YAMAHA YFM40FPS, YFM400FPS PARTS CATALOGUE 04

YFM40FPS (4SHX) CANADA YFM400FPS (4SHY) EUROPE YFM400FPS (1C11) OCEANIA
1C4SH-100E1
2C4SH-100E1
()
YFM40FPS/YFM400FPS
©2003 by Yamaha Motor Co., Ltd.
1st edition, June 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSN(*) DARK PURPLISH BLUE SOLID N 0891
PDG(*) PASTEL DEEP GREEN 00K0
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 CAN CANADA
2 EUR EUROPE
3 OCE AUSTRALIA, NEW ZEALAND
A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
4SHX
4SHY
1C11
Colouring
Type Code
A00K0
B 0891
A00K0
B 0891
Colour
Code
Colour Name
PASTEL DEEP GREEN PDG
DARK PURPLISH BLUE SOLID N DPBSN
PASTEL DEEP GREEN PDG
DARK PURPLISH BLUE SOLID N DPBSN
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
4SHX 010 CANADA
4SHY
1C11 010
Production
Code No.
010
020
Country
(destination)
SWITZERLAND
FRANCE
UNITED KINGDOM
AUSTRALIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
A7

ENGINE

CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B3
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B7
BLOWER ...............................................................................B8
OIL PUMP .............................................................................B9
INTAKE .................................................................................B11
CARBURETOR .....................................................................B12
EXHAUST .............................................................................B14
CRANKCASE ........................................................................B15
CRANKCASE COVER 1 .......................................................C2
STARTER ..............................................................................C4
STARTER CLUTCH ..............................................................C5
CLUTCH ................................................................................C6
TRANSMISSION ...................................................................C7
MIDDLE DRIVE GEAR ..........................................................C9
SHIFT CAM & FORK .............................................................C12
SHIFTER ...............................................................................C14

CHASSIS

FRAME ..................................................................................D2
FRONT FENDER ..................................................................D4
REAR FENDER .....................................................................D6
REAR ARM & SUSPENSION ...............................................D8
DRIVE SHAFT .......................................................................D9
FRONT DIFFERENTIAL ....................................................... D11
REAR SUSPENSION ............................................................D14
STEERING ............................................................................D15
FRONT SUSPENSION & WHEEL ........................................E2
FUEL TANK ...........................................................................E3
SEAT .....................................................................................E4
FRONT WHEEL .................................................................... E5
FRONT BRAKE .....................................................................E8
REAR WHEEL .......................................................................E9
STEERING HANDLE & CABLE ............................................E11
FRONT MASTER CYLINDER ...............................................E12
STAND & FOOTREST ..........................................................E13
GUARD .................................................................................E14
GENERATOR ........................................................................E15
STARTING MOTOR ..............................................................F2
CONTENTS
METER ................................................................................. F3
METER 2 .............................................................................. F4
HEADLIGHT ......................................................................... F5
TAILLIGHT ............................................................................ F6
TAILLIGHT 2 ......................................................................... F7
HANDLE SWITCH & LEVER ................................................ F8
ELECTRICAL 1 ..................................................................... F9
ELECTRICAL 2 ..................................................................... F12
ELECTRICAL 3 ..................................................................... F13
EMBLEM & LABEL 1 ............................................................ F14
EMBLEM & LABEL 2 ............................................................ G2
EMBLEM & LABEL 3 ............................................................ G3
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
1UY–11110–02
3Y1–11133–11
93440–12052
90401–06001
90430–06192
90116–06503
3Y1–11127–00
1UY–11181–01
99530–14016
90430–14240
90105–10684
90105–10685
90201–10128
91317–08050
3Y1–11185–00
CYLINDER HEAD ASSY 1 1 1
.GUIDE, VALVE 1 2 2 2
.CIRCLIP 2 2 2
.BOLT, UNION 1 1 1
.GASKET 1 1 1
.BOLT, STUD 2 2 2
ABSORBER 3 2 2 2
GASKET, CYLINDER HEAD 1 1 1 1
PIN, DOWEL 2 2 2
GASKET 1 1 1
BOLT, FLANGE 2 2 2
BOLT, FLANGE 2 2 2
WASHER, PLATE 4 4 4
BOLT 2 2 2
COVER, CYLINDER HEAD SIDE 1 1 1 1
CAN
EUR
OCE
REMARKS
B
2
16
93211–06635
17
91317–06025
18
2NL–11186–00
19
2NL–11187–00
20
93210–57634
21
91317–06020
22
3Y1–1111F–00
23
97007–06012
24
90215–06162
25
94701–00333
O-RING 1 1 1
BOLT 2 2 2
COVER, CYLINDER HEAD SIDE 2 1 1 1
COVER, CYLINDER HEAD SIDE 3 1 1 1
O-RING 2 2 2
BOLT 5 5 5
PLATE 1 1 1
BOLT 2 2 2
WASHER, LOCK 1 1 1
PLUG, SPARK (NGK DR8EA) 1 1 1
FIG. 2 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
4X7–11127–00
4GB–11310–00
93210–86509
90387–16547
93210–18322
99530–14016
91317–06030
4KB–11351–00
ABSORBER 3 2 2 2

CYLINDER 1 1 1

O-RING 1 1 1
COLLAR 1 1 1
O-RING 1 1 1
PIN, DOWEL 1 1 1
BOLT 1 1 1
GASKET, CYLINDER 1 1 1
CAN
EUR
OCE
REMARKS
B
3
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4GB–11400–00
4GB–W1141–00
4GB–11422–00
30X–11681–00
93310–633T5
4GB–11651–00
90209–33253
90387–3001E
99009–30400
93306–30629
4GB–11496–00
90201–406F4
90501–22721
93605–10090
3Y1–11531–02
CRANKSHAFT ASSY 1 1 1
.CRANK 1 1 1 1
.CRANK 2 1 1 1
.PIN, CRANK 1 1 1 1
.BEARING 1 1 1
.ROD, CONNECTING 1 1 1
.WASHER 2 2 2
COLLAR 1 1 1
CIRCLIP 1 1 1
BEARING 1 1 1
BOSS, BUFFER 1 1 1
WASHER, PLATE 1 1 1
SPRING, COMPRESSION 6 6 6
PIN, DOWEL 3 3 3
GEAR, BALANCE WEIGHT 1 1 1
CAN
EUR
OCE
REMARKS
B
4
16
4GB–11565–00
17
90280–05013
18
90101–10568
19
92907–10100
20
93210–16290
21
90201–107F8
22
90280–05048
23
4GB–11631–00–Y0
4GB–11636–00
4GB–11638–00
24
4GB–11610–00
4GB–11610–20
WASHER, BEARING COVER 1 1 1
KEY, WOODRUFF 1 1 1
BOLT 1 1 1
WASHER, SPRING 1 1 1
O-RING 1 1 1
WASHER, PLATE 1 1 1
KEY, WOODRUFF 1 1 1
PISTON (STD) 1 1 1
PISTON (0.50MM O/S) 1 1 1 AP
PISTON (1.00MM O/S) 1 1 1 AP
PISTON RING SET (STD) 1 1 1
PISTON RING SET (0.50MM O/S) 1 1 1 AP
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
24
25
26
27
28
29
30
31
32
33
34
PART NO. DESCRIPTION
4GB–11610–40
51Y–11633–00
93450–19095
1UY–11536–01
1YW–11454–00
93101–25106
93306–20532
90387–201R7
90282–05034
90170–16326
90215–16270
PISTON RING SET (1.00MM O/S) 1 1 1 AP
PIN, PISTON 1 1 1
CIRCLIP 2 2 2
GEAR, DRIVE 1 1 1
WEIGHT 1 1 1 1
OIL SEAL 1 1 1
BEARING 2 2 2
COLLAR 1 1 1
KEY, STRAIGHT 1 1 1
NUT 1 1 1
WASHER, LOCK 1 1 1
CAN
EUR
OCE
REMARKS
B
5
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
1UY–12111–01
1UY–12121–01
3Y1–12116–00
22U–12113–00
1UY–12114–01
M01–12129–00
3Y1–12117–01
1J7–12118–00
3GD–12151–11
90206–12001
4SH–12156–00
93210–09165
31G–12159–02
31G–12158–00
VALVE, INTAKE 1 1 1
VALVE, EXHAUST 1 1 1
SEAT, VALVE SPRING 2 2 2
SPRING, VALVE INNER 2 2 2
SPRING, VALVE OUTER 2 2 2
SEAL, VALVE STEM 2 2 2
RETAINER, VALVE SPRING 2 2 2
COTTER, VALVE 4 4 4
ARM, VALVE ROCKER 2 2 2
WASHER, WAVE 2 2 2
SHAFT, ROCKER 2 2 2 2
O-RING 2 2 2
SCREW, VALVE ADJUSTING 2 2 2
NUT, LOCK 2 2 2
CAN
EUR
OCE
REMARKS
B
6
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
1UY–12170–00
3HN–12176–00
93604–10011
90101–10303
90201–10591
93315–32516
93306–00515
94500–02092
2JN–12231–00
1UY–12241–00
31G–12210–01
31G–12222–00
31G–12214–00
3GD–12213–00
95027–06025
CAMSHAFT ASSY 1 1 1 1
SPROCKET, CAM CHAIN 1 1 1
PIN, DOWEL 1 1 1
BOLT 1 1 1
WASHER, PLATE 1 1 1
BEARING 1 1 1
BEARING 1 1 1
CHAIN, CAMSHAFT (BF05M 92L) 1 1 1
GUIDE, STOPPER 1 1 1 1
GUIDE, STOPPER 2 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1
.PLUG 1 1 1
.GASKET 1 1 1
GASKET, TENSIONER CASE 1 1 1
BOLT, FLANGE 2 2 2
CAN
EUR
OCE
REMARKS
B
7
16
97027–06016
17
92907–06600
BOLT 2 2 2
WASHER, PLATE 2 2 2
FIG. 6 BLOWER
REF. NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
4SH–12405–10
4SH–12611–00
33M–12671–00
90480–14229
90387–063E6
95807–06025
BLOWER ASSY 1 1 1
.FAN 1 1 1
.NUT 1 1 1 1
GROMMET 3 3 3
COLLAR 3 3 3
BOLT, FLANGE 3 3 3
CAN
EUR
OCE
REMARKS
B
8
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
1UY–13300–00
1UY–13326–00
93603–12030
93603–07073
90151–06010
3GD–13329–00
98707–06030
2XK–13416–00
51Y–13411–00
90501–18576
30X–15351–00
93210–35520
1UY–13440–02
1YW–13461–01
1YW–13497–00
OIL PUMP ASSY 1 1 1
.GEAR, PUMP DRIVEN 2 1 1 1
.PIN, DOWEL 1 1 1
.PIN, DOWEL 2 2 2
.SCREW, COUNTERSUNK 1 1 1
GASKET, PUMP COVER 1 1 1
SCREW, FLAT HEAD 3 3 3
PIPE, OIL 1 1 1 1
STRAINER, OIL 1 1 1
SPRING, COMPRESSION 1 1 1
PLUG, DRAIN 1 1 1
O-RING 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1
PLATE, ADAPTOR 1 1 1
PLUG 1 1 1
CAN
EUR
OCE
REMARKS
B
9
16
90501–082E3
17
92907–06600
18
93420–13073
19
1YW–13447–00
20
51Y–13132–50
21
90430–14043
22
93210–54452
23
90110–06137
24
90109–061E7
25
1UY–13161–01
26
90430–08119
27
90401–08117
SPRING, COMPRESSION 1 1 1
WASHER, PLATE 1 1 1
CIRCLIP 1 1 1
COVER, OIL ELEMENT 1 1 1
JOINT 2 2 2
GASKET 2 2 2
O-RING 2 2 2
BOLT, HEXAGON SOCKET HEAD 1 1 1
BOLT 2 2 2
PIPE, DELIVERY 1 1 1 1
GASKET 4 4 4
BOLT, UNION 2 2 2
FIG. 7 OIL PUMP
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
4GB–13324–00
3HN–13470–00
4SH–13464–00
4SH–13465–00
90480–15235
90387–060A7
90209–06174
95807–06020
90462–10066
90387–07038
90101–06091
93210–12152
93612–16254
1UA–82591–00
GEAR, PUMP DRIVE 1 1 1
OIL COOLER ASSY 1 1 1
HOSE, OIL 1 1 1 1
HOSE, OIL 2 1 1 1
GROMMET 3 3 3
COLLAR 2 2 2
WASHER 2 2 2
BOLT, FLANGE 2 2 2
CLAMP 1 1 1
COLLAR 1 1 1
BOLT 1 1 1
O-RING 2 2 2
PIN, DOWEL 2 2 2
BAND 2 2 2
CAN
EUR
OCE
REMARKS
B
10
FIG. 8 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3HN–13586–02
93210–44545
91317–08025
95307–08600
90201–08085
4SH–14411–01
1YW–14458–01
1UY–14468–00
1YW–14451–00
21V–14412–01
5H0–14452–00
98507–05016
92907–05600
59V–14457–00
90467–22080
JOINT, CARBURETOR 1 1 1 1
O-RING 1 1 1
BOLT 2 2 2
NUT 2 2 2
WASHER, PLATE 4 4 4
CASE, AIR CLEANER 1 1 1 1
GUIDE 1 1 1
PLATE,ELEMENT FITTING 1 1 1
ELEMENT, AIR CLEANER 1 1 1
CAP, CLEANER CASE 1 1 1 1
SEAL 1 1 1
SCREW, PAN HEAD 4 4 4
WASHER, PLATE 4 4 4
SEAL 1 1 1
CLIP 1 1 1
CAN
EUR
OCE
REMARKS
B
11
16
4SH–14453–00
17
4SH–14437–00
18
90460–56105
19
90460–58015
20
4BD–1442F–00
21
31A–14419–00
22
90460–56105
23
90119–06096
24
3HN–2631F–00
JOINT, AIR CLEANER 1 1 1 1
DUCT 1 1 1
CLAMP, HOSE 1 1 1
CLAMP, HOSE 1 1 1
PROTECTOR 1 1 1
PIPE 1 1 1
CLAMP, HOSE 1 1 1
BOLT, WITH WASHER 2 2 2
GUIDE 1 1 1
FIG. 9 CARBURETOR
REF. NO.
1
PART NO. DESCRIPTION
4SH–14101–20
CARBURETOR ASSY 1 1
CAN
EUR
OCE
REMARKS
4SH–14101–30
2
2VA–14185–00
3
1UY–14198–00
4
1YW–1490J–01
5
98511–04010
6
92902–04100
7
737–14137–00
8
2HR–14197–00
9
1UY–14147–00
10
802–14161–00
11
1UY–14107–25
12
537–14186–00
13
620–1423A–21
14
137–14153–00
15
4G0–14142–45
16
21V–14105–00
17
1YW–14147–00
CARBURETOR ASSY 1 1 1
.FLOAT 1 1 1
.GASKET 1 1 1
.NEEDLE SET 1 1 1
.SCREW, PAN HEAD 3 3 3
.WASHER, SPRING 3 3 3
.CLIP 1 1 1
.PIPE 1 1 1
.O-RING 1 1 1
.NUT, CABLE ADJUSTING 1 1 1
.NEEDLE VALVE SET 1 1 1
.PIN, FLOAT 1 1 1
.JET, MAIN (#105) 1 1 1
.WASHER, MAIN JET 1 1 1
.JET, PILOT (# 45) 1 1 1
.PILOT SCREW SET 1 1 1
.O-RING 1 1 1
B
12
18
1FN–14565–00
19
26H–1490H–00
20
59V–14962–00
21
92502–06008
22
2L1–14191–00
23
98502–04012
24
29U–14197–00
25
1UY–14565–00
26
214–14147–00
.SCREW 1 1 1
.DIAPHRAGM SET 5 1 1 1
.WASHER 1 1 1
.SCREW, PAN HEAD 1 1 1
.PLUG, DRAIN 1 1 1
.SCREW, PAN HEAD 4 4 4
.PIPE 1 1 1
.SCREW 6 6 6
.O-RING 1 1 1
FIG. 9 CARBURETOR
REF. NO.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
2VA–14103–00
5V7–14153–00
4GB–14141–28
1UY–14155–00
1YW–14112–00
1YW–14993–00
22F–14173–00
2A2–14997–00
98502–04010
2A2–14997–00
22F–14126–00
812–14137–00
36X–14169–00
1HX–14231–12
2HR–14147–00
.THROTTLE SCREW SET 1 1 1
.WASHER, MAIN JET 1 1 1
.NOZZLE, MAIN 1 1 1
.GUIDE, CABLE 1 1 1
.VALVE, THROTTLE 1 1 1 1
.PLUNGER, STARTER 1 1 1
.COVER, PLUNGER CAP 2 2 2
.SEAL 3 3 3
.SCREW, PAN HEAD 1 1 1
.SEAL 3 3 3
.GASKET 1 1 1
.CLIP 1 1 1
.CAP 1 1 1
.JET, MAIN (# 60) 1 1 1
.O-RING 1 1 1
CAN
EUR
OCE
REMARKS
B
13
42
55X–14147–00
43
21V–14135–00
44
1YW–14174–00
45
92507–08014
46
2H7–14952–00
47
24W–14193–00
48
91A20–07010
.O-RING 1 1 1
.SPRING, PLUNGER 1 1 1
.CAP, PLUNGER 1 1 1
.SCREW, PAN HEAD 1 1 1
.WASHER 1 1 1
PIPE 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1
FIG. 10 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4GB–14611–04
1YW–14628–00
2HR–14711–03
3YF–14714–00
97017–08025
4SH–14752–00
97007–06008
95027–06010
4BD–14766–00
90206–06090
90201–086J0
3GD–14613–00
90179–06668
95817–08016
90201–08326
PIPE, EXHAUST 1 1 1 1
PROTECTOR, EXHAUST PIPE 1 1 1
MUFFLER 1 1 1 1
GASKET, MUFFLER 1 1 1
BOLT 1 1 1
PIPE, OUTLET 1 1 1
BOLT 1 1 1
BOLT, FLANGE 2 2 2
WASHER, PROTECTOR 4 4 4
WASHER, WAVE 2 2 2
WASHER, PLATE 1 1 1
GASKET, EXHAUST PIPE 1 1 1
NUT 2 2 2
BOLT, FLANGE 2 2 2
WASHER, PLATE 2 2 2
CAN
EUR
OCE
REMARKS
B
14
FIG. 11 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4SH–15150–00
91317–06040
99530–10014
90430–06014
3R4–15381–00
98507–06012
1UY–15383–00
98707–06016
99530–12016
95027–06030
95027–06050
95027–06060
91317–06090
91317–06070
90430–06014
CRANKCASE ASSY 1 1 1
.BOLT 6 6 6
.PIN, DOWEL 2 2 2
GASKET 2 2 2
PLATE, BEARING COVER 1 1 1
SCREW, PAN HEAD 3 3 3
PLATE, BEARING COVER 1 1 1
SCREW, FLAT HEAD 2 2 2
PIN, DOWEL 2 2 2
BOLT, FLANGE 8 8 8
BOLT, FLANGE 4 4 4
BOLT, FLANGE 2 2 2
BOLT 1 1 1
BOLT 1 1 1
GASKET 1 1 1
CAN
EUR
OCE
REMARKS
B
15
16
371–11167–01
17
2HR–11166–00
18
90467–14015
PIPE, BREATHER 2 1 1 1
PIPE, BREATHER 1 1 1 1
CLIP 1 1 1
FIG. 12 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3GD–15451–00
99530–12016
4GB–15787–00
93306–07801
93102–28476
1UY–15719–00
90151–05023
90340–14117
93210–14369
95027–06025
95027–06045
90430–06014
3GD–15461–00
99530–12016
1YW–15431–02
GASKET, CRANKCASE COVER 1 1 1 1
PIN, DOWEL 2 2 2
ADAPTOR 1 1 1
BEARING 1 1 1
OIL SEAL 1 1 1
WASHER, THRUST 1 1 1
SCREW, COUNTERSUNK 3 3 3
PLUG, STRAIGHT SCREW 1 1 1
O-RING 1 1 1
BOLT, FLANGE 4 4 4
BOLT, FLANGE 5 5 5
GASKET 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1
PIN, DOWEL 2 2 2
COVER, CRANKCASE 3 1 1 1
CAN
EUR
OCE
REMARKS
C
2
16
1YW–15499–01
17
98907–06014
18
1YW–15362–00
19
93210–19522
20
95027–06030
21
95027–06040
22
95027–06070
23
95027–06135
24
90430–06014
25
93306–20313
26
93101–17113
27
4SH–15381–00
PROTECTOR, COVER 1 1 1
SCREW, BIND 3 3 3
PLUG, OIL LEVEL 1 1 1
O-RING 1 1 1
BOLT, FLANGE 9 9 9
BOLT, FLANGE 2 2 2
BOLT, FLANGE 1 1 1
BOLT, FLANGE 3 3 3
GASKET 1 1 1
BEARING (B6203C4) 1 1 1
OIL SEAL 1 1 1
PLATE, BEARING COVER 1 1 1
FIG. 12 CRANKCASE COVER 1
REF. NO.
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
90151–06025
1YW–15378–01
95027–06016
90465–08122
1YW–13171–01
90430–14194
90430–08119
90401–08117
90401–14121
SCREW, COUNTERSUNK 3 3 3
HOLDER 1 1 1
BOLT, FLANGE 2 2 2
CLAMP 2 2 2
PIPE, DELIVERY 2 1 1 1
GASKET 2 2 2
GASKET 2 2 2
BOLT, UNION 1 1 1
BOLT, UNION 1 1 1
CAN
EUR
OCE
REMARKS
C
3
FIG. 13 STARTER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
1UY–15710–30
21V–15741–00
21V–15713–00
21V–15715–01
21V–15767–00
95702–06500
21V–15751–00
3X3–15755–00
21V–15779–00
24W–15714–00
21V–15716–01
1UY–15723–00
95027–06012
3GD–15699–00
STARTER ASSY 1 1 1
.PAWL, DRIVE 1 1 1
.SPRING, STARTER 1 1 1
.SPRING, FRICTION 1 1 1
.SPRING 1 1 1
.NUT, FLANGE 1 1 1
.WIRE, STARTER 1 1 1
.HANDLE, STARTER 1 1 1
.COVER 1 1 1
.DRUM, SHEAVE 1 1 1
.PLATE, DRIVE 1 1 1
PULLEY, STARTER 1 1 1
BOLT, FLANGE 4 4 4
GASKET 1 1 1
CAN
EUR
OCE
REMARKS
C
4
FIG. 14 STARTER CLUTCH
REF. NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
1UY–15512–00
93310–212L6
1UY–15521–02
90201–123K4
99009–12400
1UY–15517–01
90201–25291
93310–225N0
1UY–15590–01
90149–08329
GEAR, IDLER 1 1 1 1
BEARING 2 2 2
SHAFT 1 1 1 1
WASHER, PLATE 1 1 1
CIRCLIP 1 1 1
GEAR, IDLER 2 (65T) 1 1 1
WASHER, PLATE 1 1 1
BEARING 1 1 1
STARTER ONE-WAY ASSY 1 1 1
SCREW 6 6 6
CAN
EUR
OCE
REMARKS
C
5
FIG. 15 CLUTCH
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4SH–16611–00
4SH–16620–01
4SH–16626–00
4SH–16664–00
90201–30008
90179–22005
2NL–16150–00
30X–16154–00
1UY–16371–02
5Y1–16331–01
168–16325–00
3J2–16324–00
1UY–16351–00
90501–23694
90159–06123
CLUTCH HOUSING COMP. 1 1 1
CLUTCH CARRIER ASSY 1 1 1
.SPRING, CLUTCH WEIGHT 1 5 5 5
BEARING, ONE WAY 1 1 1
WASHER, PLATE 1 1 1
NUT 1 1 1
PRIMARY DRIVEN GEAR COMP.(76T) 1 1 1
PLATE, THRUST 1 1 1 1
BOSS, CLUTCH 1 1 1
PLATE, FRICTION 2 6 6 6
PLATE, CLUTCH 2 (T=1.6) 4 4 4
PLATE, CLUTCH 1 (T=2.0) 2 2 2
PLATE, PRESSURE 1 1 1 1
SPRING, COMPRESSION 5 5 5
SCREW, WITH WASHER 5 5 5
CAN
EUR
OCE
REMARKS
C
6
16
1UY–16352–00
17
31A–16321–01
18
90215–16258
19
90170–16326
20
93306–00006
21
4GB–16358–00
22
93210–06422
23
1YW–16181–00
PLATE, PRESSURE 2 1 1 1
PLATE, FRICTION 1 1 1
WASHER, LOCK 1 1 1
NUT 1 1 1
BEARING (B6000) 1 1 1
PLATE, PUSH 1 1 1
O-RING 1 1 1
SPACER 1 1 1 1
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