YFM40FPR
(4SHU)
CANADA
YFM400FPR
YFM400FPR
(4SHV)
(4SHW)
A2
EUROPE
OCEANIA
2B4SH−1 00E1
YFM40FPR/YFM400FPR
PARTS CATALOGUE
E 2002 by Yamaha Motor Co., Ltd.
1 st Edition, Jun. 2002
All rights reserved.
Any reprinting or unauthorized us e
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and
part names correctly.
YFM40FPR(4SHU), YFM400FPR(4SHV,4SHW)
1 . Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Cat alogue
according to the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5− 83310− 60 FRONT FLASHER LIGHT ASSY 2
115−83311− 60 .BULB (6V−18W) 1
1M 1−83309 −60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4− 2411 0− 00− X5 FUEL TANK COMP. 1 MXR
3J1− 24240−1 0 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
manual.
8. The asterisk (*) before a reference number indicates modification items
after the first edition.
A4
MODEL LABEL
(1 ) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross−refer the “model code −
production code No.” in the catalogue to the “model code − production code No.
“indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1 –010
A
(4) Model Code − Production Code Number of Model Listed in This Parts Catalog
Model
Code
4SHU 01 0 CANADA
4SHV
4
Production
Code No.
01 0
020 ENGLAND
01 0
(destination)
SWITZERLAND
FRANCE
AUSTRALIA
NEW ZEALAND
Country
Model
Code
Production
Code No.
(destination)
Country
(5) Colouning Information
Model
Code
4SHU
4SHV
4SHU
4SHW
A5
Colouring type
code
B 00K0 PASTEL DEEP GREEN PDG
C 0583
Colour
code
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
DPBSE
ENGINE
CYLINDER HEAD B2 ...................................
CYLINDER B3 .........................................
CRANKSHAFT. PISTON B4 ..............................
VALVE B6 .............................................
CAMSHAFT. CHAIN B7 .................................
BLOWER B8 ...........................................
OIL PUMP B9 ..........................................
INTAKE B11 ............................................
CARBURETOR B12 .....................................
EXHAUST B14 ..........................................
CRANKCASE B15 .......................................
CRANKCASE COVER 1 C2 ..............................
STARTER C4 ..........................................
STARTER CLUTCH C5 ..................................
CLUTCH C6 ...........................................
TRANSMISSION C7 ....................................
MIDDLE DRIVE GEAR C9 ...............................
SHIFT CAM. FORK C12 ..................................
SHIFTER C14 ...........................................
CHASSIS
FRAME D2 ............................................
FRONT FENDER D4 ....................................
REAR FENDER D6 .....................................
REAR ARM. SUSPENSION D8 ...........................
DRIVE SHAFT D9 ......................................
FRONT DIFFERENTIAL D11 ..............................
REAR SUSPENSION D14 ................................
STEERING D15 .........................................
CONTENTS
FRONT SUSPENSION. WHEEL E2 .......................
FUEL TANK E3 ........................................
SEAT E4 ..............................................
FRONT WHEEL E5 .....................................
FRONT BRAKE E8 .....................................
REAR WHEEL E9 ......................................
STEERING HANDLE. CABLE E11 .........................
FRONT MASTER CYLINDER E12 .........................
STAND. FOOTREST E13 .................................
GUARD E14 ............................................
GENERATOR E15 .......................................
STARTING MOTOR F2 ..................................
METER F3 ............................................
METER 2 F4 ...........................................
HEADLIGHT F5 ........................................
TAILLIGHT F6 .........................................
TAILLIGHT 2 F7 ........................................
HANDLE SWITCH. LEVER F8 ...........................
ELECTRICAL 1 F9 .....................................
ELECTRICAL 2 F12 .....................................
ELECTRICAL 3 F13 .....................................
EMBLEM.LABEL 1 F14 ..................................
EMBLEM.LABEL 2 G2 ..................................
EMBLEM.LABEL 3 G3 ..................................
INDEX
NUMERICAL INDEX M1 .................................
FIG. 1 CYLINDER HEAD
REF.
NO.
10 90430 −14240 GASKET 1111
11 90 105 −10684 BOLT, FLANGE 2 2 2 2
1290105 −10685 BOLT, FLANGE 2 2 2 2
13 90201−10 128 WASHER, PLATE 4 4 4 4
14913 17 −08050 BOLT 2 2 2 2
153Y1− 11185−00 COVER, CYLINDER HEAD SIDE 11 1 1 1
PART NO. DESCRIPTION REMARKS
11 UY−1111 0 − 02 CYLINDER HEAD ASSY 1111
23Y1−11133−11 .GUIDE, INTAKE VALVE 2 2 2 2
3 93440−1 2052 .CIRCLIP 2 2 2 2
4 90401− 06001 .BOLT, UNION 1111
5 90430− 061 92 .GASKET 1111
690116− 06503 .BOLT, STUD 2 2 2 2
73Y1−11127− 00 ABSORBER 3 2 2 2 2
8 1 UY−111 81− 01 GASKET, CYLINDER HEAD 11 1 1 1
9 99530−1 4016 PIN, DOWEL 2 2 2 2
CAN
CHE
GBR
OCE
B2
16 932 11− 06635 O −RING 1111
17913 17 −06025 BOLT 2 2 2 2
18 2NL −11186 −00 COVER, CYLINDER HEAD SIDE 2 1111
19 2NL −11187 −00 COVER, CYLINDER HEAD SIDE 3 1111
20 93210− 57634 O−RING 2 2 2 2
21 91 31 7−06020 BOLT 5 5 5 5
22 3Y1−1111 F− 00 PLATE 1111
23 97007− 06012 BOLT 2 2 2 2
24 90215− 06162 WASHER, LOCK 1111
25 94701− 00333 PLUG, SPARK (NGK DR8EA) 1111
FIG. 2 CYLINDER
REF.
NO.
PART NO. DESCRIPTION REMARKS
1 4X7−111 27− 00 ABSORBER 3 2 2 2 2
2 4GB−11 31 0−00 CYLINDER 1111
3 93210− 86509 O−RING 1111
4 90387−1 6547 COLLAR 1111
5 93210−1 8322 O−RING 1111
6 99530−1 4016 PIN, DOWEL 1111
791317−06030 BOLT 1111
8 4KB−11 351− 00 GASKET, CYLINDER 1111
CAN
CHE
GBR
OCE
B3
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
10 93306 −30629 BEARING 11 11
11 4GB −11496 −00 BOSS, BUFFER 1111
12 90201−406F4 WASHER, PLATE 1111
13 90501−2272 1 SPRING, COMPRESSION 6 6 6 6
14 93605 −10090 PIN, DOWEL 3 3 3 3
153Y1−11531−02 GEAR, BALANCE WT 1111
PART NO. DESCRIPTION REMARKS
1 4GB−11 400− 00 CRANKSHAFT ASSY 1111
2 4GB− W11 41− 00 .CRANK 11 1 1 1
3 4GB−11 422− 00 .CRANK 2 1111
4 30X−11 681− 00 .PIN, CRANK 11 1 1 1
5 93310−633T5 .BEARING 1111
6 4GB−11 651− 00 .ROD, CONNECTING 1111
7 90209− 33253 .WASHER 2 2 2 2
8 90387−3001 E COLLAR 1111
9 99009− 30400 CIRCLIP 1111
CAN
CHE
GBR
OCE
B4
16 4GB −11565 −00 WASHER, BEARING COVER 1111
17 90280 −050 13 KEY, WOODRUFF 1111
189010 1−10568 BOLT 1111
19 92907 −10 100 WASHER, SPRING 1111
20 93210−1 6290 O−RING 1111
21 90201−1 07F8 WASHER, PLATE 1111
22 90280− 05048 KEY, WOODRUFF 1111
23 4GB−11 631− 00−Y0 PISTON (STD) 1111
4GB−11 636− 00 PISTON (0.50MM O/S) 1111 AP
4GB−11 638− 00 PISTON (1 .00MM O/S) 1111 AP
24 4GB−11 61 0−00 PISTON RING SET (STD) 1111
4GB−11 61 0− 20 PISTON RING SET (0.50MM O/S) 1111 AP
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
24 4GB−11 61 0−40 PISTON RING SET (1.00MM O/S) 1111 AP
25 51 Y−11 633− 00 PIN, PISTON 1111
26 93450−1 9095 CIRCLIP 2 2 2 2
27 1 UY−11 536− 01 GEAR, DRIVE 1111
28 1 YW−11 454− 00 WEIGHT 11 1 1 1
29 931 01− 25106 OIL SEAL 1111
30 93306− 20532 BEARING 2 2 2 2
31 90387− 201 R7 COLLAR 1111
32 90282− 05034 KEY, STRAIGHT 1111
33 901 70−1 6326 NUT 1111
34 90215−1 6270 WASHER, LOCK 1111
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
B5
FIG. 4 VALVE
REF.
NO.
10 90206 −1200 1 WASHER, WAVE 2 2 2 2
11 4SH −12156−00 SHAFT, ROCKER 2 2 2 2 2
12 932 10 −09 165 O −RING 2 2 2 2
1331G −12 159 −02 SCREW, VALVE ADJUSTING 2 2 2 2
1431G −12 158 −00 NUT, LOCK 2 2 2 2
PART NO. DESCRIPTION REMARKS
11 UY−1 2 111 − 0 1 VALVE, INTAKE 1111
2 1 UY−1 21 21− 01 VALVE, EXHAUST 1111
33Y1−12116−00 SEAT, VALVE SPRING 2 2 2 2
4 22U−1 211 3− 00 SPRING, VALVE INNER 2 2 2 2
5 1 UY−1 211 4− 01 SPRING, VALVE OUTER 2 2 2 2
6M01−12129−00 SEAL, VALVE STEM 2 2 2 2
73Y1−12117−01 RETAINER, VALVE SPRING 2 2 2 2
8 1 J7−1 211 8− 00 COTTER, VALVE 4 4 4 4
9 3GD−1 21 51−1 1 ARM, VALVE ROCKER 2 2 2 2
CAN
CHE
GBR
OCE
B6
FIG. 5 CAMSHAFT. CHAIN
REF.
NO.
10 1UY −12241−00 GUIDE, STOPPER 2 1111
11 31G −122 10 −0 1 TENSIONER ASSY, CAM CHAIN 1111
1231G −12222 −00 .PLUG 1111
1331G −122 14 −00 .GASKET 1111
14 3GD −122 13 −00 GASKET, TENSIONER CASE 1111
15 95027 −06025 BOLT, FLANGE 2 2 2 2
PART NO. DESCRIPTION REMARKS
11 UY−1 2 1 70 − 00 CAMSHAFT ASSY 111 1 1
2 3HN−1 21 76− 00 SPROCKET, CAM CHAIN 1111
3 93604−1 0011 PIN, DOWEL 1111
490101−10303 BOLT 1111
5 90201−1 0591 WASHER, PLATE 1111
6 93315− 32516 BEARING 1111
7 93306− 00515 BEARING 11 11
8 94500− 02092 CHAIN, CAMSHAFT (BF05M 92L) 11 11
9 2JN−1 2231− 00 GUIDE, STOPPER 11 1 1 1
CAN
CHE
GBR
OCE
B7
16 97027 −060 16 BOLT 2 2 2 2
17 92907 −06600 WASHER, PLATE 2 2 2 2
FIG. 6 BLOWER
REF.
NO.
PART NO. DESCRIPTION REMARKS
1 4SH−1 2405−1 0 BLOWER ASSY 1111
2 4SH−1 2611 − 00 .FAN 1111
3 33M−1 2671− 00 .NUT 11 1 1 1
4 90480−1 4229 GROMMET 3 3 3 3
5 90387− 063E6 COLLAR 3 3 3 3
6 95807− 06025 BOLT, FLANGE 3 3 3 3
CAN
CHE
GBR
OCE
B8
FIG. 7 OIL PUMP
REF.
NO.
10 90501−18576 SPRING, COMPRESSION 1111
11 30X −15351−00 PLUG, DRAIN 1111
12 932 10 −35520 O −RING 1111
13 1UY −13440 −02 ELEMENT ASSY, OIL CLEANER 1111
14 1YW −13461−0 1 PLATE, ADAPTOR 1111
15 1YW −13497 −00 PLUG 1111
PART NO. DESCRIPTION REMARKS
11 UY−1 3300 − 00 OIL PUMP ASSY 1111
2 1 UY−1 3326− 00 .GEAR, PUMP DRIVEN 2 1111
3 93603−1 2030 .PIN, DOWEL 1111
4 93603− 07073 .PIN, DOWEL 2 2 2 2
590151−06010 .SCREW, COUNTERSUNK 1111
6 3GD−1 3329− 00 GASKET, PUMP COVER 1111
7 98707− 06030 SCREW, FLAT HEAD 3 3 3 3
8 2XK−1 341 6− 00 PIPE, OIL 11 1 1 1
951Y−13411 −00 STRAINER, OIL 1111
CAN
CHE
GBR
OCE
B9
16 90501−082E3 SPRING, COMPRESSION 1111
17 92907 −06600 WASHER, PLATE 1111
18 93420 −13073 CIRCLIP 1111
19 1YW −13447 −00 COVER, OIL ELEMENT 1111
20 51 Y−1 31 32− 50 JOINT 2 2 2 2
21 90430−1 4043 GASKET 2 2 2 2
22 93210− 54452 O−RING 2 2 2 2
23 9011 0− 061 37 BOLT, HEXAGON SOCKET HEAD 1111
24 901 09−061 E7 BOLT 2 2 2 2
25 1 UY−1 31 61− 01 PIPE, DELIVERY 11 1 1 1
26 90430−0811 9 GASKET 4 4 4 4
27 90401− 0811 7 BOLT, UNION 2 2 2 2
FIG. 7 OIL PUMP
REF.
NO.
28 4GB−1 3324− 00 GEAR, PUMP DRIVE 1111
29 3HN−1 3470−00 OIL COOLER ASSY 1111
30 4SH−1 3464− 00 HOSE, OIL 11 1 1 1
31 4SH−1 3465− 00 HOSE, OIL 2 1111
32 90480−1 5235 GROMMET 3 3 3 3
33 90387− 060A7 COLLAR 2 2 2 2
34 90209− 06174 WASHER 2 2 2 2
35 95807− 06020 BOLT, FLANGE 2 2 2 2
36 90462−1 0066 CLAMP 1111
37 90387− 07038 COLLAR 1111
38 901 01− 06091 BOLT 1111
39 93210−121 52 O−RING 2 2 2 2
40 93612−1 6254 PIN, DOWEL 2 2 2 2
411UA− 82591− 00 BAND 2 2 2 2
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
B10
FIG. 8 INTAKE
REF.
NO.
1021V −144 12 −0 1 CAP, CLEANER CASE 11 1 1 1
11 5H0 −14452 −00 SEAL 1111
12 98507 −050 16 SCREW 4 4 4 4
13 92907 −05600 WASHER, PLATE 4 4 4 4
14 59V −14457 −00 SEAL 1111
15 90467 −22080 CLIP 1111
PART NO. DESCRIPTION REMARKS
1 3HN−1 3586− 02 JOINT, CARBURETOR 11 1 1 1
2 93210− 44545 O−RING 1111
391317−08025 BOLT 2 2 2 2
4 95307− 08600 NUT 2 2 2 2
5 90201− 08085 WASHER, PLATE 4 4 4 4
6 4SH−1 4411 − 01 CASE, AIR CLEANER 11 1 1 1
7 1 YW−1 4458− 01 GUIDE 1111
8 1 UY−1 4468− 00 PLATE,ELEMENT FITTING 1111
9 1 YW−1 4451− 00 ELEMENT, AIR CLEANER 1111
CAN
CHE
GBR
OCE
B11
16 4SH −14453 −00 JOINT, AIR CLEANER 11 1 1 1
17 4SH −14437 −00 DUCT 1111
18 90460 −56 105 CLAMP, HOSE 1111
19 90460 −580 15 CLAMP, HOSE 1111
20 4BD−1 442F− 00 PROTECTOR 1111
21 31 A−1 441 9− 00 PIPE 1111
22 90460− 56105 CLAMP, HOSE 1111
23 9011 9− 06096 BOLT, WITH WASHER 2 2 2 2
24 3HN− 2631F−00 GUIDE 1111
FIG. 9 CARBURETOR
REF.
NO.
10 802 −14 16 1−00 .NUT, CABLE ADJUSTING 1111
11 1 UY −14107−25 .NEEDLE VALVE SET 1111
12 537 −14 186 −00 .PIN, FLOAT 1111
13 620 −1423A −2 1 .JET, MAIN (#105) 1111
14 137 −14 153 −00 .WASHER, MAIN JET 1111
PART NO. DESCRIPTION REMARKS
1 4SH−1 41 01− 20 CARBURETOR ASSY 11
4SH−1 41 01− 30 CARBURETOR ASSY 11 1 1
22VA−141 85−00 .FLOAT 1111
3 1 UY−1 41 98− 00 .GASKET 11 11
4 1 YW−1 490J− 01 .NEEDLE SET 1111
5 98511− 0401 0 .SCREW, PAN HEAD 3 3 3 3
6 92902− 04100 .WASHER, SPRING 3 3 3 3
7 737−1 41 37− 00 .CLIP 1111
8 2HR−1 41 97− 00 .PIPE 1111
9 1 UY−1 41 47− 00 .O− RING 1111
CAN
CHE
GBR
OCE
B12
15 4G0 −14 142 −45 .JET, PILOT (# 45) 11 11
1621V −14 105 −00 .PILOT SCREW SET 1111
17 1YW −14 147 −00 .O −RING 1111
18 1FN −14565 −00 .SCREW 1111
19 26H −1490H −00 .DIAPHRAGM SET 5 1111
20 59V−1 4962− 00 .WASHER 1111
21 92502− 06008 .SCREW, PAN HEAD 1111
22 2L1−14191−00 .PLUG, DRAIN 1111
23 98502− 04012 .SCREW, PAN HEAD 4 4 4 4
24 29U−1 41 97− 00 .PIPE 1111
25 1 UY−1 4565− 00 .SCREW 6 6 6 6
26 21 4−1 41 47− 00 .O− RING 1111
FIG. 9 CARBURETOR
REF.
NO.
27 2VA−1 41 03− 00 .THROTTLE SCREW SET 1111
28 5V7−1 41 53− 00 .WASHER, MAIN JET 1111
29 4GB−1 41 41− 28 .NOZZLE, MAIN 1111
30 1 UY−1 41 55− 00 .GUIDE, CABLE 1111
311YW−1 411 2− 00 .VALVE, THROTTLE 11 1 1 1
32 1 YW−1 4993− 00 .PLUNGER, STARTER 1111
33 22F−1 41 73− 00 .COVER, PLUNGER CAP 2 2 2 2
34 2A2−1 4997− 00 .SEAL 3 3 3 3
35 98502− 04010 .SCREW, PAN HEAD 1111
36 2A2−1 4997− 00 .SEAL 3 3 3 3
37 22F−1 41 26− 00 .GASKET 1111
38 81 2−1 41 37− 00 .CLIP 1111
39 36X−1 41 69− 00 .CAP 1111
40 1 HX−1 4231−1 2 .JET, MAIN (# 60) 1111
41 2HR−1 41 47− 00 .O− RING 1111
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
B13
42 55X−1 41 47− 00 .O− RING 1111
43 21 V−1 41 35− 00 .SPRING, PLUNGER 1111
44 1 YW−1 41 74− 00 .CAP, PLUNGER 1111
45 92507− 08014 .SCREW, PAN HEAD 111
46 2H7−1 4952− 00 .WASHER 111
47 24W−1 41 93− 00 PIPE 1111
48 91 A20−0701 0 TUBE, FLEXIBLE VINYL 1111
FIG. 10 EXHAUST
REF.
NO.
10 90206 −06090 WASHER, WAVE 2 2 2 2
11 90201−086J0 WASHER, PLATE 1111
12 3GD −146 13 −00 GASKET, EXHAUST PIPE 11 11
1390179 −06668 NUT 2 2 2 2
14 958 17 −080 16 BOLT, FLANGE 2 2 2 2
15 90201−08326 WASHER, PLATE 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 4GB−1 4611− 04 PIPE, EXHAUST 11 1 1 1
2 1 YW−1 4628− 00 PROTECTOR, EXHAUST PIPE 1111
3 2HR−1 4711 − 03 MUFFLER 11 1 1 1
4 3YF−1 471 4− 00 GASKET, MUFFLER 1111
5 97017− 08025 BOLT 1111
6 4SH−1 4752− 00 PIPE, OUTLET 1111
7 97007− 06008 BOLT 1111
8 95027− 06010 BOLT, FLANGE 2 2 2 2
9 4BD−1 4766− 00 WASHER, PROTECTOR 4 4 4 4
CAN
CHE
GBR
OCE
B14
FIG. 11 CRANKCASE
REF.
NO.
10 95027 −06030 BOLT, FLANGE 8 8 8 8
11 95027 −06050 BOLT, FLANGE 4 4 4 4
12 95027 −06060 BOLT, FLANGE 2 2 2 2
13913 17 −06090 BOLT 1111
14913 17 −06070 BOLT 1111
15 90430 −060 14 GASKET 1111
PART NO. DESCRIPTION REMARKS
1 4SH−1 51 50− 00 CRANKCASE ASSY 1111
291317−06040 .BOLT 6 6 6 6
3 99530−1 001 4 .PIN, DOWEL 2 2 2 2
4 90430− 0601 4 GASKET 2 2 2 2
5 3R4−1 5381− 00 PLATE, BEARING COVER 11 11
6 98507− 06012 SCREW 3 3 3 3
7 1 UY−1 5383− 00 PLATE, BEARING COVER 1111
8 98707− 06016 SCREW, FLAT HEAD 2 2 2 2
9 99530−1 2016 PIN, DOWEL 2 2 2 2
CAN
CHE
GBR
OCE
B15
16371−11167−01 PIPE, BREATHER 2 1111
17 2HR −11166 −00 PIPE, BREATHER 11 1 1 1
18 90467 −140 15 CLIP 1111
FIG. 12 CRANKCASE COVER 1
REF.
NO.
10 95027 −06025 BOLT, FLANGE 4 4 4 4
11 95027 −06045 BOLT, FLANGE 5 5 5 5
12 90430 −060 14 GASKET 1111
13 3GD −15461−00 GASKET, CRANKCASE COVER 2 1111
14 99530 −120 16 PIN, DOWEL 2 2 2 2
15 1YW −15431−02 COVER, CRANKCASE 3 1111
PART NO. DESCRIPTION REMARKS
1 3GD−1 5451− 00 GASKET, CRANKCASE COVER 11 1 1 1
2 99530−1 2016 PIN, DOWEL 2 2 2 2
3 4GB−1 5787− 00 ADAPTOR 1111
4 93306− 07801 BEARING 11 11
593102−28476 OIL SEAL 1111
6 1 UY−1 571 9− 00 WASHER, THRUST 1111
790151−05023 SCREW, COUNTERSUNK 3 3 3 3
8 90340−1 411 7 PLUG, STRAIGHT SCREW 1111
9 93210−1 4369 O−RING 1111
CAN
CHE
GBR
OCE
C2
16 1YW −15499 −0 1 PROTECTOR, COVER 1111
17 98907 −060 14 SCREW, BIND 3 3 3 3
18 1YW −15362 −00 PLUG, OIL LEVEL 1111
19 932 10 −19522 O −RING 1111
20 95027− 06030 BOLT, FLANGE 9 9 9 9
21 95027− 06040 BOLT, FLANGE 2 2 2 2
22 95027− 06070 BOLT, FLANGE 1111
23 95027− 06135 BOLT, FLANGE 3 3 3 3
24 90430− 0601 4 GASKET 1111
25 93306− 2031 3 BEARING (B6203C4) 1111
26 931 01− 1 711 3 OIL SEAL 1111
27 4SH−1 5381− 00 PLATE, BEARING COVER 1111
FIG. 12 CRANKCASE COVER 1
REF.
NO.
28 901 51− 06025 SCREW, COUNTERSUNK 3 3 3 3
29 1 YW−1 5378− 01 HOLDER 1111
30 95027− 06016 BOLT, FLANGE 2 2 2 2
31 90465− 081 22 CLAMP 2 2 2 2
32 1 YW−1 31 71− 01 PIPE, DELIVERY 2 1111
33 90430−1 41 94 GASKET 2 2 2 2
34 90430−0811 9 GASKET 2 2 2 2
35 90401− 0811 7 BOLT, UNION 1111
36 90401−1 41 21 BOLT, UNION 1111
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
OCE
C3
FIG. 13 STARTER
REF.
NO.
10 24W −157 14 −00 .DRUM, SHEAVE 1111
11 5GH −15443 −0 1 .EMBLEM 1111
1221V −157 16 −0 1 .PLATE, DRIVE 1111
13 1UY −15723 −00 PULLEY, STARTER 1111
14 95027 −060 12 BOLT, FLANGE 4 4 4 4
15 3GD −15699 −00 GASKET 1111
PART NO. DESCRIPTION REMARKS
11 UY−1 57 1 0 − 20 STARTER ASSY 1111
221V−15741− 00 .PAWL, DRIVE 1111
321V−15713−00 .SPRING, STARTER 1111
421V−15715−01 .SPRING, FRICTION 1111
521V−15767−00 .SPRING 1111
6 95702− 06500 .NUT, FLANGE 1111
721V−15751− 00 .WIRE, STARTER 1111
8 3X3−1 5755− 00 .HANDLE, STARTER 1111
921V−15779−00 .COVER 1111
CAN
CHE
GBR
OCE
C4
FIG. 14 STARTER CLUTCH
REF.
NO.
1090149 −08329 SCREW 6 6 6 6
PART NO. DESCRIPTION REMARKS
11 UY−1 55 1 2 − 00 GEAR, IDLER 111 1 1
2 93310−212L6 BEARING 2 2 2 2
3 1 UY−1 5521− 02 SHAFT 11 1 1 1
4 90201−1 23K4 WASHER, PLATE 1111
5 99009−1 2400 CIRCLIP 1111
6 1 UY−1 551 7− 01 GEAR, IDLER 2 1111
7 90201− 25291 WASHER, PLATE 1111
8 93310− 225N0 BEARING 1111
9 1 UY−1 5590− 01 STARTER ONE− WAY ASSY 1111
CAN
CHE
GBR
OCE
C5
FIG. 15 CLUTCH
REF.
NO.
105Y1−16331−0 1 PLATE, FRICTION 2 6 6 6 6
11 1 68 −16325 −00 PLATE, CLUTCH 2 (T= 1.6) 4444
12 3J2 −16324 −00 PLATE, CLUTCH 1 (T=2.0) 2 2 2 2
13 1UY −16351−00 PLATE, PRESSURE 11 1 1 1
14 90501−23694 SPRING, COMPRESSION 5 5 5 5
1590159 −06 123 SCREW, WITH WASHER 5 5 5 5
PART NO. DESCRIPTION REMARKS
1 4SH−1 6611 − 00 CLUTCH HOUSING COMP. 1111
2 4SH−1 6620− 01 CLUTCH CARRIER ASSY 1111
3 4SH−1 6626− 00 .SPRING, CLUTCH WEIGHT 1 5555
4 4SH−1 6664− 00 BEARING, ONE WAY 11 11
5 90201− 30008 WASHER, PLATE 1111
690179−22005 NUT 1111
7 2NL−1 61 50− 00 PRIMARY DRIVEN GEAR COMP.(76T) 1111
8 30X−1 61 54− 00 PLATE, THRUST 11 1 1 1
9 1 UY−1 6371− 02 BOSS, CLUTCH 11 11
CAN
CHE
GBR
OCE
C6
16 1UY −16352 −00 PLATE, PRESSURE 2 1111
1731A −16321−0 1 PLATE, FRICTION 1111
18 902 15 −16258 WASHER, LOCK 1111
1990170 −16326 NUT 1111
20 93306− 00006 BEARING (B6000) 1111
21 4GB−1 6358− 00 PLATE, PUSH 1111
22 93210− 06422 O−RING 1111
23 1 YW−1 61 81− 00 SPACER 11 1 1 1
FIG. 16 TRANSMISSION
REF.
NO.
10 93306 −27202 BEARING 11 11
11 1 YW −17421−01 AXLE, DRIVE 1111
12 1YW −17221−00 GEAR, 2ND WHEEL (34T) 1111
13 90201−20276 WASHER, PLATE ( 1.0T) 2 2 2 2
14 934 10 −20038 CIRCLIP 1111
15 1YW −17241−00 GEAR, 4TH WHEEL (26T) 1111
PART NO. DESCRIPTION REMARKS
1 4GB−1 7411− 00 AXLE, MAIN ( 1 3T) 1111
2 1 YW−1 71 51− 00 GEAR, 5TH PINION (29T) 1111
3 90201− 220J8 WASHER, PLATE 1111
4 93410− 22039 CIRCLIP 1111
5 1 YW−1 71 31− 00 GEAR, 3RD PINION (22T) 1111
6 1 YW−1 71 41− 00 GEAR, 4TH PINION (25T) 1111
7 1 YW−1 71 21− 00 GEAR, 2ND PINION (1 8T) 1111
8 93306− 20301 BEARING 11 11
993104−17094 OIL SEAL 1111
CAN
CHE
GBR
OCE
C7
16 1YW −17231−0 1 GEAR, 3RD WHEEL (30T) 1111
17 4KB −17251−00 GEAR, 5TH WHEEL (24T) 1111
18 4KB −172 11− 00 GEAR, 1ST WHEEL (38T) 11 11
19 90201−253G3 WASHER, PLATE 1111
20 93440− 25084 CIRCLIP 1111
21 90201− 266F6 WASHER, PLATE 11 11
22 4SH−1 71 23− 00 GEAR, HIGH PINION (24T) 1111
23 93306− 20401 BEARING (B6204) 1111
24 93306− 30424 BEARING (B6304A3) 1111
25 931 04−20068 OIL SEAL 1111
26 1 UY−1 7432− 01 AXLE, IDLE 1111
27 4SH−1 7223− 00 GEAR, HIGH WHEEL (20T/1 5T) 11 11