YAMAHA YP400A PARTS CATALOGUE 07

YP400A (5RUJ) EUROPE,SOUTH AFRICA

A2

1F5RU-300EA

2F5RU-300EA

()

YP400A

PARTS CATALOGUE

©2006 by Yamaha Motor Co., Ltd.

1st edition, November 2006

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DNMA(*) DARK GRAY METALLIC A 0821

SM1(*) SILVER METALLIC 1 0660

SMX(*) BLACK METALLIC X 0903

YB YAMAHA BLACK 0033

FOREWORD

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5RUJ

Colouring

Type Code

A 0903

B 0821

C 0660

Colour

Code

Colour Name

BLACK METALLIC X SMX

DARK GRAY METALLIC A DNMA

SILVER METALLIC 1 SM1

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5RUJ

Production

Code No.

010 EUROPE

050

060

070

FINLAND

GREECE

UNITED KINGDOM

IRELAND

SOUTH AFRICA

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B7

WATER PUMP ......................................................................B8

RADIATOR & HOSE .............................................................B9

OIL PUMP .............................................................................B11

INTAKE .................................................................................B13

INTAKE 2 ..............................................................................B15

EXHAUST .............................................................................C3

CRANKCASE ........................................................................C5

CRANKCASE COVER 1 .......................................................C7

STARTER ..............................................................................C9

CLUTCH ................................................................................C10

TRANSMISSION ...................................................................C11

CHASSIS

FRAME ..................................................................................C12

FENDER ................................................................................C15

SIDE COVER ........................................................................D2

REAR ARM & SUSPENSION ...............................................D4

STEERING ............................................................................D5

FUEL TANK ...........................................................................D7

SEAT .....................................................................................D8

FRONT WHEEL .................................................................... D11

FRONT BRAKE CALIPER ....................................................D12

REAR WHEEL .......................................................................D13

REAR BRAKE CALIPER .......................................................D14

STEERING HANDLE & CABLE ............................................D15

FRONT MASTER CYLINDER ...............................................E2

STAND & FOOTREST ..........................................................E4

LEG SHIELD .........................................................................E6

GENERATOR ........................................................................E9

STARTING MOTOR ..............................................................E10

FLASHER LIGHT ..................................................................E11

METER ..................................................................................E12

HEADLIGHT ..........................................................................E13

TAILLIGHT ............................................................................E14

HANDLE SWITCH & LEVER ................................................E15

ELECTRICAL 1 .....................................................................F2

ELECTRICAL 2 .....................................................................F4

CONTENTS

ELECTRICAL 3 ..................................................................... F5

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5RU–11101–10

5JW–11133–10

93440–09141

3P6–11134–10

90105–06026

90340–12007

90105–06424

90430–06014

95612–08620

94701–00353

5RU–11181–00

91318–06150

90201–06034

90179–10006

90176–10075

CYLINDER HEAD ASSY 1

.GUIDE, VALVE 1 2

.CIRCLIP 2

.GUIDE, VALVE 2 2

.BOLT, FLANGE 8

.PLUG, STRAIGHT SCREW 2

.BOLT, FLANGE 1

.GASKET 1

BOLT, STUD 2

PLUG, SPARK (NGK CR7E) 1

GASKET, CYLINDER HEAD 1 1

BOLT 2

WASHER, PLATE 2

NUT 2

NUT, CROWN 2

5RUJ

REMARKS

B

2

16

90201–103M4

17

99530–10014

18

5RU–11191–00

19

5RU–11193–00

20

90464–09017

21

5RU–11138–00

22

5BE–12241–00

23

95022–06030

24

90109–066F0

25

4KG–1111G–00

26

5RU–11310–20

27

5RU–11351–00

WASHER, PLATE 4

PIN, DOWEL 2

COVER, CYLINDER HEAD 1 1

GASKET, HEAD COVER 1 1

CLAMP 1

PLUG 2

GUIDE, STOPPER 2 1

BOLT, FLANGE 9

BOLT 1

RUBBER, MOUNT 1 1

CYLINDER 1

GASKET, CYLINDER 1

FIG. 1 CYLINDER

REF.
NO.

28

29

PART NO. DESCRIPTION

93210–86509

95022–06030

O-RING 1

BOLT, FLANGE 1

5RUJ

REMARKS

B

3

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

5RU–11400–10

90179–18004

90201–18016

90280–05001

93306–20116

93101–12002

99009–32500

5RU–11416–00

CRANKSHAFT ASSY 1

NUT 1

WASHER, PLATE 1

KEY, WOODRUFF 1

BEARING 1

OIL SEAL 1

CIRCLIP 1

PLANE BEARING, CRANKSHAFT 1 1 UR BLUE

5RUJ

REMARKS

5RU–11416–10

5RU–11416–20

5RU–11416–30

5RU–11416–A0

9

5RU–11417–00

5RU–11417–10

5RU–11417–20

5RU–11417–30

5RU–11417–A0

10

5RU–11500–00

11

5RU–13354–00

12

99009–17800

13

93306–30438

14

5RU–11631–10–A0

5RU–11636–19

15

5RU–11603–00

5RU–11605–09

PLANE BEARING, CRANKSHAFT 1 1 UR BLACK

PLANE BEARING, CRANKSHAFT 1 1 UR BROWN

PLANE BEARING, CRANKSHAFT 1 1 UR GREEN

PLANE BEARING, CRANKSHAFT 1 1 UR WHITE

PLANE BEARING, CRANKSHAFT 2 1 UR BLUE

PLANE BEARING, CRANKSHAFT 2 1 UR BLACK

PLANE BEARING, CRANKSHAFT 2 1 UR BROWN

PLANE BEARING, CRANKSHAFT 2 1 UR GREEN

PLANE BEARING, CRANKSHAFT 2 1 UR WHITE

BALANCER ASSY 1

SPROCKET, DRIVE 1

CIRCLIP 2

BEARING 2

PISTON (STD) 1

PISTON (0.50MM O/S) 1 AP

PISTON RING SET (STD) 1

PISTON RING SET (0.50MM O/S) 1 AP

B

4

16

5RU–11633–00

17

93450–22027

PIN, PISTON 1

CIRCLIP 2

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

5RU–12111–00

5RU–12121–00

5RU–12116–00

5RU–12113–00

3P6–12129–00

5RU–12117–00

1AA–12118–00

5RU–12153–20

VALVE, INTAKE 2

VALVE, EXHAUST 2

SEAT, VALVE SPRING 4

SPRING, VALVE INNER 4

SEAL, VALVE STEM 4

RETAINER, VALVE SPRING 4

COTTER, VALVE 8

LIFTER, VALVE 4 UR BLUE

5RUJ

REMARKS

5RU–12153–30

5RU–12153–09

9

3LD–12168–00

3LD–12168–20

3LD–12168–40

3LD–12168–60

3LD–12168–80

3LD–12168–A0

3LD–12168–F0

3LD–12168–H1

3LD–12168–K1

3LD–12168–M1

3LD–12168–R1

3LD–12168–U1

3LD–12168–W1

3LD–12168–Y1

3LD–12169–11

LIFTER, VALVE 4 UR RED

LIFTER, VALVE (O/S) 4 AP GREEN

PAD, ADJUSTING (1.20) 4 UR

PAD, ADJUSTING (1.25) 4 UR

PAD, ADJUSTING (1.30) 4 UR

PAD, ADJUSTING (1.35) 4 UR

PAD, ADJUSTING (1.40) 4 UR

PAD, ADJUSTING (1.45) 4 UR

PAD, ADJUSTING (1.50) 4 UR

PAD, ADJUSTING (1.55) 4 UR

PAD, ADJUSTING (1.60) 4 UR

PAD, ADJUSTING (1.65) 4 UR

PAD, ADJUSTING (1.70) 4 UR

PAD, ADJUSTING (1.75) 4 UR

PAD, ADJUSTING (1.80) 4 UR

PAD, ADJUSTING (1.85) 4 UR

PAD, ADJUSTING (1.90) 4 UR

B

5

3LD–12169–31

3LD–12169–50

PAD, ADJUSTING (1.95) 4 UR

PAD, ADJUSTING (2.00) 4 UR

FIG. 3 VALVE

REF.
NO.

9

PART NO. DESCRIPTION

3LD–12169–70

PAD, ADJUSTING (2.05) 4 UR

5RUJ

REMARKS

3LD–12169–90

3LD–12169–E0

3LD–12169–G0

3LD–12169–J0

3LD–12169–L0

3LD–12169–N0

3LD–12169–T0

PAD, ADJUSTING (2.10) 4 UR

PAD, ADJUSTING (2.15) 4 UR

PAD, ADJUSTING (2.20) 4 UR

PAD, ADJUSTING (2.25) 4 UR

PAD, ADJUSTING (2.30) 4 UR

PAD, ADJUSTING (2.35) 4 UR

PAD, ADJUSTING (2.40) 4 UR

B

6

FIG. 4 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5RU–12171–00

5RU–12176–00

90105–07007

5RU–12181–00

5RU–12280–00

90105–07007

5TA–12288–00

5VK–12290–00

94582–18136

5RU–12231–00

5RU–12233–00

5RU–12241–00

5RU–12257–00

5RU–12243–00

90110–06187

CAMSHAFT 1 1

SPROCKET, CAM CHAIN 1

BOLT, FLANGE 2

CAMSHAFT 2 1

DECOMPRESSION ASSY 1

BOLT, FLANGE 2

CAM, DECOMPRESSION 1

LEVER, DECOMPRESSION SPRING 1

CHAIN 1

GUIDE, STOPPER 1 1

PLATE, GUIDE STOPPER 1 1

GUIDE, STOPPER 2 1

SHAFT 2 1

PLATE, GUIDE STOPPER 2 1

BOLT, HEXAGON SOCKET HEAD 3

5RUJ

REMARKS

B

7

16

5GJ–12210–10

17

4FM–12213–00

18

91312–06020

TENSIONER ASSY, CAM CHAIN 1

GASKET, TENSIONER CASE 1

BOLT 2

FIG. 5 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

5RU–12450–00

5RU–W1242–00

5RU–12439–00

91312–06025

93306–00013

90201–08382

99001–07600

93420–28055

93103–10011

IMPELLER SHAFT ASSY 1

COVER, HOUSING 1

O-RING 1

BOLT 3

BEARING 1

WASHER, PLATE 1

CIRCLIP 1

CIRCLIP 1

OIL SEAL 1

5RUJ

REMARKS

B

8

FIG. 6 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5RU–12446–10

93210–18417

90105–06049

5RU–12411–00

5RU–12413–00

5RU–13573–00

93210–064A5

93210–04122

95022–06035

5RU–14349–00

90467–09026

90464–11004

90464–10008

5RU–12461–00

5RU–12405–00

JOINT 1

O-RING 1

BOLT, FLANGE 1

THERMOSTAT 1

COVER, THERMOSTAT 1

BOLT 1 1

O-RING 1

O-RING 1

BOLT, FLANGE 2

PIPE, 1 1

CLIP 1

CLAMP 1

CLAMP 1

RADIATOR ASSY 1

BLOWER ASSY 1

5RUJ

REMARKS

B

9

16

5GJ–12675–00

17

4JH–12462–00

18

4HC–12591–00

19

97002–05012

20

5RU–12481–00

21

5RU–12482–00

22

5RU–12483–00

23

5RU–12484–00

24

5RU–12485–10

25

5RU–12476–00

26

90467–26131

27

90450–28014

BOLT, BLOWER HOLDING 4

CAP, RADIATOR 1

SUPT, FILLER NECK 1

BOLT 1

PIPE 1 1

PIPE 2 1

PIPE 3 1

PIPE 4 1

PIPE 5 1

PIPE 6 1

CLIP 1

HOSE CLAMP ASSY 3

FIG. 6 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90467–22100

90501–14001

90450–28014

95802–06010

5RU–12466–10

93210–18003

90105–06049

5RU–12437–00

5RU–1246A–00

5RU–12414–00

95022–06035

5RU–12477–10

5RU–1248A–10

90450–32015

5RU–1243A–10

CLIP 2

SPRING, COMPRESSION 1

HOSE CLAMP ASSY 4

BOLT, FLANGE 3

EXCHANGER, HEAT 1

O-RING 2

BOLT, FLANGE 2

STOPPER 1

COVER 1 1

GASKET, COVER 1

BOLT, FLANGE 3

PIPE 7 1

PIPE 8 1

HOSE CLAMP ASSY 4

HOSE 1 1

5RUJ

REMARKS

B

10

43

90467–11090

CLIP 2

FIG. 7 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5RU–13300–10

5RU–13344–00

5RU–13325–10

93603–22028

90201–08512

99001–07600

5RU–13475–00

91312–06025

51Y–13411–00

90501–18576

5RU–15351–00

93210–35520

5RU–13381–00

5RU–13342–01

5RU–13355–00

OIL PUMP ASSY 1

SHAFT, DRIVEN GEAR 1

GEAR, PUMP DRIVEN 1

PIN, DOWEL 1

WASHER, PLATE 3

CIRCLIP 2

GASKET 1

BOLT 2

STRAINER, OIL 1

SPRING, COMPRESSION 1

PLUG, DRAIN 1 1

O-RING 1

DAMPER 1

SHAFT, IDLE GEAR 1

SPROCKET, DRIVEN 1

5RUJ

REMARKS

B

11

16

99001–07600

17

90201–105E8

18

5RU–13341–10

19

93603–22028

20

90201–105E8

21

99001–09600

22

5RU–13490–00

23

93210–10096

24

5RU–13327–00

25

94580–25050

26

5RU–13440–00

27

90501–162E4

CIRCLIP 2

WASHER, PLATE 1

GEAR, OIL PUMP IDLE 1

PIN, DOWEL 1

WASHER, PLATE 2

CIRCLIP 1

RELIEF VALVE ASSY 1

O-RING 1

COVER, GEAR 1

CHAIN 1

ELEMENT ASSY, OIL CLEANER 1

SPRING, COMPRESSION 1

FIG. 7 OIL PUMP

REF.
NO.

28

29

30

31

PART NO. DESCRIPTION

5RU–13447–00

95022–06020

93210–56589

93210–13016

COVER, OIL ELEMENT 1

BOLT, FLANGE 3

O-RING 1

O-RING 1

5RUJ

REMARKS

B

12

FIG. 8 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5RU–13585–10

5PX–13569–00

90467–08075

5RU–13595–00

5RU–13556–10

90430–09005

95022–06035

5RU–13586–00

97022–06020

5RU–13930–10

5CA–14147–00

90464–13073

90105–06122

90105–05024

5RU–13895–00

MANIFOLD 1

PLUG, BLIND 1

CLIP 2

JOINT 1

GASKET, MANIFOLD 1

GASKET 1

BOLT, FLANGE 2

JOINT, CARBURETOR 1 1

BOLT 2

PIPE INLET ASSEMBLY 1

.O-RING 1

CLAMP 1

BOLT, FLANGE 1

BOLT, FLANGE 1

HOSE, AIR 1

5RUJ

REMARKS

B

13

16

90467–07138

17

5RU–14291–10

18

95022–06012

19

5RU–13750–20

20

5LB–14216–00

21

4KL–14415–00

22

5CA–14216–00

23

5LP–15484–00

24

5RU–14286–00

25

5RU–14368–01

26

5RU–14313–00

27

5LB–14216–00

CLIP 1

BRACKET 1 1

BOLT, FLANGE 3

THROTTLE BODY ASSY 1

.SCREW 2

.HOLDER, WIRE 2

.SCREW 2

.CLAMP 2 1

.SPRING 1

.DIAPHRAGM ASSY 1 1

.SUCTION PISTON 1

.SCREW 1

FIG. 8 INTAKE

REF.
NO.

28

29

30

31

32

33

PART NO. DESCRIPTION

5RU–85885–00

92012–05012

90450–57014

5RU–13892–00

90467–18196

90467–20030

.THROTTLE SENSOR ASSY 1

.BOLT, BUTTON HEAD 1

HOSE CLAMP ASSY 1

HOSE, AIR 2 1

CLIP 1

CLIP 1

5RUJ

REMARKS

B

14

FIG. 9 INTAKE 2

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5RU–14411–30

5RU–14412–30

5RU–1441A–00

5RU–14437–20

5RU–14451–30

5RU–14452–10

90480–13598

97702–50520

98907–05020

34X–1443E–00

90467–10008

5CA–14435–00

5CA–85886–00

5RU–14453–00

90387–06144

CASE, AIR CLEANER 1 1

CAP, CLEANER CASE 1 1

COVER, CLEANER CASE 1 1

DUCT 1

ELEMENT, AIR CLEANER 1

SEAL 2

GROMMET 2

SCREW, TAPPING 3

SCREW, BIND 6

PIPE, DRAIN 1

CLIP 1

GROMMET 1

SENSOR, AIR TEMPRATURE 1

JOINT, AIR CLEANER 1 1

COLLAR 2

5RUJ

REMARKS

B

15

16

90110–06232

17

90338–23004

18

5RU–14417–00

19

5RU–14421–30

20

5RU–14422–30

21

5RU–1441E–00

22

5RU–14437–20

23

5RU–14461–20

24

5RU–14457–00

25

90480–13598

26

97702–50520

27

98907–05020

BOLT, HEXAGON SOCKET HEAD 1

PLUG 1

COVER 1 1

CASE, AIR CLEANER 2 1

CAP, CLEANER CASE 2 1

COVER, CLEANER CASE 2 1

DUCT 1

ELEMENT, AIR CLEANER 2 1

SEAL 2

GROMMET 2

SCREW, TAPPING 3

SCREW, BIND 5

FIG. 9 INTAKE 2

REF.
NO.

28

29

30

31

32

33

34

35

PART NO. DESCRIPTION

34X–1443E–00

90467–10008

90338–23004

90387–06144

90450–60006

90110–06232

90450–49001

5RU–14462–00

PIPE, DRAIN 1

CLIP 1

PLUG 1

COLLAR 2

HOSE CLAMP ASSY 1

BOLT, HEXAGON SOCKET HEAD 3

HOSE CLAMP ASSY 1

SEAL 1

5RUJ

REMARKS

C

2