YAMAHA YFM660FS PARTS CATALOGUE 04

YFM660FS (5KMH) U.S.A.
YFM660FS (5KMJ) CANADA
YFM660FS (5KMK) EUROPE
YFM660FS (5KML) OCEANIA

A2

1C5KM-100E1

2C5KM-100E1

()

YFM660FS

PARTS CATALOGUE

©2003 by Yamaha Motor Co., Ltd.

1st edition, May 2003

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A5

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

DPBSN(*) DARK PURPLISH BLUE SOLID N 0891

PDG(*) PASTEL DEEP GREEN 00K0

RTR(*) ROMANTIQUE ROUGE 00TR

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 CAN CANADA

3 EUR EUROPE

4 OCE AUSTRALIA,NEW ZEALAND

A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5KMH

5KMJ

5KMK

5KML

Colouring

Type Code

A00K0

B00TR

C 0891

A00K0

B00TR

C 0891

A00K0

B00TR

D 0583

Colour

Code

Colour Name

PASTEL DEEP GREEN PDG

ROMANTIQUE ROUGE RTR

DARK PURPLISH BLUE SOLID N DPBSN

PASTEL DEEP GREEN PDG

ROMANTIQUE ROUGE RTR

DARK PURPLISH BLUE SOLID N DPBSN

PASTEL DEEP GREEN PDG

ROMANTIQUE ROUGE RTR

DEEP PURPLISH BLUE SOLID E DPBSE

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5KMH 010 U.S.A.

5KMJ 010 CANADA

5KMK

5KML 010

Production

Code No.

010

020

Country

(destination)

SWITZERLAND

FRANCE

UNITED KINGDOM

AUSTRALIA

NEW ZEALAND

Model

Code

Production

Code No.

Country

(destination)

A7

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B4

CRANKSHAFT & PISTON ....................................................B5

VALVE ...................................................................................B7

CAMSHAFT & CHAIN ...........................................................B8

WATER PUMP ......................................................................B9

RADIATOR & HOSE .............................................................B10

INTAKE .................................................................................B12

OIL PUMP .............................................................................B13

CARBURETOR .....................................................................B15

EXHAUST .............................................................................C3

CRANKCASE ........................................................................C5

CRANKCASE COVER 1 .......................................................C7

STARTER ..............................................................................C9

STARTER CLUTCH ..............................................................C10

CLUTCH ................................................................................C11

TRANSMISSION ...................................................................C13

MIDDLE DRIVE GEAR ..........................................................C15

SHIFT CAM & FORK .............................................................D3

SHIFT SHAFT .......................................................................D5

CHASSIS

FRAME ..................................................................................D7

FRONT FENDER ..................................................................D9

REAR FENDER .....................................................................D11

SIDE COVER ........................................................................D12

REAR ARM ...........................................................................D13

DRIVE SHAFT .......................................................................D14

FRONT DIFFERENTIAL ....................................................... E3

REAR SUSPENSION ............................................................E5

FRONT SUSPENSION & WHEEL ........................................E6

STEERING ............................................................................E7

FUEL TANK ...........................................................................E8

SEAT .....................................................................................E10

FRONT WHEEL .................................................................... E11

FRONT BRAKE CALIPER ....................................................E13

REAR WHEEL .......................................................................E14

REAR BRAKE CALIPER .......................................................F2

STEERING HANDLE & CABLE ............................................F3

FRONT MASTER CYLINDER ...............................................F4

STAND & FOOTREST ..........................................................F5

CONTENTS

REAR MASTER CYLINDER ................................................. F6

GUARD ................................................................................. F8

GENERATOR ....................................................................... F9

STARTING MOTOR ............................................................. F10

METER ................................................................................. F11

HEADLIGHT ......................................................................... F12

TAILLIGHT ............................................................................ F13

TAILLIGHT 2 ......................................................................... F14

HANDLE SWITCH & LEVER ................................................ F15

ELECTRICAL 1 ..................................................................... G2

ELECTRICAL 2 ..................................................................... G6

EMBLEM & LABEL 1 ............................................................ G7

EMBLEM & LABEL 2 ............................................................ G9

EMBLEM & LABEL 3 ............................................................ G11

EMBLEM & LABEL 4 ............................................................ G12

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–11101–01

5KM–11133–10

5KM–11134–10

93440–10085

90340–18101

95617–08625

90340–14117

93210–13657

99530–10116

90105–09648

94701–00241

91317–06130

91317–06115

91317–06025

91317–06040

CYLINDER HEAD ASSY 1 1 1 1

.GUIDE, VALVE 1 3 3 3 3

.GUIDE, VALVE 2 2 2 2 2

.CIRCLIP 5 5 5 5

.PLUG, STRAIGHT SCREW 2 2 2 2

.BOLT, STUD 4444

.PLUG, STRAIGHT SCREW 1 1 1 1

.O-RING 1 1 1 1

.PIN, DOWEL 2 2 2 2

BOLT, FLANGE 4 4 4 4

PLUG, SPARK (NGK DPR8EA-9) 1 1 1 1

BOLT 2222

BOLT 1111

BOLT 5555

BOLT 2222

USA

CAN

EUR

OCE

REMARKS

B

2

16

91317–06055

17

90109–063E9

18

91317–06050

19

92907–06600

20

1L9–11186–00

21

93210–32172

22

3YF–11187–00

23

93210–71360

24

91317–06018

25

3TB–12215–01

26

93210–19522

27

90110–06093

BOLT 6666

BOLT 1111

BOLT 1111

WASHER, PLATE 3 3 3 3

COVER, CYLINDER HEAD SIDE 2 2 2 2 2

O-RING 2 2 2 2

COVER, CYLINDER HEAD SIDE 3 1 1 1 1

O-RING 1 1 1 1

BOLT 4444

CAP, TENSIONER CASE 1 1 1 1

O-RING 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 1 1 1 1

FIG. 1 CYLINDER HEAD

REF.
NO.

28

29

PART NO. DESCRIPTION

90401–06001

90430–06192

BOLT, UNION 1111

GASKET 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

3

FIG. 2 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

3YF–11181–00

93612–16254

90105–09647

90201–096J9

5KM–11310–00

93211–01467

5KM–11351–00

90105–10649

90105–10650

90201–101A4

91317–06040

99530–14016

GASKET, CYLINDER HEAD 1 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 2 2 2 2

WASHER, PLATE 6 6 6 6

CYLINDER 1 1 1 1

O-RING 1 1 1 1

GASKET, CYLINDER 1 1 1 1

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 2 2 2 2

WASHER, PLATE 4 4 4 4

BOLT 2222

PIN, DOWEL 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

B

4

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–11400–00

5KM–11681–00

93310–637D3

5LP–11651–00

5KM–11536–00

5KM–11565–00

90501–220A1

93606–09002

99009–35400

90280–16053

90201–10321

90101–10568

93210–16290

93306–30702

3YF–11631–00–X0

CRANKSHAFT ASSY 1 1 1 1

.PIN, CRANK 1 1 1 1 1

.BEARING 1111

.ROD, CONNECTING 1 1 1 1

GEAR, DRIVE 1 1 1 1

WASHER, BEARING COVER 1 1 1 1

SPRING, COMPRESSION 8 8 8 8

PIN, DOWEL 4 4 4 4

CIRCLIP 1 1 1 1

KEY, WOODRUFF 1111

WASHER, PLATE 1 1 1 1

BOLT 1111

O-RING 1 1 1 1

BEARING (B6307) 1 1 1 1

PISTON (STD) 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

5

3YF–11636–00

3YF–11638–00

16

3YF–11610–00

3YF–11610–20

3YF–11610–40

17

3YF–11633–01

18

93450–24028

19

5KM–16181–00

20

5KM–11447–00

21

5KM–11454–10

22

5KM–11530–00

23

90282–05005

PISTON (0.50MM O/S) 1 1 1 1 AP

PISTON (1.00MM O/S) 1 1 1 1 AP

PISTON RING SET (STD) 1 1 1 1

PISTON RING SET (0.50MM O/S) 1 1 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 1 1 AP

PIN, PISTON 1 1 1 1

CIRCLIP 2 2 2 2

SPACER 1 1 1 1 1

SEAL, CRANK 2 2 2 2

WEIGHT 1 1 1 1 1

BALANCER WEIGHT GEAR COMP. 1 1 1 1

KEY, STRAIGHT 1 1 1 1

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

24

25

26

27

28

PART NO. DESCRIPTION

90170–18003

90215–18001

93306–30534

93306–30432

93102–20108

NUT 1111

WASHER, LOCK 1 1 1 1

BEARING 1 1 1 1

BEARING (B6304) 1 1 1 1

OIL SEAL 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

6

FIG. 4 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–12111–00

3YF–12121–00

3YF–12113–00

3YF–12114–00

3YF–12116–00

5H0–12119–00

3YF–12117–01

4G0–12118–00

3YF–12151–00

3YF–12161–00

3YF–12162–00

3YF–12163–00

3YF–12146–00

2NX–12156–00

3YF–12166–00

VALVE, INTAKE 3 3 3 3

VALVE, EXHAUST 2 2 2 2

SPRING, VALVE INNER 3 3 3 3

SPRING, VALVE OUTER 2 2 2 2

SEAT, VALVE SPRING 5 5 5 5

SEAL, VALVE STEM 5 5 5 5

RETAINER, VALVE SPRING 5 5 5 5

COTTER, VALVE 10 10 10 10

ARM, VALVE ROCKER 1 1 1 1

ARM, VALVE ROCKER 2 1 1 1 1

ARM, VALVE ROCKER 3 1 1 1 1

ARM, VALVE ROCKER 4 1 1 1 1

SHAFT, ROCKER 1 1 1 1

SHAFT, ROCKER 2 1 1 1 1

SHAFT, ROCKER 3 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

7

16

93210–08521

17

90109–063E8

18

2NX–12159–00

19

90170–06128

20

90206–12075

O-RING 2 2 2 2

BOLT 2222

SCREW, VALVE ADJUSTING 5 5 5 5

NUT 5555

WASHER, WAVE 4 4 4 4

FIG. 5 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–12170–00

3YF–12284–00

90501–05001

93603–21180

3YF–12290–00

5KM–12176–00

3YF–12288–00

3YF–12247–00

5KM–12216–00

3YF–12233–00

90105–07342

94591–53126

5KM–12231–10

5KM–12241–00

97027–06016

CAMSHAFT ASSY 1 1 1 1 1

.PIN, DECOMPRESSION LEVER 1 1 1 1

.SPRING, COMPRESSION 1 1 1 1

.PIN, DOWEL 1 1 1 1

.LEVER, DECOMPRESSION SPRING 1 1 1 1

SPROCKET, CAM CHAIN 1 1 1 1

CAM, DECOMPRESSION 2 2 2 2

SHAFT, TENSIONER 2 2 2 2

SPRING 2 2 2 2

PLATE, GUIDE STOPPER 1 2 2 2 2

BOLT, FLANGE 2 2 2 2

CHAIN (92RH2010-126M) 1 1 1 1

GUIDE, STOPPER 1 1 1 1 1

GUIDE, STOPPER 2 1 1 1 1

BOLT 2222

USA

CAN

EUR

OCE

REMARKS

B

8

16

92907–06600

17

5KM–12210–00

18

90110–06039

19

4DW–12213–00

WASHER, PLATE 2 2 2 2

TENSIONER ASSY, CAM CHAIN 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2 2

GASKET, TENSIONER CASE 1 1 1 1

FIG. 6 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–12420–10

5KM–12450–10

5KM–12422–00

93210–33133

90105–06023

93306–00006

5KM–12421–00

93101–10090

11H–12438–10

99009–10400

5KM–12428–00

95027–06010

90430–06014

90446–06001

90467–06194

WATER PUMP ASSY 1 1 1 1

.IMPELLER SHAFT ASSY 1 1 1 1

.COVER, HOUSING 1 1 1 1

.O-RING 1 1 1 1

.BOLT, FLANGE 2 2 2 2

.BEARING (B6000) 1 1 1 1

.HOUSING, WATER PUMP 1 1 1 1

.OIL SEAL 1 1 1 1

.SEAL, MECHANICAL 1 1 1 1

.CIRCLIP 1 1 1 1

.GASKET, HOUSING COVER 2 1 1 1 1

.BOLT, FLANGE 1 1 1 1

.GASKET 1 1 1 1

.HOSE (L300) 1 1 1 1

.CLIP 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

9

16

95027–06045

17

95027–06065

BOLT, FLANGE 1 1 1 1

BOLT, FLANGE 1 1 1 1

FIG. 7 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–12576–00

90467–26189

5KM–12481–00

91317–06010

93210–21190

5KM–12577–00

90450–32015

5KM–12469–00

91317–06020

93210–33786

5KM–12578–00

90467–26189

5KM–12579–00

90467–10038

90462–08008

HOSE 1 1 1 1 1

CLIP 2222

PIPE 1 1 1 1 1

BOLT 1111

O-RING 1 1 1 1

HOSE 2 1 1 1 1

HOSE CLAMP ASSY 2 2 2 2

JOINT 1 1 1 1 1

BOLT 2222

O-RING 1 1 1 1

HOSE 3 1 1 1 1

CLIP 2222

HOSE 4 1 1 1 1

CLIP 2222

CLAMP 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

10

16

5KM–12411–01

17

5KM–12413–01

18

95027–06020

19

5HD–12462–00

20

5KM–12461–00

21

5KM–12405–00

22

5KM–12620–00

23

5KM–12630–00

24

5KM–12611–00

25

33M–12671–00

26

5GH–12647–00

27

1AA–12535–00

THERMOSTAT 1111

COVER, THERMOSTAT 1 1 1 1

BOLT, FLANGE 2 2 2 2

CAP, RADIATOR 1 1 1 1

RADIATOR ASSY 1 1 1 1

BLOWER ASSY 1 1 1 1

.AIR SHROUD ASSY 1 1 1 1

.MOTOR ASSY 1 1 1 1

.FAN 1111

.NUT 1 1 1 1 1

.SCREW, MOTOR HOLDING 3 3 3 3

PLATE 3 3 3 3

FIG. 7 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

PART NO. DESCRIPTION

97017–06010

92907–06600

90480–15235

95807–06020

90209–06174

90387–060A7

BOLT 3333

WASHER, PLATE 3 3 3 3

GROMMET 4 4 4 4

BOLT, FLANGE 2 2 2 2

WASHER 2 2 2 2

COLLAR 2222

USA

CAN

EUR

OCE

REMARKS

B

11

FIG. 8 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–13586–01

93210–44545

93210–321A8

91317–06020

90450–65001

5KM–13596–00

90460–59211

5KM–14411–10

5GH–14436–00

1UY–14458–01

1UY–14468–00

1UY–14451–00

5KM–14412–10

5KM–14452–00

59V–14457–00

JOINT, CARBURETOR 1 1 1 1 1

O-RING 1 1 1 1

O-RING 1 1 1 1

BOLT 4444

HOSE CLAMP ASSY 1 1 1 1

JOINT, CARBURETOR 2 1 1 1 1

CLAMP, HOSE 1 1 1 1

CASE, AIR CLEANER 1 1 1 1 1

HOOK 5555

GUIDE 1 1 1 1

PLATE,ELEMENT FITTING 1 1 1 1

ELEMENT, AIR CLEANER 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1

SEAL 1 1 1 1

SEAL 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

12

16

90467–22080

17

5KM–14453–00

18

31A–14419–00

19

90460–75020

20

5KM–1442F–01

21

31A–14435–00

22

5KM–14419–00

23

90450–67001

24

90338–08226

25

97707–60025

26

90480–18290

27

5KM–2179T–20

CLIP 1111

JOINT, AIR CLEANER 1 1 1 1 1

PIPE 1 1 1 1

CLAMP, HOSE 1 1 1 1

PROTECTOR 1 1 1 1

GROMMET 1 1 1 1

PIPE 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1

PLUG 2222

SCREW, TAPPING 2 2 2 2

GROMMET 2 2 2 2

PLATE, EPA 3(CALIFORNIA) 1

FIG. 9 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–13300–00

5KM–13329–00

95027–06040

5KM–13410–00

93210–14579

95027–06014

90340–14132

214–11198–01

5GH–13440–00

90401–20145

5KM–13355–00

99009–11400

94581–94070

3AJ–13161–01

90430–08204

OIL PUMP ASSY 1 1 1 1

GASKET, PUMP COVER 1 1 1 1

BOLT, FLANGE 3 3 3 3

STRAINER HOUSING ASSY 1 1 1 1

O-RING 1 1 1 1

BOLT, FLANGE 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1

GASKET 1 1 1 1

ELEMENT ASSY, OIL CLEANER 1 1 1 1

BOLT, UNION 1111

SPROCKET, DRIVEN 1 1 1 1

CIRCLIP 1 1 1 1

CHAIN (DID25SD DHA) 1 1 1 1

PIPE, DELIVERY 1 1 1 1 1

GASKET 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

B

13

16

90401–08117

17

5KM–13171–00

18

90401–14118

19

90430–14043

20

5KM–12858–00

21

90430–14043

22

5KM–13181–00

23

90401–10159

24

90430–10188

25

91317–06012

26

5KM–13490–00

27

93210–10096

BOLT, UNION 2222

PIPE, DELIVERY 2 1 1 1 1

BOLT, UNION 1111

GASKET 2 2 2 2

BOLT, UNION 1111

GASKET 3 3 3 3

PIPE, DELIVERY 3 1 1 1 1

BOLT, UNION 1111

GASKET 2 2 2 2

BOLT 1111

RELIEF VALVE ASSY 1 1 1 1

O-RING 1 1 1 1

FIG. 9 OIL PUMP

REF.
NO.

28

29

PART NO. DESCRIPTION

5KM–1319K–00

95027–06012

PLATE 1 1 1 1

BOLT, FLANGE 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

B

14

FIG. 10 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–14901–10

5KM–1490J–00

4KM–14933–00

5KM–24411–00

5KM–14912–00

5KM–14918–00

98507–05008

5EA–14105–00

3G2–14231–11

3G2–1423E–61

5GH–14918–00

5GH–14261–00

583–14561–00

5DM–14985–00

98507–04008

CARBURETOR ASSY 1 1 1 1 1

.NEEDLE SET 1 1 1 1

.SPRING, DIAPHRAGM 1 1 1 1

.DIAPHRAGM 1 1 1 1

.VALVE, THROTTLE 1 1 1 1

.RING 1 1 1 1

.SCREW, PAN HEAD 2 2 2 2

.PILOT SCREW SET 1 1 1 1

.JET, POWER (# 55) 1 1 1 1

.JET, MAIN (#153.8) 1 1 1 1

.RING 1 1 1 1

.HOLDER 1 1 1 1

.O-RING 1 1 1 1

.FLOAT 1111

.SCREW, PAN HEAD 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

15

16

127–14186–00

17

1FN–14565–00

18

5DM–14561–00

19

5KM–14190–30

20

5DM–14141–30

21

12R–14191–00

22

1HX–14231–12

23

5KM–1410A–00

24

4WV–14147–10

25

4WV–14293–00

26

98507–04008

27

5KM–14197–20

.PIN, FLOAT 1 1 1 1

.SCREW 1 1 1 1

.O-RING 1 1 1 1

.NEEDLE VALVE ASSY 1 1 1 1

.NOZZLE, MAIN 1 1 1 1

.PLUG, DRAIN 1 1 1 1

.JET, MAIN (# 60) 1 1 1 1

.STARTER SET 1 1 1 1

.O-RING 1 1 1 1

.COVER 1 1 1 1 1

.SCREW, PAN HEAD 3 3 3 3

.PIPE 1 1 1 1

FIG. 10 CARBURETOR

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

28V–14988–00

3YX–14197–00

5AP–14280–00

97607–04114

5KM–14197–10

5KM–1490H–00

5KM–14193–00

4KM–14142–40

5KM–14968–00

98507–04010

522–14161–00

1UY–14155–00

5KM–14103–00

98507–04014

92907–04600

.PIPE, STARTER CONNECTING 1 1 1 1

.PIPE 1 1 1 1

.COVER, CARBURETOR 1 1 1 1

.SCREW,WITH WASHER 2 2 2 2

.PIPE 1 1 1 1

.DIAPHRAGM SET 5 1 1 1 1

.PIPE 1 1 1 1

.JET, PILOT (# 40) 1 1 1 1

.CAP 1111

.SCREW, PAN HEAD 3 3 3 3

.NUT, CABLE ADJUSTING 1 1 1 1

.GUIDE, CABLE 1 1 1 1

.THROTTLE SCREW SET 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1

.WASHER 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

C

2

43

5KM–14937–00

44

256–14956–01

45

3DM–14216–00

46

90467–06194

47

4WV–14349–00

48

24W–14193–00

49

91A20–07010

.CLIP 1 1 1 1

.WASHER 1 1 1 1

.SCREW 1 1 1 1

.CLIP 1 1 1 1

PIPE 1 1 1 1

PIPE 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

FIG. 11 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–14611–10

95817–06020

90201–06778

5KM–14627–00

95827–06016

90201–06778

90387–061V4

90480–01009

5KM–14711–10

5KM–14721–00

5KM–14752–00

91380–06010

5KM–14718–10

5KM–14728–10

98507–06010

PIPE, EXHAUST 1 1 1 1 1

BOLT, FLANGE 2 2 2 2

WASHER, PLATE 1 1 1 1

COVER, EXHAUST 1 1 1 1

BOLT, FLANGE 6 6 6 6

WASHER, PLATE 6 6 6 6

COLLAR 6666

GROMMET 6 6 6 6

MUFFLER 1 1 1 1 1

.MUFFLER 1 1 1 1 1

.PIPE, OUTLET 1 1 1 1

.BOLT 3 3 3 3

.PROTECTOR, MUFFLER 1 1 1 1 1

.PROTECTOR, MUFFLER 2 1 1 1 1

.SCREW, PAN HEAD 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

C

3

16

90173–06015

17

90450–32008

18

5KM–14715–00

19

5KM–14738–00

20

5KM–14788–00

21

3YF–14755–00

22

95817–08025

23

90201–086J0

24

95807–08040

25

90209–08249

26

5KM–27414–01

27

90179–08410

.NUT, SQUARE 4 4 4 4

.HOSE CLAMP ASSY 2 2 2 2

.BAND, MUFFLER 1111

.PROTECTER, MUFFLER 3 1 1 1 1

.BAND, SILENCER 3 3 3 3

GASKET, SILENCER 1 1 1 1

BOLT, FLANGE 1 1 1 1

WASHER, PLATE 1 1 1 1

BOLT, FLANGE 1 1 1 1

WASHER 1 1 1 1

DAMPER, FOOTREST 1 1 1 1

NUT 4444

FIG. 11 EXHAUST

REF.
NO.

28

PART NO. DESCRIPTION

3YF–14613–01

GASKET, EXHAUST PIPE 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

C

4

FIG. 12 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–15100–04

99530–10116

95027–06030

90105–06031

95027–06040

95027–06055

91317–08040

5KM–11166–10

90467–14015

5KM–15362–00

93210–19522

4WV–15388–00

95027–06016

5KM–15163–00

5KM–15463–00

CRANKCASE ASSY 1 1 1 1

.PIN, DOWEL 2 2 2 2

BOLT, FLANGE 11 11 11 11

BOLT, FLANGE 1 1 1 1

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 1 1 1 1

BOLT 3333

PIPE, BREATHER 1 1 1 1 1

CLIP 1111

PLUG, OIL LEVEL 1 1 1 1

O-RING 1 1 1 1

PLATE, BEARING COVER 1 1 1 1

BOLT, FLANGE 2 2 2 2

HOUSING, BEARING 1 1 1 1 1

GASKET, CARBURETOR COVER 2 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

C

5

16

99530–10116

17

95027–06030

18

95027–06040

19

93316–01003

20

93102–35004

21

99009–80500

22

5KM–15199–00

23

95817–06016

24

95827–06050

25

5KM–15442–00

26

99530–10116

27

95827–06030

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 7 7 7 7

BOLT, FLANGE 2 2 2 2

BEARING 1 1 1 1

OIL SEAL 1 1 1 1

CIRCLIP 1 1 1 1

BRACKET 1 1 1 1

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 2 2 2 2

HOUSING, BEARING 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 2 2 2 2

FIG. 12 CRANKCASE

REF.
NO.

28

29

30

31

32

PART NO. DESCRIPTION

95827–06040

93306–20120

93101–12168

4WV–15381–00

95027–06012

BOLT, FLANGE 2 2 2 2

BEARING 1 1 1 1

OIL SEAL 1 1 1 1

PLATE, BEARING COVER 1 1 1 1

BOLT, FLANGE 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

C

6

FIG. 13 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5KM–15411–10

5KM–15451–00

90465–08361

90465–05M87

99530–10116

95027–06030

90105–06031

95027–06040

5KM–15113–00

95027–06014

93306–07801

93102–28476

21V–15719–00

90151–05023

90340–14117

COVER, CRANKCASE 1 1 1 1 1

GASKET, CRANKCASE COVER 1 1 1 1 1

CLAMP 1 1 1 1

CLAMP 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 8 8 8 8

BOLT, FLANGE 1 1 1 1

BOLT, FLANGE 4 4 4 4

PLATE 1 1 1 1

BOLT, FLANGE 2 2 2 2

BEARING 1 1 1 1

OIL SEAL 1 1 1 1

WASHER, THRUST 1 1 1 1

SCREW, COUNTERSUNK 2 2 2 2

PLUG, STRAIGHT SCREW 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

C

7

16

93210–14369

17

5KM–15421–00

18

5KM–15453–00

19

5KM–15315–00

20

95827–06030

21

5KM–15431–00

22

5KM–15379–00

23

95827–06025

24

95827–06016

25

90480–13018

26

5KM–15351–00

27

5KM–15471–00

O-RING 1 1 1 1

COVER, CRANKCASE 2 1 1 1 1

GASKET 1 1 1 1

SEAL, CRANKCASE 1 1 1 1

BOLT, FLANGE 7 7 7 7

COVER, CRANKCASE 3 1 1 1 1

SEAL, CRANKCASE 1 1 1 1

BOLT, FLANGE 12 12 12 12

BOLT, FLANGE 2 2 2 2

GROMMET 1 1 1 1

PLUG, DRAIN 1111

DUCT, AIR 1 1 1 1

FIG. 13 CRANKCASE COVER 1

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

5KM–15494–00

5BF–1443E–00

90467–16195

5KM–15472–10

5KM–15473–00

5KM–15474–00

90460–81224

90460–85135

90480–13398

90119–06056

90183–06053

5KM–15423–00

95827–06020

5GH–15413–00

90480–13398

SEAL, PROTECTOR 1 1 1 1

PIPE, DRAIN 1 1 1 1

CLIP 1111

SEAL, AIR DUCT 1 1 1 1

DUCT, AIR 1 1 1 1

SEAL, AIR DUCT 1 1 1 1

CLAMP, HOSE 2 2 2 2

CLAMP, HOSE 2 2 2 2

GROMMET 1 1 1 1

BOLT, WITH WASHER 1 1 1 1

NUT, SPRING 1 1 1 1

COVER 2 1 1 1 1

BOLT, FLANGE 6 6 6 6

COVER 1 1 1 1

GROMMET 3 3 3 3

USA

CAN

EUR

OCE

REMARKS

C

8