YAMAHA YP400A PARTS CATALOGUE 07

1F5RU-300EA

2F5RU-300EA

()

A2

YP400A (5RUJ) EUROPE,SOUTH AFRICA

A3

YP400A

PARTS CATALOGUE

©2006 by Yamaha Motor Co., Ltd.

1st edition, November 2006

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are

ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers

and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue

will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according

to the Parts News.

2. Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

5. Note that the illustrations for reference in finding parts numbers are not to be used for

assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

A5

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DNMA(*) DARK GRAY METALLIC A 0821

SM1(*) SILVER METALLIC 1 0660

SMX(*) BLACK METALLIC X 0903

YB YAMAHA BLACK 0033

A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

Colouring

Type Code

Colour

Code

Colour Name

Abbrevia-

tion

5RUJ

A 0903

BLACK METALLIC X SMX

B 0821

DARK GRAY METALLIC A DNMA

C 0660

SILVER METALLIC 1 SM1

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

Production

Code No.

Country

(destination)

5RUJ

010 EUROPE

050

FINLAND

GREECE

060

UNITED KINGDOM

070

IRELAND

SOUTH AFRICA

Model

Code

Production

Code No.

Country

(destination)

CONTENTS

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B7

WATER PUMP ......................................................................B8

RADIATOR & HOSE .............................................................B9

OIL PUMP .............................................................................B11

INTAKE .................................................................................B13

INTAKE 2 ..............................................................................B15

EXHAUST .............................................................................C3

CRANKCASE ........................................................................C5

CRANKCASE COVER 1 .......................................................C7

STARTER ..............................................................................C9

CLUTCH ................................................................................C10

TRANSMISSION ...................................................................C11

CHASSIS

FRAME ..................................................................................C12

FENDER ................................................................................C15

SIDE COVER ........................................................................D2

REAR ARM & SUSPENSION ...............................................D4

STEERING ............................................................................D5

FUEL TANK ...........................................................................D7

SEAT .....................................................................................D8

FRONT WHEEL .................................................................... D11

FRONT BRAKE CALIPER ....................................................D12

REAR WHEEL .......................................................................D13

REAR BRAKE CALIPER .......................................................D14

STEERING HANDLE & CABLE ............................................D15

FRONT MASTER CYLINDER ...............................................E2

STAND & FOOTREST ..........................................................E4

LEG SHIELD .........................................................................E6

GENERATOR ........................................................................E9

STARTING MOTOR ..............................................................E10

FLASHER LIGHT ..................................................................E11

METER ..................................................................................E12

HEADLIGHT ..........................................................................E13

TAILLIGHT ............................................................................E14

HANDLE SWITCH & LEVER ................................................E15

ELECTRICAL 1 .....................................................................F2

ELECTRICAL 2 .....................................................................F4

ELECTRICAL 3 ..................................................................... F5

INDEX

NUMERICAL INDEX ............................................................. M1

B

2

FIG. 1 CYLINDER

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–11101–10

CYLINDER HEAD ASSY 1

2

5JW–11133–10

.GUIDE, VALVE 1 2

3

93440–09141

.CIRCLIP 2

4

3P6–11134–10

.GUIDE, VALVE 2 2

5

90105–06026

.BOLT, FLANGE 8

6

90340–12007

.PLUG, STRAIGHT SCREW 2

7

90105–06424

.BOLT, FLANGE 1

8

90430–06014

.GASKET 1

9

95612–08620

BOLT, STUD 2

10

94701–00353

PLUG, SPARK (NGK CR7E) 1

11

5RU–11181–00

GASKET, CYLINDER HEAD 1 1

12

91318–06150

BOLT 2

13

90201–06034

WASHER, PLATE 2

14

90179–10006

NUT 2

15

90176–10075

NUT, CROWN 2

16

90201–103M4

WASHER, PLATE 4

17

99530–10014

PIN, DOWEL 2

18

5RU–11191–00

COVER, CYLINDER HEAD 1 1

19

5RU–11193–00

GASKET, HEAD COVER 1 1

20

90464–09017

CLAMP 1

21

5RU–11138–00

PLUG 2

22

5BE–12241–00

GUIDE, STOPPER 2 1

23

95022–06030

BOLT, FLANGE 9

24

90109–066F0

BOLT 1

25

4KG–1111G–00

RUBBER, MOUNT 1 1

26

5RU–11310–20

CYLINDER 1

27

5RU–11351–00

GASKET, CYLINDER 1

B

3

FIG. 1 CYLINDER

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

28

93210–86509

O-RING 1

29

95022–06030

BOLT, FLANGE 1

B

4

FIG. 2 CRANKSHAFT & PISTON

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–11400–10

CRANKSHAFT ASSY 1

2

90179–18004

NUT 1

3

90201–18016

WASHER, PLATE 1

4

90280–05001

KEY, WOODRUFF 1

5

93306–20116

BEARING 1

6

93101–12002

OIL SEAL 1

7

99009–32500

CIRCLIP 1

8

5RU–11416–00

PLANE BEARING, CRANKSHAFT 1 1 UR BLUE

5RU–11416–10

PLANE BEARING, CRANKSHAFT 1 1 UR BLACK

5RU–11416–20

PLANE BEARING, CRANKSHAFT 1 1 UR BROWN

5RU–11416–30

PLANE BEARING, CRANKSHAFT 1 1 UR GREEN

5RU–11416–A0

PLANE BEARING, CRANKSHAFT 1 1 UR WHITE

9

5RU–11417–00

PLANE BEARING, CRANKSHAFT 2 1 UR BLUE

5RU–11417–10

PLANE BEARING, CRANKSHAFT 2 1 UR BLACK

5RU–11417–20

PLANE BEARING, CRANKSHAFT 2 1 UR BROWN

5RU–11417–30

PLANE BEARING, CRANKSHAFT 2 1 UR GREEN

5RU–11417–A0

PLANE BEARING, CRANKSHAFT 2 1 UR WHITE

10

5RU–11500–00

BALANCER ASSY 1

11

5RU–13354–00

SPROCKET, DRIVE 1

12

99009–17800

CIRCLIP 2

13

93306–30438

BEARING 2

14

5RU–11631–10–A0

PISTON (STD) 1

5RU–11636–19

PISTON (0.50MM O/S) 1 AP

15

5RU–11603–00

PISTON RING SET (STD) 1

5RU–11605–09

PISTON RING SET (0.50MM O/S) 1 AP

16

5RU–11633–00

PIN, PISTON 1

17

93450–22027

CIRCLIP 2

B

5

FIG. 3 VALVE

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–12111–00

VALVE, INTAKE 2

2

5RU–12121–00

VALVE, EXHAUST 2

3

5RU–12116–00

SEAT, VALVE SPRING 4

4

5RU–12113–00

SPRING, VALVE INNER 4

5

3P6–12129–00

SEAL, VALVE STEM 4

6

5RU–12117–00

RETAINER, VALVE SPRING 4

7

1AA–12118–00

COTTER, VALVE 8

8

5RU–12153–20

LIFTER, VALVE 4 UR BLUE

5RU–12153–30

LIFTER, VALVE 4 UR RED

5RU–12153–09

LIFTER, VALVE (O/S) 4 AP GREEN

9

3LD–12168–00

PAD, ADJUSTING (1.20) 4 UR

3LD–12168–20

PAD, ADJUSTING (1.25) 4 UR

3LD–12168–40

PAD, ADJUSTING (1.30) 4 UR

3LD–12168–60

PAD, ADJUSTING (1.35) 4 UR

3LD–12168–80

PAD, ADJUSTING (1.40) 4 UR

3LD–12168–A0

PAD, ADJUSTING (1.45) 4 UR

3LD–12168–F0

PAD, ADJUSTING (1.50) 4 UR

3LD–12168–H1

PAD, ADJUSTING (1.55) 4 UR

3LD–12168–K1

PAD, ADJUSTING (1.60) 4 UR

3LD–12168–M1

PAD, ADJUSTING (1.65) 4 UR

3LD–12168–R1

PAD, ADJUSTING (1.70) 4 UR

3LD–12168–U1

PAD, ADJUSTING (1.75) 4 UR

3LD–12168–W1

PAD, ADJUSTING (1.80) 4 UR

3LD–12168–Y1

PAD, ADJUSTING (1.85) 4 UR

3LD–12169–11

PAD, ADJUSTING (1.90) 4 UR

3LD–12169–31

PAD, ADJUSTING (1.95) 4 UR

3LD–12169–50

PAD, ADJUSTING (2.00) 4 UR

B

6

FIG. 3 VALVE

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

9

3LD–12169–70

PAD, ADJUSTING (2.05) 4 UR

3LD–12169–90

PAD, ADJUSTING (2.10) 4 UR

3LD–12169–E0

PAD, ADJUSTING (2.15) 4 UR

3LD–12169–G0

PAD, ADJUSTING (2.20) 4 UR

3LD–12169–J0

PAD, ADJUSTING (2.25) 4 UR

3LD–12169–L0

PAD, ADJUSTING (2.30) 4 UR

3LD–12169–N0

PAD, ADJUSTING (2.35) 4 UR

3LD–12169–T0

PAD, ADJUSTING (2.40) 4 UR

B

7

FIG. 4 CAMSHAFT & CHAIN

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–12171–00

CAMSHAFT 1 1

2

5RU–12176–00

SPROCKET, CAM CHAIN 1

3

90105–07007

BOLT, FLANGE 2

4

5RU–12181–00

CAMSHAFT 2 1

5

5RU–12280–00

DECOMPRESSION ASSY 1

6

90105–07007

BOLT, FLANGE 2

7

5TA–12288–00

CAM, DECOMPRESSION 1

8

5VK–12290–00

LEVER, DECOMPRESSION SPRING 1

9

94582–18136

CHAIN 1

10

5RU–12231–00

GUIDE, STOPPER 1 1

11

5RU–12233–00

PLATE, GUIDE STOPPER 1 1

12

5RU–12241–00

GUIDE, STOPPER 2 1

13

5RU–12257–00

SHAFT 2 1

14

5RU–12243–00

PLATE, GUIDE STOPPER 2 1

15

90110–06187

BOLT, HEXAGON SOCKET HEAD 3

16

5GJ–12210–10

TENSIONER ASSY, CAM CHAIN 1

17

4FM–12213–00

GASKET, TENSIONER CASE 1

18

91312–06020

BOLT 2

B

8

FIG. 5 WATER PUMP

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–12450–00

IMPELLER SHAFT ASSY 1

2

5RU–W1242–00

COVER, HOUSING 1

3

5RU–12439–00

O-RING 1

4

91312–06025

BOLT 3

5

93306–00013

BEARING 1

6

90201–08382

WASHER, PLATE 1

7

99001–07600

CIRCLIP 1

8

93420–28055

CIRCLIP 1

9

93103–10011

OIL SEAL 1

B

9

FIG. 6 RADIATOR & HOSE

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–12446–10

JOINT 1

2

93210–18417

O-RING 1

3

90105–06049

BOLT, FLANGE 1

4

5RU–12411–00

THERMOSTAT 1

5

5RU–12413–00

COVER, THERMOSTAT 1

6

5RU–13573–00

BOLT 1 1

7

93210–064A5

O-RING 1

8

93210–04122

O-RING 1

9

95022–06035

BOLT, FLANGE 2

10

5RU–14349–00

PIPE, 1 1

11

90467–09026

CLIP 1

12

90464–11004

CLAMP 1

13

90464–10008

CLAMP 1

14

5RU–12461–00

RADIATOR ASSY 1

15

5RU–12405–00

BLOWER ASSY 1

16

5GJ–12675–00

BOLT, BLOWER HOLDING 4

17

4JH–12462–00

CAP, RADIATOR 1

18

4HC–12591–00

SUPT, FILLER NECK 1

19

97002–05012

BOLT 1

20

5RU–12481–00

PIPE 1 1

21

5RU–12482–00

PIPE 2 1

22

5RU–12483–00

PIPE 3 1

23

5RU–12484–00

PIPE 4 1

24

5RU–12485–10

PIPE 5 1

25

5RU–12476–00

PIPE 6 1

26

90467–26131

CLIP 1

27

90450–28014

HOSE CLAMP ASSY 3

B

10

FIG. 6 RADIATOR & HOSE

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

28

90467–22100

CLIP 2

29

90501–14001

SPRING, COMPRESSION 1

30

90450–28014

HOSE CLAMP ASSY 4

31

95802–06010

BOLT, FLANGE 3

32

5RU–12466–10

EXCHANGER, HEAT 1

33

93210–18003

O-RING 2

34

90105–06049

BOLT, FLANGE 2

35

5RU–12437–00

STOPPER 1

36

5RU–1246A–00

COVER 1 1

37

5RU–12414–00

GASKET, COVER 1

38

95022–06035

BOLT, FLANGE 3

39

5RU–12477–10

PIPE 7 1

40

5RU–1248A–10

PIPE 8 1

41

90450–32015

HOSE CLAMP ASSY 4

42

5RU–1243A–10

HOSE 1 1

43

90467–11090

CLIP 2

B

11

FIG. 7 OIL PUMP

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–13300–10

OIL PUMP ASSY 1

2

5RU–13344–00

SHAFT, DRIVEN GEAR 1

3

5RU–13325–10

GEAR, PUMP DRIVEN 1

4

93603–22028

PIN, DOWEL 1

5

90201–08512

WASHER, PLATE 3

6

99001–07600

CIRCLIP 2

7

5RU–13475–00

GASKET 1

8

91312–06025

BOLT 2

9

51Y–13411–00

STRAINER, OIL 1

10

90501–18576

SPRING, COMPRESSION 1

11

5RU–15351–00

PLUG, DRAIN 1 1

12

93210–35520

O-RING 1

13

5RU–13381–00

DAMPER 1

14

5RU–13342–01

SHAFT, IDLE GEAR 1

15

5RU–13355–00

SPROCKET, DRIVEN 1

16

99001–07600

CIRCLIP 2

17

90201–105E8

WASHER, PLATE 1

18

5RU–13341–10

GEAR, OIL PUMP IDLE 1

19

93603–22028

PIN, DOWEL 1

20

90201–105E8

WASHER, PLATE 2

21

99001–09600

CIRCLIP 1

22

5RU–13490–00

RELIEF VALVE ASSY 1

23

93210–10096

O-RING 1

24

5RU–13327–00

COVER, GEAR 1

25

94580–25050

CHAIN 1

26

5RU–13440–00

ELEMENT ASSY, OIL CLEANER 1

27

90501–162E4

SPRING, COMPRESSION 1

B

12

FIG. 7 OIL PUMP

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

28

5RU–13447–00

COVER, OIL ELEMENT 1

29

95022–06020

BOLT, FLANGE 3

30

93210–56589

O-RING 1

31

93210–13016

O-RING 1

B

13

FIG. 8 INTAKE

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–13585–10

MANIFOLD 1

2

5PX–13569–00

PLUG, BLIND 1

3

90467–08075

CLIP 2

4

5RU–13595–00

JOINT 1

5

5RU–13556–10

GASKET, MANIFOLD 1

6

90430–09005

GASKET 1

7

95022–06035

BOLT, FLANGE 2

8

5RU–13586–00

JOINT, CARBURETOR 1 1

9

97022–06020

BOLT 2

10

5RU–13930–10

PIPE INLET ASSEMBLY 1

11

5CA–14147–00

.O-RING 1

12

90464–13073

CLAMP 1

13

90105–06122

BOLT, FLANGE 1

14

90105–05024

BOLT, FLANGE 1

15

5RU–13895–00

HOSE, AIR 1

16

90467–07138

CLIP 1

17

5RU–14291–10

BRACKET 1 1

18

95022–06012

BOLT, FLANGE 3

19

5RU–13750–20

THROTTLE BODY ASSY 1

20

5LB–14216–00

.SCREW 2

21

4KL–14415–00

.HOLDER, WIRE 2

22

5CA–14216–00

.SCREW 2

23

5LP–15484–00

.CLAMP 2 1

24

5RU–14286–00

.SPRING 1

25

5RU–14368–01

.DIAPHRAGM ASSY 1 1

26

5RU–14313–00

.SUCTION PISTON 1

27

5LB–14216–00

.SCREW 1

B

14

FIG. 8 INTAKE

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

28

5RU–85885–00

.THROTTLE SENSOR ASSY 1

29

92012–05012

.BOLT, BUTTON HEAD 1

30

90450–57014

HOSE CLAMP ASSY 1

31

5RU–13892–00

HOSE, AIR 2 1

32

90467–18196

CLIP 1

33

90467–20030

CLIP 1

B

15

FIG. 9 INTAKE 2

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

1

5RU–14411–30

CASE, AIR CLEANER 1 1

2

5RU–14412–30

CAP, CLEANER CASE 1 1

3

5RU–1441A–00

COVER, CLEANER CASE 1 1

4

5RU–14437–20

DUCT 1

5

5RU–14451–30

ELEMENT, AIR CLEANER 1

6

5RU–14452–10

SEAL 2

7

90480–13598

GROMMET 2

8

97702–50520

SCREW, TAPPING 3

9

98907–05020

SCREW, BIND 6

10

34X–1443E–00

PIPE, DRAIN 1

11

90467–10008

CLIP 1

12

5CA–14435–00

GROMMET 1

13

5CA–85886–00

SENSOR, AIR TEMPRATURE 1

14

5RU–14453–00

JOINT, AIR CLEANER 1 1

15

90387–06144

COLLAR 2

16

90110–06232

BOLT, HEXAGON SOCKET HEAD 1

17

90338–23004

PLUG 1

18

5RU–14417–00

COVER 1 1

19

5RU–14421–30

CASE, AIR CLEANER 2 1

20

5RU–14422–30

CAP, CLEANER CASE 2 1

21

5RU–1441E–00

COVER, CLEANER CASE 2 1

22

5RU–14437–20

DUCT 1

23

5RU–14461–20

ELEMENT, AIR CLEANER 2 1

24

5RU–14457–00

SEAL 2

25

90480–13598

GROMMET 2

26

97702–50520

SCREW, TAPPING 3

27

98907–05020

SCREW, BIND 5

C

2

FIG. 9 INTAKE 2

REF.

NO.

PART NO. DESCRIPTION

5RUJ

REMARKS

28

34X–1443E–00

PIPE, DRAIN 1

29

90467–10008

CLIP 1

30

90338–23004

PLUG 1

31

90387–06144

COLLAR 2

32

90450–60006

HOSE CLAMP ASSY 1

33

90110–06232

BOLT, HEXAGON SOCKET HEAD 3

34

90450–49001

HOSE CLAMP ASSY 1

35

5RU–14462–00

SEAL 1