YAMAHA YFM40FPR, YFM400FPR PARTS CATALOGUE 03

YFM40FPR
(4SHU)
CANADA
YFM400FPR YFM400FPR
(4SHV)
(4SHW)
A2
EUROPE
2B4SH−100E1
YFM40FPR/YFM400FPR
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Jun. 2002
All rights reserved.
Any reprinting or unauthorized us e
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
YFM40FPR(4SHU), YFM400FPR(4SHV,4SHW)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Cat alogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F583310−60 FRONT FLASHER LIGHT ASSY 2
115−83311− 60 .BULB (6V−18W) 1
1M1−8330960 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N42411000X5 FUEL TANK COMP. 1 MXR
3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A4

MODEL LABEL

SHW
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code Production Code Number of Model Listed in This Parts Catalog
Model
Code
4SHU 010 CANADA
4SHV
4
Production
Code No.
010
020 ENGLAND
010
(destination)
SWITZERLAND
FRANCE
AUSTRALIA
NEW ZEALAND
Country
Model
Code
Production
Code No.
(destination)
Country
(5) Colouning Information
Model
Code
4SHU
4SHV
4SHU
4SHW
A5
Colouring type
code
B 00K0 PASTEL DEEP GREEN PDG
C 0583
Colour
code
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
DPBSE

ENGINE

CYLINDER HEAD B2...................................
CYLINDER B3.........................................
CRANKSHAFT. PISTON B4..............................
VALVE B6.............................................
CAMSHAFT. CHAIN B7.................................
BLOWER B8...........................................
OIL PUMP B9..........................................
INTAKE B11............................................
CARBURETOR B12.....................................
EXHAUST B14..........................................
CRANKCASE B15.......................................
CRANKCASE COVER 1 C2..............................
STARTER C4..........................................
STARTER CLUTCH C5..................................
CLUTCH C6...........................................
TRANSMISSION C7....................................
MIDDLE DRIVE GEAR C9...............................
SHIFT CAM. FORK C12..................................
SHIFTER C14...........................................

CHASSIS

FRAME D2............................................
FRONT FENDER D4....................................
REAR FENDER D6.....................................
REAR ARM. SUSPENSION D8...........................
DRIVE SHAFT D9......................................
FRONT DIFFERENTIAL D11..............................
REAR SUSPENSION D14................................
STEERING D15.........................................
CONTENTS
FRONT SUSPENSION. WHEEL E2.......................
FUEL TANK E3........................................
SEAT E4..............................................
FRONT WHEEL E5.....................................
FRONT BRAKE E8.....................................
REAR WHEEL E9......................................
STEERING HANDLE. CABLE E11.........................
FRONT MASTER CYLINDER E12.........................
STAND. FOOTREST E13.................................
GUARD E14............................................
GENERATOR E15.......................................
STARTING MOTOR F2..................................
METER F3............................................
METER 2 F4...........................................
HEADLIGHT F5........................................
TAILLIGHT F6.........................................
TAILLIGHT 2 F7........................................
HANDLE SWITCH. LEVER F8...........................
ELECTRICAL 1 F9.....................................
ELECTRICAL 2 F12.....................................
ELECTRICAL 3 F13.....................................
EMBLEM.LABEL 1 F14..................................
EMBLEM.LABEL 2 G2..................................
EMBLEM.LABEL 3 G3..................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER HEAD
REF. NO.
10 90430−14240 GASKET 1111
11 90105−10684 BOLT, FLANGE 2 2 2 2
1290105−10685 BOLT, FLANGE 2 2 2 2
13 90201−10128 WASHER, PLATE 4 4 4 4
149131708050 BOLT 2 2 2 2
153Y1− 11185−00 COVER, CYLINDER HEAD SIDE 11111
PART NO. DESCRIPTION REMARKS
11UY−1111002 CYLINDER HEAD ASSY 1111
23Y1−11133−11 .GUIDE, INTAKE VALVE 2 2 2 2
3 93440−12052 .CIRCLIP 2 2 2 2
4 90401−06001 .BOLT, UNION 1111
5 9043006192 .GASKET 1111
69011606503 .BOLT, STUD 2 2 2 2
73Y1−1112700 ABSORBER 3 2 2 2 2
8 1UY−11181−01 GASKET, CYLINDER HEAD 11111
9 99530−14016 PIN, DOWEL 2 2 2 2
CAN
CHE
GBR
OCE
B2
16 93211− 06635 ORING 1111
179131706025 BOLT 2 2 2 2
18 2NL−1118600 COVER, CYLINDER HEAD SIDE 2 1111
19 2NL−1118700 COVER, CYLINDER HEAD SIDE 3 1111
20 93210−57634 O−RING 2 2 2 2
21 91317−06020 BOLT 5 5 5 5
22 3Y1−1111 F00 PLATE 1111
23 9700706012 BOLT 2 2 2 2
24 90215−06162 WASHER, LOCK 1111
25 94701−00333 PLUG, SPARK (NGK DR8EA) 1111
FIG. 2 CYLINDER
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4X7−1112700 ABSORBER 3 2 2 2 2

2 4GB−11310−00 CYLINDER 1111

3 93210−86509 O−RING 1111
4 90387−16547 COLLAR 1111
5 93210−18322 O−RING 1111
6 99530−14016 PIN, DOWEL 1111
791317−06030 BOLT 1111
8 4KB−11351− 00 GASKET, CYLINDER 1111
CAN
CHE
GBR
OCE
B3
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 9330630629 BEARING 11 11
11 4GB−1149600 BOSS, BUFFER 1111
12 90201−406F4 WASHER, PLATE 1111
13 90501−22721 SPRING, COMPRESSION 6 6 6 6
14 93605−10090 PIN, DOWEL 3 3 3 3
153Y1−11531−02 GEAR, BALANCE WT 1111
PART NO. DESCRIPTION REMARKS
1 4GB−1140000 CRANKSHAFT ASSY 1111
2 4GBW1141−00 .CRANK 11111
3 4GB−1142200 .CRANK 2 1111
4 30X−11681−00 .PIN, CRANK 11111
5 93310−633T5 .BEARING 1111
6 4GB−11651−00 .ROD, CONNECTING 1111
7 9020933253 .WASHER 2 2 2 2
8 90387−3001E COLLAR 1111
9 9900930400 CIRCLIP 1111
CAN
CHE
GBR
OCE
B4
16 4GB−1156500 WASHER, BEARING COVER 1111
17 9028005013 KEY, WOODRUFF 1111
1890101−10568 BOLT 1111
19 92907−10100 WASHER, SPRING 1111
20 93210−16290 O−RING 1111
21 90201−107F8 WASHER, PLATE 1111
22 9028005048 KEY, WOODRUFF 1111
23 4GB−11631−00−Y0 PISTON (STD) 1111
4GB−1163600 PISTON (0.50MM O/S) 1111 AP
4GB−1163800 PISTON (1.00MM O/S) 1111 AP
24 4GB−11610−00 PISTON RING SET (STD) 1111
4GB−1161020 PISTON RING SET (0.50MM O/S) 1111 AP
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
24 4GB−11610−40 PISTON RING SET (1.00MM O/S) 1111 AP
25 51Y−1163300 PIN, PISTON 1111
26 93450−19095 CIRCLIP 2 2 2 2
27 1UY−1153601 GEAR, DRIVE 1111
28 1YW−1145400 WEIGHT 11111
29 93101− 25106 OIL SEAL 1111
30 9330620532 BEARING 2 2 2 2
31 90387201R7 COLLAR 1111
32 9028205034 KEY, STRAIGHT 1111
33 90170−16326 NUT 1111
34 90215−16270 WASHER, LOCK 1111
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
B5
FIG. 4 VALVE
REF. NO.
10 90206−12001 WASHER, WAVE 2 2 2 2
11 4SH−12156−00 SHAFT, ROCKER 2 2 2 2 2
12 9321009165 ORING 2 2 2 2
1331G−1215902 SCREW, VALVE ADJUSTING 2 2 2 2
1431G−1215800 NUT, LOCK 2 2 2 2
PART NO. DESCRIPTION REMARKS
11UY−12111 −01 VALVE, INTAKE 1111
2 1UY−12121−01 VALVE, EXHAUST 1111
33Y1−12116−00 SEAT, VALVE SPRING 2 2 2 2
4 22U−1211 300 SPRING, VALVE INNER 2 2 2 2
5 1UY−1211401 SPRING, VALVE OUTER 2 2 2 2
6M01−12129−00 SEAL, VALVE STEM 2 2 2 2
73Y1−12117−01 RETAINER, VALVE SPRING 2 2 2 2
8 1J7−1211800 COTTER, VALVE 4 4 4 4
9 3GD−12151−1 1 ARM, VALVE ROCKER 2 2 2 2
CAN
CHE
GBR
OCE
B6
FIG. 5 CAMSHAFT. CHAIN
REF. NO.
10 1UY−12241−00 GUIDE, STOPPER 2 1111
11 31G−1221001 TENSIONER ASSY, CAM CHAIN 1111
1231G−1222200 .PLUG 1111
1331G−1221400 .GASKET 1111
14 3GD−1221300 GASKET, TENSIONER CASE 1111
15 9502706025 BOLT, FLANGE 2 2 2 2
PART NO. DESCRIPTION REMARKS
11UY−1217000 CAMSHAFT ASSY 11111
2 3HN−1217600 SPROCKET, CAM CHAIN 1111
3 93604−10011 PIN, DOWEL 1111
490101−10303 BOLT 1111
5 90201−10591 WASHER, PLATE 1111
6 93315−32516 BEARING 1111
7 9330600515 BEARING 11 11
8 9450002092 CHAIN, CAMSHAFT (BF05M 92L) 11 11
9 2JN−12231−00 GUIDE, STOPPER 11111
CAN
CHE
GBR
OCE
B7
16 9702706016 BOLT 2 2 2 2
17 9290706600 WASHER, PLATE 2 2 2 2
FIG. 6 BLOWER
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4SH−12405−10 BLOWER ASSY 1111
2 4SH−12611 −00 .FAN 1111
3 33M−12671−00 .NUT 11111
4 90480−14229 GROMMET 3 3 3 3
5 90387063E6 COLLAR 3 3 3 3
6 9580706025 BOLT, FLANGE 3 3 3 3
CAN
CHE
GBR
OCE
B8
FIG. 7 OIL PUMP
REF. NO.
10 90501−18576 SPRING, COMPRESSION 1111
11 30X−15351−00 PLUG, DRAIN 1111
12 9321035520 ORING 1111
13 1UY−1344002 ELEMENT ASSY, OIL CLEANER 1111
14 1YW−13461−01 PLATE, ADAPTOR 1111
15 1YW−1349700 PLUG 1111
PART NO. DESCRIPTION REMARKS
11UY−1330000 OIL PUMP ASSY 1111
2 1UY−1332600 .GEAR, PUMP DRIVEN 2 1111
3 93603−12030 .PIN, DOWEL 1111
4 9360307073 .PIN, DOWEL 2 2 2 2
590151−06010 .SCREW, COUNTERSUNK 1111
6 3GD−1332900 GASKET, PUMP COVER 1111
7 9870706030 SCREW, FLAT HEAD 3 3 3 3
8 2XK−1341600 PIPE, OIL 11111
951Y−13411 −00 STRAINER, OIL 1111
CAN
CHE
GBR
OCE
B9
16 90501−082E3 SPRING, COMPRESSION 1111
17 9290706600 WASHER, PLATE 1111
18 93420−13073 CIRCLIP 1111
19 1YW−1344700 COVER, OIL ELEMENT 1111
20 51Y−1313250 JOINT 2 2 2 2
21 90430−14043 GASKET 2 2 2 2
22 93210−54452 O−RING 2 2 2 2
23 9011006137 BOLT, HEXAGON SOCKET HEAD 1111
24 90109−061E7 BOLT 2 2 2 2
25 1UY−13161−01 PIPE, DELIVERY 11111
26 90430−08119 GASKET 4 4 4 4
27 90401−08117 BOLT, UNION 2 2 2 2
FIG. 7 OIL PUMP
REF. NO.
28 4GB−1332400 GEAR, PUMP DRIVE 1111
29 3HN−13470−00 OIL COOLER ASSY 1111
30 4SH−1346400 HOSE, OIL 11111
31 4SH−1346500 HOSE, OIL 2 1111
32 90480−15235 GROMMET 3 3 3 3
33 90387060A7 COLLAR 2 2 2 2
34 9020906174 WASHER 2 2 2 2
35 9580706020 BOLT, FLANGE 2 2 2 2
36 90462−10066 CLAMP 1111
37 9038707038 COLLAR 1111
38 90101− 06091 BOLT 1111
39 93210−12152 O−RING 2 2 2 2
40 93612−16254 PIN, DOWEL 2 2 2 2
411UA82591−00 BAND 2 2 2 2
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
B10
FIG. 8 INTAKE
REF. NO.
1021V−1441201 CAP, CLEANER CASE 11111
11 5H0−1445200 SEAL 1111
12 9850705016 SCREW 4 4 4 4
13 9290705600 WASHER, PLATE 4 4 4 4
14 59V−1445700 SEAL 1111
15 9046722080 CLIP 1111
PART NO. DESCRIPTION REMARKS
1 3HN−1358602 JOINT, CARBURETOR 11111
2 93210−44545 O−RING 1111
391317−08025 BOLT 2 2 2 2
4 9530708600 NUT 2 2 2 2
5 90201−08085 WASHER, PLATE 4 4 4 4
6 4SH−14411 −01 CASE, AIR CLEANER 11111
7 1YW−1445801 GUIDE 1111
8 1UY−1446800 PLATE,ELEMENT FITTING 1111
9 1YW−14451−00 ELEMENT, AIR CLEANER 1111
CAN
CHE
GBR
OCE
B11
16 4SH−1445300 JOINT, AIR CLEANER 11111
17 4SH−1443700 DUCT 1111
18 9046056105 CLAMP, HOSE 1111
19 9046058015 CLAMP, HOSE 1111
20 4BD−1442F00 PROTECTOR 1111
21 31A−1441900 PIPE 1111
22 9046056105 CLAMP, HOSE 1111
23 9011906096 BOLT, WITH WASHER 2 2 2 2
24 3HN2631F−00 GUIDE 1111
FIG. 9 CARBURETOR
REF. NO.
10 802−14161−00 .NUT, CABLE ADJUSTING 1111
11 1 UY−14107−25 .NEEDLE VALVE SET 1111
12 537−1418600 .PIN, FLOAT 1111
13 620−1423A21 .JET, MAIN (#105) 1111
14 137−1415300 .WASHER, MAIN JET 1111
PART NO. DESCRIPTION REMARKS
1 4SH−14101−20 CARBURETOR ASSY 11
4SH−14101−30 CARBURETOR ASSY 1111
22VA−14185−00 .FLOAT 1111
3 1UY−1419800 .GASKET 11 11
4 1YW−1490J01 .NEEDLE SET 1111
5 98511− 04010 .SCREW, PAN HEAD 3 3 3 3
6 9290204100 .WASHER, SPRING 3 3 3 3
7 737−1413700 .CLIP 1111
8 2HR−1419700 .PIPE 1111
9 1UY−1414700 .ORING 1111
CAN
CHE
GBR
OCE
B12
15 4G0−1414245 .JET, PILOT (# 45) 11 11
1621V−1410500 .PILOT SCREW SET 1111
17 1YW−1414700 .ORING 1111
18 1FN−1456500 .SCREW 1111
19 26H−1490H00 .DIAPHRAGM SET 5 1111
20 59V−1496200 .WASHER 1111
21 9250206008 .SCREW, PAN HEAD 1111
22 2L1−14191−00 .PLUG, DRAIN 1111
23 9850204012 .SCREW, PAN HEAD 4 4 4 4
24 29U−1419700 .PIPE 1111
25 1UY−1456500 .SCREW 6 6 6 6
26 214−1414700 .ORING 1111
FIG. 9 CARBURETOR
REF. NO.
27 2VA−1410300 .THROTTLE SCREW SET 1111
28 5V7−1415300 .WASHER, MAIN JET 1111
29 4GB−14141−28 .NOZZLE, MAIN 1111
30 1UY−1415500 .GUIDE, CABLE 1111
311YW−1411 200 .VALVE, THROTTLE 11111
32 1YW−1499300 .PLUNGER, STARTER 1111
33 22F−1417300 .COVER, PLUNGER CAP 2 2 2 2
34 2A2−1499700 .SEAL 3 3 3 3
35 9850204010 .SCREW, PAN HEAD 1111
36 2A2−1499700 .SEAL 3 3 3 3
37 22F−1412600 .GASKET 1111
38 812−1413700 .CLIP 1111
39 36X−1416900 .CAP 1111
40 1HX−14231−12 .JET, MAIN (# 60) 1111
41 2HR−1414700 .ORING 1111
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
B13
42 55X−1414700 .ORING 1111
43 21V−1413500 .SPRING, PLUNGER 1111
44 1YW−1417400 .CAP, PLUNGER 1111
45 9250708014 .SCREW, PAN HEAD 111
46 2H7−1495200 .WASHER 111
47 24W−1419300 PIPE 1111
48 91A20−07010 TUBE, FLEXIBLE VINYL 1111
FIG. 10 EXHAUST
REF. NO.
10 9020606090 WASHER, WAVE 2 2 2 2
11 90201−086J0 WASHER, PLATE 1111
12 3GD−1461300 GASKET, EXHAUST PIPE 11 11
139017906668 NUT 2 2 2 2
14 9581708016 BOLT, FLANGE 2 2 2 2
15 90201−08326 WASHER, PLATE 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 4GB−14611−04 PIPE, EXHAUST 11111
2 1YW−1462800 PROTECTOR, EXHAUST PIPE 1111
3 2HR−14711 −03 MUFFLER 11111
4 3YF−1471400 GASKET, MUFFLER 1111
5 97017−08025 BOLT 1111
6 4SH−1475200 PIPE, OUTLET 1111
7 9700706008 BOLT 1111
8 9502706010 BOLT, FLANGE 2 2 2 2
9 4BD−1476600 WASHER, PROTECTOR 4 4 4 4
CAN
CHE
GBR
OCE
B14
FIG. 11 CRANKCASE
REF. NO.
10 9502706030 BOLT, FLANGE 8 8 8 8
11 9502706050 BOLT, FLANGE 4 4 4 4
12 9502706060 BOLT, FLANGE 2 2 2 2
139131706090 BOLT 1111
149131706070 BOLT 1111
15 9043006014 GASKET 1111
PART NO. DESCRIPTION REMARKS
1 4SH−1515000 CRANKCASE ASSY 1111
291317−06040 .BOLT 6 6 6 6
3 99530−10014 .PIN, DOWEL 2 2 2 2
4 9043006014 GASKET 2 2 2 2
5 3R4−15381−00 PLATE, BEARING COVER 11 11
6 9850706012 SCREW 3 3 3 3
7 1UY−1538300 PLATE, BEARING COVER 1111
8 9870706016 SCREW, FLAT HEAD 2 2 2 2
9 99530−12016 PIN, DOWEL 2 2 2 2
CAN
CHE
GBR
OCE
B15
16371−11167−01 PIPE, BREATHER 2 1111
17 2HR−1116600 PIPE, BREATHER 11111
18 90467−14015 CLIP 1111
FIG. 12 CRANKCASE COVER 1
REF. NO.
10 9502706025 BOLT, FLANGE 4 4 4 4
11 9502706045 BOLT, FLANGE 5 5 5 5
12 9043006014 GASKET 1111
13 3GD−15461−00 GASKET, CRANKCASE COVER 2 1111
14 99530−12016 PIN, DOWEL 2 2 2 2
15 1YW−15431−02 COVER, CRANKCASE 3 1111
PART NO. DESCRIPTION REMARKS
1 3GD−15451−00 GASKET, CRANKCASE COVER 11111
2 99530−12016 PIN, DOWEL 2 2 2 2
3 4GB−1578700 ADAPTOR 1111
4 9330607801 BEARING 11 11
593102−28476 OIL SEAL 1111
6 1UY−1571900 WASHER, THRUST 1111
790151−05023 SCREW, COUNTERSUNK 3 3 3 3
8 90340−14117 PLUG, STRAIGHT SCREW 1111
9 93210−14369 O−RING 1111
CAN
CHE
GBR
OCE
C2
16 1YW−1549901 PROTECTOR, COVER 1111
17 9890706014 SCREW, BIND 3 3 3 3
18 1YW−1536200 PLUG, OIL LEVEL 1111
19 93210−19522 ORING 1111
20 9502706030 BOLT, FLANGE 9 9 9 9
21 9502706040 BOLT, FLANGE 2 2 2 2
22 9502706070 BOLT, FLANGE 1111
23 9502706135 BOLT, FLANGE 3 3 3 3
24 9043006014 GASKET 1111
25 9330620313 BEARING (B6203C4) 1111
26 93101− 17113 OIL SEAL 1111
27 4SH−15381−00 PLATE, BEARING COVER 1111
FIG. 12 CRANKCASE COVER 1
REF. NO.
28 90151− 06025 SCREW, COUNTERSUNK 3 3 3 3
29 1YW−1537801 HOLDER 1111
30 9502706016 BOLT, FLANGE 2 2 2 2
31 9046508122 CLAMP 2 2 2 2
32 1YW−13171−01 PIPE, DELIVERY 2 1111
33 90430−14194 GASKET 2 2 2 2
34 90430−08119 GASKET 2 2 2 2
35 90401−08117 BOLT, UNION 1111
36 90401−14121 BOLT, UNION 1111
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
C3
FIG. 13 STARTER
REF. NO.
10 24W−1571400 .DRUM, SHEAVE 1111
11 5GH−1544301 .EMBLEM 1111
1221V−1571601 .PLATE, DRIVE 1111
13 1UY−1572300 PULLEY, STARTER 1111
14 9502706012 BOLT, FLANGE 4 4 4 4
15 3GD−1569900 GASKET 1111
PART NO. DESCRIPTION REMARKS
11UY−1571020 STARTER ASSY 1111
221V−15741−00 .PAWL, DRIVE 1111
321V−15713−00 .SPRING, STARTER 1111
421V−15715−01 .SPRING, FRICTION 1111
521V−15767−00 .SPRING 1111
6 9570206500 .NUT, FLANGE 1111
721V−15751−00 .WIRE, STARTER 1111
8 3X3−1575500 .HANDLE, STARTER 1111
921V−15779−00 .COVER 1111
CAN
CHE
GBR
OCE
C4
FIG. 14 STARTER CLUTCH
REF. NO.
109014908329 SCREW 6 6 6 6
PART NO. DESCRIPTION REMARKS
11UY−1551200 GEAR, IDLER 11111
2 93310−212L6 BEARING 2 2 2 2
3 1UY−15521−02 SHAFT 11111
4 90201−123K4 WASHER, PLATE 1111
5 99009−12400 CIRCLIP 1111
6 1UY−1551701 GEAR, IDLER 2 1111
7 90201−25291 WASHER, PLATE 1111
8 93310−225N0 BEARING 1111
9 1UY−1559001 STARTER ONEWAY ASSY 1111
CAN
CHE
GBR
OCE
C5
FIG. 15 CLUTCH
REF. NO.
105Y1−16331−01 PLATE, FRICTION 2 6 6 6 6
11 1 68−1632500 PLATE, CLUTCH 2 (T=1.6) 4444
12 3J2−1632400 PLATE, CLUTCH 1 (T=2.0) 2 2 2 2
13 1UY−16351−00 PLATE, PRESSURE 11111
14 90501−23694 SPRING, COMPRESSION 5 5 5 5
159015906123 SCREW, WITH WASHER 5 5 5 5
PART NO. DESCRIPTION REMARKS
1 4SH−16611 −00 CLUTCH HOUSING COMP. 1111
2 4SH−1662001 CLUTCH CARRIER ASSY 1111
3 4SH−1662600 .SPRING, CLUTCH WEIGHT 1 5555
4 4SH−1666400 BEARING, ONE WAY 11 11
5 90201−30008 WASHER, PLATE 1111
690179−22005 NUT 1111
7 2NL−1615000 PRIMARY DRIVEN GEAR COMP.(76T) 1111
8 30X−1615400 PLATE, THRUST 11111
9 1UY−16371−02 BOSS, CLUTCH 11 11
CAN
CHE
GBR
OCE
C6
16 1UY−1635200 PLATE, PRESSURE 2 1111
1731A−16321−01 PLATE, FRICTION 1111
18 90215−16258 WASHER, LOCK 1111
1990170−16326 NUT 1111
20 9330600006 BEARING (B6000) 1111
21 4GB−1635800 PLATE, PUSH 1111
22 93210−06422 O−RING 1111
23 1YW−16181−00 SPACER 11111
FIG. 16 TRANSMISSION
REF. NO.
10 9330627202 BEARING 11 11
11 1 YW−17421−01 AXLE, DRIVE 1111
12 1YW−17221−00 GEAR, 2ND WHEEL (34T) 1111
13 90201−20276 WASHER, PLATE ( 1.0T) 2 2 2 2
14 9341020038 CIRCLIP 1111
15 1YW−17241−00 GEAR, 4TH WHEEL (26T) 1111
PART NO. DESCRIPTION REMARKS
1 4GB−17411−00 AXLE, MAIN (13T) 1111
2 1YW−17151−00 GEAR, 5TH PINION (29T) 1111
3 90201−220J8 WASHER, PLATE 1111
4 93410−22039 CIRCLIP 1111
5 1YW−17131−00 GEAR, 3RD PINION (22T) 1111
6 1YW−17141−00 GEAR, 4TH PINION (25T) 1111
7 1YW−17121−00 GEAR, 2ND PINION (18T) 1111
8 9330620301 BEARING 11 11
993104−17094 OIL SEAL 1111
CAN
CHE
GBR
OCE
C7
16 1YW−17231−01 GEAR, 3RD WHEEL (30T) 1111
17 4KB−17251−00 GEAR, 5TH WHEEL (24T) 1111
18 4KB−17211− 00 GEAR, 1ST WHEEL (38T) 11 11
19 90201−253G3 WASHER, PLATE 1111
20 9344025084 CIRCLIP 1111
21 90201−266F6 WASHER, PLATE 11 11
22 4SH−1712300 GEAR, HIGH PINION (24T) 1111
23 9330620401 BEARING (B6204) 1111
24 9330630424 BEARING (B6304A3) 1111
25 93104−20068 OIL SEAL 1111
26 1UY−1743201 AXLE, IDLE 1111
27 4SH−1722300 GEAR, HIGH WHEEL (20T/15T) 11 11
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