This instrument has been already adjusted at the
factory before shipment.
To ensure correct use of the instrument, please read
this manual thoroughly and fully understand how to
operate the instrument before operating it.
Regarding This Manual
•This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed
without prior notice.
• All rights reserved. No part of this manual may be
reproduced in any form without Yokogawa’s written
permission.
•Yokogawa makes no warranty of any kind with
regard to this material, including, but not limited to,
implied warranties of merchantability and suitability
for a particular purpose.
• All reasonable effort has been made to ensure the
accuracy of the contents of this manual. However, if
any errors are found, please inform Yokogawa.
• Yokogawa assumes no responsibilities for this
product except as stated in the warranty.
• If the customer or any third party is harmed by the
use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the
product which were not predictable, or for any
indirect damages.
The following safety symbol marks are used in
this manual and instrument;
WARNING
A WARNING sign denotes a hazard. It calls
attention to procedure, practice, condition or the
like, which, if not correctly performed or adhered
to, could result in injury or death of personnel.
CAUTION
A CAUTION sign denotes a hazard. It calls
attention to procedure, practice, condition or the
like, which, if not correctly performed or adhered
to, could result in damage to or destruction of
part or all of the product.
IMPORTANT
A IMPORTANT sign denotes an attention to
avoid leading to damage to instrument or system
failure.
Safety Precautions
• The following general safety precautions must be
observed during all phases of operation, service, and
repair of this instrument. Failure to comply with
these precautions or with specific WARNINGS
given elsewhere in this manual violates safety
standards of design, manufacture, and intended use
of the instrument. YOKOGAWA Electric Corporation assumes no liability for the customer’s failure to
comply with these requirements. If this instrument is
used in a manner not specified in this manual, the
protection provided by this instrument may be
impaired.
A NOTE sign denotes a information for essential
understanding of the operation and features.
Protective grounding terminal.
Function grounding terminal. This terminal
should not be used as a “Protective grounding
terminal”.
Alternating current.
Direct current.
1-1
IM 1E7D0-01E
1. INTRODUCTION
Warranty
• The guaranteed term of this instrument is described
in the quotation. We repair the damages that
occurred during the guaranteed term for free.
• Please contact with our sales office when this
instrument is damaged.
• If the instrument has trouble, please inform us
model code, serial number, and concrete substances
or situations. It is preferable to be attached a outline
or data.
• We decide after the examination if free repair is
available or not.
• Please consent to the followings for causes of
damages that are not available as free repair, even if
it occured during the guaranteed term.
A:Unsuitable or insufficient maintenance by the
customer.
B: The handling, using, or storage that ignore the
design and specifications of the instrument.
C: Unsuitable location that ignore the description in
this manual.
D:Remaking or repair by a person except whom we
entrust.
E: Unsuitable removing after delivered.
F: A natural disaster (ex. a fire, earthquake, storm and
flood, thunderbolt) and external causes.
For Safety Using
For safety using the instrument, please give attention
mentioned below.
WARNING
(1) Installation
• The instrument must be installed by expert
engineer or skilled personnel. The procedures
described about INSTALLATION are not
permitted for operators.
• The Magnetic Flow Tube is a heavy instrument.
Please give attention to prevent that persons
are injured by carrying or installing. It is preferable for carrying the instrument to use a cart
and be done by two or more persons.
•In case of high process temperature, care
should be taken not to burn yourself because
the surface of body and case reach a high
temperature.
•When removing the instrument from hazardous
processes, avoid contact with the fluid and the
interior of the flow tube.
• All installation shall comply with local installation requirement and local electrical code.
(2) Wiring
• The instrument must be installed by expert
engineer or skilled personnel. The procedures
described about WIRING are not permitted for
operators.
•Please confirm voltages between the power
supply and the instrument before connecting
the power cables. And also, please confirm
that the cables are not powered before connecting.
• The protective grounding must be connected to
the terminal in order to avoid personal shock
hazard.
(3) Operation
• Wait 10 min. after power is turned off, before
opening the covers.
(4) Maintenance
•Please do not carry out except being written to
a maintenance descriptions. When these
procedures are needed, please contact to
nearest YOKOGAWA office.
• Care should be taken to prevent the build up of
drift, dust or other material on the display glass
and data plate. In case of its maintenance, soft
and dry cloth is used.
(5) Explosion Protected Type Instrument
• For explosion proof type instrument, the description in Chapter 6 “EXPLOSION PROTECTED TYPE INSTRUMENT” is prior to the
other description in this user's manual.
• Only trained persons use this instrument in the
industiral location.
• The protective grounding must be connected
to a suitable IS grounding system.
• Take care not to generate mechanical spark
when access to the instrument and peripheral
devices in hazardous locations.
(6) The Instrument in Compliance with PED
• For the instrument in compliance with PED, the
description in Chapter 7 “PRESSURE EQUIPMENT DIRECTIVE” is prior to the other description in this User’s Manual.
1-2
IM 1E7D0-01E
1. INTRODUCTION
■ ATEX Documentation
This procedure is only applicable to the countries in
European Union.
GB
All instruction manuals for ATEX Ex related products
are available in English, German and French. Should
you require Ex related instructions in your local
language, you are to contact your nearest Yokogawa
office or representative.
DK
Alle brugervejledninger for produkter relateret til
ATEX Ex er tilgængelige på engelsk, tysk og fransk.
Skulle De ønske yderligere oplysninger om håndtering
af Ex produkter på eget sprog, kan De rette
henvendelse herom til den nærmeste Yokogawa
afdeling eller forhandler.
I
Tutti i manuali operativi di prodotti ATEX
contrassegnati con Ex sono disponibili in inglese,
tedesco e francese. Se si desidera ricevere i manuali
operativi di prodotti Ex in lingua locale, mettersi in
contatto con l’ufficio Yokogawa più vicino o con un
rappresentante.
E
Todos los manuales de instrucciones para los productos
antiexplosivos de ATEX están disponibles en inglés,
alemán y francés. Si desea solicitar las instrucciones de
estos artículos antiexplosivos en su idioma local,
deberá ponerse en contacto con la oficina o el
representante de Yokogawa más cercano.
NL
SF
Kaikkien ATEX Ex -tyyppisten tuotteiden käyttöhjeet
ovat saatavilla englannin-, saksan- ja ranskankielisinä.
Mikäli tarvitsette Ex -tyyppisten tuotteiden ohjeita
omalla paikallisella kielellännne, ottakaa yhteyttä
lähimpään Yokogawa-toimistoon tai -edustajaan.
P
Todos os manuais de instruções referentes aos produtos
Ex da ATEX estão disponíveis em Inglês, Alemão e
Francês. Se necessitar de instruções na sua língua
relacionadas com produtos Ex, deverá entrar em
contacto com a delegação mais próxima ou com um
representante da Yokogawa.
F
Tous les manuels d’instruction des produits ATEX Ex
sont disponibles en langue anglaise, allemande et
française. Si vous nécessitez des instructions relatives
aux produits Ex dans votre langue, veuillez bien
contacter votre représentant Yokogawa le plus proche.
D
Alle Betriebsanleitungen für ATEX Ex bezogene
Produkte stehen in den Sprachen Englisch, Deutsch
und Französisch zur Verfügung. Sollten Sie die
Betriebsanleitungen für Ex-Produkte in Ihrer
Landessprache benötigen, setzen Sie sich bitte mit
Ihrem örtlichen Yokogawa-Vertreter in Verbindung.
S
Alla instruktionsböcker för ATEX Ex (explosionssäkra)
produkter är tillgängliga på engelska, tyska och
franska. Om Ni behöver instruktioner för dessa
explosionssäkra produkter på annat språk, skall Ni
kontakta närmaste Yokogawakontor eller representant.
Alle handleidingen voor producten die te maken
hebben met ATEX explosiebeveiliging (Ex) zijn
verkrijgbaar in het Engels, Duits en Frans. Neem,
indien u aanwijzingen op het gebied van
explosiebeveiliging nodig hebt in uw eigen taal, contact
op met de dichtstbijzijnde vestiging van Yokogawa of
met een vertegenwoordiger.
This instrument has been already tested thoroughly at
the factory. When the instrument is delivered, please
check externals and make sure that no damage
occurred during transportation.
In this chapter, handling precautions are described.
Please read this chapter thoroughly at first. And please
refer to the relative matter about other ones.
If you have any problems or questions, please make
contact with Yokogawa sales office.
2.1Checking Model and
Specifications
The model and specifications are shown on the Data
Plate. Please confirm the specifications between the
instrument that was delivered and the purchase order
(refer to the chapter 5. Outline).
Please let us know Model and Serial No. when making
contact with Yokogawa sales office.
MODEL
SUFFIX
STYLE
SIZE
METER
FACTOR
NO.
Figure 2.1Data Plate
MAGNETIC FLOW DETECTOR
mm
L
H
Made in Japan
LINING
MATERIAL
ELECTRODE
MATERIAL
FLUID TEMP.
FLUID PRESS.
AMB. TEMP.
IM: User’s Manual
°C MAX. (SEE IM)
-0.1 MPa MIN. (SEE IM)
+60 °C MAX. (SEE IM)
0038
N200
F0201.EPS
2.2Accessories
2.3Storage Precautions
In case the instrument is expected to be stored over a
long term, please give attention to the followings;
• The instrument should be stored in its original
packing condition.
• The storage location should be selected according to
the following conditions:
1) The location where it is not exposed to rain or
water.
2) The location where there is few vibration or
shock.
3) Temperature and humidity should be:
Temperature: –20 to 60˚C (–4 to 140˚F)
Humidity: 5 to 80% RH (no condensation)
Preferable ambient temperature and humidity
are 25˚C(77˚F) and about 65% RH.
2.4Installation Location
Precautions
Please select the installation location considering the
following items to ensure long term stable operation of
the flow tube.
• Ambient Temperature:
Please avoid to install the instrument at the location
where temperature changes continuously. If the
location receives radiant heat from the plant, provide
heat insulation or improve ventilation.
•Atmospheric Condition:
Please avoid to install the instrument in an corrosive
atmosphere. In case of installing in the corrosive
atmosphere, please keep ventilating sufficiently and
prevent rain from entering the conduit.
•Vibration or shock:
Please avoid to install the instrument at the location
where there is heavy vibration or shock.
When the instrument is delivered, please make sure
that the following accessories are in the package.
Please do not change the terminal box orientation at
the customer’s site. If the terminal box reorientation is
required, please contact Yokogawa office or service
center.
2-1
IM 1E7D0-01E
3.INSTALLATION
NOTE
3. INSTALLATION
WARNING
This instrument must be installed by expert
engineer or skilled personnel. The procedures
described in this chapter are not permitted for
operators.
3.1Piping Design Precautions
IMPORTANT
Please design the correct piping referring to the
followings to prevent damage for flow tube and
to keep correct measuring.
(1) Location
Gate valve
fully open
5 D or more 2 D or more2 D or more
Tee
Figure 3.1.1 Minimum Length of Required Straight Run
Reducer pipeExpander pipe
Do not care to 0 D Do not care to 0 D
90° degrees bent
D: Nominal diameter of flow tube
10 D or more
Various types of valves
10 D or more5 D or more5 D or more Do not care to 0 DDo not care to 0 D
1. Nothing must be inserted or installed in the
metering pipe than may interfere with the
magnetic field, induced signal voltages, and
flow velocity distribution.
2. These straight runs may not be required on
the downstream side flowmeter. However, if
the downstream valve or other fittings cause
channeling on the upstream side, provide a
straight run of 2 D to 3 D on the downstream
side.
2 D or more
F030101.EPS
IMPORTANT
Please install the flow tube to the location where
it is not exposed to direct sunlight and ambient
temperature is –20 to + 60°C (–4 to 140°F).
* The minimum temperature is –10°C (14°F) in case
of the 40mm or larger size with the carbon steel
flange connection or wafer connection.
(2) Noise Rejection
IMPORTANT
The instrument should be installed away from
large electrical motors, transformers and other
power sources in order to avoid interference with
the measurement.
(3) Length of Straight Run
To keep accurate measuring, JIS B7554 “Electro
Magnetic Flow Tubes” explains about upstream piping
condition of Magnetic Flow Tubes.
(4) Liquid Conductivity
IMPORTANT
Please avoid to install the flow tube at location
where liquid conductivity is likely to be nonuniform. Because it is possible to have bad
influences to the flow indication by non-uniform
conductivity when a chemical liquid is injected
from upstream side close to the flow tube. When
this occurs, it is recommended that chemical
application ports are installed on the downstream
side of the flow tube. In case chemicals must be
added upstream side, please keep the pipe
length enough so that liquid is properly mixed.
(BAD)
Upstream side
(GOOD)
Downstream side
F030102.EPS
We recommend to our customers about the piping
conditions shown in Figure 3.1.1 based on JIS B7554
and our piping condition test data.
Figure 3.1.2 Chemical Insertion
3-1
IM 1E7D0-01E
3. INSTALLATION
(5) Liquid Sealing Compound
IMPORTANT
Please give attention in using Liquid Sealing
Compound to the piping, because it brings bad
influences to measurement by flowing out and
cover the surfaces of electrode and earth-ring.
(6) Service Area
Please select the location where there is enough area to
service installing, wiring, overhaul, etc.
(7) Bypass Line
It is recommended to install the Bypass Line to
facilitate maintenance and zero adjustment.
Bypass valve
Block
valve
Block valve
F030103.EPS
Please design the piping that a fluid is always filled in
the pipes. The Vertical Mounting is effective for fluids
that is easily separate or slurry settles within pipes.
In this case, please flow a fluid from bottom to up.
(GOOD)
h
h>0
Horizontal mountingVertical mounting
Figure 3.1.4 Filling the Pipe with Liquid
(BAD)
(GOOD)
h>0
(BAD)
h
F030104.EPS
(10) No Air Bubbles
IMPORTANT
Please give attention to prevent bad influences
or measuring errors from air bubbles that gathers inside measuring pipes.
In case the fluid includes air bubbles, please design the
piping that prevent to gather air bubbles. In case valves
are installed upstream of the flow tube, it is possible
that a valve causes air bubbles, please install the flow
tube upstream side of a valve.
Figure 3.1.3 Bypass Line
(8) Supporting the Flow Tube
CAUTION
Please avoid to support only the flow tube, but
fix pipes at first and support the flow tube by
pipes to protect the flow tube from forces caused
by vibration, shock, expansion and contraction
through piping.
For small sized flow tubes, please provide a
mounting base so thet the tubes are fixed in the
piping. See the section 3.3 Mounting.
(9) Piping Condition
IMPORTANT
The piping should be designed so that a full pipe
is maintained at all times to prevent loss of
signal and erroneous readings.
(GOOD)
(BAD)
Figure 3.1.5 Avoiding Air Bubbles
(GOOD)
(11) Mounting Direction
IMPORTANT
When the electrodes are vertical to ground, the
electrode is covered with air bubbles at upper
side or slurry at downside, and it may cause the
measuring errors.
Please be sure to mount the terminal box upper
side of piping to prevent water penetration into
terminal box.
(Good)
(No good)
Electrodes
Figure 3.1.6 Mounting Direction
Electrodes
Air Bubbles
Slurry
(No good)
3-2
(BAD)
F030105.EPS
Water slowly
percolates
downward into
terminal box.
F030106.EPS
IM 1E7D0-01E
3. INSTALLATION
(12) Grounding
IMPORTANT
Improper grounding can have an adverse affect
on the flow measurement. Please ensure that
the instrument is properly grounded.
The electromotive force of the magnetic flow tube is
minute and it is easy to be affected by noise. And also
that reference electric potential is the same as the
measuring fluid potential. Therefore, the reference
electric potential (terminal potential) of the Flow Tube
and the Converter/Amplifier also need to be the same
as the measuring fluid. And moreover, that the potential must be the same with ground.
Please be sure to ground according to Figure 3.1.7.
600 V vinyl insulated
electric cable
2
(2 mm
or larger)
3.2Handling Precautions
WARNING
The Magnetic Flow tube is a heavy instrument.
Please be careful to prevent persons from
injuring when it is handled.
3.2.1General Precautions
(1) Precaution for Carrying
The Magnetic Flow Tube is packed tightly. When it is
unpacked, please give attention to prevent damages to
the flow tube. And to prevent the accident during carry
to the installing location, please carry it near the
location keeping packed as it delivered.
CAUTION
Earth ring
Grounding resistance 100 Ω or less
In case earth rings are used.
Note; See "3.4.1 Protective Grounding" for information on
protective grounding.
Figure 3.1.7 Grounding
In case earth rings are not used.
(Available only for metal piping)
F030107.EPS
In case the Magnetic Flow Tube lifts up, please
refer to Figure 3.2.1. Please never lift up by
using a bar through the flow tube. It damages
liner severely.
Horizontal Lifting
Figure 3.2.1 Lifting Flow Tubes
Vertical Lifting Sling
Rigging Method
F030201.EPS
3-3
IM 1E7D0-01E
3. INSTALLATION
(2) Precaution for Shock
CAUTION
Care should be taken not to drop the flow tube
or subject it to excessive shock. This may lead
to liner damage which will cause inaccurate
readings.
(3) Flange Protection Covers
IMPORTANT
Please keep the protection cover (ex. corrugated
paper or anything possible to protect) attached
with flange except when mounting to the pipe.
(4) Terminal Box Cover
IMPORTANT
3.2.2Flow Tube Piping
CAUTION
Mis-aligned or slanted piping can lead to leakage
and damage to flanges.
•Please correct mis-alignment or slanted piping and
improper distance between mounting flanges before
install the flow tube. (Please refer to Figure 3.2.2)
• Inside a pipeline which is newly installed, some
foreign substances (such as welding scrap or wood
chips) may exist. Please remove them by flushing
piping before mounting the flow tube.
Slant
Mis-alignment
F030202.EPS
Please never leave the terminal box cover open
until wiring to prevent insulation deterioration.
(5) Long-term Non-use
IMPORTANT
It is not preferable to leave the flow tube for long
term non-use after installation.
In case the flow tube is compelled to do that,
please take care of the flow tube by the followings.
• Confirmation of Sealing Condition for the Flow
Tube
Please confirm the sealing conditions of the terminal
box screw and wiring ports.
In case of the Conduit Piping, please provide the
drain plugs or waterproof glands to it to prevent that
moisture or water penetrates into the flow tube
through the conduit.
• Regular Inspections
Please inspect the sealing condition (as above
mentioned) and inside of the terminal box. And
when it is suspect that water penetration into the
inside flow tube (ex. rain fall), please inspect when
it happened.
Figure 3.2.2 Slant and Mis-alignment of Flow Tube Piping
3-4
IM 1E7D0-01E
3. INSTALLATION
3.3Mounting
3.3.1Nominal Diameter 2.5 mm
(0.1in.) to 10 mm (0.4in.) Union
Joint Type
NOTE
Please ensure to use the attached connecting
fittings.
Ceramic linings with a diameter of 2.5, 5 or 10 mm are
connected using union joints.
Use the connecting fittings according to the table
below. Depending on whether the fitting is to be
welded to or screwed on to the piping.
Table 3.3.1Fitting Dimensions
Unit: mm (inch)
Screw joint (Code: U2, U3)
D
(1) Mounting Direction
Please mount the Magnetic Flow Tube matching the
flow direction of the fluid to be measured with the
direction of the arrow mark on the flow tube.
IMPORTANT
If it is impossible to match the direction, please
never remodel by changing direction of the
terminal box. In case the measuring fluid flows
against the arrow direction, please refer to the
section “Reversing Flow Direction” in the Instruction Manual of AE14 Magnetic Flow Converter.
(2) Connecting Process Piping
Weld or screw the connecting fittings to the process
piping.
IMPORTANT
(0.16)
Size
mm(inch)
2.5(0.1)
5(0.2)
10(0.4)
ØAØBØB
(0.16)
Size
mm(inch)
2.5(0.1)
5(0.2)
10(0.4)
ØA
11.5(0.4)
4
30(1.2)
CodeABCD
22(0.87)
U2
22(0.87)
U3
22(0.87)
U2
22(0.87)
U3
25(0.98)
U2
25(0.98)
U3
Weld joint (Code: U1)
4
CodeABCD
22(0.87)
U1
22(0.87)
U1
25(0.98)
U1
8(0.31)
8(0.31)
8(0.31)
8(0.31)
10(0.39)
10(0.39)
35(1.38)
8(0.31)
8(0.31)
10(0.39)
18.5(0.73)
18.5(0.73)
18.5(0.73)
18.5(0.73)
22.5(0.89)
22.5(0.89)
10(0.39)
14.3(0.56)
14.3(0.56)
17.8(0.70)
ØC
ØC
0
–0.1
R1/4(PT1/4)
NPT1/4
R1/4(PT1/4)
NPT1/4
R3/8(PT3/8)
NPT3/8
0.3
0
0
–0.1
ØD
18.5(0.73)
18.5(0.73)
22.5(0.89)
T030301.EPS
• Please be sure to pass the connecting fittings
through the union joint nuts in advance. Then
connect the connecting fitting to the piping by
screwing or welding the connecting fitting to the
piping (see Figure 3.3.1).
• In case of weld joint type, please pay attention
the welding condition to avoid deforming piping
or making the stagnant portion of the fluid;
joint preparation, level defference in butt joint,
welding current.
(3) Positioning the Flow Tube
Install the magnetic flow tube on a mounting base and
position it so that the center axis of the flow tube is
aligned with that of the piping. Then mount the flow
tube to union joint nuts by screwing the nuts to the
connecting ports of the flow tube.
CAUTION
The ceramic pipe will be damaged if they are
tightened when they are not properly aligned.
3-5
IM 1E7D0-01E
3. INSTALLATION
(4) Tightening Nuts
CAUTION
Tighten the union joint nuts according to Torque
Values in Table 3.3.1 using a torque wrench. As
the gasket material is Fluorocarbon PTFE, it is
possible that nuts may loose by it’s character as
time passes. Please tighten the nuts regularly.
The table below shows the tightening torque
values. Be sure to use gasket : t=1.5 attached.
3.3.2Nominal Diameter 2.5mm
(0.1in.) to 40mm (1.5in.) Wafer
Type
IMPORTANT
Please use appropriate bolts and nuts according
to process connection. In case stud type of
through bolts are used, be sure outside diameter
of a shank is smaller than a thread ridge’s one.
Please use compressed non-asbestos fiber
gasket, PTFE gasket or the gasket which has
equal elasticity. In case of optional code/FRG,
please use rubber gasket or others which has
equal elasticity. Be sure the inner diameter of
the gasket does not protrude to inner piping.
(Refer to Table 3.3.8)
Horizontal Mounting
(1) Mounting Direction
Please mount the Magnetic Flow Tube matching the
flow direction of the fluid to be measured with the
direction of the arrow mark on the flow tube.
IMPORTANT
If it is impossible to match the direction, please
never remodel by changing direction of the
terminal box. In case the measuring fluid flows
against the arrow direction, please refer to the
section “Reversing Flow Direction” in the Instruction Manual of AE14 Magnetic Flow Converter.
(2) Mounting Centering Devices
To keep concentricity of the Flow Tube with pipes,
please mount centering devices on the Mini-Flanges of
the Flow Tube.
Please give attention to the nominal diameter and
flange ratings of the centering devices.
Vertical Mounting
Figure 3.3.1 Mounting Procedure (Size: 2.5 mm(0.1in.) to
10 mm(0.4in.))
F030301.EPS
3-6
IM 1E7D0-01E
3. INSTALLATION
(3) Positioning Flow Tube
Please pass two through-bolts to adjacent holes of both
flanges and mount the Flow Tube, and pass other
through-bolts to other holes. (Refer to Figure 3.3.2/
3.3.3) In case stud type of through-bolts are used,
position them coming in contact centering devices with
thread of bolts.
(4) Tightening Nuts
Please tighten the bolts according to Torque Values in
Table 3.3.3. In case of PVC piping, please select
optional code /FRG, use rubber gasket and tighten with
the torque value in Table 3.3.4.
Through-bolts (four)
Nuts
Please use appropriate bolts and
nuts according to process
connection.
CAUTION
In case of PFA lining type, as the lining material
is Fluorocarbon PFA, it is possible that nuts may
loose by its character as time passes. Please
tighten the nuts regularly.
Please be sure to tighten the bolts following
prescribed torque values. Please tighten the
flange bolts diagonally with the same torque
values, step by step up to the prescribed torque
value.
Gasket (two)
Mini-flange
Centering devices (two)
Flange
Nuts (eight)
Horizontal MountingVertical Mounting
Figure 3.3.2 Mounting Procedure (Size: 2.5 mm(0.1in.) to 15 mm(0.5in.))
Through-bolts (four)
Gasket (two)
Mini-flange
Nuts (eight)
Please use appropriate
bolts and nuts according
to process connection.
Table 3.3.3Tightening Torque Values for Metal Piping
Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
2.5(0.1), 5(0.2)
10(0.4), 15(0.5)
25(1)
40(1.5)
Flange
Rating
10K
6 to 9
{61 to 92}
[53 to 80]
15 to 22
{153 to 224}
[133 to 195]
21 to 32
{214 to 327}
[186 to 283]
JISANSIDIN
20K
6 to 9
{61 to 92}
[53 to 80]
15 to 22
{153 to 224}
[133 to 195]
21 to 32
{214 to 327}
[186 to 283]
150
6 to 9
{61 to 92}
[53 to 80]
12 to 18
{122 to 184}
[106 to 159]
17 to 26
{173 to 265}
[150 to 230]
300
6 to 9
{61 to 92}
[53 to 80]
15 to 22
{153 to 224}
[133 to 195]
25 to 38
{255 to 388}
[221 to 336]
{112 to 173}
{214 to 327}
[186 to 283]
Maximum Tightening Torque Values for Ceramic lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
15(0.5)
40(1.5)
25(1)
Flange
Rating
10K
{143}
[124]
{306}
[265]
{449}
[389]
14
30
44
JIS
20K
14
{143}
[124]
30
{306}
[265]
44
{449}
[389]
150
14
{143}
[124]
22
{224}
[195]
33
{337}
[292]
ANSI
300
14
{143}
[124]
30
{306}
[265]
51
{520}
[451]
3. INSTALLATION
PN10/16
6 to 9
{61 to 92}
[53 to 80]
11 to 17
[97 to 150]
21 to 32
DIN
PN10/16
14
{143}
[124]
25
{255}
[221]
50
{510}
[442]
*Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity.
T030303.EPS
Table 3.3.4Tightening Torque Values for PVC Piping
Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
2.5(0.1), 5(0.2)
10(0.4), 15(0.5)
25(1)
40(1.5)
Flange
Rating
10K
2.0
{20}
[18]
5.2
{53}
[46]
7.4
{76}
[65]
JIS
20K
—
—
—
150
2.1
{21}
[19]
4.2
{43}
[37]
6.0
{61}
[53]
ANSI
300
—
—
—
DIN
PN10/16
2.0
{20}
[18]
4.0
{41}
[35]
7.4
{76}
[65]
Maximum Tightening Torque Values for Ceramic Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
15(0.5)
40(1.5)
25(1)
Flange
Rating
10K
1.3
{13}
[12]
3.5
{36}
[31]
5.7
{58}
[50]
JIS
20K
—
—
—
150
1.3
{13}
[12]
2.8
{29}
[25]
4.6
{47}
[41]
ANSI
300
—
—
—
DIN
PN10/16
1.3
{13}
[12]
2.7
{28}
[24]
5.7
{58}
[50]
*Please select optional code/FRG and use rubber gasket or others which has equal elasticity.
T030304.EPS
3-8
IM 1E7D0-01E
3.3.3Nominal Diameter 50 mm(2in.)
NOTE
Centering devices (four)
Nuts
Through bolts
Flanges
Gaskets (two)
Please use appropriate
bolts and nuts
according to Process
connection.
Mini-Flange
Housing
Horizontal MountingVertical Mounting
F030304.EPS
to 300 mm(12in.) Wafer Type
IMPORTANT
Please use appropriate bolts and nuts according
to process connection. In case stud type of
through bolts are used, be sure outside diameter
of a shank is smaller than a thread ridge’s one.
Please use compressed non-asbestos fiber
gasket, PTFE gasket or the gasket which has
equal elasticity. In case of optional code/FRG,
please use rubber gasket or others which has
equal elasticity. Be sure the inner diameter of
the gasket does not protrude to inner piping.
(Refer to Table 3.3.8)
(1) Mounting Direction
Please mount the Magnetic Flow Tube matching the
flow direction of the fluid to be measured with the
direction of the arrow mark on the flow tube.
IMPORTANT
3. INSTALLATION
When installing a size 150mm with JIS F12
(JIS75M) flange, please displace in circumferential direction slightly because the cover of
electrode chamber will interfere against the bolts.
(4) Tightening Nuts
Please tighten the bolts according to Torque Values in
Table 3.3.5. In case of PVC piping, please select
optional code/FRG, use rubber gasket and tighten with
the torque value in Table 3.3.6.
CAUTION
In case of PFA lining type as the lining material
is Fluorocarbon PFA, it is possible that nuts
loose by its character as time passes. Please
tighten the nuts regularly.
Please be sure to tighten the bolts following
prescribed torque values. Please tighten the
flange bolts diagonally with the same torque
values, step by step up to the prescribed torque
value.
If it is impossible to match the direction, please
never remodel to change direction of the terminal box. In case the measuring fluid flows
against the arrow direction, please refer to the
section “Reversing Flow Direction” in the Instruction Manual of AE14 Magnetic Flow Converter.
(2) Mounting Centering Devices
To keep concentricity between the Flow Tube and
pipes, centering devices must be used. Pass two
through-bolts through the four centering devices (two
for each) and lower adjacent holes of both flanges.
(Refer to Figure 3.3.4)
Please give attention to the nominal size and flange
ratings of the centering devices. (Refer to Table 3.3.7)
(3) Positioning Flow Tube
Position the Flow Tube coming in contact four centering devices with Mini-Flanges. At this time, pay
attention to avoid four centering devices come in
contact with Housing. In case stud type of throughbolts are used, position them coming in contact four
centering devices with thread of the bolts. (Refer to
Figure 3.3.4) After positioning the Flow Tube, pass
remaining through-bolts to remaining holes.
Figure 3.3.4 Mounting Procedure
3-9
IM 1E7D0-01E
Table 3.3.5Tightening Torque Values for Metal Piping
Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
Maximum Tightening Torque Values for Ceramic lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
*Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity.
Flange
Rating
50(2)
65(2.5)
80(3)
100(4)
125(5)
150(6)
200(8)
250(10)
300(12)
50(2)
80(3)
100(4)
150(6)—
200(8)
Flange
Rating
{286 to 429}
[248 to 372]
{530 to 610}
[460 to 531]
{214 to 316}
[186 to 274]
{357 to 520}
[310 to 451]
{630 to 760}
[549 to 664]
{663 to 959}
[575 to 832]
{582 to 857}
[504 to 743]
{996 to 1307}
[867 to 1133]
{871 to 1098}
[752 to 956]
JISANSIDIN
10K20K150300PN10
28 to 42
52 to 60
21 to 31
35 to 51
62 to 75
65 to 94
57 to 84
98 to 128
85 to 108
10K20K
50
{510}
[442]
36
{367}
[319]
48
{490}
[425]
79
{806}
[699]
70
{714}
[619]
{143 to 214}
[124 to 186]
{265 to 398}
[230 to 345]
{439 to 653}
[381 to 566]
{439 to 694}
[381 to 602]
{622 to 939}
[540 to 814]
JIS
14 to 21
—
26 to 39
43 to 64
—
43 to 68
61 to 92
—
—
27
{276}
[239]
44
{449}
[389]
58
{592}
[513]
55
{561}
[487]
76
{776}
[673]
28 to 42
{286 to 429}
[248 to 372]
52 to 60
{530 to 610}
[460 to 531]
41 to 61
{418 to 622}
[363 to 540]
35 to 51
{357 to 520}
[310 to 451]
60 to 72
{610 to 730}
[531 to 637]
63 to 89
{643 to 908}
[558 to 788]
93 to 120
{949 to 1224}
[823 to 1062]
89 to 130
{909 to 1329}
[788 to 1150]
106 to 146
{1083 to 1489}
[938 to 1292]
150300
50
{510}
[442]
75
{765}
[664]
49
{500}
[434]
66
{673}
[584]
102
{1041}
[903]
ANSI
14 to 21
{143 to 214}
[124 to 186]
—
25 to 37
{255 to 378}
[221 to 327]
41 to 61
{418 to 622}
[363 to 540]
—
41 to 60
{418 to 612}
[363 to 531]
65 to 93
{663 to 949}
[575 to 823]
—
—
27
{276}
[239]
44
{449}
[389]
56
{571}
[496]
43
{439}
[381]
76
{776}
[673]
{663 to 959}
[575 to 832]
{959 to 1276}
[832 to 1106]
{924 to 1195}
[805 to 1035]
{1103 to 1339}
[956 to 1159]
65 to 94
94 to 125
91 to 117
108 to 131
{1051}
—
—
—
—
—
PN10PN16
—
—
—
103
[911]
DIN PN
PN16
28 to 42
{286 to 429}
[248 to 372]
52 to 60
{530 to 610}
[460 to 531]
21 to 31
{214 to 316}
[186 to 274]
35 to 52
{357 to 531}
[310 to 460]
52 to 60
{530 to 610}
[460 to 531]
65 to 94
{663 to 959}
[575 to 832]
58 to 84
{592 to 857}
[513 to 743]
—
—
63
{643}
[558]
36
{367}
[319]
48
{490}
[425]
76
{776}
[673]
67
{684}
[593]
JIS G3451
F12
—
—
41 to 62
{418 to 633}
[363 to 549]
68 to 102
{694 to 1041}
[602 to 903]
71 to 80
{720 to 810}
[628 to 708]
68 to 100
{694 to 1020}
[602 to 885]
69 to 101
{704 to 1031}
[611 to 894]
139 to 176
{1416 to 1792}
[1230 to 1558]
131 to 158
{1337 to 1606}
[1159 to 1398]
JIS G3451
F12
—
80
{816}
[708]
105
{1071}
[929]
84
{857}
[743]
102
{1041}
[903]
T030305.EPS
3. INSTALLATION
Table 3.3.6 Tightening Torque Values for PVC Piping
Tightening Torque Values for PFA lining / Polyurethane lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
Flange
Rating
50(2)———
80(3)
100(4)
150(6)
200(8)
Maximum Tightening Torque Values for Ceramic lining Type N-m {kgf-cm} [in-lbf]
Size
mm(inch)
Flange
Rating
50(2)
80(3)
100(4)
150(6)
200(8)
*Please select optional code/FRG and use rubber gasket or others which has equal elasticity.
JISANSIDIN
10K20K150300PN10
9.8
{100}
[87]
7.2
{73}
[64]
12.2
{124}
[108]
21.4
{218}
[189]
19.3
{197}
[171]
JIS
10K20K
8.2
{84}
[73]
6.2
{63}
[55]
8.0
{82}
[71]
19.8
{202}
[175]
17.5
{179}
[155]
———
——
——
——
————
———
———
——
——
9.8
{100}
[87]
14.4
{147}
[127]
12.2
{124}
[108]
20.5
{209}
[181]
27.6
{282}
[244]
ANSI
150300
8.2
{84}
[73]
12.4
{127}
[110]
8.1
{83}
[72]
18.9
{193}
[167]
25.1
{256}
[222]
—
21.4
{218}
[189]
28.9
{295}
[256]
DIN
PN10PN16
19.8
{202}
[175]
26.2
{267}
[232]
3-10
PN16
9.8
{100}
[87]
7.2
{73}
[64]
12.2
{124}
[108]
21.4
{218}
[189]
19.3
{197}
[171]
8.2
{84}
[73]
6.2
{63}
[55]
8.0
{82}
[71]
19.8
{202}
[175]
17.5
{179}
[155]
JIS G3451
F12(75M)
—
14.4
{147}
[127]
24.4
{249}
[216]
23.4
{239}
[207]
31.6
{322}
[280]
JIS G3451
F12(75M)
12.3
{126}
[109]
16.1
{164}
[142]
21.6
{220}
[191]
28.7
{293}
[254]
T030306.EPS
IM 1E7D0-01E
Table 3.3.7Centering Device Identification
Flange Rating
Liningmm(inch)
PFA,
Polyurethane
Ceramics
65(2.5)
100(4)
125(5)
150(6)
200(8)
250(10)
300(12)
100(4)
150(6)
200(8)
50(2)
80(3)
50(2)
80(3)
JIS 10K
B
B
B
B
G
C
C
C
C
B
B
B
B
B
*Each Centering Devices is engraved a character as identifidation.
*Please ensure that the I.D. of the gasket does not protrude into the I.D. of the Earth Ring.
(This dimension is also applied when no earth ring is used)
3. INSTALLATION
3-11
IM 1E7D0-01E
3. INSTALLATION
3.3.4Nominal Diameter 15 mm
(0.5in.) to 400 mm (16in.) Flange
Type
IMPORTANT
Please use appropriate bolts and nuts according
to process connection. Please use compressed
non-asbestos fiber gasket, PTFE gasket or the
gasket which has equal elasticity. In case of
optional code/FRG, please use rubber gasket or
others which has equal elasticity. Be sure the
inner diameter of the gasket does not protrude to
inner piping.(Refer to Table 3.3.8)
(1) Mounting Direction
Please mount the Magnetic Flow Tube matching the
flow direction of the fluid to be measured with the
direction of the arrow mark on the flow tube.
(2) Tightening Nuts
Please tighten the bolts according to Torque Values in
Table 3.3.9. In case of PVC piping, please select
optional code/FRG, use rubber gasket and tighten with
the torque value in Table 3.3.10.
CAUTION
In case of PFA lining type as the lining material
is Fluorocarbon PFA, it is possible that bolts
loose by its character as time passes. Please
tighten the nuts regularly.
Please be sure to tighten the bolts following
prescribed torque values. Please tighten the
flange bolts diagonally with the same torque
values, step by step up to the prescribed torque
value.
IMPORTANT
If it is impossible to match the direction, please
never remodel to change direction of the terminal box. In case the measuring fluid flows
against the arrow direction, please refer to the
section “Reversing Flow Direction” in the Instruction Manual of AE14 Magnetic Flow Converter.
Gasket (two)
Flange (Flow tube)
Bolts
Please use appropriate bolts and
nuts according to process
conneciton.
Figure 3.3.5 Mounting Procedure (Size: 15 mm (0.5in.) to 400 mm (16in.))
Nuts
Flange
(Piping side)
3-12
F030305.EPS
IM 1E7D0-01E
Table 3.3.9Tightening Torque Values for Metal Piping in N-m{kgf-cm} [in-lbf]
15(0.5mm)
25(1mm)
40(1.5mm)
50(2mm)
80(3mm)
100(4mm)
150(6mm)
200(8mm)
250(10mm)
300(12mm)
350(14mm)
400(16mm)
Flange
Rating
{31 to 51}
[27 to 44]
{82 to 133}
[71 to 115]
{184 to 265}
[159 to 230]
{224 to 316}
[195 to 274]
{153 to 224}
[133 to 195]
{214 to 357}
[186 to 310]
{663 to 959}
[575 to 832]
{582 to 857}
[504 to 743]
142 to 174
{1449 to 1776}
[1257 to 1540]
114 to 138
{1163 to 1408}
[1009 to 1221]
158 to 183
{1612 to 1867}
[1398 to 1619]
243 to 261
{2480 to 2663}
[2150 to 2310]
Size
mm(inch)
*Please use compressed non-asbestos fiber gasket, PTFE gasket or the gasket which has equal elasticity.
JISANSIDIN
10K20K150300PN10
3 to 5
8 to 13
18 to 26
22 to 31
15 to 22
21 to 35
65 to 94
57 to 84
3 to 5
{31 to 51}
[27 to 44]
8 to 13
{82 to 133}
[71 to 115]
18 to 26
{184 to 265}
[159 to 230]
11 to16
{112 to 163}
[97 to 142]
18 to 27
{184 to 276}
[159 to 239]
25 to 44
{255 to 449}
[221 to 389]
43 to 68
{439 to 694}
[381 to 602]
61 to 92
{622 to 939}
[540 to 814]
154 to 182
{1571 to 1857}
[1363 to 1611]
125 to 145
{1276 to 1480}
[1106 to 1283]
—
—
3 to 5
{31 to 51}
[27 to 44]
6 to 10
{61 to 102}
[53 to 88]
15 to 21
{153 to 214}
[133 to 186]
23 to 31
{235 to 316}
[204 to 274]
35 to 43
{357 to 439}
[310 to 381]
22 to 35
{224 to 357}
[195 to 310]
63 to 89
{643 to 908}
[558 to 788]
93 to 120
{949 to 1224}
[823 to 1062]
145 to 177
{1480 to 1806}
[1283 to 1566]
164 to 187
{1673 to 1908}
[1451 to 1655]
245 to 284
{2500 to 2898}
[2168 to 2513]
253 to 275
{2582 to 2806}
[2239 to 2434]
3 to 5
{31 to 51}
[27 to 44]
8 to 13
{82 to 133}
[71 to 115]
21 to 31
{214 to 316}
[186 to 274]
11 to 16
{112 to 163}
[97 to 142]
18 to 26
{184 to 265}
[159 to 230]
25 to 42
{255 to 429}
[221 to 372]
41 to 59
{418 to 602}
[363 to 522]
65 to 93
{663 to 949}
[575 to 823]
126 to 151
{1286 to 1541}
[1115 to 1336]
154 to 180
{1571 to 1837}
[1363 to 1593]
—
—
65 to 94
{663 to 959}
[575 to 832]
94 to 125
{959 to 1276}
[832 to 1106]
136 to 164
{1388 to 1673}
[1204 to 1451]
155 to 199
{1582 to 2031}
[1372 to 1761]
152 to 192
{1551 to 1959}
[1345 to 1699]
248 to 331
{2531 to 3378}
[2195 to 2929]
—
—
—
—
—
—
PN16
3 to 5
{31 to 51}
[27 to 44]
6 to 10
{61 to 102}
[53 to 88]
18 to 26
{184 to 265}
[159 to 230]
23 to 31
{235 to 316}
[204 to 274]
16 to 22
{163 to 224}
[142 to 195]
21 to 35
{214 to 357}
[186 to 310]
65 to 94
{663 to 959}
[575 to 832]
58 to 84
{592 to 857}
[513 to 743]
154 to 175
{1571 to 1786}
[1363 to 1549]
175 to 213
{1786 to 2173}
[1549 to 1885]
—
—
JIS G3451
F12(75M)
—
—
—
—
33 to 47
{337 to 480}
[292 to 416]
47 to 75
{480 to 765}
[416 to 664]
65 to 100
{663 to 1020}
[575 to 885]
69 to 101
{704 to 1031}
[611 to 894]
215 to 270
{2194 to 2755}
[1903 to 2389]
190 to 249
{1939 to 2541}
[1681 to 2204]
274 to 325
{2796 to 3316}
[2425 to 2876]
313 to 395
{3194 to 4031}
[2770 to 3496]
T030309.EPS
3. INSTALLATION
Table 3.3.10 Tightening Torque Values for PVC Piping in N-m{kgf-cm} [in-lbf]
Flange
mm(inch)
*Please select optional code/FRG and use rubber gasket or others which has equal elasticity.
RatingSize
15(0.5)
25(1)
40(1.5)
50(2)
80(3)
100(4)
150(6)
200(8)
JIS
10K20K
1.1
{11}
[10]
2.9
{30}
[26]
5.9
{60}
[52]
7.2
{73}
[64]
4.9
{50}
[43]
8.1
{83}
[72]
29.8
{304}
[264]
26.3
{268}
[233]
ANSI
150300
—
—
—
—
—
—
—
—
1.1
{11}
[10]
2.3
{23}
[20]
4.7
{48}
[42]
7.2
{73}
[64]
9.9
{101}
[88]
8.2
{84}
[73]
28.5
{291}
[252]
37.7
{385}
[334]
—
—
—
—
—
—
—
—
DIN
PN10PN16
—
—
—
—
—
—
29.8
{304}
[264]
39.4
{4,2}
[349]
1.1
{11}
[10]
2.2
{22}
[19]
5.9
{60}
[52]
7.2
{73}
[64]
4.9
{50}
[43]
8.1
{83}
[72]
29.8
{304}
[264]
26.3
{268}
[233]
JIS G3451
F12(75M)
—
—
—
—
9.9
{101}
[88]
16.3
{166}
[144]
32.6
{33}
[288]
43.1
{440}
[381]
T030310.EPS
3-13
IM 1E7D0-01E
3. INSTALLATION
3.3.5Mounting Procedure for Sanitary Type
The sanitary type is mounted using ISO(IDF) clamps.
(1) Mounting Direction
Please mount the Magnetic Flow Tube matching the
flow direction of the fluid to be measured with the
direction of the arrow mark on the flow tube.
IMPORTANT
If it is impossible to macth the direction, please
never remodel to change direction of the terminal box. In case the measuring fluid flows
against the arrow direction, please refer to the
section “Reversing Flow Direction” in the Instruction Manual of AE14 Magnetic Converter.
(2) Welding of Mating Ferrule to Piping
3.4Wiring Precautions
This section is described wiring only for flow tube
side. Please see "Wiring" in AE14 Magnetic Flow
Converter Instruction Manual for converter side.
3.4.1Protective Grounding
CAUTION
Please be sure to connect protective grounding
of ADMAG AE with cable of 2mm2 or larger
cross section in order to avoid the electrical
shock to the operators and maintenance
engineers and prevent the influence of external
noise. And further connect the grounding wire to
the mark (100Ω or less).
3.4.2General Precautions
Please give attention to the followings in wiring.
IMPORTANT
Weld the attached ferrules to the piping. Please
pay attention to the welding condition to avoid
deforming piping or making the stagnant portion
of the fluid; joint preparation, level difference in
butt joint, welding current.
(3) Mounting Gasket
Mount the attached gasket so it fits into the groove on
the ferrule.
(4) Positioning Flow Tube
Position the flow tube between the mating ferrule.
(5) Tightening Clamp
Mount the clamp so they cover the flow tube and
mating ferrule tapered part.
Clamp
Ferrule
Pipe
Welding
F030308.EPS
CAUTION
•Please pay attention to avoid the cable is
bended excessively.
• Please do not connect cables outdoors in case
of rain to prevent damages from dew formation
and to keep insulation inside the terminal box
of the flow tube.
• Please do not splice the cable between a flow
tube and a converter if it is too short. Please
replace the short cable with the cable which is
appropriate length wholly.
• The all cable ends are to be provided with
round crimp-on terminal.
• The signal cables must be routed in separate
steel conduit tubes or flexible tubes.
•Please keep conduit or flexible tube water-tight
using sealing tape.
•Please ground each of a flow tube and a
converter separately.
• Please cover each shield of the signal cable
with PVC tube or PVC tape to avoid contacting
between two shields; shield and case.
•When waterproof glands or union equipped
waterproof glands are used, the glands must be
properly tightened to keep the box watertight.
• Please be sure to fully tighten the terminal box
cover before the power is turned on.
• Please be sure to turn off the power before
opening the terminal box cover.
Figure 3.3.8 Mounting Procedure
3-14
IM 1E7D0-01E
3. INSTALLATION
NOTE
3.4.3Cable Types
(1) Dedicated Signal Cable(AM011)
The flow signal is transmitted via this dedicated cable.
The cable is constructed with double shielding over the
two conductors, and used heat-resistant vinyl as the
outer jacket material.
Finished diameter:10.5 mm (0.413in.)
Maximum length:30 m (98 ft)
Maximum temperature: 80°C (176°F)
Figure 3.4.1 Dedicated Signal Cable AM011
IMPORTANT
If the cable is longer than required, cut off any
extra length, rather coiling it up, and terminate
the conductors as shown in Figure 3.4.2. Avoid
using intermediate terminal boards to extend the
cable length, or this will interrupt the shielding.
CAUTION
Since A, B, SA, SB, and C all operate at different electrical potentials, securely insulate them
from each other so they do not touch.
The shields must not be allowed to touch each
other or to touch the case.
Cover each shield with vinyl tube or wrap in vinyl
tape.
Conductors A and B carry the signal from the
electrodes, and C is at the potentials of the liquid
it self (signal common) . Shields SA and SB are
kept at the same potentials as the individual
electrodes (these are actively driven shields).
This is done to reduce the effect of the distributed capacitance of the cable at long cable
length. Note that, since the signals from the
individual electrodes are impedance converted
inside the converter, errors will result if they
come in contact with any other component.
Great care must be taken in the cable end
treatment.
(2) Excitation Cable
Please use Polyvinyl chloride insulated and sheathed
control cables (JIS C3401) or Polyvinyl chloride
insulated and sheathed portable power cables (JIS
C3312) or equivalents.
ACB
SA
On the converter
25 (0.98)
(WHITE)(BLACK)(RED)
side
150
(5.9)
SB
50 (1.97)
70 (2.76)
80 (3.15)
8 (0.3) Max.
L (SPECIFIED LENGTH)
20 (0.8)
AM011*A
ACB
90 (3.5)
(WHITE)(BLACK)(RED)
8 (0.3) Max.
150
(5.9)
ø10.5 (0.4)
Figure 3.4.2 Treatment of Dedicated Signal Cable
55 (2.2)
On the flow tube
side
F030402.EPS
90 (3.5)
Outer Diameter
• 6.5 to 12mm in diameter (10.5 to 11.5 mm for
waterproof gland / ECG, /ECU)
Nominal Cross Section
•Single wire; 0.5 to 2.5mm2 , Stranded wire; 0.5 to
2
2.5mm
(3.3)
EX1
85
EX2
EX1
60
(2.4)
On the converter sideOn the flow tube side
Figure 3.4.3 End Treatment of Excitation Cable
3-15
Unit: mm (inch)
EX2
F030403.EPS
IM 1E7D0-01E
3. INSTALLATION
3.4.4Connnection to AE14 Magnetic
Flow Converter
Flow Tube Model AE100D, AE200D and AE300D
Connect the flow tube and converter in the following
method.
Magnetic Flow Converter
Excitation Cable
Dedicated Cable
AM011-4
A
B
C
Magnetic Flow Tube
AE100D, AE200D and AE300D
Figure 3.4.4 Connection
EX2
EX1
AE14
E
X
1
Y
L
P
E
!
P
X
/-
U
S
2
R
E
C
W
O
P
S
T
A
U
O
R
U
A
C
T
U
B
O
M
L
S
A
/
- P+ I- I+ L/+ N
S
B
L
P
P
Connected Terminals
Converter
Terminals
Note: Terminate those shielding wire
Flowtube AE100D,
AE200D and AE300D
SA(See Note below)
A
B
SB(See Note below)
C
EX1
EX2
terminals using insulating tape.
A
B
C
EX1
EX2
F030405.EPS
3.4.5Wiring Ports
Please select the most suitable standard of wiring
procedure for the wiring ports by customer’s own.
B : Insulation Check
After wiring is completed, check insulation of the
following terminals together with the wiring under the
condition of the converter side wiring terminals
disconnected.
Between terminal EX1 and terminal A, B, C
Between terminal C and terminal A, B
Between terminal A and terminal B
Between terminal EX1 and ground
Between terminal EX2 and ground
All insulation measurements must be performed with a
500V megger. Insulation resistances must be 100MΩ
or more each.
IMPORTANT
Be sure to disconnect the cables at the terminal
of the converter when checking insulation.
C : Conduit Wiring
In case of conduit wiring, please use the waterproof
gland to prevent water flowing through the conduit
pipe into the wiring connection.
A : Using the Waterproof Gland
IMPORTANT
To prevent water or condensate from entering
the converter housing, waterproof glands are
recommended. Do not over-tighten the glands or
damage to the cables may result. Tightness of
the gland can be checked by confirming that the
cable is held firmly in place.
Waterproof gland
Optional code : /ECG
Gasket
Tightening
gland
Waterproof gland with union joint
Optional code : /ECU
G1/2 female
Gasket
Tightening gland
G1/2 female
F030406.EPS
Please slope the conduit pipe down, and install a drain
valve at the low end of the vertical pipe.
Please open the drain valve regularly.
Drain valve
F030407.EPS
Figure 3.4.6 Conduit Wiring
Figure 3.4.5 Waterproof Gland
3-16
IM 1E7D0-01E
4.MAINTENANCE
4. MAINTENANCE
WARNING
This instrument must be repaired or maintenance-serviced by expert engineer or skilled
personnel. The procedures described in this
chapter are not permitted for operators.
Regular maintenance and inspection should be carried
out to fully utilize all functions and to obtain maximum
performance from the magnetic flowmeter.
4.1Regular Inspection
Items
(1)Inspection of moisture-proofing inside the
terminal box: Once/year
(2)Refastening of piping joint screws: About
twice/year
(3)Inspection of electrodes and lining (in case
of adhesive and/or abrasive fluid, etc.)
Determine the period of regular inspection as
necessary.
(2) Insulation Resistance Check
Check the insulation resistances in accordance with the
tables below. If one of them falls below the value in
the tables, replacement or repair of the flow tube is
needed.
Coil Circuit
Checking is possible even if the pipe is filled with
fluid.
Test T erminals
Between Terminals EX1 and C
Test V oltageSpecification
500 V DC1MΩ or more
T0401.EPS
Signal Circuit
Be sure to empty and dry the pipe inside, and release
wiring connection of converter side before checking.
Test T erminals
Between Terminals A and C
Between Terminals B and C
Test V oltage
500 V DC100MΩ or more for each
Specification
T0402.EPS
4.2Trouble Shooting
Since the ADMAG AE magnetic flowmeter has “self
diagnostic functions”, if a failure occurs, it is displayed
on the AE14 magnetic flow converter. Please refer to
Instruction Manual of AE14 magnetic flow converter.
IMPORTANT
Be sure to disconnect the cables at the terminals
of the flow tube when checking.
(1) Excitation Coil Check
Check that the resistance between terminals EX1 and
EX2 in the terminal box is 150 Ω or less with a
multimeter. If it is not, coils may be broken down, and
replacement or repair of the flow tube is needed.
4-1
IM 1E7D0-01E
5.OUTLINE
5. OUTLINE
STANDARD SPECIFICATIONS
Protection: IP67, NEMA4X, JISC0920 water tight type
Size:
*250 to 400mm with flange connection are only for ATEX or SAA.
250 and 300mm with wafer connection are only for general
purpose use.
*65 and 125mm are only for ATEX.
Acid
resistance gasket for PVC piping (Fluoro
rubber)
Contact Yokogawa office. (Refer to TI 1E6A0-06E.)
Union Joint: Stainless steel (SUS316L) for ceramic
lining size 10 mm(0.4in.) or less.*
* Contact Yokogawa office if PVC union joints are
required.
Ferrule (for sanitary type): SCS13
Electrode Construction:
• General Purpose/Ex-proof Type
PFA, Polyurethane Lining: External insertion type.
Ceramic Lining: Integral type.
• Sanitary Type
Internal insertion type
* Only PFA lining is available for sanitary type.
Electrical Connection:
ANSI 1/2NPT female, DIN Pg 13.5 female, ISO
M201.5 female, JIS G1/2 female.
Note: Hastelloy is a registered trademark of Haynes
International Inc.
5-1
IM 1E7D0-01E
5. OUTLINE
Accuracy:
PFA and Ceramic Lining
Size in mm
2.5 to 15
(0.1 to 0.5)
25 or larger
(1)
(inch)
Span in m/s
(ft/s)
0.3 to 1
(1 to 3)
1 to 10
(3 to 33)
0.3 to 1
(1 to 3)
1 to 10
(3 to 33)
Accuracy
0.5% of span
0.25% of span
(at indications below 50% of span)
0.5% of flowrate
(at indications 50% of span or more)
0.25% of span
(at indications below 50% of span)
0.5% of flowrate
(at indications 50% of span or more)
0.1% of span
(at indications below 20% of span)
0.5% of flowrate
(at indications 20% of span or more)
T04.EPS
Polyurethane Lining
Size in mm
25 or larger
(1)
(inch)
Span in m/s
(ft/s)
0.3 to 1
(1 to 3)
1 to 10
(3 to 33)
Accuracy
0.5% of span
0.25% of span
(at indications below 50% of span)
0.5% of flowrate
(at indications 50% of span or more)
T05.EPS
Repeatability: 0.1% of flowrate (minimum 1 mm/s)
Maximum Power Consumption: 12.5W
Insulation Resistance:
• 100MΩ between excitation terminal and each
signal terminal at 500 V DC.
• 100MΩ among signal terminals at 500V DC.
Withstand Voltage :
• 1500 V AC between excitation terminal and
ground terminal for 1minute. (for ex-proof
type).
• 500 V AC between signal terminal and
ground terminal for 1minute for ex-proof type
except CENELEC ATEX , in case of
CENELEC ATEX 1500 V AC for 1minute is
applied.
• 1760 V AC between each signal terminal and
each excitation terminal for 1minute. (for exproof type).
• 1000 V AC between excitation terminal and
ground terminal for 1minute.(except for exproof type).
CAUTION
When performing the Voltage Breakdown Test, Insulation Resistance Test or any unpowered electrical test,
wait 10 seconds after the power supply is turned off
before removing the housing cover. Be sure to remove
the Short Bar at terminal “G”. After testing, return the
Short Bar to its correct position. Screw tightening torque
should be 1.18N-m(0.88ft-lb)or more, because the Gterminal is thought as a protective grounding and should
conform to the Safety Requirements.
Altitude at installation side: Max.2000m above sea
Installation category based on IEC1010: II(See Note)
Pollution level based on IEC1010: 2(See Note)
Note: • The “Installation category“ implies the regulation
Fuse: 2A, 250V(Time - Lag type)
Fluid Conductivity:
Size 15 to 200mm(0.5 to 8in.); 5µS/cm or larger
Size 2.5 to 10mm(0.1 to 0.4in.); 20µS/cm or larger
*In case that size 250 or 300mm is used for high conductivity
fluid (ex. caustic soda, seawater), please use the flange type.
Measurable Flow Rate Range:
SI Units (Size: mm, Flowrate: m
to 63Hz/100 to 130 VDC,
-D1; Range 20.4 to 28.8 V DC
0
2022242628(V)
Cable cross section area: 1.25 mm
Cable cross section area: 2 mm
2
level
for impulse withstand voltage. It is also called
the“Overvoltage category“. “II“ applies to electrical
equipment.
• “Pollution le v el“describes the degree to which a
solid, liquid or gas which deteriorates dielectric
strength is adhering. “2“ applies to normal indoor
atmosphere.
PFA (Remote; 50 mm or smaller)
PFA (Integral; 50 mm or smaller)
Pressure
MPa{kgf/cm
4{40}{570}
2{20}{285}
1{10}{142}
-0.1{-1}{14.2}
Pressure
MPa{kgf/cm
4{40}{570}
2{20}{285}
-0.1{-1}{14.2}
2
}{psi}
-10
(14)0(32)40(104)80(175)
Ceramic 2.5 to 50 mm(0.1 to 2 in.) (Remote type)
Ceramic 80 to 200 mm(3 to 8 in.) (Remote type)
Ceramic 2.5 to 50 mm(0.1 to 2 in.) (Integral type)
Ceramic 80 to 200 mm(3 to 8 in.) (Integral type)
2
}{psi}
-10
(14)0(32)
PFA (Remote type; 65 mm or larger)
PFA (Integral type; 65 mm or larger)
Polyurethane
120
(248)
Temperature °C(°F)
120
Temperature °C(°F)
(248)
160
(320)
180
(356)
F02.EPS
Note: Those limits show maximum allowable fluid pressure
for Flow Tube itself. Further fluid pressure should also
be limited according to process connection.
TERMINAL CONNECTION
Terminal Symbols
A
B
C
EX1
EX2
Common
Excitation current intput
Protective grounding
(Outside of the terminal box)
Reasonable Figures for Thermal Shock of Ceramic
Lining:
Size 2.5 to 25 mm(0.1 to 1 in.)
∆T°C(°F)
120(216)
100(180)
60(108)
1(3)5(15)10(30)
Size 40 and 50 mm(1.5 and 2 in.)
∆T°C(°F)
100(180)
90(162)
50(90)
30(54)
1(3)5(15)10(30)
Size 80 to 200 mm(3 to 8 in.)
∆T°C(°F)
70(126)
50(90)
30(54)
1(3)5(15)10(30)
Flow Velocity m/s(ft/s)
Flow Velocity m/s(ft/s)
Flow Velocity m/s(ft/s)
Description
Flow signal output
Increase
Decrease
Increase
Decrease
Increase
Decrease
F03.EPS
T10.EPS
SIZING DATA
10.0
Flow velocity
(m/s)
Flow velocity
(ft/s)
SI Units
Size: mm
5.0
1.0
0.5
0.3
33
10
5.0
2.0
1.0
0.01
0.005
English Units
0.1
0.10.01
Size: inch
0.1
1.0
.5
2
0.2
5
1
Size (inch)
0.4
10
Flowrate (m3/h)
0.5
Flowrate (GPM)
5
0
1
1
10
1
1.52.51
100
0
5
4
2
5
100
* Measurable flow velocity is from 0 m/s.
3
2
1,000
0
5
0
0
5
0
5
2
8
6
1
1
1
1,000
5
4
6
814
10
10,000
5-3
0
0
0
0
0
0
2
12
0
0
5
5
0
3
3
2
4
16
F29.EPS
IM 1E7D0-01E
5. OUTLINE
e
MODEL AND SUFFIX CODE
General Purpose/Explosion Proof, Remote Type Flow Tube AE100/200 series
Size 2.5 mm (0.1in.)
Size 5 mm (0.2in.)
Size 10 mm (0.4in.)
Size 15 mm (0.5in.)
Size 25 mm (1in.)
Size 40 mm (1.5in.)
Size 50 mm (2in.)
Size 65 mm (2.5in.)
Size 80 mm (3in.)
Size 100 mm (4in.)
Size 125 mm (5in.)
Size 150 mm (6in.)
Size 200 mm (8in.)
General Purpose
Ex-proof(ATEX,FM,CSA,SAA)
Fluorocarbon PFA
Polyurethane
Ceramic
JIS 10K wafer
JIS 20K wafer
ANSI 150 wafer
ANSI 300 wafer
DIN PN10/16 wafer
JIS F12(JIS75M) wafer
JIS 10K flange
JIS 20K flange
ANSI 150 flange
ANSI 300 flange
DIN PN10 flange
DIN PN16 flange
JIS F12(JIS75M) flange
Union Joint (weld joint)
Union Joint (R1/4 or R3/8)
Union Joint (1/4NPT or 3/8NPT)
JIS G1/2 female
ANSI 1/2NPT female
DIN Pg13.5 female
ISO M20 X1.5 female
Refer to "Optional Specifications."
Note 1: Process connection for size 2.5 to 10mm(0.1 to 0.4in.), wafer type is equal to one for 15mm(0.5in.). Provide 15mm process
flanges for these flow tubes.
Note 2: Select PN16 when requirement of PN10 for size 100mm (4in.)or less becuase of same mating dimensions. Not available with 65,
125mm.
Note 3: Flange type is available for size 15mm or larger, PFA or Polyurethane lining.
Note 4: Select ANSI 1/2 NPT female electrical connection(code A), in case of requirement of FM/CSA explosion proof type.
For ATEX explosion proof type, select ANSI 1/2NPT(codeA) or ISO M201.5 (code M) electr ical connection.
Note 5: Platinum-Iridium and tantalum earth electrodes are not available with 65, 125mm and ceramics 150, 200mm.
DGDN
Lining
AUCAC
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Note 1
Note 1
Note 1
Note 1
Note 4
Not available with 65/125mm
Not available with 65/125mm
Size 80 mm(3in.) or larger
Size 150/200mm (6/8in.)only
Note 2
Size 80/100/150/200mm only
Note 5
Must for ceramic, 2.5/ 5/10mm
Not available with 65/125mm
Note 5
Not available with 65/125mm
Not available with
65/125mm
Ceramic lining, size
2.5/ 5/10mm only
Not available with
65/125mm
T15.EPS
5-4
IM 1E7D0-01E
General Purpose /Explosion Proof, Remote Type Flow Tube AE300 series
Suffix CodeModelDescription
AE325
AE330
AE335
AE340
UseDG
Lining
Process
Connection
Electrode Material
Earth Ring Material
Electrical Connection
Optional Code
Note : For ATEX explosion proof type, select ANSI1/2NPT(code A) or ISO M20
JIS 10K Wafer
ANSI 150 Wafer
DIN PN10/16 Wafer
JIS F12 Wafer
JIS 10K flange
JIS 20K flange
ANSI 150 flange
ANSI 300 flange
DIN PN10 flange
DIN PN16 flange
JIS F12(JIS75M) flange
ANSI 1/2 NPT female
DIN Pg13.5 female
ISO M20 X1.5 female
Refer to “Optional Specifications.”
/
T18.EPS
5-5
IM 1E7D0-01E
Optional Specifications
Item
Waterproof Gland
Waterproof Gland with Union
Joint
Gaskets for PVC pipe
DC Noise Suppression
Lightning Protector
BRAIN Communication(Note 1)
HART Communication(Note 1)
FOUNDATION Fieldbus
Communication (Note 1)
PID/LM function for
FOUNDATION Fieldbus (Note 6)
Epoxy Coating
High Anti-corrosion Coating
Material Certificate(Note 2)
Bolt & Nut Assembly(Note 3 )
DHC use (for size 100 to 400mm)
FM Approval(Note 4)
CENELEC ATEX Certification
(KEMA Approval)
CSA Certification(Note 4)
SAA Certification
TIIS(JIS) Flameproof
(Note 4)(Note 5)
Flameproof Packing Adapter
for TIIS(JIS) Flameproof (Note 5)
(Only for JIS G1/2 electrical
connection)
GOST Certification
Silicon Rubber Gasket for
sanitary type
Mirror Finished Ceramics
180deg. Rotated Converter
Oil-prohibited Use
Oil-prohibited Use with
Dehydrating T reatment
Hydrostatics T est Certificate
Calibration Certificate
Note 1:Either BRAIN, HART, or FOUNDATION Fieldbus communication can be selected.
Note 2:In case of requirement of EN10204 3.1B for Material Certificate, contact Yokogawa office.
Note 3:It is available only for JIS 10K wafer, JIS 20K wafer or ANSI 150 wafer type, not available with 65, 125, 250 or 300mm.
Note 4:It is available only for size 2.5 to 200mm(0.1 to 8 in).
Note 5:Select optional code /JF3 with /G11 or /G12 in case of requirement of TIIS (former JIS) Flameproof type.
/G11 is selectable only for DC power supply and 4-conductor cable use.
Note 6:Optional code /LC1 is a function for Fieldbus communication. Optional code /FB must be selected together with /LC1.
Note 7:Ex-proof Fieldbus communication is available for CENELEC ATEX, FM and TIIS (former JIS) ex-proof version.
Waterproof glands are attached to all wiring ports.
For JIS G1/2 only.
Waterproof glands (union joint) are attached to all
wiring ports. For JIS G1/2 only.
Gaskets are attached between earth ring and flow
tube. (Not available with 65, 125mm)
Eliminating DC Noise (Size 15mm(0.5in.) or larger:
Conductivity 50S/cm or higher.)
Built-in Lightning Protector(Only for 24VDC version)
Digital Communication with BRAIN protocol
Digital Communication with HART protocol
Digital Communication with FOUNDATION Fieldbus
protocol (except 24 VDC version)
PID control function and Link Master function
Coating is changed to epoxy coating.
Coating is changed to three-layer coating(Urethane
coating on two-layer Epoxy coating)
Reproduced material certificate for pipe, electrode,
earth ring, mini-flange and flange (depends on
spec.).
Carbon steel bolts/nuts and chloroprene gaskets
assembly for wafer type
Carbon steel bolts/nuts and non-asbestos PTFEwrapped gaskets assembly for wafer type
wStainless steel bolts/nuts and chloroprene gaskets
assembly for wafer type
Stainless steel bolts/nuts and non-asbestos PTFEwrapped gaskets assembly for wafer type
Condensation proof for District Heating and Cooling
use. Terminal box; urethane resin potting. Wired 30m
signal cable at factory.
FM Explosion proof/FM Nonincendive
CENELEC ATEX Explosion proof
CSA Explosion proof/CSA Nonincendive
SAA Explosion proof
TIIS(JIS) Flameproof type
One Flameproof Packing Adapter and a blind plug
are attached.(only for DC power supply)
Two Flameproof Packing Adapters are attached.(Not
apply for one port wiring.)
Calibration Certificate for GOST (only for products
produced at YMF)
In case of fluid temp. over 120°C (248°F), 160°C
(320°F) max. (Not available with 65mm)
Mirror Finishing on the inside of ceramic tube
(Rmax.<=1 micro-meter)
180deg. rotated converter for reversed flow direction
Degreased cleansing treatment
Degreased cleansing treatment; Packing with
desiccant
Test pressure depends on process connection
(Test duration 10 minutes) Test result is full in NOTE
of QIC.
Level 2:Declaration and Calibration Equipment List
Level 3:Declaration and Primary Standard List
Level 4:Declaration and YOKOGAWA Measuring
* The face-to-face length is longer by approx.22mm(0.89 in.) for earth ring P,T.
* The face-to-face length is shorter by approx. 6mm(0.24 in.) for non earth ring type.
* The face-to-face length is longer by approx.2mm(0.08 in.) for PFA lining with optional code/FRG.
** The height marked as ** is shorter by 3mm(0.12 in.) for ex-proof type.
Type
Size code
Size
Lining code
Process connection
Face-to-face
Width
Height
Height
Height
Weight kg(lb)
Lining code C : Ceramics pipe
*The height marked as* is shorter by 3mm(0.12")
for ex-proof type.
AED
Process Connection
Size code
øC
D
18.5(0.73)
18.5(0.73)
22.5(0.89)
102
105
110
U1
U2
U3
H2*
G
-C
U
N
øD
110
10(0.4)
U2, U3
130(5.1)
R3/8
3/8NPT
F16.EPS
5-7
IM 1E7D0-01E
25 to 100mm(1 to 4in.) Wafer Type:
Ground Terminal
(M4)
H
202
204
205
D
AE
206
208
210
Type
Size code
Size
Lining code
Face-to-face
Outer dia
Height
Height
Weight kg(lb)
Lining code A : PFA lining
o86(3.4)
48
(1.9)
L*
K
A
G
B
-
U
N
E
C
H
204
202
40(1.5)
25(1)
93(3.7)*
68(2.7)
197(7.8)
111(4.4)
2.3(5.5)
A, U, C
106(4.2)*
86(3.4)
217(8.5)
131(5.2)
3.2(7.1)
L*
D
H
H1
U : Polyurethane rubber lining
C : Ceramics pipe
205
50(2)
120(4.7)*
99(3.9)
230(9.1)
144(5.7)
4.2(9.3)
Shroud
(for ex-proof)
36 (1.4)
H1
General(G)Ex-proof(N)
206
208
65(2.5)
80(3)
A
120(4.7)
160(6.3)*
117(4.6)
129(5.1)
248(9.8)
270(10.6)
162(6.4)
184(7.2)
5.2(11.5)
7.3(16.1)
A, U
180(7.1)*
155(6.1)
296(11.7)
210(8.3)
10.2(22.5)
210
100(4)
109(4.3)
160(6.3)*
260(10.2)
6.9(15.2)
oD
208
80(3)
129(5.1)
174(6.9)
C
180(7.1)*
155(6.1)
296(11.7)
210(8.3)
10(22.1)
* The face-to-face length is longer by approx.22mm(0.89 in.)
for earth ring P,T.
* The face-to-face length is shorter by approx. 6mm(0.24 in.)
for non earth ring type.
* The face-to-face length is longer by approx.2mm(0.08 in.)
for PFA or Polyuretane lining with optional code/FRG.
210
100(4)
202
25(1)
93(3.7)*
68(2.7)
195(7.7)
109(4.3)
2.3(5.5)
204
40(1.5)
A, C
106(4.2)*
86(3.4)
214(8.4)
128(5.0)
3.2(7.1)
120(4.7)*
99(3.9)
228(9.0)
142(5.6)
4.2(9.3)
205
50(2)
206
65(2.5)
120(4.7)
117(4.6)
246(9.7)
160(6.3)
5.2(11.5)
208
80(3)
160(6.3)*
129(5.1)
268(10.6)
182(7.2)
7.3(16.1)
210
100(4)
180(7.1)*
155(6.1)
296(11.7)
208(8.2)
10.2(22.5)
Unit: mm
208
80(3)
160(6.3)*
129(5.1)
258(10.2)
172(6.8)
6.9(15.2)
(approx. inch)
210
100(4)
CA
180(7.1)*
155(6.1)
294(11.6)
208(8.2)
10(22.1)
F17.EPS
5. OUTLINE
125 and 200mm(5 and 8in.) Wafer Type:
Shroud
(for ex-proof)
oD
H
Ground Terminal
(M4)
36 (1.4)
H1
o86(3.4)
48
(1.9)
L*
150 and 200mm(6 and 8in.) Ceramic Lining:
ø86(3.4)
48
(1.9)
36 (1.4)
H1
109(4.3)
Shroud(for ex-proof)
Ground Terminal
(M4)
H
Unit: mm
(approx. inch)
K
212
A
G
B
-
215
D
AE
U
N
E
220
H
Type
Size code
Size
Lining code
Face-to-face
L*
Outer dia
Height
Height
H1
Width
W
Weight kg(lb)
Lining code A : PFA lining
U : Polyurethane rubber lining
* The face-to-face length is longer by approx.30mm(1.2 in.) for earth ring P,T.
W
109(4.3)
* The face-to-face length is shorter by approx. 6mm(o.24 in.) for non earth ring type.
* The face-to-face length is longer by approx.2mm(0.08 in.) for optional code/FRG.
øD
General(G)Ex-proof(N)
215
212
150(6)
125(5)
A
230(9.1)
D
175(6.9)
H
313(12.3)
227(8.9)
230(9.1)
15.7(34.6)
Type
Size code
Size
Lining code
Face-to-face
Outer dia
Height
Height
Weight kg(lb)
Lining code C : Ceramics pipe
215
220
230(9.1)*
200(7.9)
339(13.3)
253(10.0)
256(10.1)
17.9(39.4)
G
-
DCAE
N
A, U
K
B
E
H
L*
øD
H
H1
300(11.8)*
389(15.3)
303(11.9)
307(12.1)
28.4(62.6)
232(9.2)*
214(8.5)
352.5(13.9)
266.5(10.5)
21.6(47.7)
212
220
200(8)
250(9.8)
General(G)Ex-proof(N)
215
150(6)
125(5)
A
230(9.1)
175(6.9)
311(12.2)
225(8.9)
230(9.1)
15.7(34.6)
220
200(8)
302(11.9)*
264(10.4)
402.5(15.8)
316.5(12.5)
33.6(74.1)
215
150(6)
230(9.1)*
200(7.9)
336(13.2)
250(10.1)
256(10.1)
20.9(46.1)
Unit: mm
150(6)
C
232(9.1)*
214(8.4)
350(13.8)
264(10.4)
24.6(54.2)
A, U
300(11.8)*
250(9.8)
386(15.2)
300(11.8)
307(12.1)
33.4(73.6)
(approx. inch)
215
220
200(8)
F18.EPS
220
200(8)
302(11.9)*
264(10.4)
400(15.7)
314(12.4)
38.6(85.1)
L*
* The face-to-face length is shorter by approx. 6mm(0.24 in.) for non earth ring type.
5-8
F19.EPS
IM 1E7D0-01E
250 and 300mm(10 and 12in.) Wafer Type:
86(3.4)
Ground Terminal
(M4)
36 (1.4)
*H2
48 (1.9)
*H
*H1
109 (4.3)
5. OUTLINE
325D
AE
330D
Type
Size code
Size
Lining code
Face-to-face
Outer dia.
D
Height
Height
Height
Width
Weight kg (lb)
Lining code A : PFA lining
U : Polyurethane rubber lining
K
A B
-
G
U E
H
General (G)
325
250(10)
330
300(12)
A, U
350(13.8)
358(14.1)
497(19.6)
411(16.2)
232(9.1)
415(16.3)
42.3(93.3)
*H
*H1
*H2
W
300(11.8)
L
310(12.2)
D
449(17.7)
363(14.3)
208(8.2)
366(14.4)
33(72.8)
L
15mm(0.5in.) Flange Type:
T**
115
15(0.5)
A
A1
89(3.5)
18(0.7)~
25(1.0)**
61(2.4)
16(0.6)
3.8(8.4)
Shroud
(for ex-proof)
28(1.1)**
ø86(3.4)
Ground Terminal
(M4)
48(1.9)
36(1.42)
128***
(5.04)
66
(2.6)
L*=200(7.9)
J
G
115-
A
A
N
D
General(G) Ex-proof(N)
AED
Type
Size code
Size
Lining code
Process Connection
Outer dia.
Thickness
Pitch circle dia.
Hole dia.
Weight kg(lb)
Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150
A2 ; ANSI 300 D2 ; DIN PN16
Lining code A : PFA lining
øD
19(0.7)~
T**
24(0.9)**
øC
øh
4.0(8.8)
J1
95(3.7)
70(2.8)
15(0.6)
J2
95(3.7)
21(0.8)~
26(1.0)**
70(2.8)
15(0.6)
4.2(9.3)
* The face-to-face length is longer by approx.22mm(0.89 in.) for earth ring P,T.
** The thickness(T)is longer by approx.11mm(0.43 in.) for earth ring P,T.
* The face-to-face length is shorter by approx. 6mm(0.24 in.) for non earth ring type.
** The thickness (T) is shorter by approx. 3mm(0.12 in.) for non earth ring type.
* The face-to-face length is longer by approx.2mm(0.08 in.) for optional code/FRG.
** The thickness(T)is longer by approx.1mm(0.04 in.) for optional code/FRG.
***The height marked as *** is shorter by 3mm(0.12 in.) for ex-proof type.
* The face-to-face length is longer by approx.22mm(0.89 in.)
for earth ring P,T.
** The thickness(T) is longer by approx. 11mm(0.43 in.)for
earth ring P,T.
* The face-to-face length is shorter by approx. 6mm(0.24 in.)
for non earth ring type.
** The thickness(T) is shorter by approx. 3mm(0.12 in.) for
h
ø
-
N
non earth ring type.
* The face-to-face length is longer by approx.2mm(0.08 in.)
D
ø
for optional code/FRG.
** The thickness(T) is longer by approx. 1mm(0.04 in.) for
optional code/FRG.
*** The height is shorter by 2.5mm(0.1 in.)for ex-proof type.
ø
C
5. OUTLINE
(approx. inch)
H***
H1***
H2***
øD
T**
øC
øh
N
L*
*L
J1
288(11.3)***
202(8.0)***
185(7.2)
25(1)
~31(1.2)**
150(5.1)
19(0.7)
8
22.5
13(28.6)
J2
296(11.7)***
210(8.3)***
200(7.9)
29(1.1)
~35(1.4)**
160(6.3)
23(0.9)
8
22.5
15(33.0)
208
AED
210
Process Connection
Pitch circle dia.
Number of holes
Bolt hole pitch
Face-to-face
J
A
A
G
U
D
N
G
Type
Size code
Size
Lining code
Height
Height
Height
Outer dia.
Thickness
Hole dia.
Weight kg(lb)
Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150 A2 ; ANSI 300 D2 ; DIN PN16 G1 ; JIS F12
150 and 200mm(6 and 8in.) Flange Type:
ø86(3.4)
48(1.9)
(1.4)
36
H2***
Ground Terminal
(M4)
208
80(3)
A1
291(11.4)***
205(8.1)***
109.5(4.3)***
191(7.5)
31(1.2)
~38(1.5)**
152(6.0)
19(0.7)
4
45
200(7.9)*
15.3(33.7)
A2
300(11.8)***
214(8.4)***
210(8.3)
36(1.4)
~43(1.7)**
168(6.6)
22(0.9)
8
22.5
18.3(40.3)
H1
General(G), Ex-proof(N)
A(PFA), U(Polyurethane)
D2
G1
296(11.7)***
301(11.9)***
210(8.3)***
215(8.5)***
200(7.9)
211(8.3)
26(1)
25(1)
~32(1.3)**
~32(1.3)**
160(6.3)
168(6.6)
18(0.7)
19(0.7)
8
4
22.5
45
15.5(34.2)
15(33.1)
Shroud
(for ex-proof)
H***
J1
324(12.8)***
238(9.4)***
210(8.3)
25(1)
~31(1.2)**
175(6.9)
19(0.7)
8
22.5
21.0(46.3)
109(4.3)
J2
331(13.0)***
245(9.6)***
132.5(5.2)***
225(8.9)
31(1.2)
~37(1.5)**
185(7.3)
23(0.9)
8
22.5
24.2(53.4)
210
100(4)
A1
333(13.1)***
247(9.7)***
229(9.1)
31(1.2)
~38(1.5)**
191(7.5)
19(0.7)
8
22.5
250(9.8)*
25.0(55.1)
A2
346(13.6)***
260(10.2)***
254(10)
39(1.5)
~46(1.8)**
200(7.9)
22(0.9)
8
22.5
32.4(71.4)
Unit: mm
N-øh
øD
D2
329(13.0)***
243(9.6)***
220(8.7)
26(1)
~32(1.3)**
180(7.1)
18(0.7)
8
22.5
22.7(50.1)
(approx. inch)
G1
338(13.3)***
252(9.9)***
238(9.4)
25(1)
~32(1.3)**
195(7.7)
19(0.7)
4
19
24.1(53.1)
F22.EPS
H3
T**
L*
J
215
A
A
G
-
AED
220
D
U
N
G
TypeGeneral(G), Ex-proof(N)
Size code215
Size
Lining code
Process connection
Face-to-face
Outer dia.
Height
Height
Pitch circle dia.
Number of holes
Bolt hole pitch
Hole dia.
Thickness(A)
Thickness(U)
Weight(General) kg(lb)
Weight(Ex-proof) kg(lb)
Process connection : J1 ; JIS10K J2 ; JIS20K A1 ; ANSI 150 A2 ; ANSI 300 D1 ; DIN PN10 D2 ; DIN PN16 G ; JIS F12
J1G1A1J2
L
290(11.4)
280(11)
øD
***
387(15.2)***
382(15)***
H
H1
H2
H3
øC
N
øh
T**
T**
***
317(12.5)
143(5.6)
240(9.4)
8
22.5
23(0.9)
30(1.2)**
31(1.2)**
29(63.9)
32(70.6)
327(12.9)
148(5.8)
247(9.7)
19(0.7)
30(1.2)**
31(1.2)**
31(68.3)
34(75.0)
6
30
279(11.0)
381(15.0)***
316(12.4)
143(5.6)
241(9.5)
8
22.5
23(0.9)
33.4(1.3)**
34.4(1.4)**
31(68.3)
34(75.0)
* The face-to-face length is longer by approx.28mm(1.1 in.) for earth ring P,T.
** The thickness(T) is longer by approx. 14mm(0.55 in.) for earth ring P,T.
* The face-to-face length is shorter by approx. 6mm(0.24 in.) for non earth ring type.
** The thickness(T) is shorter by approx. 3mm(0.12 in.) for non earth ring type.
* The face-to-face length is longer by approx.2mm(0.08 in.) for optional code/FRG.
The thickness(T) is longer by approx. 1mm(0.04 in.) for optional code/FRG.
*** The height is shorter by approx.2.5mm(0.1 in.) for ex-proof type.
Clamp outer dia.
Height
Height
Height
Weight kg (lb)
L
L2
D1
D2
D
H
H1
H2
202
25(1)
176(6.9)
43(1.7)
25(1.0)
23(0.9)
74(2.9)
212(8.3)
126(5.0)
49(1.7)
3.5(7.7)
40(1.5)
186(7.3)
41(1.6)
38(1.5)
36(1.4)
90(3.5)
235(9.3)
149(5.8)
61(2.4)
4.6(10.1)
5-11
204
Sanitary(H)
205
50(2)
PFA lining
206(8.1)
44(1.7)
51(2.0)
48(1.9)
103(4.1)
248(9.8)
162(6.4)
67(2.6)
6.0(13.2)
206
65(2.5)
206(8.1)
44(1.7)
64(2.5)
60(2.4)
122(4.8)
260(10.2)
174(6.9)
70(2.8)
7.6(16.8)
208
80(3)
246(9.7)
44(1.7)
76(3.0)
72(2.8)
131(5.2)
277(10.9)
191(7.5)
81(3.2)
9.9(21.8)
210
100(4)
272(10.7)
44(1.7)
102(4.0)
98(3.9)
171(6.7)
329(13.0)
243(9.6)
111(4.4)
15.4(33.8)
F28.EPS
IM 1E7D0-01E
6. EXPLOSION PROTECTED TYPE INSTRUMENT
6.EXPLOSION PROTECTED TYPE
INSTRUMENT
In this section, further requirements and differences for
explosion proof type instrument are described. For
explosion proof type instrument, the description in this
chapter is prior to other description in this User's
Manual.
NOTE
The terminal box cover and display cover is
locked by special screw. In case of opening the
cover, please use the Hexagonal Wrench
attached.
CAUTION
Be sure to lock the cover with the special screw
using the Hexagonal Wrench attached after
tightening the cover.
6.1ATEX Directive
(3) Installation
WARNING
•All wiring shall comply with local installation
requirements and local electrical code.
• In hazadous locations, the cable entry devices
shall be of a certified flameproof type, suitable
for the conditions of use and correctly installed.
• Unused apertures shall be closed with suitable
flameproof certified blanking elements. (The
plug attached is flameproof certified.)
(4) Operation
WARNING
• Wait 10min. after power is turned off, before
opening the covers.
• Take care not to generate mechanical spark
when access to the instrument and peripheral
devices in hazardous locations.
WARNING
Only trained persons use this instrument in
industrial locations.
(1) Technical Data
• No. KEMA 02ATEX2022
Type of Protection : EEx dem[ia]IIC T6...T3 Group
II Category 2 G
Electrode circuit Um : 250V ac/dc
Excitation Circuit : 130Vmax. 72/75Hz
Temp. ClassT6T5T4T3
Process Temp7085120150°C
Enclosure : IP67
(2) Electrical Connection
The type of electrical connection is stamped near the
electrical connection port accordiing to the following
codes.
Screw Size Marking
ISO M20x1.5 female M
ANSI 1/2NPT female A
(5) Maintenance and Repair
WARNING
The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void the certification.
(6) Data Plate
-0.1MPa MIN.(SEE IM)
*1)
KEMA No. :
*2)
MODEL : Specified model code
SUFFIX : Suffix codes of the model code
STYLE : Specified style code
AFTER DE-ENERGIZING,
DELAY 10 MINUTES BEFORE OPENING
User's Manual
6-1
IM 1E7D0-01E
6. EXPLOSION PROTECTED TYPE INSTRUMENT
SIZE : Nominal size of apparatus
METER FACTOR : Sensor constant number of apparatus
LINING MATERIAL : Material of liner
ELECTRODE MATERIAL : Material of electrodes
FLUIDTEMP. : Fluid temperature of apparatus
FLUIDPRESS : Fluid pressure of apparatus
Tamb : Ambient temperature
No. : Manufacturing serial number
CE : CE marking
ExII 2G : Group II Catergory 2 Gas atomosphere
KEMA No. : KEMA 02ATEX2022 : Certificate number
EExdem[ia]IICT6...T3 : Protection type and temp. class
ELECTRODE CIRCUIT Um : Voltage of electrode circuit
ENCLOSURE : Enclosure protection number
IM : User's Manual
WARNING
YOKOGAWA TOKYO 180-8750 JAPAN :
*1) The third figure from the last shows the last one
figure of the year of production. For example, the
year of production of the product engraved as
follows is year 1998.
No. F261GA091 813
*2) The identification number of the notified body :
0344
*3) The product-producing country
: Warning to apparatus
Name and address of manufacturer
↑
Produced in 1998
(3) Operation
WARNING
• Open circuit before opening the covers and
seal all conduits with in 18 inches in hazardous
locations.
• Take care not to generate mechanical spark
when access to the instrument and peripheral
devices in hazardous locations.
(4) Maintenance and Repair
WARNING
The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void the approval of Factory Mutual Research Corporation.
HAZARDOUS LOCATIONS
Magnetic Flow Converter
Conduit
Sealing Fitting
6.2FM
(1) Technical Data
• Explosionproof for Class I Division 1 Groups A, B,
C & D. Dust-ignitionproof for Class II/III Division
1 Groups E, F & G. Intrinsically safe (electrode) for
Class I Division 1 Groups A, B, C & D
• All wiring shall comply with national electrical
code ANSI/NFPA 70 and local electrical code.
•In hazardous locations, wiring to be in conduit
as shown in Figure 12.2.1.
18" (457 mm) Max.
Figure 6.2.1 Conduit Wiring
F0601.EPS
6.3CSA
(1) Technical Data
• Explosionproof for Class I, Division 1, Groups C &
D ; Dust-ignitionproof Class II/III, Division 1
Groups E, F & G. Intrinsically safe (electrode) for
Class I Division 1 Groups A, B, C & D
Electrode Circuit Vmax: 250V ac/dc
Temp. CodeT6T5T4T3
Process Temp7085120150°C
Enclosure: Type 4
• Nonincendive for Class I, Division 2, Groups A, B,
C & D ; Suitable for Class II, Division 2, Groups E,
F and G ; Class III, Division 1
Intrinsically safe (electrode) for Class I Division 1
Groups A, B, C & D
Electrode Circuit Vmax: 250V ac/dc
Excitation Circuit: 130Vp 72/75Hz, 11VAmax
Temp. CodeT5T4T3
Process Temp85120150°C
Enclosure: Type 4
6-2
IM 1E7D0-01E
6. EXPLOSION PROTECTED TYPE INSTRUMENT
(2) Installation
WARNING
All wiring shall comply with Canadian Electrical
Code Part I and Local Electrical Codes.
In hazardous location, wiring shall be in conduit
as shown in Figure 12.3.1.
CAUTION : SEAL ALL CONDUITS WITHN
50cm OF THE ENCLOSURE’ UN
SCELLEMENT DOIT ÉTRE
INSTALLÉ À MOINS DE 50cm DU
BOÎTIER.
(3) Operation
WARNING
CAUTION : OPEN CIRCUIT BEFORE REMOV-
ING COVER.
OUVRIR LE CIRCUIT AVANT
D’ENLEVER LE COUVERCLE.
Take care not to generate mechanical spark
when access to the instrument and peripheral
devices in hazardous location.
(4) Maintenance and Repair
6.4SAA
WARNING
Only trained persons use this instrument in
industrial locations .
(1) Technical Data
• SAA :
SA Certificate No.AUS Ex 3210X
Type of ProtectionEx dm(ia)II C T6 IP67
Electrode Circuit Um250V ac/dc
Excitation Circuit130Vp 72/75Hz
Temperature ClassT6T5T4T3
Process Temperature7085120150°C
(2) Installation
WARNING
• All wiring shall comply with local installation
requirements and local electrical code.
• In hazardous locations, the cable entry devices
shall be of a certified flameproof type, suitable
for the contidions of use and correctrly
installed.
WARNING
The instrument modification or parts replacement
by other than authorized representative of
YOKOGAWA Electric Corporation or
YOKOGAWA Corporation of AMERICA is
prohibited and will void Canadian Standards
Explosionproof Certification.
HAZARDOUS LOCATIONS
Magnetic Flow Converter
Conduit
50 cm Max.
Figure 6.3.1 Conduit Wiring
Sealing Fitting
F0602.EPS
(3) Operation
WARNING
• Open circuit before opening the covers.
• Take care not to generate mechanical spark
when access to the instrument and peripheral
devices in hazardous locations.
(4) Maintenance and Repair
WARNING
The instrument modification or parts replacement
by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void the certification.
6-3
IM 1E7D0-01E
7. PRESSURE EQUIPMENT DIRECTIVE
7.PRESSURE EQUIPMENT DIRECTIVE
This chapter is described further requirements and
notices concerning the PED (Pressure Equipment
Directive). The description in this chapter is prior to
other description in this User's Manual.
(1) Technical Data
Module : H
Type of Equipment : Piping
Type of Fluid : Liquid and Gas
Group of Fluid : 1 and 2
Directive on Pressure Equipment Directive 97/23/
EC)
*** AE102DG/DN to AE202DG/DN, and AE202DH
are not attached CE mark of PED because they do
not come under CE marking of PED.
(2) Installation
WARNING
• Please tighten the bolts for piping-joint according to the prescribed torque values.
• Please take measure to protect the flowmeters
from forces caused by vibration through piping.
(3) Operation
**
WARNING
• The temperature and pressure of fluid should
be applied under the normal operating
condition.
• The ambient temperature should be applied
under the normal operating condition.
• Please pay attention to prevent the excessive
pressure like water hammer, etc. When water
hammer is to be occurred, please take
measures to prevent the pressure from
exceeding PS(maximum allowable pressure) by
setting the safety valve, etc. at the system and
the like.
• When external fire is to be occurred, please
take safety measures at the device or system
not to influence the flowmeters.
• Please avoid the fluid exceeding the corrosion
proof of lining and electrode.
• Please pay attention not to be abrade the
metal pipe, when the fluid to abrade the lining
such as slurry and sand are contained.
7-1
IM 1E7D0-01E
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