Yazoo/Kees ZCBI48180 User Manual

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Operators Manual	Models:
	ZCBI48180

Please read these instructions carefully and make sure you understand them before using the machine.

MANUAL NO. 109840 REV. IR (12/01/03)

Congratulations on the purchase of your YAZOO/KEES mower. This manual has been prepared for the owners and operators of the models called out on the front cover of this manual. Read, understand and follow the safety and operating instructions.

! WARNING

Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.

!CAUTION

1.Keep all shields, guards and safety devices in place and in proper working condition.

2.Stop engine and remove spark plug wires or remove key before adjusting, servicing, or performing

maintenance.

GOOD SERVICE

Yazoo/Kees products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this operator’s manual.

When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional:


This Operator’s Manual belongs to the	Engine	Transmission
machine with manufacturing number:

WARNING: Engine exhaust, some of it’s constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

Continuous dedication to improve our products require that specifications and design are subject to change without notice.

SAFETY INSTRUCTIONS ....................	4
General use and safety rules ......	4
Driving on slopes ........................	4
Children safety............................	5
Service safety .............................	6
Transportation ............................	6
SPECIFICATIONS .................................	7
ASSEMBLY ...........................................	8
Tools Required............................	8
Unpacking ...................................	8
Seat Attachment .........................	8
Control Lever Attachment ...........	8
Check Tire Pressure ..................	9
Assembly Checklist ....................	10
OPERATION..........................................	11
Controls ......................................	11
Operation Instructions ................	11-17
CUSTOMER RESPONSIBILITIES ......	18
Maintenance Schedule ...............	18
Lubrication Chart ........................	19
Tires ...........................................	19
Operator Presence System .......	19
Blade Care .................................	19
V-Belts ........................................	21
Engine ........................................	21

Air Screen & Air Filter .................	21
Oil Filter ......................................	22
Spark Plugs ................................	22
Fuel Filter ....................................	22
Cleaning .....................................	23
SERVICE AND ADJUSTMENT .............	23
Mower .........................................	23
Deck Level ..................................	23
Deck Belt Replacement .............	24
IZT (Integrated Zeroturn
Transaxle) Belt Replacement .....	25
Seat Adjustment .........................	26
Control Levers Adjustment .........	26
Wheel Removal ..........................	26
Jump Starting Engine .................	26
Battery Replacement ..................	27
Park Brake ..................................	27
Tracking ......................................	28
STORAGE .............................................	29-30
TROUBLESHOOTING .........................	31-32
WIRING SCHEMATIC ...........................	33

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DANGER !

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

•Read, understand and follow all instructions in the manual and on the machine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, stones, toys, wire etc., which could be picked up and thrown by the blades.

•Be sure the area is clear of all people and pets before mowing. Stop the machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not direct it towards anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave the machine unattended when the engine is running. Always turn off the blades, set the parking brake, stop the engine and remove the key before leaving the machine.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch out for traffic when operating near or crossing roadways.

•Use extra care when loading and unloading the machine onto a trailer or truck.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These

operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust/ engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•NEVER allow children to operate the machine.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn off the machine if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

III.SERVICE

•The operation of any mower can result in foreign objects thrown into the eyes, which

`can result in severe eye damage. Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or

standard safety glasses.

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check there proper operation regularly.

•Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

•NEVER allow children to operate the machine.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers or children even with the blades off.

•Do not drive in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Mow up and down slopes (10° Max), not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

CAUTION

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION

In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION

Do not coast down a hill in neutral, you may lose control of the mower.

WARNING

Do not tow any trailers, etc. with this mower. They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals know to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

SPECIFICATIONS

GASOLINE CAPACITY	5.6 GALLONS
AND TYPE	UNLEADED REGULAR

OIL TYPE (SPI-SF-SJ):	SEE YOUR ENGINE
	OWNERS MANUAL
SPARK PLUG:	SEE ENGINE MANUAL

GROUND SPEED (MPH):	FORWARD: 0		- 6.5
	REVERSE: 0		- 3.5
TIRE PRESSURE:	FRONT: 15 PSI
	REAR: 15 PSI

CHARGING SYSTEM:	BRIGGS & STRATTON INTEK:
	16 AMPS

BATTERY:	MIN. CCA:	300
	CASE SIZE:	5	1/4W X 7 3/4 L X 6 T

BLADE BOLT TORQUE:	45-55 FT./LBS.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your mower.

•Follow the instructions under "Customer Responsibilities” and "Storage” sections of this owner’s manual.

WARNING

This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized engine service center/department.

CONGRATULATIONS on your purchase of a new mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this mower. Please read and retain this manual. The instructions will enable you to assemble and maintain your mower properly. Always observe the "SAFETY RULES”.

ASSEMBLY

Your new mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

1.9/16" wrench or 9/16" socket w/ drive ratchet

2.Tire pressure gauge

3.Nail bar or claw hammer

4.Wire snips

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated).

TO REMOVE THE MOWER FROM CRATE

UNPACK CRATE

•Using the nail bar or hammer, remove the top of the crate first. Then remove the sides of the crate and place these out of the way. Be careful of any exposed nails or staples.

•Remove the plastic bag that covers the mower.

•Using the wire snips, cut any plastic ties that are holding the mower to the crate.

•Remove the seat off of the front of the mower and place in a safe location.

BEFORE REMOVING THE

MOWER FROM THE SKID

ATTACH SEAT (See Fig. 1)

The seat position should be adjusted forward or backward so that the operator can comfortably reach the deck lift pedal and safely operate the mower. See "Service and Adjustment" Section of this manual.

•Remove protective wrap from the seat.

•Remove the three prong knobs and washers from the seat and place in the storage area in the right side console.

•Raise the seat pan up so that the bottom can be easily accessed.

•Securing one of the three prong knobs and washers, insert it thru the seat pan slot and into the corresponding threaded hole in the seat bottom.

•Repeat for the other three holes.

•Tighten the three prong knobs in the approximate position desired for the seat.

•Connect the wiring harness to the seat

switch.

Adjustments may be required to position the seat in the desired position. Refer to the "Service and Adjustment" section of this manual.

SEAT PAN

KNOBS

WIRE

HARNESS

FIGURE 1

ATTACH CONTROL LEVERS (See Fig. 2)

•Using the 9/16" wrench or socket and ratchet, remove the bottom hex bolt and spring washer from the control arm.

•Rotate the control lever up until the bolt and spring washer can be placed thru the slot in the bottom of the control lever and threaded back into the control arm.

•Center the hex bolt in the slot on the control lever. Using the wrench or ratchet, tighten both the top and bottom hex bolts.

•Repeat on opposite side of the mower.

ASSEMBLY

Adjustments may be required to get uniform positioning of the control lever. Refer to the "Service and Adjustment" section of this manual.

NOTE: You may now roll or drive the mower off of the skid. Follow the appropriate instruction below to remove the mower from the skid.

CONTROL

LEVER

CONTROL

ARM

HEX

BOLTS

NEUTRAL

SLOT

FIGURE 2

TO ROLL THE MOWER OFF OF THE SKID (See Operation section for location and function of controls

•Move to the rear of the mower, and place the IZT (Integrate Zeroturn Transaxle) bypass linkages into the bypass position to disengage the IZT’s (See “TO TRANSPORT” in the Operation section of this manual).

•Sitting on the mower, press the deck lift pedal in to the highest cutting position.

•Release park brake lever.

•Roll the mower forward or backward off of the skid.

TO DRIVE THE MOWER OFF OF THE SKID (See Operation section for location and function of controls)

WARNING

Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure the mower is in a well-ventilated area. Be sure the area in front of the mower is clear of other people and objects.

•Be sure all of the above assembly steps have been completed.

•Check engine oil level and fill fuel tank with gasoline.

•Place the IZT(Integrated Zeroturn Transaxle) bypass linkages into the drive position (See “TRANSPORT” in the Operation section of this manual).

•Sit on the seat in the operating position, set the park brake lever to the on position.

•Rotate the control levers outward into the neutral slot.

•Press forward on the deck lift pedal to raise the deck into the highest cutting position.

•Pull choke cable knob up.

•Start the engine. After the engine has started, push choke cable knob down.

•Release the park brake.

•Move the control levers into the operate position.

•Slowly move the control levers forward and slowly drive the mower off of the skid.

•Return the control levers back to the neutral position.

•Apply the park brake.

•Turn the ignition key to the “OFF” position.

ASSEMBLY

CHECK THE TIRE PRESSURE

Correct tire pressure is important for best cutting performance.

•Check the tire pressure and adjust accordingly. Refer to the “SPECIFICATIONS” section in this manual.

CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST

•All assembly instructions have been completed

•No remaining loose parts in crate

•Seat is adjusted properly and securely fastened

•All tires are properly inflated

•Check wiring. See that all connections are still secure, and wires are properly clamped.

•Before driving the mower, be sure the IZT(Integrated Zeroturn Transaxle) bypass linkages are in the drive position.

WHILE LEARNING HOW TO USE YOUR MOWER, PAY EXTRA ATTENTION TO THE FOLLOWING ITEMS:

•Engine oil is at proper level

•Fuel tank is filled with fresh, clean, regular unleaded gasoline. Check your engine manual for fuel requirements.

•Become familiar with all controls – their location and function. Operate them before you start the engine.

•Become familiar with unit operation on a flat and level area with the mower deck shut off.

•Be sure the brake system is in a safe operating condition. If adjustment is needed see Service and Adjustment section.

OPERATION

CONTROLS

10	2
4

FIGURE 3

1.PTO SWITCH – Used to engage or disengage the deck blades.

2.FOOT PEDAL – Used to raise, lower and select various cutting heights of the deck.

6.IZT (Integrated Zeroturn Transaxle) BYPASS LINKAGES –

Bypasses IZT’s for pushing or pulling mower.

7.IGNITION SWITCH – Used to start or stop

3.CONTROL LEVERS – Sets the speed of the mower in both forward and reverse directions and turns the mower.

4.CHOKE CONTROL – Used when starting a cold engine.

5.THROTTLE CONTROL – Used to control Engine Speed.

the engine.

8.PARKING BRAKE LEVER – Engages and disengages the park brakes.

9.TENSION RELIEF LEVER – Used to release the belt tension on the deck belt for ease in removing or replacing the belt.

10.HOUR METER – Indicates hours of operation.

+ 23 hidden pages

Yazoo/Kees ZCBI48180 User Manual

CONTENTS

SAFETY RULES

SPECIFICATIONS

ASSEMBLY

OPERATION