YAMAHA YFM660FWA PARTS CATALOGUE

YFM660FWA (5KM3) EUROPE YFM660FWAP (5KM4) OCEANIA
1A5KM-100EE
2A5KM-100EE
()
YFM660FWA/YFM660FWAP
PARTS CATALOGUE
1st edition, April 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code
Abbreviation Colour Name Colour Code
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 CHE SWITZERLAND, FRANCE
2 GBR ENGLAND
3 AUS AUSTRALIA, NEW ZEALAND
A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5KM3
5KM4
Colouring
Type Code
A00K0
B00TR
D 0583
Colour
Code
Colour Name
PASTEL DEEP GREEN PDG
ROMANTIQUE ROUGE RTR
DEEP PURPLISH BLUE SOLID E DPBSE
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5KM3
5KM4 010
Production
Code No.
010
020 ENGLAND
(destination)
SWITZERLAND
FRANCE
AUSTRALIA
NEW ZEALAND
Country
Model
Code
Production
Code No.
Country
(destination)
A6

ENGINE

CYLINDER HEAD ................................................................. B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON .................................................... B5
VALVE ................................................................................... B7
CAMSHAFT & CHAIN ........................................................... B8
WATER PUMP ...................................................................... B9
RADIATOR & HOSE ............................................................. B10
INTAKE .................................................................................B12
OIL PUMP .............................................................................B13
CARBURETOR .....................................................................B15
EXHAUST .............................................................................C3
CRANKCASE ........................................................................C4
CRANKCASE COVER 1 .......................................................C6
STARTER .............................................................................. C8
STARTER CLUTCH .............................................................. C9
CLUTCH ................................................................................ C10
TRANSMISSION ...................................................................C12
MIDDLE DRIVE GEAR .......................................................... C14
SHIFT CAM. FORK ............................................................... D2
SHIFT SHAFT .......................................................................D4

CHASSIS

FRAME .................................................................................. D6
FRONT FENDER ..................................................................D8
REAR FENDER ..................................................................... D10
SIDE COVER ........................................................................ D11
REAR ARM ...........................................................................D12
DRIVE SHAFT .......................................................................D13
FRONT DIFFERENTIAL .......................................................E2
REAR SUSPENSION ............................................................E5
FRONT SUSPENSION. WHEEL ...........................................E6
STEERING ............................................................................ E7
FUEL TANK ...........................................................................E8
SEAT .....................................................................................E10
FRONT WHEEL ....................................................................E11
FRONT BRAKE CALIPER ....................................................E13
REAR WHEEL .......................................................................E14
REAR BRAKE CALIPER .......................................................F2
STEERING HANDLE. CABLE ............................................... F3
FRONT MASTER CYLINDER ............................................... F4
STAND. FOOTREST ............................................................. F5
CONTENTS
REAR MASTER CYLINDER ................................................. F6
GUARD ................................................................................. F8
GENERATOR ....................................................................... F9
STARTING MOTOR ............................................................. F10
METER ................................................................................. F11
HEADLIGHT ......................................................................... F12
TAILLIGHT ............................................................................ F13
HANDLE SWITCH & LEVER ................................................ F14
ELECTRICAL 1 ..................................................................... F15
ELECTRICAL 2 ..................................................................... G4
EMBLEM.LABEL 1 ................................................................ G5
EMBLEM.LABEL 2 ................................................................ G6
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–11101–00
5KM–11133–10
5KM–11134–10
93440–10085
90340–18101
95617–08625
90340–14117
93210–13657
99530–10116
90105–09648
94701–00241
91317–06130
91317–06115
91317–06025
91317–06040
CYLINDER HEAD ASSY 1 1 1
.GUIDE, VALVE 1 3 3 3
.GUIDE, VALVE 2 2 2 2
.CIRCLIP 5 5 5
.PLUG, STRAIGHT SCREW 2 2 2
.BOLT, STUD 4 4 4
.PLUG, STRAIGHT SCREW 1 1 1
.O-RING 1 1 1
.PIN, DOWEL 2 2 2
BOLT, FLANGE 4 4 4
PLUG, SPARK (NGK DPR8EA-9) 1 1 1
BOLT 2 2 2
BOLT 1 1 1
BOLT 5 5 5
BOLT 2 2 2
CHE
GBR
AUS
REMARKS
B
2
16
91317–06055
17
90109–063E9
18
91317–06050
19
92907–06600
20
1L9–11186–00
21
93210–32172
22
3YF–11187–00
23
93210–71360
24
91317–06018
25
3TB–12215–01
26
93210–19522
27
90110–06093
BOLT 6 6 6
BOLT 1 1 1
BOLT 1 1 1
WASHER, PLATE 3 3 3
COVER, CYLINDER HEAD SIDE 2 2 2 2
O-RING 2 2 2
COVER, CYLINDER HEAD SIDE 3 1 1 1
O-RING 1 1 1
BOLT 4 4 4
CAP, TENSIONER CASE 1 1 1
O-RING 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1 1
FIG. 1 CYLINDER HEAD
REF. NO.
28
29
PART NO. DESCRIPTION
90401–06001
90430–06192
BOLT, UNION 1 1 1
GASKET 1 1 1
CHE
GBR
AUS
REMARKS
B
3
FIG. 2 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
3YF–11181–00
93612–16254
90105–09647
90201–096J9
5KM–11310–00
93211–01467
5KM–11351–00
90105–10649
90105–10650
90201–101A4
91317–06040
99530–14016
GASKET, CYLINDER HEAD 1 1 1 1
PIN, DOWEL 2 2 2
BOLT, FLANGE 2 2 2
WASHER, PLATE 6 6 6

CYLINDER 1 1 1

O-RING 1 1 1
GASKET, CYLINDER 1 1 1
BOLT, FLANGE 2 2 2
BOLT, FLANGE 2 2 2
WASHER, PLATE 4 4 4
BOLT 2 2 2
PIN, DOWEL 2 2 2
CHE
GBR
AUS
REMARKS
B
4
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–11400–00
5KM–11681–00
93310–637D3
5LP–11651–00
5KM–11536–00
5KM–11565–00
90501–22004
93606–09002
99009–35400
90280–16053
90201–10321
90101–10568
93210–16290
93306–30702
3YF–11631–00–X0
CRANKSHAFT ASSY 1 1 1
.PIN, CRANK 1 1 1 1
.BEARING 1 1 1
.ROD, CONNECTING 1 1 1
GEAR, DRIVE 1 1 1
WASHER, BEARING COVER 1 1 1
SPRING, COMPRESSION 8 8 8
PIN, DOWEL 4 4 4
CIRCLIP 1 1 1
KEY, WOODRUFF 1 1 1
WASHER, PLATE 1 1 1
BOLT 1 1 1
O-RING 1 1 1
BEARING (B6307) 1 1 1
PISTON (STD) 1 1 1
CHE
GBR
AUS
REMARKS
B
5
3YF–11636–00
3YF–11638–00
16
3YF–11610–00
3YF–11610–20
3YF–11610–40
17
3YF–11633–01
18
93450–24028
19
5KM–16181–00
20
5KM–11447–00
21
5KM–11454–00
22
5KM–11530–00
23
90282–05005
PISTON (0.50MM O/S) 1 1 1 AP
PISTON (1.00MM O/S) 1 1 1 AP
PISTON RING SET (STD) 1 1 1
PISTON RING SET (0.50MM O/S) 1 1 1 AP
PISTON RING SET (1.00MM O/S) 1 1 1 AP
PIN, PISTON 1 1 1
CIRCLIP 2 2 2
SPACER 1 1 1 1
SEAL, CRANK 2 2 2
WEIGHT 1 1 1 1
BALANCER WEIGHT GEAR COMP. 1 1 1
KEY, STRAIGHT 1 1 1
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
24
25
26
27
28
PART NO. DESCRIPTION
90170–18003
90215–18001
93306–30534
93306–30432
93102–20108
NUT 1 1 1
WASHER, LOCK 1 1 1
BEARING 1 1 1
BEARING (B6304) 1 1 1
OIL SEAL 1 1 1
CHE
GBR
AUS
REMARKS
B
6
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3YF–12111–00
3YF–12121–00
3YF–12113–00
3YF–12114–00
3YF–12116–00
5H0–12119–00
3YF–12117–01
4G0–12118–00
3YF–12151–00
3YF–12161–00
3YF–12162–00
3YF–12163–00
3YF–12146–00
2NX–12156–00
3YF–12166–00
VALVE, INTAKE 3 3 3
VALVE, EXHAUST 2 2 2
SPRING, VALVE INNER 3 3 3
SPRING, VALVE OUTER 2 2 2
SEAT, VALVE SPRING 5 5 5
SEAL, VALVE STEM 5 5 5
RETAINER, VALVE SPRING 5 5 5
COTTER, VALVE 10 10 10
ARM, VALVE ROCKER 1 1 1
ARM, VALVE ROCKER 2 1 1 1
ARM, VALVE ROCKER 3 1 1 1
ARM, VALVE ROCKER 4 1 1 1
SHAFT, ROCKER 1 1 1
SHAFT, ROCKER 2 1 1 1
SHAFT, ROCKER 3 1 1 1
CHE
GBR
AUS
REMARKS
B
7
16
93210–08521
17
90109–063E8
18
2NX–12159–00
19
90170–06128
20
90206–12075
O-RING 2 2 2
BOLT 2 2 2
SCREW, VALVE ADJUSTING 5 5 5
NUT 5 5 5
WASHER, WAVE 4 4 4
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12170–00
3YF–12284–00
90501–05001
93603–21180
3YF–12290–00
5KM–12176–00
3YF–12288–00
3YF–12247–00
5KM–12216–00
3YF–12233–00
90105–07342
94591–53126
5KM–12231–00
5KM–12241–00
97027–06016
CAMSHAFT ASSY 1 1 1 1
.PIN, DECOMPRESSION LEVER 1 1 1
.SPRING, COMPRESSION 1 1 1
.PIN, DOWEL 1 1 1
.LEVER, DECOMPRESSION SPRING 1 1 1
SPROCKET, CAM CHAIN 1 1 1
CAM, DECOMPRESSION 2 2 2
SHAFT, TENSIONER 2 2 2
SPRING 2 2 2
PLATE, GUIDE STOPPER 1 2 2 2
BOLT, FLANGE 2 2 2
CHAIN (92RH2010-126M) 1 1 1
GUIDE, STOPPER 1 1 1 1
GUIDE, STOPPER 2 1 1 1
BOLT 2 2 2
CHE
GBR
AUS
REMARKS
B
8
16
92907–06600
17
5KM–12210–00
18
90110–06039
19
4DW–12213–00
WASHER, PLATE 2 2 2
TENSIONER ASSY, CAM CHAIN 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2
GASKET, TENSIONER CASE 1 1 1
FIG. 6 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12420–00
5KM–12450–00
5KM–12422–00
93210–33133
90105–06023
93306–00006
5KM–12421–00
93101–10090
11H–12438–10
99009–10400
5KM–12428–00
95027–06010
90430–06014
90446–06001
90467–06194
WATER PUMP ASSY 1 1 1
.IMPELLER SHAFT ASSY 1 1 1
.COVER, HOUSING 1 1 1
.O-RING 1 1 1
.BOLT, FLANGE 2 2 2
.BEARING (B6000) 1 1 1
.HOUSING, WATER PUMP 1 1 1
.OIL SEAL 1 1 1
.SEAL, MECHANICAL 1 1 1
.CIRCLIP 1 1 1
.GASKET, HOUSING COVER 2 1 1 1
.BOLT, FLANGE 1 1 1
.GASKET 1 1 1
.HOSE 1 1 1
.CLIP 1 1 1
CHE
GBR
AUS
REMARKS
B
9
16
95027–06045
17
95027–06065
BOLT, FLANGE 1 1 1
BOLT, FLANGE 1 1 1
FIG. 7 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12576–00
90467–26189
5KM–12481–00
91317–06010
93210–21190
5KM–12577–00
90450–32015
5KM–12469–00
91317–06020
93210–33786
5KM–12578–00
90467–26189
5KM–12579–00
90467–10038
90462–08008
HOSE 1 1 1 1
CLIP 2 2 2
PIPE 1 1 1 1
BOLT 1 1 1
O-RING 1 1 1
HOSE 2 1 1 1
HOSE CLAMP ASSY 2 2 2
JOINT 1 1 1 1
BOLT 2 2 2
O-RING 1 1 1
HOSE 3 1 1 1
CLIP 2 2 2
HOSE 4 1 1 1
CLIP 2 2 2
CLAMP 1 1 1
CHE
GBR
AUS
REMARKS
B
10
16
5KM–12411–00
17
5KM–12413–00
18
95027–06020
19
5HD–12462–00
20
5KM–12461–00
21
5KM–12405–00
22
5KM–12620–00
23
5KM–12630–00
24
5KM–12611–00
25
33M–12671–00
26
5GH–12647–00
27
1AA–12535–00
THERMOSTAT 1 1 1
COVER, THERMOSTAT 1 1 1
BOLT, FLANGE 2 2 2
CAP, RADIATOR 1 1 1
RADIATOR ASSY 1 1 1
BLOWER ASSY 1 1 1
.AIR SHROUD ASSY 1 1 1
.MOTOR ASSY 1 1 1
.FAN 1 1 1
.NUT 1 1 1 1
.SCREW, MOTOR HOLDING 3 3 3
PLATE 3 3 3
FIG. 7 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
PART NO. DESCRIPTION
97017–06010
92907–06600
90480–15235
95807–06020
90209–06174
90387–060A7
BOLT 3 3 3
WASHER, PLATE 3 3 3
GROMMET 4 4 4
BOLT, FLANGE 2 2 2
WASHER 2 2 2
COLLAR 2 2 2
CHE
GBR
AUS
REMARKS
B
11
FIG. 8 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–13586–00
93210–44545
93210–321A8
91317–06020
90450–65001
5KM–13596–00
90460–59211
5KM–14411–00
5GH–14436–00
1UY–14458–01
1UY–14468–00
1UY–14451–00
5KM–14412–00
5KM–14452–00
59V–14457–00
JOINT, CARBURETOR 1 1 1 1
O-RING 1 1 1
O-RING 1 1 1
BOLT 4 4 4
HOSE CLAMP ASSY 1 1 1
JOINT, CARBURETOR 2 1 1 1
CLAMP, HOSE 1 1 1
CASE, AIR CLEANER 1 1 1 1
HOOK 5 5 5
GUIDE 1 1 1
PLATE,ELEMENT FITTING 1 1 1
ELEMENT, AIR CLEANER 1 1 1
CAP, CLEANER CASE 1 1 1 1
SEAL 1 1 1
SEAL 1 1 1
CHE
GBR
AUS
REMARKS
B
12
16
90467–22080
17
5KM–14453–00
18
31A–14419–00
19
90460–75020
20
5KM–1442F–00
21
31A–14435–00
22
5KM–14419–00
23
90450–67001
24
90338–08226
25
97707–60025
26
90480–18290
CLIP 1 1 1
JOINT, AIR CLEANER 1 1 1 1
PIPE 1 1 1
CLAMP, HOSE 1 1 1
PROTECTOR 1 1 1
GROMMET 1 1 1
PIPE 1 1 1
HOSE CLAMP ASSY 1 1 1
PLUG 2 2 2
SCREW, TAPPING 2 2 2
GROMMET 2 2 2
FIG. 9 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–13300–00
5KM–13329–00
95027–06040
5KM–13410–00
93210–14579
95027–06014
90340–14132
214–11198–01
5GH–13440–00
90401–20145
5KM–13355–00
99009–11400
94581–94070
3AJ–13161–01
90430–08204
OIL PUMP ASSY 1 1 1
GASKET, PUMP COVER 1 1 1
BOLT, FLANGE 3 3 3
STRAINER HOUSING ASSY 1 1 1
O-RING 1 1 1
BOLT, FLANGE 1 1 1
PLUG, STRAIGHT SCREW 1 1 1
GASKET 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1
BOLT, UNION 1 1 1
SPROCKET, DRIVEN 1 1 1
CIRCLIP 1 1 1
CHAIN (DID25SD DHA) 1 1 1
PIPE, DELIVERY 1 1 1 1
GASKET 4 4 4
CHE
GBR
AUS
REMARKS
B
13
16
90401–08117
17
5KM–13171–00
18
90401–14118
19
90430–14043
20
5KM–12858–00
21
90430–14043
22
5KM–13181–00
23
90401–10159
24
90430–10188
25
91317–06012
26
5KM–13490–00
27
93210–10096
BOLT, UNION 2 2 2
PIPE, DELIVERY 2 1 1 1
BOLT, UNION 1 1 1
GASKET 2 2 2
BOLT, UNION 1 1 1
GASKET 3 3 3
PIPE, DELIVERY 3 1 1 1
BOLT, UNION 1 1 1
GASKET 2 2 2
BOLT 1 1 1
RELIEF VALVE ASSY 1 1 1
O-RING 1 1 1
FIG. 9 OIL PUMP
REF. NO.
28
29
PART NO. DESCRIPTION
5KM–1319K–00
95027–06012
PLATE 1 1 1
BOLT, FLANGE 2 2 2
CHE
GBR
AUS
REMARKS
B
14
FIG. 10 CARBURETOR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–14901–00
5KM–1490J–00
4KM–14933–00
5KM–24411–00
5KM–14912–00
5KM–14918–00
98507–05008
5EA–14105–00
3G2–14231–11
3G2–1423E–61
5GH–14918–00
5GH–14261–00
583–14561–00
5DM–14985–00
98507–04008
CARBURETOR ASSY 1 1 1 1
.NEEDLE SET 1 1 1
.SPRING, DIAPHRAGM 1 1 1
.DIAPHRAGM 1 1 1
.VALVE, THROTTLE 1 1 1
.RING 1 1 1
.SCREW, PAN HEAD 2 2 2
.PILOT SCREW SET 1 1 1
.JET, POWER (# 55) 1 1 1
.JET, MAIN (#153.8) 1 1 1
.RING 1 1 1
.HOLDER 1 1 1
.O-RING 1 1 1
.FLOAT 1 1 1
.SCREW, PAN HEAD 1 1 1
CHE
GBR
AUS
REMARKS
B
15
16
127–14186–00
17
1FN–14565–00
18
5DM–14561–00
19
5KM–14190–30
20
5DM–14141–30
21
12R–14191–00
22
1HX–14231–12
23
5KM–1410A–00
24
4WV–14147–10
25
4WV–14293–00
26
98507–04008
27
5KM–14197–20
.PIN, FLOAT 1 1 1
.SCREW 1 1 1
.O-RING 1 1 1
.NEEDLE VALVE ASSY 1 1 1
.NOZZLE, MAIN 1 1 1
.PLUG, DRAIN 1 1 1
.JET, MAIN (# 60) 1 1 1
.STARTER SET 1 1 1
.O-RING 1 1 1
.COVER 1 1 1 1
.SCREW, PAN HEAD 3 3 3
.PIPE 1 1 1
FIG. 10 CARBURETOR
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
28V–14988–00
3YX–14197–00
5AP–14280–00
97607–04114
5KM–14197–10
5KM–1490H–00
5KM–14193–00
4KM–14142–40
5KM–14968–00
98507–04010
522–14161–00
1UY–14155–00
5KM–14103–00
98507–04014
92907–04600
.PIPE, STARTER CONNECTING 1 1 1
.PIPE 1 1 1
.COVER, CARBURETOR 1 1 1
.SCREW,WITH WASHER 2 2 2
.PIPE 1 1 1
.DIAPHRAGM SET 5 1 1 1
.PIPE 1 1 1
.JET, PILOT (# 40) 1 1 1
.CAP 1 1 1
.SCREW, PAN HEAD 3 3 3
.NUT, CABLE ADJUSTING 1 1 1
.GUIDE, CABLE 1 1 1
.THROTTLE SCREW SET 1 1 1
.SCREW, PAN HEAD 1 1 1
.WASHER 1 1 1
CHE
GBR
AUS
REMARKS
C
2
43
5KM–14937–00
44
256–14956–01
45
3DM–14216–00
46
90467–06194
47
4WV–14349–00
48
24W–14193–00
49
91A20–07010
.CLIP 1 1 1
.WASHER 2 2 2
.SCREW 2 2 2
.CLIP 1 1 1
PIPE 1 1 1
PIPE 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1
FIG. 11 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–14611–00
95817–06020
90201–06778
5KM–14628–00
95827–06016
90201–06778
90387–061V4
90480–01009
5KM–14711–00
5KM–14721–00
5KM–14752–00
91380–06010
5KM–14718–00
5KM–1477F–00
5KM–14728–00
PIPE, EXHAUST 1 1 1 1
BOLT, FLANGE 2 2 2
WASHER, PLATE 1 1 1
PROTECTOR, EXHAUST PIPE 1 1 1
BOLT, FLANGE 6 6 6
WASHER, PLATE 6 6 6
COLLAR 6 6 6
GROMMET 6 6 6
MUFFLER ASSY 1 1 1 1
.MUFFLER 1 1 1 1
.PIPE, OUTLET 1 1 1
.BOLT 3 3 3
.PROTECTOR, MUFFLER 1 1 1 1
.FIBER 3 1 1 1
.PROTECTOR, MUFFLER 2 1 1 1
CHE
GBR
AUS
REMARKS
C
3
16
5KM–1477G–00
17
98507–06010
18
90173–06015
19
90450–32008
20
3YF–14755–00
21
95817–08025
22
90201–086J0
23
95807–08040
24
90209–08249
25
5KM–27414–00
26
90179–08410
27
3YF–14613–01
.FIBER 4 1 1 1
.SCREW, PAN HEAD 4 4 4
.NUT, SQUARE 4 4 4
.HOSE CLAMP ASSY 2 2 2
GASKET, SILENCER 1 1 1
BOLT, FLANGE 1 1 1
WASHER, PLATE 1 1 1
BOLT, FLANGE 1 1 1
WASHER 1 1 1
DAMPER, FOOTREST 1 1 1
NUT 4 4 4
GASKET, EXHAUST PIPE 2 2 2
FIG. 12 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–15100–00
99530–10116
95027–06030
90105–06031
95027–06040
95027–06055
91317–08040
5KM–11166–00
90467–14015
5KM–15362–00
93210–19522
4WV–15388–00
95027–06016
5KM–15163–00
5KM–15463–00
CRANKCASE ASSY 1 1 1
.PIN, DOWEL 2 2 2
BOLT, FLANGE 8 8 8
BOLT, FLANGE 1 1 1
BOLT, FLANGE 2 2 2
BOLT, FLANGE 1 1 1
BOLT 3 3 3
PIPE, BREATHER 1 1 1 1
CLIP 1 1 1
PLUG, OIL LEVEL 1 1 1
O-RING 1 1 1
PLATE, BEARING COVER 1 1 1
BOLT, FLANGE 2 2 2
HOUSING, BEARING 1 1 1 1
GASKET, CARBURETOR COVER 2 1 1 1
CHE
GBR
AUS
REMARKS
C
4
16
99530–10116
17
95027–06030
18
95027–06040
19
93316–01003
20
93102–35004
21
99009–80500
22
5KM–15199–00
23
95817–06016
24
95827–06050
25
5KM–15442–00
26
99530–10116
27
95827–06030
PIN, DOWEL 2 2 2
BOLT, FLANGE 7 7 7
BOLT, FLANGE 2 2 2
BEARING 1 1 1
OIL SEAL 1 1 1
CIRCLIP 1 1 1
BRACKET 1 1 1
BOLT, FLANGE 2 2 2
BOLT, FLANGE 2 2 2
HOUSING, BEARING 1 1 1
PIN, DOWEL 2 2 2
BOLT, FLANGE 2 2 2
FIG. 12 CRANKCASE
REF. NO.
28
29
30
31
32
PART NO. DESCRIPTION
95827–06040
93306–20120
93101–12168
4WV–15381–00
95027–06012
BOLT, FLANGE 2 2 2
BEARING 1 1 1
OIL SEAL 1 1 1
PLATE, BEARING COVER 1 1 1
BOLT, FLANGE 1 1 1
CHE
GBR
AUS
REMARKS
C
5
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–15411–00
5KM–15451–00
90465–08361
90465–05M87
99530–10116
95027–06030
90105–06031
95027–06040
5KM–15113–00
95027–06014
93306–07801
93102–28476
1UY–15719–00
90151–05023
90340–14117
COVER, CRANKCASE 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1
CLAMP 1 1 1
CLAMP 1 1 1
PIN, DOWEL 2 2 2
BOLT, FLANGE 8 8 8
BOLT, FLANGE 1 1 1
BOLT, FLANGE 4 4 4
PLATE 1 1 1
BOLT, FLANGE 2 2 2
BEARING 1 1 1
OIL SEAL 1 1 1
WASHER, THRUST 1 1 1
SCREW, COUNTERSUNK 3 3 3
PLUG, STRAIGHT SCREW 1 1 1
CHE
GBR
AUS
REMARKS
C
6
16
93210–14369
17
5KM–15421–00
18
5KM–15453–00
19
5KM–15315–00
20
95827–06030
21
5KM–15431–00
22
5KM–15379–00
23
95827–06025
24
95827–06016
25
90480–13018
26
5KM–15351–00
27
5KM–15471–00
O-RING 1 1 1
COVER, CRANKCASE 2 1 1 1
GASKET 1 1 1
SEAL, CRANKCASE 1 1 1
BOLT, FLANGE 7 7 7
COVER, CRANKCASE 3 1 1 1
SEAL, CRANKCASE 1 1 1
BOLT, FLANGE 12 12 12
BOLT, FLANGE 2 2 2
GROMMET 1 1 1
PLUG, DRAIN 1 1 1
DUCT, AIR 1 1 1
FIG. 13 CRANKCASE COVER 1
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5KM–15494–00
5BF–1443E–00
90467–16195
5KM–15472–00
5KM–15473–00
5KM–15474–00
90460–81224
90460–85135
90480–13398
90119–06056
90183–06053
5KM–15423–00
95827–06020
5GH–15413–00
90480–13398
SEAL, PROTECTOR 1 1 1
PIPE, DRAIN 1 1 1
CLIP 1 1 1
SEAL, AIR DUCT 1 1 1
DUCT, AIR 1 1 1
SEAL, AIR DUCT 1 1 1
CLAMP, HOSE 2 2 2
CLAMP, HOSE 2 2 2
GROMMET 1 1 1
BOLT, WITH WASHER 1 1 1
NUT, SPRING 1 1 1
COVER 2 1 1 1
BOLT, FLANGE 6 6 6
COVER 1 1 1
GROMMET 3 3 3
CHE
GBR
AUS
REMARKS
C
7
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