L

. . . . . . . . . . .

-P

. . . . . . . . . . .

-E

. . . . . . . . . . .

-H

. . . . . . . . . . .

-T

. . . . . . . . . . .

-V

. . . . . . . . .

S

. . . . . . . . .

P

. . . . . . . . .

N

. . . . . . . . .

H

. . . . . . . . .

T

. . . . . . . . .

V

Provide 15mm process flanges for these flow tubes.

For CENELEC explosion proof type, select ANSI 1/2NPT (code A), DIN Pg13.5(code D) or ISO M20⫻1.5(code M) electrical connection.

of JIS Flameproof type.

Size 2.5 mm (0.1in.) Size 5 mm (0.2in.) Size 10 mm (0.4in.) Size 15 mm (0.5in.) Size 25 mm (1in.) Size 40 mm (1.5in.) Size 50 mm (2in.) Size 65 mm (2.5in.) Size 80 mm (3in.) Size 100 mm (4in.) Size 125 mm (5in.) Size 150 mm (6in.) Size 200 mm (8in.)

General purpose Submersible CENELEC, FM, CSA Ex.proof JIS Flameproof

Fluorocarbon PFA Polyurethane Ceramic

JIS 10K wafer JIS 20K wafer ANSI 150 wafer ANSI 300 wafer DIN PN10/16 wafer JIS F12 (JIS75M) wafer JIS 10K flange JIS 20K flange ANSI 150 flange ANSI 300 flange DIN PN10 flange DIN PN16 flange JIS F12 (JIS75M) flange Union joint (weld joint) Union joint (R1/4 or R3/8) Union joint (1/4NPT or 3/8NPT)

SUS316L Platinum-iridium Platinum-alumina cermet Hastelloy C 276 equivalent Tantalum Titanium

SUS316 Platinum-iridium electrode None Hastelloy C276 equivalent Tantalum Titanium

. . . . . .

J

JIS G1/2 (PF1/2)female

. . . . . .

A

ANSI 1/2NPT female

. . . . . .

D

DIN Pg13.5 female

. . . . . .

M

ISO M20 X 1.5 female

Style A

*A

Refer to optional specification code

G

ANAAAAAN ANAAAAAN ANAAAAAN ANAAAAAN AAAAAAAA AAAAAAAA AAAAAAAA ANNNNNNN AAAAAAAA AAAAAAAA ANNNNNNN AAAAAAAA AAAAAAAA

AAANNNNN NNNNNNNA NNNNNAAN NNNAANNN

ANNANANA NANNNNNN NNANANAN

AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AANANANA AANANANA AANANANA AANANANA AANANANA AANANANA AANANANA NNANANAN NNANANAN NNANANAN

AANANANA ANNANANN NNANANAN ANNANANN ANNANANN ANNANANN

AAAAAAAA ANAAAAAN NNANANAN ANAAAAAN ANAAAAAN ANAAAAAN

AAAAANNA AAANNAAN AAANNAAN AAANNAAN

W

A: Available N: Not Available

U

A

Note 1

N

Note 1

N

Note 1

N

Note 1

N A A A N A A N A A

N A

Note 4

N

Note 5

N

N A N

A A

Not available with 65/125mm

A A

Not available with 65/125mm

A A

Size 80mm or larger

A A

Not available

A

with 65/125mm

A A

Size 150/200mm only

A

Note 2

A

Size 80/100/150/200mm only

N

Ceramic lining,

N

size 2.5/5/10mm only

N

A N N

Not available

N

with 65/125mm

N N

A N

Note 6 Ceramic size 2.5/5/10mm only

N

Not available with 65/125mm

N

Note 6

N

Not available with 65/125mm

N A

N N N

Not available with 65, 125mm.

5. OUTLINE

T07.EPS

5-5

IM 1E6D0-01E

• General purpose/Submersible Type AM300D

Application

Model

AM325D AM330D AM335D AM340D

Use G

W

Lining

Process

Electrode material

Earthring

Electrical connection

—

Style code

Optional specification

Suffix code

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

-A

. . . . . . . . . . . . . . . . .

-U

. . . . . . . . . . . . . .

J1

. . . . . . . . . . . . . .

J2

. . . . . . . . . . . . . .

A1

. . . . . . . . . . . . . .

A2

. . . . . . . . . . . . . .

D1

. . . . . . . . . . . . . .

D2

. . . . . . . . . . . . . .

G1

. . . . . . . . . . .

-L

. . . . . . . . . . .

-P

. . . . . . . . . . .

-H

. . . . . . . . . . .

-T

. . . . . . . . . . .

-V

. . . . . . . . .

S

. . . . . . . . .

H

. . . . . . . . .

V

. . . . . .

J

. . . . . .

A

. . . . . .

D

. . . . . .

M

-000

Description

Size 250 mm (10in.) Size 300 mm (12in.) Size 350 mm (14in.) Size 400 mm (16in.)

General purpose Submersible

Fluorocarbon PFA Polyurethane

JIS 10K flange JIS 20K flange ANSI 150 flange ANSI 300 flange DIN PN10 flange DIN PN16 flange JIS G3451 F12 flange

SUS316L Platinum-iridium Hastelloy C 276 equivalent Tantalum Titanium SUS316 Hastelloy C 276 equivalent Titanium JIS G1/2(PF1/2)female ANSI 1/2NPT female DIN Pg13.5 female ISO M20X1.5 female

Always-000 Style A

*A

Refer to optional specification table

/

GW

Lining material

AAA AAA AAA AAA

AAN NNA

ANN NAA

AAA AAA AAA AAA AAA AAA AAA

AAA ANN ANN ANN ANN AAA ANN ANN AAA AAA AAA AAA

•General purpose/Submersible Type AM400D/AM500D

Model Suffix code Description

AM405D AM406D AM407D AM408D AM409D AM410D AM511D AM512D AM513D AM515D AM516D AM518D AM520D AM522D AM524D AM526D

G

Use

W

Lining

Process connection

Electrode material

Earth ring material

Wiring port

Style code

Optional specification /

*1 Size 500 to 1000mm(20 to 40in.) *2 Size 500/600mm(20/24in.) *3 Size 500 to 1500mm(20 to 60in.) *4 Size 1600mm(64in.) or larger *5 Size 1100mm(44in.) or larger

U

J1 A1 G1 W1

*1 *2 *3 *4

L

S

J A

Size: 500 mm (20in.) Size: 600 mm (24in.) Size: 700 mm (28in.) Size: 800 mm (32in.) Size: 900 mm (36in.) Size: 1000 mm (40in.) Size: 1100 mm (44in.) Size: 1200 mm (48in.) Size: 1350 mm (54in.) Size: 1500 mm (60in.) Size: 1600 mm (64in.) Size: 1800 mm (72in.) Size: 2000 mm (80in.) Size: 2200 mm (88in.) Size: 2400 mm (96in.) Size: 2600 mm (104in.)

General purpose Submersible

Polyurethane

JIS 10K Flange ANSI Class 150 Flange JIS G3451 F12 Flange JIS 7.5K Flange

SUS316L SUS304(for AM400)

SS400 lined with SUS316

JIS G1/2(PF1/2) female

*1

ANSI 1/2NPT female

-000

Always -000

Style A

*A

*5

Style C

*C

Refer to optional specification table

A: Available N: Not Available

UUA

Only for size 250 or 300 mm(10 or 12in.) Only for size 250 or 300 mm(10 or 12in.) Only for size 250 or 300 mm(10 or 12in.)

(for AM500)

T09.EPS

5. OUTLINE

T08.EPS

5-6

IM 1E6D0-01E

• Sanitary Type

5. OUTLINE

Model

AM202DH AM204DH AM205DH AM206DH AM208DH

AM210DH Lining Process connection

Electrode material

Earthring

Wiring port

Style code

Optional specification

Suffix code

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

-A

. . . . . . . . . . . . . .

C1

. . . . . . . . . . .

-L

. . . . . . . . .

N

. . . . . .

J

. . . . . .

A

. . . . . .

D

. . . . . .

M

*A

/

Description

Size 25 mm (1in.) Size 40 mm (1.5in.) Size 50 mm (2in.) Size 65 mm (2.5in.) Size 80 mm (3in.) Size 100 mm (4in.)

Fluorocarbon PFA IDF clamp SUS316L

None JIS G1/2(PF1/2)female ANSI 1/2NPT female DIN Pg13.5 female ISO M20X1.5 female

Style A Refer to optional specification code

T10.EPS

Optional Specifications

Item

Stainless steel tag plate

Waterproof Gland

Waterproof Gland with Union Joint

Gasket for PVC Piping DHC use (for size 100 to

400mm)

Epoxy Coating High Anti-corrosion

Coating Material Certificate

(Note 2)

Bolt & Nut Assembly (Note 3)

FM Approval CSA Certification (Note 4)

CENELEC Certification (KEMA Approval)(Note 4)

JIS Flameproof (Note 4)(Note 5)

Flameproof Packing Adapter for JIS Flameproof(Note 5)

Silicon Rubber Gasket for sanitary type GOST Certification

C-Tick mark

Mirror Finished Ceramics

Oil-prohibited Use Oil-prohibited Use with

Dehydrating T reatment Hydrostatics Test

Certificate Calibration Cretificate

Note1 No need to select because waterproof glands(union joint)are attached for submersible type as standard. Note2 In case of requirement of EN10204 3.1B for Material Certificate, contact Yokogawa office. Note3 It is available only for JIS 10K wafer, JIS 20K wafer or ANSI 150 wafer type, not available with 65, 125mm. Note4 It is available only for size 2.5 to 200mm(0.1 to 8in.). Note5 Select optional code /JF3 with /G12 in case of requirement of JIS Flameproof type.

Stainless steel (SUS304) tag plate is fixed with screws.

Waterproof glands are attached to all wiring ports. For JIS G1/2 only.

Waterproof glands (union joint) are attached to all wiring ports. For JIS G1/2 only.

Gasket are attached between earth ring and flow tube. For 200mm or smaller size. (except 65,125mm)

and Cooling use. Terminal box; urethane resin potting. Wired 30m signal cable at factory.

Coating is changed to epoxy coating. Coating is changed to three-layer coating (Urethane

coating on two-layer Epoxy coating) Reproduced material certificate for pipe, electrode,

earth ring, mini-flange and flange (depends on spec.). Carbon steel bolts/nuts and chloroprene gaskets

assembly for wafer type Carbon steel bolts/nuts and non-asbestos PTFE-

wrapped gaskets assembly for wafer type Stainless steel bolts/nuts and chloroprene gaskets

assembly for wafer type Stainless steel bolts/nuts and non-asbestos PTFE-

wrapped gaskets assembly for wafer type FM Explosion proof/Nonincendive, CSA Nonincendive For 200mm or smaller size.

CENELEC Explosion proof For 200mm or smaller size.

JIS Flameproof type For 200mm or smaller size.

Two Flameproof Packing Adapters are attached.

In case of fluid temp. over 120 degC(248 degF); 160 degC (320 degF) max. (Not available with 65mm)

Calibration Certificate for GOST (only for products produced at YMF)

AS/NZS2064 compliance Only for Australia or New Zealand

Mirror finishing on the inside of ceramic tube(Rmax.<= 1micro-meter) Degreased cleansing treatment

Degreased cleansing treatment; Packaging with desiccant

Test pressure depends on process connection (Test duration 10minutes) Test result is full in NOTE of QIC.

Level2:Declaration and Calibration Equipment List Level3:Declaration and Primary Standard List Level4:Declaration and YOKOGAWA Measuring

Instruments Control System

Specification

Condensation proof for District Heating

General AM***DG

A A

A

A A

A

N

N N

N

A A

A A A A A A A

Ex-proof

AM***DC

A N

N

A N

A A

A

N

(Note 5)

N

N N

A A A A A A A

Applicable Model

AM***DN

A N

N

A N

A A

A

N N

N

A N

A A A A A A A

A : Available N : Not available

Submersible

AM***DW

N N

Standard (Note 1)

A N

N N

N

N N

N

A A

N N N A A A A

Sanitary

AM***DH

Code

/SCT

A A

/ECG

/ECU

A

N

/FRG

N

/DHC

A

/EPF

/X2

N

/M01

N

/BCC

N

/BCF

N

/BSC

N

/BSF

N

/ND

N

/CE

N

/JF3

N

/G12

/SRG

A

/GOS

A

/CTK

A

/MRR

N

/K1

N

/K5

N N

/T01

A

/L2

A

/L3

A

/L4

T11.EPS

5-7

IM 1E6D0-01E

■EXTERNAL DIMENSIONS

Ground Terminal

(M4)

H**

ø86(3.4)

48

(1.9)

L*

Shroud(for ex-proof)

36 (1.4)

H2**

H1

58

(2.3)

5. OUTLINE

Unit : mm (Approx. inch)

102

G

K

105

AM D

C-A

B

109

(4.3)

110 115

N

E

Type Size code Size Lining code Face-to-face Outer dia. Width Height Height

D

ø

W

Height Weight kg(lb)

Lining code A : PFA lining C : Ceramics pipe

4-ø5.8(0.2)

* The face-to-face length is longer by approx.22mm (0.89")

** The height is shorter by 3mm (0.11") for ex-proof type.

øD

W

H H1 H2

for earth ring P,T. The face-to-face length is longer by approx.2mm (0.08")for PFA lining with optional code/FRG.

G

K

115

AM D

C-C

B

N

E

General (G), Ex-proof(C,N)

102 105 110 115

2.5(0.1)

5(0.2) 10(0.4)

A

L

85(3.3)*

44(1.7) 72(2.8)

214(8.4)**

66(2.6)

128(5.0)**

2.4(5.3)

15(0.5)

A.C

SD1.eps

Ground Terminal

(M4)

H*

102

G

105

AM D

C-C

U

110

N

Process Connection

Size code

U1 U2 U3

Type Size code Size Lining code Process connection Face-to-face Width Height Height Height Weight kg(lb)

Lining code C : Ceramics pipe *The height is shorter by 3mm(0.12") for ex-proof type.

102

L W H

H1 H2

105 110

Weld joint

R1/4

1/4NPT

General (G), Ex-proof(C,N)

102

2.5(0.1)

U1

140(5.5)

105

5(0.2)

C U2, U3 130(5.1)U1140(5.5)

72(2.8)

202(8.0)*

60(2.4)

116(4.6)*

2.4(5.3)

R3/8

3/8NPT

U2, U3 130(5.1)

110

10(0.4)

U1

140(5.5)

SD2c.eps

ø86(3.4)

48

(1.9)

L

U2, U3 130(5.1)

øA

4

(0.16)

Size

2.5

(0.1)

5

(0.2)

10

(0.4)

36 (1.4)

H2*

H1

11.5(0.45)

A 22(0.87) 22(0.87) 22(0.87) 22(0.87) 25(0.98) 25(0.98)

Shroud (for ex-proof)

30(1.2)

B 8(0.31) 8(0.31) 8(0.31) 8(0.31)

10(0.39) 10(0.39)

C

18.5(0.73)

22.5(0.89)

58

(2.3)

NPT1/4

NPT3/8

øB

D

R1/4

R3/8

109

(4.3)

W

4-ø5.8(0.2)

D

øD

10

(0.39)

C

øC

D

18.5(0.73)

22.5(0.89)

SD2.eps

øC

øB

øA

(0.16)

2.5(0.1)

4

Size

5(0.2)

10(0.4)

A 22(0.87) 22(0.87) 25(0.98)

35

(1.38)

B 8(0.31) 8(0.31)

10(0.39)

14.3(0.56)

17.8(0.70)

5-8

IM 1E6D0-01E

5. OUTLINE

Ground Terminal (M4)

H

202 204 205

AM D

206 208 210

Type Size code Size Lining code Face-to-face Outer dia Height Height Weight kg(lb)

Lining code A : PFA lining

* The face-to-face length is longer by approx.22mm(0.89")for earth ring P,T.

The face-to-face length is longer by approx.2mm(0.08")for PFA or Polyuretane lining with optional code/FRG.

** Submersible flowtubes are provided with 30m(98ft) of signal and excitation cables, potted terminal box, and waterproof gland fittings.

Please add 9.5kg(20.9lb) for submersible type.

o86(3.4)

48

(1.9)

L*

K

G

AB

W

-

UE

C

CH

N

204

202

25(1)

40(1.5)

A.U.C

93(3.7)*

68(2.7) 197(7.8) 111(4.4)

2.3(5.5)

106(4.2)*

86(3.4) 217(8.5) 131(5.2)

3.2(7.1)

L* D H

H1

U : Polyurethane rubber lining C : Ceramics pipe

Water-proof gland (for submersible type**)

36 (1.4)

H1

General(G), Submersible(W)

205

50(2)

120(4.7)*

120(4.7)

99(3.9)

117(4.6)

230(9.1)

248(9.8)

144(5.7)

162(6.4)

4.2(9.3)

5.2(11.5)

206

65(2.5)

Shroud (for ex-proof)

208

210

80(3)

100(4)

A.U C A.C AA C

160(6.3)*

180(7.1)*

129(5.1)

155(6.1)

270(10.6)

184(7.2)

7.3(16.1)

296(11.7)

210(8.3)

10.2(22.5)

260(10.2)

208 80(3)

160(6.3)* 129(5.1)

174(6.9)

6.9(15.2)

109(4.3)

210

100(4)

180(7.1)*

155(6.1)

296(11.7)

210(8.3) 10(22.1)

oD

202 25(1)

93(3.7)*

68(2.7) 195(7.7) 109(4.3)

2.3(5.5)

EX-proof(C,N)

204

40(1.5)

106(4.2)*

86(3.4) 214(8.4) 128(5.0)

3.2(7.1)

205

50(2)

120(4.7)*

99(3.9) 228(9.0) 142(5.6)

4.2(9.3)

208 80(3)

160(6.3)*

129(5.1)

268(10.6)

182(7.2)

7.3(16.1)

210

100(4)

180(7.1)*

155(6.1)

296(11.7)

208(8.2)

10.2(22.5)

208 80(3)

160(6.3)*

129(5.1)

258(10.2)

172(6.8)

6.9(15.2)

210

100(4)

180(7.1)* 155(6.1)

294(11.6)

208(8.2) 10(22.1)

Ground Terminal (M4)

36 (1.4)

H1

212

G

215

AM

D

W

220

N

C Type Size code Size Lining code Face-to-face Outer dia. Height Height Width Weight kg(lb)**

Lining code A : PFA lining U : Polyurethane rubber lining

36 (1.4)

H1

-

AB

UE

K

H

L D

H H1 W

ø86(3.4)

15.7(34.6)

48

(1.9)

o86(3.4)

48

(1.9)

L*

General(G), Submersible(W)

215

212

150(6)

125(5)

A

230(9.1)*

230(9.1)

200(7.9)

175(6.9)

339(13.3)

313(12.3)

253(9.9)

227(8.9)

256(10.1)

230(9.1)

17.9(39.4)

Water-proof gland (for submersible type**)

H

220

200(8)

150(6)

A, U

300(11.8)*

230(9.1)*

250(9.8)

200(7.9)

389(15.3)

336(13.2)

303(11.9)

250(10.1)

307(12.1)

256(10.1)

28.4(62.6)

20.9(46.1)

Shroud(for ex-proof)

Ground Terminal (M4)

H

Shroud(for ex-proof)

oD

Ex-proof(C, N)

215

220

200(8)

300(11.8)*

250(9.8) 386(15.2) 300(11.8) 307(12.1)

33.4(73.6)

109(4.3)

W

* The face-to-face length is longer by approx.30mm(1.2")for earth ring P,T. The face-to-face length is longer by approx.2mm(0.08")for optional code/FRG. **Submersible flowtubes are provided with 30m (98ft) of signal and excitation calbles, potted terminal box, and waterproof gland fittings. Please add 9.5kg(20.9lb) for submersible type.

SD4.eps

K

215

G

B

-

DCAM

220

N

E

C

Type Size code Size

øD

Lining code Face-to-face Outer dia Height Height Weight kg(lb)

Lining code C : Ceramics pipe

H

General(G) Ex-proof(C, N)

215

220

200(8)

302(11.9) 264(10.4)

402.5(15.8)

316.5(12.5)

33.6(74.1)

L

øD

H

H1

150(6)

232(9.2) 214(8.5)

352.5(13.9)

266.5(10.5)

21.6(47.7)

C

350(13.8) 264(10.4)

24.6(54.2)

215

150(6)

232(9.1) 214(8.4)

220

200(8)

302(11.9) 264(10.4) 400(15.7) 314(12.4)

38.6(85.1)

SD7.eps

L

5-9

IM 1E6D0-01E

5. OUTLINE

Shroud (for ex-proof)

t*

214**

(8.43)

Ground Terminal

(M4)

36(1.42)

128**

(5.04)

66

(2.6)

ø86(3.4)

48(1.9)

L*=200(7.9)

58

(2.3)

Shroud (for ex-proof)

Water-proof gland (for submersible type***)

H**

204

40(1.5)

A, U

J1

J2

A1

244(9.6)**

237(9.3)**

158(6.2)**

151(5.9)**

87.5(3.4)**

140(5.5)

127(5.0)

23(0.9)

25(1)

~30(1.2)*

~31(1.2)*

105(4.13)

99(3.90)

45

19(0.75)

16(0.63)

4

7.7(16.9)

7.0(15.4)

Water-proof gland (for submersible type***)

H H1 H2 øD

t

øC

␪⬚

øh

N

t*

J1 226(8.9)** 140(5.5)**

125(4.9)

21(0.8) ~26(1)*

90(3.54)

45 19(0.75)

4

5.2(11.4)

ø86(3.4)

48

(1.9)

*L=200(7.9)

J2

226(8.9)**

217(8.5)**

140(5.5)**

131(5.2)**

77(3.0)**

125(4.9)

108(4.3)

23(0.9)

~28(1.1)*

79(3.11)

90(3.54)

45

16(0.63)

19(0.75)

4

5.5(12.1)

202 25(1) A, U

A1

21(0.8)

45

4

4.6(10.1)

ø86(3.4)

48

(1.9)

36 (1.4)

(H2)**

H1**

General(G), Submersible(W), Ex-proof(C,N)

A2

D2

225(8.9)**

221(8.7)**

244(9.6)**

139(5.5)**

135(5.3)**

158(6.2)**

124(4.9)

115(4.5)

140(5.5)

25(1)

22(0.9)

~31(1.2)*

~28(1.1)*

~28(1.1)* 105(4.13)

89(3.50)

85(3.35)

45

19(0.75)

14(0.55)

4

5.6(12.3)

5.1(11.2)

7.4(16.3)

Ground Terminal (M4)

G

J

202

W

A

-

A

204

AM D

C

U

D

205

N

Type

Size code

Size

Lining code

Process Connection

Height Height Height

Outer dia.

Thickness

Pitch circle dia.

Bolt hole pitch

Hole dia.

Number of holes

Weight kg(lb)***

Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150 A2 ; ANSI 300 D2 ; DIN PN16

Lining code A : PFA Lining

U : Polyurethane lining

Ground Terminal (M4)

109(4.3)

A2 251(9.9)** 165(6.5)**

155(6.1)

28(1.1)

~34(1.3)* 114(4.49)

45 22(0.87)

4

9.2(20.2)

72(2.8)

D2 249(9.8)** 163(6.4)**

150(5.9)

22(0.9)

~28(1.1)* 110(4.33)

45

18(0.71)

4

8.0(18.5)

Shroud (for ex-proof)

G

J

C

115 -

A

N

D

General(G) Ex-proof(C,N)

115

15(0.5)

A

A1

J2

øD

øC

øh

t

J1

95(3.7)

19(0.7)~

24(0.9)*

70(2.8) 15(0.6)

4.0(8.8)

95(3.7) 21(0.8)~ 26(1.0)*

70(2.8)

15(0.6)

4.2(9.3)

89(3.5)

18(0.7)~

25(1.0)*

61(2.4) 16(0.6)

3.8(8.4)

95(3.7) 21(0.8)~ 28(1.1)*

67(2.6)

16(0.6)

4.2(9.3)

AM D

Type Size code Size Lining code Process Connection Outer dia.

h

-ø

4

D

Thickness

ø

Pitch circle dia.

øC

Hole dia. Weight kg(lb)

Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150 A2 ; ANSI 300 D2 ; DIN PN16 Lining code A : PFA lining

)

.23

.8(0

5

* The face-to-face length is longer by approx.22mm (0.89") for earth ring P,T.

-ø

4

The thickness(t) is longer by approx.11mm (0.43")for earth ring P,T. The face-to-face length is longer by approx.2mm (0.08") for optional code/FRG. The thickness(t) is longer by approx.1mm (0.04") for optional code/FRG. ** The height is shorter by 3mm (0.12") for ex-proof type.

109(4.3)

h

-ø

N

øD

ø

C

␪⬚

* The face-to-face length is longer

by approx.22mm (0.89") for earth ring P,T.

The thickness(t) is longer

by approx.11mm (0.43") for earth ring P,T.

The face-to-face length is longer

D2

by approx.2mm (0.08") for optional code/FRG.

The thickness(t) is longer by approx.1mm (0.04")

263(10.4)**

for optional code/FRG.

177(7.0)**

** The height is shorter by 2.5mm (0.1") for ex-proof type. *** Submersible meters are provided with 30m (98ft) of

165(6.5)

signal and excitation cable, potted terminal box, and

24(0.9)

waterproof fitlings. Please add 9.5kg (20.9lbs) in

~30(1.2)*

weight for submersible type.

125(4.92)

45

18(0.71)

4

10.2(22.5)

SD12.eps

J1 258(10.2)** 172(6.8)**

155(6.1)

23(0.9)

~29(1.1)* 120(4.72)

45 19(0.75)

4

9.0(19.8)

J2 258(10.2)** 172(6.8)**

94.5(3.7)**

155(6.1)

25(1)

~31(1.2)* 120(4.72)

22.5

19(0.75)

8

9.1(20)

205

50(2)

A, U

A1

257(10.1)**

171(6.7)**

152(6.0)

26(1)

~33(1.3)* 121(4.76)

45

19(0.75)

4

9.4(20.7)

A2

263(10.4)**

177(7.0)**

165(6.5)

30(1.2)

~37(1.5)* 127(5.00)

22.5

19(0.75)

8

10.8(23.8)

109(4.3)

D2

A2

95(3.7)

20(0.8)~

26(1.0)*

65(2.6) 14(0.6)

4.2(9.3)

SD11.eps

(H2)**

36 (1.4)

H**

t*

H1**

G

J

W

A

208

-

AM D

C

U

D

210

N

G

Type

Size code

Size

Lining code

Process Connection

Height Height Height

Outer dia.

Thickness

Pitch circle dia.

Bolt hole pitch

Hole dia.

Number of holes

Face-to-face

Weight kg(lb)***

Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150 A2 ; ANSI 300 D2 ; DIN PN16 G1 ; JIS F12

Lining code A : PFA Lining

J1

H

288(11.3)**

H1

202(8.0)** H2 øD

185(7.2)

25(1)

t

~31(1.2)*

øC

150(5.1)

␪⬚

22.5

øh

19(0.7)

8

N L

13(28.6)

U : Polyurethane lining

J2

296(11.7)**

210(8.3)**

200(7.9)

29(1.1)

~35(1.4)*

160(6.3)

22.5

23(0.8)

8

15(33.0)

*L

General(G), Submersible(W), Ex-proof(C,N)

208 80(3) A, U

A1

A2

D2

8

296(11.7)**

210(8.3)**

200(7.9)

26(1)

~32(1.3)* 160(6.3)

22.5

18(0.7)

8

15(33.1)

G1

301(11.9)**

215(8.5)**

211(8.3)

25(1)

~32(1.3)* 168(6.6)

45

19(0.7)

4

15.5(34.2)

291(11.4)*

205(8.1)*

109.5(4.3)**

191(7.5)

31(1.2)

~38(1.5)* 152(6.0)

45

19(0.7)

4 200(7.9)*

15.3(33.7)

300(11.8)**

214(8.4)*

210(8.3)

36(1.4)

~43(1.7)* 168(6.6)

22.5

22(0.8)

18.3(40.3)

J1

324(12.8)**

238(9.4)**

210(8.3)

25(1)

~31(1.2)* 175(6.9)

22.5

19(0.7)

8

21.0(46.3)

J2 331(13.0)** 245(9.6)**

225(8.9)

31(1.2)

~37(1.5)* 185(7.3)

22.5

23(0.9)

8

24.2(53.4)

210

100(4)

A, U

A1

333(13.1)*

247(9.7)*

132.5(5.2)**

229(9.1)

31(1.2)

~38(1.5)* 191(7.5)

22.5

19(0.7)

8 250(9.8)*

25.0(55.1)

346(13.6)**

260(10.2)*

254(10)

~46(1.8)*

200(7.9)

32.4(71.4)

A2

39(1.5)

22.5

22(0.9)

8

D2

329(13.0)**

243(9.6)**

220(8.7)

26(1)

~32(1.3)*

180(7.1)

22.5

18(0.7)

8

22.7(50.1)

-øh

N

D

ø

C

␪⬚

* The face-to-face length is longer

by approx.22mm (0.89") for earth ring P,T.

The thickness(t) is longer by approx.11mm (0.43")

for earth ring P,T.

The face-to-face length is longer

G1

by approx.2mm (0.08") for optional code/FRG.

The thickness(t) is longer by approx.1mm (0.04")

338(13.3)**

for optional code/FRG.

252(9.9)**

** The height is shorter by 2.5mm (0.1") for ex-proof type. *** Submersible meters are provided with 30m (98ft) of

238(9.4)

signal and excitation cable, potted terminal box, and

25(1)

waterproof fitlings. Please add 9.5kg (20.9lbs) in weight

~32(1.3)*

for submersible type.

195(7.7)

19

22.5(0.8) 4

24.1(53.1)

SD13.eps

5-10

IM 1E6D0-01E

5. OUTLINE

ø86(3.4)

48(1.9)

36

(1.4)

Ground Terminal (M4)

H2**

H3

J

G

215

A

-

W

AM D

220

D

U

C

G

N

Type General(G), Submersible(W), Ex-proof(C, N)

Size code 215

Size

Lining code Process connection Face-to-face

Outer dia.

Height

Pitch circle dia. Bolt hole pitch

Number of holes

Hole dia.

Thickness(A)

Thickness(U) Weight(General) kg(lb) Weight(Submersible) kg(lb) Weight(Ex-proof) kg(lb)

J1 G1 A1 J2 A2 D1 D2 J1 G1 A1 J2 A2 D1 D2

L

280(11)

øD

387(15.2)*

382(15)*

H

317(12.5)

H1 H2

143(5.6)

H3

240(9.4)

øC

22.5

␪⬚

8

N

23(0.9)

øh

30(1.2)*

t

31(1.2)*

t

29(63.9)

40.5(89.3)

38.5(84.9) 32(70.6)

290(11.4)

327(12.9)

148(5.8) 247(9.7)

19(0.7) 30(1.2)* 31(1.2)* 31(68.3)

34(75.0)

150(6) 200(8)

270(10.6)* 340(13.4)*

318(12.5)

305(12)

30 6

279(11.0)

381(15.0)*

316(12.4)

143(5.6) 241(9.5)

22.5

23(0.9)

33.4(1.3)*

34.4(1.4)* 31(68.3)

40.5(89.3) 34(75.0)

8

394(15.5)*

342(13.4)

152.5(6.0) 156(6.1)

260(10.2)

15 12

25(1) 36(1.4)* 37(1.5)* 37(81.6)

46.5(102.5) 40(88.2)

401(15.8)* 354(13.9)

162(6.4)

270(10.6)

22(0.9)

44.5(1.8)*

45.5(1.8)* 48(105.8)

57.5(126.8) 51(112.5)

15

12

285(11.2)

384(15.1)*

322(12.7)

146(5.7) 240(9.4)

22.5 8

22(0.9) 30(1.2)* 31(1.2)* 30(66.1)

39.5(87.1) 33(72.8)

L*

285(11.2)

384(15.1)*

322(12.7)

146(5.7) 240(9.4)

22.5 8

22(0.9) 30(1.2)* 31(1.2)* 31(68.3)

40.5(89.3) 34(75.0)

A, U

330(13) 432(17.0)* 367(14.4)

168(6.6) 290(11.4)

12 23(0.9) 30(1.2)* 31(1.2)* 41(90.2)

50.5(111.4) 46(101.4)

15

t*

342(13.5)

438(17.2)*

379(14.9)

174(6.9)

299(11.8)

22.5 8

19(0.9) 32(1.3)* 33(1.3)*

46(101.2)

55.5(122.4) 51(112.5)

Shroud(for ex-proof)

Water proof gland (for submersible type***)

H**

H1

220

343(13.5)

350(13.8)

177.5(7.0)

8

442(17.4)* 387(15.2)

178(7.0) 305(12)

15

12 25(1.0) 38(1.5)* 39(1.5)*

52(114.4)

61.5(135.6) 57(125.7)

381(15.0) 457(18.0)* 418(16.4)

194(7.6)

330(10.6)

12

25(1.0)

49.1(1.9)*

50.1(2.0)* 73(160.6)

82.5(181.9) 78(172.0)

438(17.3)*

379(14.9)

175(6.9)

298(11.7)

22.5

23(0.9)

36.4(1.4)*

37.4(1.5)* 49(107.8)

58.5(129.0) 54(119.1)

15

340(13.4)

437(17.2)*

377(14.8)

173(6.8)

295(11.6)

22.5 8

22(0.9) 32(1.3)* 33(1.3)* 45(99.2)

54.5(120.2) 50(110.3)

109(4.3)

N-øh

øD

øC

␪⬚

* The face-to-face length is longer by approx.28mm (1.1") for earth ring P,T. The thickness(t) is longer by approx.14mm (0.55") for earth ring P,T. The face-to-face length is longer by approx.2mm (0.08") for optional code/FRG. The thickness(t) is longer by approx.1mm (0.04") for optional code/FRG. ** The height is shorter by 2.5mm (0.1") for ex-proof type. *** Submersible meters are provided with 30m (98ft) of signal and excitation cable, potted terminal box, and waterproof gland fittings.

340(13.4)

437(17.2)*

377(14.8)

173(6.8)

295(11.6)

15

12

22(0.9) 32(1.3)* 33(1.3)*

Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150 A2 ; ANSI 300

46(101.2)

Lining code A : PFA Lining

55.5(122.4) 51(112.5)

SD14.eps

D1 ; DIN PN10 D2 ; DIN PN16 G ; JIS F12

U : Polyurethane lining

JIS Flameproof Packing Adapter /G12

18(0.71)

F

G

*Packing (Choose from the table below depend on cable outside diameter)

Dimension

T1 T2 C D

G 1/2 G 1/2

(1.38)

35

L

39

(1.54)

T2

T1

16.5(0.65)

Cable outer diameter

L

␾8.0 to ␾10.0 (0.31 to 0.39)

94.5

(3.72)

␾10.0 to ␾12.0 (0.39 to 0.47)

Adapter body(M. Screw) O-Ring Packing case Hexagon socket set screw

Packing *

Hexagon socket set screw

O-Ring

O-Ring Washer Union nut Packing gland

Clamp ring Clamp nut O-Ring B.coupling

Cable(user's scope)

Packing diameter

F

␾10.0(0.39) ␾12.0(0.47)

G ␾20.0 (0.79)

Unit : mm (Approx. inch)

C

Identification

mark

16 8-10 16 10-12

D

Weight

kg

(lb)

0.26

(0.57)

5-11

IM 1E6D0-01E

5. OUTLINE

ø86

Eye bolt

(3.4)

48

(1.9)

50 (2.0)

H

2

L

325

-

G

J

A

330

AM D

W

G

U

335 340

Type

Size code

Size

Lining code

Face-to-face

Eye bolt hole dia.

Height

Outer dia.

JIS 10K

JIS 20K

JIS F12

Lining code A : PFA lining U : Polyuretane lining ** Submersible meters are provided with 30m (98ft) of signal and excitation cable, potted terminal box, and waterproof fitlings. Please add 9.5kg (20.9lbs) in weight for submersible type.

Pitch circle dia.

Number of holes

Bolt hole pitch

Hole dia. Thickness(A) Thickness(U)

Weight kg(lb)**

Height

Outer dia.

Pitch circle dia.

Number of holes

Bolt hole pitch

Hole dia. Thickness(A) Thickness(U)

Weight kg(lb)**

Height

Outer dia.

Pitch circle dia.

Number of holes

Bolt hole pitch

Hole dia. Thickness(A) Thickness(U)

Weight kg(lb)**

øD øC

L e

H H1 H2

N

␪⬚

øh

t t

H H1 H2

N

␪⬚

øh

t t

H H1 H2

N

␪⬚

øh

t t

General(G), Submersible(W)

325

330

250

300

500(19.7)

430(16.9) 497(19.6)

454(17.9) 400(15.8)

355(14.0)

64(141.1) 512(20.2) 484(19.1)

430(16.9) 380(15.0)

67(147.7) 502(19.8) 464(18.3)

410(16.1) 360(14.2)

64(141.1)

30(1.2)

203(7.9)

12

15 25(1.0) 32(1.3) 33(1.3)

218(8.6)

12

15 27(1.1) 42(1.7) 43(1.7)

208(8.2)

8

22.5 23(0.9) 32(1.3) 33(1.3)

30(1.2) 544(21.4) 499(19.7)

226(9.0) 445(17.5) 400(15.8)

11.25 25(1.0) 34(1.3) 35(1.4)

81(178.6) 561(22.1) 534(21.0)

243(9.6) 480(18.9) 430(16.9)

11.25 27(1.1) 44(1.7) 45(1.8)

85(187.4) 553(21.8) 518(20.4)

235(9.3) 464(18.3) 414(16.3)

23(0.9) 34(1.3) 35(1.4)

81(178.6)

335 350

A , U

16

10 18

550(21.7)

35(1.4) 587(23.1) 553(21.8)

248(9.8) 490(19.3) 445(17.5)

16

11.25 25(1.0) 36(1.4) 37(1.4)

94(207.2)

– – – – – – – – – – –

607(23.9) 593(23.4) 268(10.6) 530(20.9) 472(18.6)

10

18 25(1.0) 36(1.4) 37(1.5)

94(207.2)

600(23.6)

35(1.4) 650(25.6) 623(24.5) 283(11.1) 560(22.0) 510(20.1)

27(1.1)

38(1.5)

39(1.5)

122(269.0)

661(26.0) 645(25.4) 294(11.6) 582(22.9) 524(20.6)

25(1.0)

36(1.4)

37(1.5)

122(269.0)

t

340 400

16

11.25

– – – – – – – – – – –

12 15

Ground T erminal (M4)

109(4.3)

Water-proof gland (for submersible type**)

N-øh

H

1

øD

␪⬚

325

-

G

A

330

AM D

W

D

U

335 340

ANSI

150

Number of holes

ANSI

300

DIN

PN10

DIN

PN16

Lining code A : PFA lining U : Polyuretane lining ** Submersible meters are provided with 30m (98ft) of signal and excitation cable, potted terminal box, and waterproof fitlings. Please add 9.5kg (20.9lbs) in weight for submersible type.

for AM330, AM335, AM340

Type

Size code

Size

Lining code

Face-to-face

Eye bolt hole dia.

Height

Outer dia.

Pitch circle dia.

Bolt hole pitch

Number of holes

Hole dia. Thickness(A) Thickness(U)

Weight kg(lb)**

Height

Outer dia.

Pitch circle dia.

Bolt hole pitch

Hole dia.

Thickness(A) Thickness(U)

Weight kg(lb)**

Height

Outer dia.

Pitch circle dia.

Number of holes

Bolt hole pitch

Hole dia. Thickness(A) Thickness(U)

Weight kg(lb)**

Height

Outer dia.

Pitch circle dia.

Number of holes

Bolt hole pitch

Hole dia. Thickness(A) Thickness(U)

Weight kg(lb)**

H1 H2 øD øC

øh

H1 H2 øD øC

H

␪⬚

N

H

N

␪⬚

øh

H

N

␪⬚

øh

H

N

␪⬚

øh

L e

t t

General(G), Submersible(W)

325

330

250

300

500(19.7)

430(16.9) 500(19.7)

461(18.1)

206(8.1) 406(16.0) 362(14.3)

70(154.3) 519(20.4) 499(19.7)

225(8.9) 445(17.5) 387(15.2)

75(165.4) 495(19.5) 449(17.7)

201(7.9) 395(15.6) 350(13.8)

64(141.1) 500(19.7) 459(18.1)

206(8.1) 405(15.9) 355(14.0)

65(143.3)

30(1.2)

15

12 26(1.0) 38(1.5) 39(1.5)

16

11.25 29(1.1) 56(2.3) 57(2.2)

12

15 22(0.9) 34(1.3) 35(1.4)

12

15

22(0.9) 34(1.3) 35(1.4)

30(1.2) 563(22.2) 537(21.1)

245(9.7) 483(19.0) 432(17.0)

26(1.0) 40(1.6) 41(1.6)

90(198.4)

582(22.9) 575(22.6) 264(10.4) 521(20.5) 451(17.8)

11.25

32(12.6)

59(2.3)

60(2.4)

98(216.1)

544(21.4) 499(19.7)

226(9.0) 445(17.5) 400(15.8)

22(0.9) 34(1.3)

35(1.4) 81(178.6) 551(21.7) 514(20.2)

233(9.2) 460(18.1) 410(16.1)

22(0.9) 36(1.4) 37(1.5)

82(180.8)

15 12

16

12 15

335 350

A , U

550(21.7)

35(1.4) 609(24.0) 597(23.5) 270(10.6) 533(21.0) 476(18.7)

29(1.1)

45(1.8)

46(1.8)

110(242.5)

595(23.4) 568(22.4) 256(10.0) 505(20.0) 460(18.1)

11.25 22(0.9) 36(1.4) 37(1.5)

94(207.2)

øC

15 12

– – – – – – – – – – –

16

– – – – – – – – – – –

340 400

600(23.6)

35(1.4) 668(26.3) 660(26.0) 302(11.9) 597(23.5) 540(21.3)

11.25 16

29(1.1) 47(1.9) 48(1.9)

145(319.7)

– – – – – – – – – – –

652(25.7) 628(24.7) 286(11.3) 565(22.2) 515(20.3)

16

11.25

26(1.0) 36(1.4) 37(1.5)

122(269.0)

– – – – – – – – – – –

SD16.eps

5-12

AAM511/512/513MMM

IM 1E6D0-01E

5. OUTLINE

AM405/406/407/408/409/410

L

48(1.9)

N-øh

70(2.8)

40(1.6)

H

2

ø

D

C

ø

H

1

125(4.9)

L

1

(1.4)

35

L

4-ø24(0.9)

2

35

(1.4)

Model Size Face-to-face Height Height Height Outer dia.

JIS10K

Pitch circle dia. Number of holes Hole dia. Thickness Weight kg(lb)* Height Height Outer dia.

ANSI

Pitch circle dia.

150

Number of holes Hole dia. Thickness Weight kg(lb)* Height Height Outer dia.

JIS

Pitch circle dia.

F12

Number of holes Hole dia. Thickness Weight kg(lb)* Support interval Mounting bolt interval

* : The weight is added 9.5kg(20.9lb) for submersible type.

Cables are wired with water-proof glands for submersible type at the factory.

AM405

AM406

AM407

AM408

AM409

500(20)

600(24)

700(28)

750(29.5)

800(31.5)

L

450(17.7)

500(19.7)

H

1

840(33.1)

939(37.0)

H

334(13.1)

383(15.1)

H

2

675(26.6)

795(31.3)

øD

620(24.4)

730(28.7)

øC

20 27(1.1) 30(1.2)

260(573) 840(33.1) 334(13.1) 700(27.6) 635(25.0)

20 32(1.3) 43(1.7)

360(794) 849(33.4) 343(13.5) 706(27.8) 639(25.2)

12 27(1.1) 30(1.2)

245(540) 350(13.8) 350(13.8)

24 33(1.3) 32(1.3)

400(882) 939(37.0) 383(15.1) 815(32.1) 750(29.5)

20 35(1.4) 48(1.9)

450(992) 951(37.4) 395(15.6) 810(31.9) 743(29.3)

16 27(1.1) 33(1.3)

300(662) 400(15.8) 400(15.8)

N

øh

t

H

2

øD øC

N

øh

t

H

2

øD øC

N

øh

t

L

1

L

2

900(35.4) 550(21.7)

1043(41.1)

437(17.2) 905(35.6) 840(33.1)

24 33(1.3) 34(1.4)

510(1125)

– – – – – – – –

1050(41.3)

444(17.5) 928(36.5) 854(33.6)

16

33 (1.3)

35(1.4)

450(992) 450(17.7) 500(19.7)

800(32)

1050(41.3)

600(23.6)

1148(45.2)

492(19.4)

1020(40.2)

950(37.4)

28 33(1.3) 36(1.4)

680(1500)

– – – – – – – –

1153(45.4)

497(19.6)

1034(40.7)

960(37.8)

20 33(1.3) 37(1.5)

620(1367) 550(21.7) 550(21.7)

900(36) 1200(47.2) 650(25.6) 1247(49.1) 541(21.3) 1120(44.1) 1050(41.3)

28 33(1.3) 38(1.5)

870(1919)

– – – – – – –

– 1259(49.6) 553(21.8) 1156(45.5) 1073(42.2)

20 33(1.3) 39(1.5)

770(1698) 700(27.6) 650(25.6)

AM410

1000(40)

1300(51.2)

700(27.6)

1346(53.0)

590(23.2) 1235(48.6) 1160(45.7)

28 39(1.5) 40(1.6)

1200(2646)

– – – – – – – –

1361(53.6)

605(23.8) 1262(49.7) 1179(46.4)

24 33(1.3) 41(1.6)

980(2161) 800(31.5) 700(27.6)

AM511/512/513

ShackleSB30

A

T

16- R

S S

L

1

L

1860(73.2)

N- h

Model Size Face-to-face Height Height

D

C

H

H1

T

P Q Y

Interval

Shackle

Size Width

Support

Length Interval

Interval

Mounting Bolt

Hole dia. Outer dia. Pitch circle dia. Bolt hole pitch Number of holes

JIS F12

Hole dia. Thickness Weight*kg(lb)

*Submersible flowtubes are provided with 30m (98ft) of signal and excitation cables, potted terminal box, and waterproof gland fittings. Please add 9.5kg(20.9lb) for submersible type.

N-øh

5.6°

AM515

L

H1

H A B S Y

L1

P Q T R D C

N

h

t

AM511D 1100(44) 1650(65)

950(37.4) 1698(66.9) 1325(52.2)

SB24

200(7.9) 1280(50.4) 1211(47.7)

720(28.3)

1100(43.3)

130(5.1)

19(0.75) 1366(53.8) 1283(50.5)

7.5 24

33(1.3) 78(3.4)

1650(3638)

AM512D

1200(48) 1800(70.9) 1000(39.4) 1803(71.0) 1470(57.9)

SB24

200(7.9) 1380(54.3) 1261(49.6)

780(30.7)

1200(47.2)

130(5.1)

19(0.75) 1470(57.9) 1387(54.6)

6.4 28

33(1.3) 80(3.5)

1910(4212)

AM513D

1350(54) 2025(79.7) 1100(43.3) 1978(77.9) 1640(64.6)

SB30

200(7.9) 1540(60.6) 1366(53.8)

880(34.6)

1350(53.2)

130(5.1)

19(0.75) 1642(64.7) 1552(61.1)

6.4 28

39(1.5) 82(3.6)

2420(5336)

16- ø19

(0.7)

200(7.9)

1490(58.7) *2250(88.6)

200(7.9)

D C N

h t

AM515

1500(60) 1800(70.9) 1710(67.3)

32 39(1.5) 85(3.3)

3150(6946)

Model Size Outer dia.

) .0

5 (8

8

5

1

)

2

.2

7 (4

0

2

1

C

D

t

Pitch circle dia. Number of holes Hole dia.

JIS F12

Thickness Weight*kg(lb)

*Submersible flowtubes are provided with 30m (98ft) signal and excitation cables, potted termianl box, and

980(38.6)

1500(59.1) 1700(66.9)

5-13

waterproof gland fittings. Please add 9.5kg(20.9lb) for submersible type.

IM 1E6D0-01E

5. OUTLINE

A1

16-R

T

S

L1 L

T

S

N- h

H

H1

A2

C

P Q

Y

AM516/518/520/522/524/526

Model Size Face-to-face Height Height

Interval1 Interval2

Eye nut

Size Width

Support

Length Interval

Interval

Mounting bolt

Hole dia. Outer dia. Pitch circle dia. Bolt hole pitch Number of holes Hole dia.

JIS G5527

7.5K Flange

Thickness Weigjt* kg(lb)

*Submersible flowtubes are provided with 30m (98ft) of signal and excitation cables, potted terminal box, and waterproof gland fittings. Please add 9.5kg(20.9lb) for submersible type.

1600(64)

2400(94.5)

L

1280(50.4)

H1

2971(117.0)

H

1834(72.2)

A1

1872(73.7)

A2

B S

1850(72.8)

Y

1698(66.9)

L1

1080(42.5)

P

1650(65.0)

Q T R

1915(75.4)

D

1820(71.7)

C

N h

t

3650(8048)

AM516

M48

250(9.8)

170(6.7) 22(0.87)

5

36 39(1.5) 88(3.5)

AM518

1800(72)

2610(102.8)

1350(53.2)

3143(123.7)

2022(79.6) 2078(81.8)

M48

250(9.8) 2000(78.7) 1864(73.4) 1180(46.5) 1800(70.9)

170(6.7)

22(0.87) 2115(83.3) 2020(79.5)

4.1 44

39(1.5) 90(3.5)

5270(11620)

AM520

2000(80)

2800(110.2)

1450(57.1)

3346(131.7)

2191(85.7) 2300(90.6)

M48

250(9.8) 2220(87.4) 2010(79.1) 1300(51.2) 2000(78.7)

170(6.7)

22(0.87) 2325(91.5) 2230(87.8)

3.75 48

46(1.8) 92(3.6)

6500(14333)

AM522

2200(88)

2970(117.0)

1550(61.0)

3553(139.9)

2325(86.3) 2520(99.2)

M48

300(11.8) 2420(95.3) 2172(85.5) 1430(56.3) 2200(86.6)

200(7.9) 22(0.87)

2550(100.4)

2440(96.1)

3.5

52 46(1.8) 95(3.7)

8400(18522)

AM524

2400(96)

3120(122.8)

1700(66.9)

3811(150.0)

2421(95.3)

2724(107.2)

M64

300(11.8)

2620(103.2)

2218(87.3) 1560(61.4) 2400(94.5)

200(7.9)

22(0.87) 2760(108.7) 2650(104.3)

3.2 56

46(1.8) 97(3.8)

10000(22050)

3300(129.9)

3923(154.4) 2550(100.4) 2946(116.0)

2820(111.0)

2600(102.4)

2960(116.5) 2850(112.2)

14500(31973)

D

AM526

2600(104)

1700(66.9)

M64

300(11.8)

2300(90.6) 1700(66.9)

200(7.9) 22(0.87)

3.2 56

52(2.1)

101(4.0)

o86(3.4)

48

(1.9)

oD

1

L

2

1.7

(0.07)

1.7

(0.07)

L

2

Ground Terminal

(M4)

36

(1.4)

H

2

109

(4.3)

H

1

oD

2

D

o

202 204 205

AM DH

206 208 210

5-14

SD21.EPS

IM 1E6D0-01E

6. HAZARDOUS DUTY TYPE INSTRUMENT

In this section, further requirements and differences for explosion proof type instrument are described. For explosion proof type instrument, the description in this chapter is prior to other description in this Instruction Manual.

NOTE

The terminal box cover is locked by special screw. In case of opening the terminal box cover, please use the Hexagonal Wrench attached.

CAUTION

Be sure to lock the cover with the special screw using the Hexagonal Wrench attached after tightening the cover.

6.1 FM

(2) Installation

WARNING

• All wiring shall comply with national electrical code ANSI/NFPA 70 and local electrical code.

• In hazardous locations, wiring to be in conduit as shown in the figure.

(3) Operation

WARNING

• Open circuit before opening the covers and seal all conduits with in 18 inches in hazardous locations.

• Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous locations.

(4) Maintenance and Repair

(1) Technical Data

• Explosionproof for Class I Division 1 Groups A, B, C & D. Dust-ignitionproof for Class II/III Division 1 Groups E, F & G. Intrinsically safe (electrode) for Class I Division 1 Groups A, B, C & D

Electrode circuit Vmax : 250V ac/dc Temp. Class. T6 Enclosure : NEMA 4X

•Nonincendive for Class I, Division 2, Groups A, B, C & D ; Suitable for Class II, Division 2, Groups F & G ; Class III, Division 1 and 2

Intrinsically safe (electrode) for Class I Division 1

Groups A, B, C & D

Electrode Circuit Vmax : 250V ac/dc Excitation Circuit : 130Vp 72/75Hz Temp. Code : T5 Enclosure : NEMA 4X

WARNING

The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the approval of Factory Mutual Research Corporation.

HAZARDOUS LOCATIONS

Magnetic Flow Converter

Conduit

18" (457 mm) Max.

Sealing Fitting

F0601.EPS

6-1

IM 1E6D0-01E

6. HAZARDOUS DUTY TYPE INSTRUMENT

6.2 CSA

(1) Technical Data

• Nonincendive for Class I, Division 2, Groups A, B, C & D ; Suitable for Class II, Division 2, Groups E, F and G ; Class III, Division 2

Intrinsically safe (electrode) for Class I Division 1

Groups A, B, C & D

Electrode Circuit Vmax: 250V ac/dc Excitation Circuit: 130Vp 72/75Hz, 11VAmax Temp. Code T5 T4 T3 Process Temp 85 120 150°C Enclosure: Type 4

(2) Installation

WARNING

All wiring shall comply with Canadian Electrical

Code Part I and Local Electrical Codes.

(3) Operation

WARNING

6.3 CENELEC (KEMA)

WARNING

Only trained persons use this instrument in industrial locations.

(1) Technical Data

• CENELEC (KEMA) : KEMA No. Ex-94. C. 8524 EEx dm[ia]IIC T6...T3 Electrode circuit Vmax : 250V ac/dc Excitation Circuit : 130Vp 72/75Hz Temp. Class T6 T5 T4 T3 Process Temp 70 85 120 150°C

(2) Installation

WARNING

•All wiring shall comply with local installation requirements and local electrical code.

• In hazadous locations, the cable entry devices shall be of a certified flameproof type, suitable for the conditions of use and correctly installed.

CAUTION : OPEN CIRCUIT BEFORE REMOV-

ING COVER. OUVRIR LE CIRCUIT AVANT

D’ENLEVER LE COUVERCLE. Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous location.

(4) Maintenance and Repair

WARNING

The instrument modification or parts replacement by other than authorized representative of YOKOGAWA Electric Corporation or YOKOGAWA Corporation of AMERICA is prohibited and will void Canadian Standards Explosionproof Certification.

(3) Operation

WARNING

• Open circuit before opening the covers.

• Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous locations.

(4) Maintenance and Repair

WARNING

The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the certification.

6-2

IM 1E6D0-01E

6.4 JIS

WARNING

Care should be taken to install, wiring, piping to keep safety. This instrument is restricted to maintenance and repair. Please read "INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT" in the end of this manual.

(1) Technical Data

• Construction : Exde [ia] II CT4X : Terminal box ; Explosion proof

Flow Tube ; Increased Safety Signal Circuit ; Intrinsically Safety (ia) Um=250 V AC 50/60 Hz, 250 V DC, Uo=250 V*, Io=3.37 mA*, Po=0.211 W

* Uo and Io are rms value.

6. HAZARDOUS DUTY TYPE INSTRUMENT

:Ignition and Explosion Class of gas or

vapour ; II CT4X

• Ambient Temperature : –10 to 60°C

• Fluid Temperature : 120°C or less

• Current Signal Circuit Allowable Voltage :

250V AC/DC

• Grounding : 10 Ω or less

WARNING

In case the ambient temperature exceeeds 50°C, use heat-resistant cables with maximum allowable temperature of 70°C or above.

(2) Wiring

Flameproof packing adapter is attached to electrical connection.

WARNING

Please use G12 (option) flameproof packing adapter attached.

6-3

IM 1E6D0-01E

6. HAZARDOUS DUTY TYPE INSTRUMENT

18(0.71)

F

G

*Packing (Choose from the table below depend on cable outside diameter)

L

T2

Dimension

T1 T2 C D

G 1/2 G 1/2

35

(1.38)

39

(1.54)

Figure 6.4.1 Flame Proof Packing Adapter

T1

16.5(0.65)

L

94.5

(3.72)

O-Ring Packing case

Hexagon socket set screw

Packing *

Hexagon socket set screw

O-Ring

O-Ring Washer

Cable outer diameter

␾8.0 to ␾10.0 (0.31 to 0.39)

␾10.0 to ␾12.0 (0.39 to 0.47)

Adapter body(M. Screw)

Union nut Packing gland

Clamp ring

Clamp nut O-Ring

B.coupling Cable(user's scope)

Packing diameter

F

␾10.0(0.39) ␾12.0(0.47)

␾20.0

(0.79)

Unit : mm (Approx. inch)

C

D

F0603.EPS

Identification

G

mark

16 8-10 16 10-12

Weight

kg

(lb)

0.26

(0.57)

T0601.EPS

Follow the procedure for flame proof packing adapter setting.

CAUTION

Before tightening, confirm cable length from terminals to flame proof packing adapter when setting. Once it is tightened, loosening and re-tightening may damage its sealing performance.

(a) Measure the bi-direction of the cable outside diameter to one decimal place in mm. (b) Calculate the average of these value, and choose the suitable packing from attached two. [Refer to the figure.

6.4.1] (c) Screw the M.screw into the electrical connection. (Ensure O-ring) (d) Set union nut, B.coupling, clamp nut, clamp ring, packing gland, packing case with inserted packing and washer

in that order around the cable, and tighten packing gland. And then tighten clamp nut. Confirm packing is

compressed and cable is fixed. (e) Insert packing gland into M.screw. (f) Connect each wire of cable to terminal. (g) Tighten and fix union nut. (h) Tighten and fix hexagon socket set screw of M.screw and union nut.

6-4

IM 1E6D0-01E

INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT

Apparatus Certified Under Technical Criteria (IEC-compatible Standards)

1.General

The following describes precautions on electrical apparatus of flameproof construction (hereinafter referred to as flameproof apparatus) in explosion-protected apparatus.

Following the Labour Safety and Health Laws of Japan, flameproof apparatus is subjected to type tests to meet either the technical criteria for explosionproof electrical machinery and equipment (standards notification no. 556 from the Japanese Ministry of Labour) (hereinafter referred to as technical criteria), in conformity with the IEC Standards, or the “Recommended Practice for Explosion-Protected Electrical Installations in General Industries,” published in

1979. These certified apparatus can be used in hazardous locations where explosive or inflammable gases or vapours may be present.

Certified apparatus includes a certification label and an equipment nameplate with the specifications necessary for explosion requirements as well as precautions on explosion protection. Please confirm these precautionary items and use them to meet specification requirements.

For electrical wiring and maintenance servicing, please refer to “Internal Wiring Rules” in the Electrical Installation Technical Standards as well as “USER’S GUIDELINES for Electrical Installations for Explosive Gas Atmospheres in General Industry,” published in 1994.

construction is of completely enclosed type and its enclosure shall endure explosive pressures in cases where explosive gases or vapours entering the enclosure cause explosion. In addition, the enclosure construction shall be such that flame caused by explosion does not ignite gases or vapours outside the enclosure.

In this manual, the word "flameproof" is applied to the flameproof equipment combined with the types of protection "e", "o", "i", and "d" as well as flameproof equipment.

3.Terminology

(1) Enclosure

An outer shell of an electrical apparatus, which encloses live parts and thus is needed to configure explosion-protected construction.

(2) Shroud

A component part which is so designed that the fastening of joint surfaces cannot be loosened unless a special tool is used.

(3) Enclosure internal volume

This is indicated by:— the total internal volume of the flameproof enclosure minus the volume of the internal components essential to equipment functions.

To meet flameproof requirements, equipment that can be termed “flameproof” must:

(1) Be certified by a Japanese public authority in accordance

with the Labour Safety and Health Laws of Japan and have a certification label in an appropriate location on its case, and

(2) Be used in compliance with the specifications marked on

its certification label, equipment nameplate and precautionary information furnished.

2.Electrical Apparatus of Flame-

proof Type of Explosion-Protected Construction

Electrical apparatus which is of flameproof construction is subjected to a type test and certified by the Japanese Ministry of Labour aiming at preventing explosion caused by electrical apparatus in a factory or any location where inflammable gases or vapours may be present. The flameproof

(4) Path length of joint surface

On a joint surface, the length of the shortest path through which flame flows from the inside to outside of the flameproof enclosure. This definition cannot be applied to threaded joints.

(5) Gaps between joint surfaces

The physical distance between two mating surfaces, or differences in diameters if the mating surfaces are cylindrical.

Note: The permissible sizes of gaps between joint surfaces, the path

length of a joint surface and the number of joint threads are determined by such factors as the enclosure’s internal volume, joint and mating surface construction, and the explosion classification of the specified gases and vapours.

1

EX-B03E

INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT

4.Installation of Flameproof Ap-

paratus

(1) Installation Area

Flameproof apparatus may be installed, in accordance with applicable gases, in a hazardous area in Zone 1 or 2, where the specified gases are present. Those apparatus shall not be installed in a hazardous area in Zone 0.

Note: Hazardous areas are classified in zones based upon the

frequency of the appearance and the duration of an explosive gas atmosphere as follows: Zone 0: An area in which an explosive gas atmosphere is

present continuously or is present for long periods.

Zone 1: An area in which an explosive gas atmosphere is

likely to occur in normal operation.

Zone 2: An area in which an explosive gas atmosphere is not

likely to occur in normal operation and if it does occur it will exist for a short period only.

(2) Environmental Conditions

The standard environmental condition for the installation of flameproof apparatus is limited to an ambient temperature range from –20°C to +40°C (for products certified under Technical Criteria). However, some field-mounted instruments may be certified at an ambient temperature up to +60°C as indicated on the instrument nameplates. If the flameproof apparatus are exposed to direct sunshine or radiant heat from plant facilities, appropriate thermal protection measures shall be taken.

5.External Wiring for Flameproof

Apparatus

Flameproof apparatus require cable wiring or flameproof metal conduits for their electrical connections. For cable wiring, cable glands (cable entry devices for flameproof type) to wiring connections shall be attached. For metal conduits, attach sealing fittings as close to wiring connections as possible and completely seal the apparatus. All non-live metal parts such as the enclosure shall be securely grounded. For details, see the “USER’S GUIDELINES for Electrical Installations for Explosive Gas Atmospheres in General Industry,” published in 1994.

(1) Cable Wiring

• For cable wiring, cable glands (cable entry devices for flameproof type) specified or supplied with the apparatus shall be directly attached to the wiring connections to complete sealing of the apparatus.

• Screws that connect cable glands to the apparatus are those for G-type parallel pipe threads (JIS B 0202) with no sealing property. To protect the apparatus from corrosive gases or moisture, apply nonhardening sealant such as liquid gaskets to those threads for waterproofing.

•Specific cables shall be used as recommended by the “USER’S GUIDELINES for Electrical Installations for Explosive Gas Atmospheres in General Industry,” published in 1994.

•In necessary, appropriate protective pipes (conduit or flexible pipes), ducts or trays shall be used for preventing the cable run (outside the cable glands) from damage.

• To prevent explosive atmosphere from being propagated form Zone 1 or 2 hazardous location to any different location or non-hazardous location through the protective pipe or duct, apply sealing of the protective pipes in the vicinity of individual boundaries, or fill the ducts with sand appropriately.

•When branch connections of cables, or cable connections with insulated cables inside the conduit pipes are made, a flameproof or increased-safety connection box shall be used. In this case, flameproof or increased-safety cable glands meeting the type of connection box must be used for cable connections to the box.

(2) Flameproof Metal Conduit Wiring

• For the flameproof metal conduit wiring or insulated wires shall be used as recommended by the USER’S GUIDELINES for Electrical Installations for Explosive Gas Atmospheres in General Industry, published in

1994.

• For conduit pipes, heavy-gauge steel conduits conforming to JIS C 8305 Standard shall be used.

•Flameproof sealing fittings shall be used in the vicinity of the wiring connections, and those fittings shall be filled with sealing compounds to complete sealing of the apparatus. In addition, to prevent explosive gases, moisture, or flame caused by explosion form being propagated through the conduit, always provide sealing fittings to complete sealing of the conduit in the following locations:

(a) In the boundaries between the hazardous and non-

hazardous locations.

(b) In the boundaries where there is a different

classification of hazardous location.

• For the connections of the apparatus with a conduit pipe or its associated accessories, G-type parallel pipe threads (JIS B 0202) shall be used to provide a minimum of five-thread engagement to complete tightness. In addition, since these parallel threads do not have sealing property, nonhardening sealant such as liquid gaskets shall thus be applied to those threads for ensuring waterproofness.

• If metal conduits need flexibility, use flameproof flexible fittings.

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INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT

6.Maintenance of Flameproof Apparatus

To maintain the flameproof apparatus, do the following. (For details, see Chapter 10 “MAINTENANCE OF EXPLOSIONPROTECTED ELECTRICAL INSTALLATION” in the USER’S GUIDELINES for Electrical Installations for Explosive Gas Atmospheres in General Industry.)

(1) Maintenance servicing with the power on.

Flameproof apparatus shall not be maintenance-serviced with its power turned on. However, in cases where maintenance servicing is to be conducted with the power turned on, with the equipment cover removed, always use a gas detector to check that there is no explosive gas in that location. If it cannot be checked whether an explosive gas is present or not, maintenance servicing shall be limited to the following two items:

(a) Visual inspection

Visually inspect the flameproof apparatus, metal conduits, and cables for damage or corrosion, and other mechanical and structural defects.

(b) Zero and span adjustments

These adjustments should be made only to the extent that they can be conducted from the outside without opening the equipment cover. In doing this, great care must be taken not to cause mechanical sparks with tools.

(2) Repair

If the flameproof apparatus requires repair, turn off the power and transport it to a safety (non-hazardous) location. Observe the following points before attempting to repair the apparatus.

(a) Make only such electrical and mechanical repairs as will

restore the apparatus to its original condition. For the flameproof apparatus, the gaps and path lengths of joints and mating surfaces, and mechanical strength of enclosures are critical factors in explosion protection. Exercise great care not to damage the joints or shock the enclosure.

(b) If any damage occurs in threads, joints or mating

surfaces, inspection windows, connections between the transmitter and terminal box, shrouds or clamps, or external wiring connections which are essential in flameproofness, contact Yokogawa Electric Corporation.

requirements for flameproof apparatus (however, bear in mind that the apparatus must always be restored to its original condition). If you attempt to repair the flameproof apparatus, company-specified components shall be used.

(d) Before starting to service the apparatus, be sure to check

all parts necessary for retaining the requirements for flameproof apparatus. For this, check that all screws, bolts, nuts, and threaded connections have properly been tightened.

(3) Prohibition of specification changes and

modifications

Do not attempt to change specifications or make modifications involving addition of or changes in external wiring connections.

7.Selection of Cable Entry Devices for Flameproof Type

IMPORTANT

The cable glands (cable entry devices for flameproof type) conforming to IEC Standards are certified in combination with the flameproof apparatus. So, Yokogawa-specified cable entry devices for flameproof type shall be used to meet this demand.

References:

(1) Type Certificate Guide for Explosion-Protected Con-

struction Electrical Machinery and Equipment (relating to Technical Standards Conforming to International Standards), issued by the Technical Institution of Industrial Safety, Japan

(2) USER’S GUIDELINES for Electrical Installations for

Explosive Gas Atmospheres in General Industry (1994), issued by the Japanese Ministry of Labour, the Research Institute of Industrial Safet

CAUTION

Do not attempt to re-process threaded connections or refinish joints or mating surfaces.

(c) Unless otherwise specified, the electrical circuitry and

internal mechanisms may be repaired by component replacement, as this will not directly affect the

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Yokogawa AM100D, AM500D, AM400D, AM200D, AM300D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

1. INTRODUCTION

2. HANDLING PRECAUTIONS

2.1 Checking Model and Specifications

2.3 Storage Precautions

2.2 Accessories

3. INSTALLATION

3.2.1 General Precautions

3.2.2 Flow Tube Piping

3.3 Mounting

3.4 Wiring Precautions

3.4.1 Protective Grounding

3.4.2 General Precautions

3.4.3 Cable Types

3.4.4 Connnection to AM11Magnetic Flow Converter

3.4.5 Wiring Ports

4. MAINTENANCE

4.1 Regular Inspection Items

4.2 Trouble Shooting

5. OUTLINE

6. HAZARDOUS DUTY TYPE INSTRUMENT

6.1 FM

6.2 CSA

6.3 CENELEC (KEMA)

6.4 JIS

INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT