YAMAHA YFM400FWP PARTS CATALOGUE 02

YFM400FWP
(4SHR)
CANADA
YFM400FW YFM400FWP
A
(4SHS)
2
EUROPE
OCEANIA
2A4SH–100E1
YFM400FWP/YFM400FW
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A
3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, please refertothis Parts Catalogueandquote both partnumbersand part names correctly.
YFM400FWP(4SHR,4SHT), YFM400FW(4SHS)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A
4

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
4SHR 010 CANADA
4SHS
4SHT 010
Production
Code No.
010
020 ENGLAND
(destination)
SWTIZERLAND
FRANCE
AUSTRALIA
NEWZEALAND
Country
Model
Code
Production
Code No.
(destination)
Country
(5) Colouning Information
A
Model
Code
4SHR A 00T2 LOW GROSS GRAY LGG
4SHR
4SHS
4SHT C 0583
5
Colouring type
code
B 00K0 PASTEL DEEP GREEN PDG
Colour
code
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
DPBSE
ation

ENGINE

CYLINDER HEAD B2...................................
CYLINDER B3.........................................
CRANKSHAFT. PISTON B4.............................
VALVE B6.............................................
CAMSHAFT. CHAIN B7.................................
BLOWER B8...........................................
OIL PUMP B9..........................................
INTAKE B11............................................
CARBURETOR B12.....................................
EXHAUST B14..........................................
CRANKCASE B15.......................................
CRANKCASE COVER 1 C2..............................
STARTER C4..........................................
STARTER CLUTCH C5.................................
CLUTCH C6...........................................
TRANSMISSION C7....................................
MIDDLE DRIVE GEAR C9...............................
SHIFT CAM. FORK C12..................................
SHIFTER C14...........................................

CHASSIS

FRAME D2............................................
FRONT FENDER D4....................................
REAR FENDER D6.....................................
REAR ARM. SUSPENSION D8...........................
DRIVE SHAFT D9......................................
FRONT DIFFERENTIAL D11..............................
REAR SUSPENSION D14................................
STEERING D15.........................................
CONTENTS
FRONT SUSPENSION. WHEEL E2.......................
FUEL TANK E3........................................
SEAT E4..............................................
FRONT WHEEL E5.....................................
FRONT BRAKE E8.....................................
REAR WHEEL E9......................................
STEERING HANDLE. CABLE E11.........................
FRONT MASTER CYLINDER E12.........................
STAND. FOOTREST E13.................................
GUARD E14............................................
GENERATOR E15.......................................
STARTING MOTOR F2.................................
METER F3............................................
METER 2 F4...........................................
HEADLIGHT F5........................................
TAILLIGHT F6.........................................
TAILLIGHT 2 F7........................................
HANDLE SWITCH. LEVER F8...........................
ELECTRICAL 1 F9.....................................
ELECTRICAL 2 F12.....................................
ELECTRICAL 3 F13.....................................
EMBLEM.LABEL 1 F14..................................
EMBLEM.LABEL 2 G2..................................
EMBLEM.LABEL 3 G3..................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER HEAD
REF. NO.
10 90430–14240 GASKET 1 1 1 1
11 90105–10684 BOLT, FLANGE 2 2 2 2
12 90105–10685 BOLT, FLANGE 2 2 2 2
13 90201–10128 WASHER, PLATE 4 4 4 4
14 91317–08050 BOLT 2 2 2 2
15 3Y1–11185–00 COVER, CYLINDER HEAD SIDE 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 1UY–11110–02 CYLINDER HEAD ASSY 1 1 1 1
2 3Y1–11133–11 .GUIDE, INTAKE VALVE 2 2 2 2
3 93440–12052 .CIRCLIP 2 2 2 2
4 90401–06001 .BOLT, UNION 1 1 1 1
5 90430–06192 .GASKET 1 1 1 1
6 90116–06503 .BOLT, STUD 2 2 2 2
7 3Y1–11127–00 ABSORBER 3 2 2 2 2
8 1UY–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1
9 99530–14016 PIN, DOWEL 2 2 2 2
CAN
CHE
GBR
AUS
B
16 93211–06635 O–RING 1 1 1 1
17 91317–06025 BOLT 2 2 2 2
18 2NL–11186–00 COVER, CYLINDER HEAD SIDE 2 1 1 1 1
19 2NL–11187–00 COVER, CYLINDER HEAD SIDE 3 1 1 1 1
20 93210–57634 O–RING 2 2 2 2
21 91317–06020 BOLT 5 5 5 5
22 3Y1–1111F–00 PLATE 1 1 1 1
23 97007–06012 BOLT 2 2 2 2
24 90215–06162 WASHER, LOCK 1 1 1 1
25 94701–00333 PLUG, SPARK (NGK DR8EA) 1 1 1 1
2
FIG. 2 CYLINDER
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4X7–11127–00 ABSORBER 3 2 2 2 2

2 4GB–11310–00 CYLINDER 1 1 1 1

3 93210–86509 O–RING 1 1 1 1
4 90387–16547 COLLAR 1 1 1 1
5 93210–18322 O–RING 1 1 1 1
6 99530–14016 PIN, DOWEL 1 1 1 1
7 91317–06030 BOLT 1 1 1 1
8 4KB–11351–00 GASKET, CYLINDER 1 1 1 1
CAN
CHE
GBR
AUS
B
3
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 93306–30629 BEARING 1 1 1 1
11 4GB–11496–00 BOSS, BUFFER 1 1 1 1
12 90201–406F4 WASHER, PLATE 1 1 1 1
13 90501–22721 SPRING, COMPRESSION 6 6 6 6
14 93605–10090 PIN, DOWEL 3 3 3 3
15 3Y1–11531–02 GEAR, BALANCE WT 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 4GB–11400–00 CRANKSHAFT ASSY 1 1 1 1
2 4GB–W1141–00 .CRANK 1 1 1 1 1
3 4GB–11422–00 .CRANK 2 1 1 1 1
4 30X–11681–00 .PIN, CRANK 1 1 1 1 1
5 93310–633T5 .BEARING 1 1 1 1
6 4GB–11651–00 .ROD, CONNECTING 1 1 1 1
7 90209–33253 .WASHER 2 2 2 2
8 90387–3001E COLLAR 1 1 1 1
9 99009–30400 CIRCLIP 1 1 1 1
CAN
CHE
GBR
AUS
B
16 4GB–11565–00 WASHER, BEARING COVER 1 1 1 1
17 90280–05013 KEY, WOODRUFF 1 1 1 1
18 90101–10568 BOLT 1 1 1 1
19 92907–10100 WASHER, SPRING 1 1 1 1
20 93210–16290 O–RING 1 1 1 1
21 90201–107F8 WASHER, PLATE 1 1 1 1
22 90280–05048 KEY, WOODRUFF 1 1 1 1
23 4GB–11631–00–Y0 PISTON (STD) 1 1 1 1
4GB–11636–00 PISTON (0.50MM O/S) 1 1 1 1 AP
4GB–11638–00 PISTON (1.00MM O/S) 1 1 1 1 AP
24 4GB–11610–00 PISTON RING SET (STD) 1 1 1 1
4GB–11610–20 PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
4
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
24 4GB–11610–40 PISTON RING SET (1.00MM O/S) 1 1 1 1 AP
25 51Y–11633–00 PIN, PISTON 1 1 1 1
26 93450–19095 CIRCLIP 2 2 2 2
27 1UY–11536–01 GEAR, DRIVE 1 1 1 1
28 1YW–11454–00 WEIGHT 1 1 1 1 1
29 93101–25106 OIL SEAL 1 1 1 1
30 93306–20532 BEARING 2 2 2 2
31 90387–201R7 COLLAR 1 1 1 1
32 90282–05034 KEY, STRAIGHT 1 1 1 1
33 90170–16326 NUT 1 1 1 1
34 90215–16270 WASHER, LOCK 1 1 1 1
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
AUS
B
5
FIG. 4 VALVE
REF. NO.
10 90206–12001 WASHER, WAVE 2 2 2 2
11 5FU–12156–00 SHAFT, ROCKER 2 1 1 1 1
12 4SH–12156–00 SHAFT, ROCKER 2 2 2 2 2
13 93210–09165 O–RING 2 2 2 2
14 31G–12159–02 SCREW, VALVE ADJUSTING 2 2 2 2
15 31G–12158–00 NUT, LOCK 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 1UY–12111–01 VALVE, INTAKE 1 1 1 1
2 1UY–12121–01 VALVE, EXHAUST 1 1 1 1
3 3Y1–12116–00 SEAT, VALVE SPRING 2 2 2 2
4 22U–12113–00 SPRING, VALVE INNER 2 2 2 2
5 1UY–12114–01 SPRING, VALVE OUTER 2 2 2 2
6 M01–12129–00 SEAL, VALVE STEM 2 2 2 2
7 3Y1–12117–01 RETAINER, VALVE SPRING 2 2 2 2
8 1J7–12118–00 COTTER, VALVE 4 4 4 4
9 3GD–12151–11 ARM, VALVE ROCKER 2 2 2 2
CAN
CHE
GBR
AUS
B
6
FIG. 5 CAMSHAFT. CHAIN
REF. NO.
10 1UY–12241–00 GUIDE, STOPPER 2 1 1 1 1
11 31G–12210–01 TENSIONER ASSY, CAM CHAIN 1 1 1 1
12 31G–12222–00 .PLUG 1 1 1 1
13 31G–12214–00 .GASKET 1 1 1 1
14 3GD–12213–00 GASKET, TENSIONER CASE 1 1 1 1
15 95027–06025 BOLT, FLANGE 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 1UY–12170–00 CAMSHAFT ASSY 1 1 1 1 1
2 3HN–12176–00 SPROCKET, CAM CHAIN 1 1 1 1
3 93604–10011 PIN, DOWEL 1 1 1 1
4 90101–10303 BOLT 1 1 1 1
5 90201–10591 WASHER, PLATE 1 1 1 1
6 93315–32516 BEARING 1 1 1 1
7 93306–00515 BEARING 1 1 1 1
8 94500–02092 CHAIN, CAMSHAFT (BF05M 92L) 1 1 1 1
9 2JN–12231–00 GUIDE, STOPPER 1 1 1 1 1
CAN
CHE
GBR
AUS
B
16 97027–06016 BOLT 2 2 2 2
17 92907–06600 WASHER, PLATE 2 2 2 2
7
FIG. 6 BLOWER
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4SH–12405–10 BLOWER ASSY 1 1 1 1
2 4SH–12611–00 .FAN 1 1 1 1
3 33M–12671–00 .NUT 1 1 1 1 1
4 90480–14229 GROMMET 3 3 3 3
5 90387–063E6 COLLAR 3 3 3 3
6 95807–06025 BOLT, FLANGE 3 3 3 3
CAN
CHE
GBR
AUS
B
8
FIG. 7 OIL PUMP
REF. NO.
10 90501–18576 SPRING, COMPRESSION 1 1 1 1
11 30X–15351–00 PLUG, DRAIN 1 1 1 1
12 93210–35520 O–RING 1 1 1 1
13 1UY–13440–02 ELEMENT ASSY, OIL CLEANER 1 1 1 1
14 1YW–13461–01 PLATE, ADAPTOR 1 1 1 1
15 1YW–13497–00 PLUG 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 1UY–13300–00 OIL PUMP ASSY 1 1 1 1
2 1UY–13326–00 .GEAR, PUMP DRIVEN 2 1 1 1 1
3 93603–12030 .PIN, DOWEL 1 1 1 1
4 93603–07073 .PIN, DOWEL 2 2 2 2
5 90151–06010 .SCREW, COUNTERSUNK 1 1 1 1
6 3GD–13329–00 GASKET, PUMP COVER 1 1 1 1
7 98707–06030 SCREW, FLAT HEAD 3 3 3 3
8 2XK–13416–00 PIPE, OIL 1 1 1 1 1
9 51Y–13411–00 STRAINER, OIL 1 1 1 1
CAN
CHE
GBR
AUS
B
16 90501–082E3 SPRING, COMPRESSION 1 1 1 1
17 92907–06600 WASHER, PLATE 1 1 1 1
18 93420–13073 CIRCLIP 1 1 1 1
19 1YW–13447–00 COVER, OIL ELEMENT 1 1 1 1
20 51Y–13132–50 JOINT 2 2 2 2
21 90430–14043 GASKET 2 2 2 2
22 93210–54452 O–RING 2 2 2 2
23 90110–06137 BOLT, HEXAGON SOCKET HEAD 1 1 1 1
24 90109–061E7 BOLT 2 2 2 2
25 1UY–13161–01 PIPE, DELIVERY 1 1 1 1 1
26 90430–08119 GASKET 4 4 4 4
27 90401–08117 BOLT, UNION 2 2 2 2
9
FIG. 7 OIL PUMP
REF. NO.
28 4GB–13324–00 GEAR, PUMP DRIVE 1 1 1 1
29 3HN–13470–00 OIL COOLER ASSY 1 1 1 1
30 4SH–13464–00 HOSE, OIL 1 1 1 1 1
31 4SH–13465–00 HOSE, OIL 2 1 1 1 1
32 90480–15235 GROMMET 3 3 3 3
33 90387–060A7 COLLAR 2 2 2 2
34 90209–06174 WASHER 2 2 2 2
35 95807–06020 BOLT, FLANGE 2 2 2 2
36 90462–10066 CLAMP 1 1 1 1
37 90387–07038 COLLAR 1 1 1 1
38 90101–06091 BOLT 1 1 1 1
39 93210–12152 O–RING 2 2 2 2
40 93612–16254 PIN, DOWEL 2 2 2 2
41 1UA–82591–00 BAND 2 2 2 2
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
AUS
B
10
FIG. 8 INTAKE
REF. NO.
10 21V–14412–01 CAP, CLEANER CASE 1 1 1 1 1
11 5H0–14452–00 SEAL 1 1 1 1
12 98507–05016 SCREW, PAN HEAD 4 4 4 4
13 92907–05600 WASHER, PLATE 4 4 4 4
14 59V–14457–00 SEAL 1 1 1 1
15 90467–22080 CLIP 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 3HN–13586–02 JOINT, CARBURETOR 1 1 1 1 1
2 93210–44545 O–RING 1 1 1 1
3 91317–08025 BOLT 2 2 2 2
4 95307–08600 NUT 2 2 2 2
5 90201–08085 WASHER, PLATE 4 4 4 4
6 4SH–14411–01 CASE, AIR CLEANER 1 1 1 1 1
7 1YW–14458–01 GUIDE 1 1 1 1
8 1UY–14468–00 PLATE,ELEMENT FITTING 1 1 1 1
9 1YW–14451–00 ELEMENT, AIR CLEANER 1 1 1 1
CAN
CHE
GBR
AUS
B
16 4SH–14453–00 JOINT, AIR CLEANER 1 1 1 1 1
17 4SH–14437–00 DUCT 1 1 1 1
18 90460–56105 CLAMP, HOSE 1 1 1 1
19 90460–58015 CLAMP, HOSE 1 1 1 1
20 4BD–1442F–00 PROTECTOR 1 1 1 1
21 31A–14419–00 PIPE 1 1 1 1
22 90460–56105 CLAMP, HOSE 1 1 1 1
23 90119–06096 BOLT, WITH WASHER 2 2 2 2
24 3HN–2631F–00 GUIDE 1 1 1 1
11
FIG. 9 CARBURETOR
REF. NO.
10 802–14161–00 .NUT, CABLE ADJUSTING 1 1 1 1
11 1UY–14107–25 .NEEDLE VALVE SET 1 1 1 1
12 537–14186–00 .PIN, FLOAT 1 1 1 1
13 620–1423A–21 .JET, MAIN (#105) 1 1 1 1
14 137–14153–00 .WASHER, MAIN JET 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 4SH–14101–20 CARBURETOR ASSY 1 1
4SH–14101–30 CARBURETOR ASSY 1 1 1 1
2 2VA–14185–00 .FLOAT 1 1 1 1
3 1UY–14198–00 .GASKET 1 1 1 1
4 1YW–1490J–01 .NEEDLE SET 1 1 1 1
5 98511–04010 .SCREW, PAN HEAD 3 3 3 3
6 92902–04100 .WASHER, SPRING 3 3 3 3
7 737–14137–00 .CLIP 1 1 1 1
8 2HR–14197–00 .PIPE 1 1 1 1
9 1UY–14147–00 .O–RING 1 1 1 1
CAN
CHE
GBR
AUS
B
15 4G0–14142–45 .JET, PILOT (# 45) 1 1 1 1
16 21V–14105–00 .PILOT SCREW SET 1 1 1 1
17 1YW–14147–00 .O–RING 1 1 1 1
18 1FN–14565–00 .SCREW 1 1 1 1
19 26H–1490H–00 .DIAPHRAGM SET 5 1 1 1 1
20 59V–14962–00 .WASHER 1 1 1 1
21 92502–06008 .SCREW, PAN HEAD 1 1 1 1
22 2L1–14191–00 .PLUG, DRAIN 1 1 1 1
23 98502–04012 .SCREW, PAN HEAD 4 4 4 4
24 29U–14197–00 .PIPE 1 1 1 1
25 1UY–14565–00 .SCREW 6 6 6 6
26 214–14147–00 .O–RING 1 1 1 1
12
FIG. 9 CARBURETOR
REF. NO.
27 2VA–14103–00 .THROTTLE SCREW SET 1 1 1 1
28 5V7–14153–00 .WASHER, MAIN JET 1 1 1 1
29 4GB–14141–28 .NOZZLE, MAIN 1 1 1 1
30 1UY–14155–00 .GUIDE, CABLE 1 1 1 1
31 1YW–14112–00 .VALVE, THROTTLE 1 1 1 1 1
32 1YW–14993–00 .PLUNGER, STARTER 1 1 1 1
33 22F–14173–00 .COVER, PLUNGER CAP 2 2 2 2
34 2A2–14997–00 .SEAL 3 3 3 3
35 98502–04010 .SCREW, PAN HEAD 1 1 1 1
36 2A2–14997–00 .SEAL 3 3 3 3
37 22F–14126–00 .GASKET 1 1 1 1
38 812–14137–00 .CLIP 1 1 1 1
39 36X–14169–00 .CAP 1 1 1 1
40 1HX–14231–12 .JET, MAIN (# 60) 1 1 1 1
41 2HR–14147–00 .O–RING 1 1 1 1
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
AUS
B
42 55X–14147–00 .O–RING 1 1 1 1
43 21V–14135–00 .SPRING, PLUNGER 1 1 1 1
44 1YW–14174–00 .CAP, PLUNGER 1 1 1 1
45 92507–08014 .SCREW, PAN HEAD 1 1 1
46 2H7–14952–00 .WASHER 1 1 1
47 24W–14193–00 PIPE 1 1 1 1
48 91A20–07010 TUBE, FLEXIBLE VINYL 1 1 1 1
13
FIG. 10 EXHAUST
REF. NO.
10 90206–06090 WASHER, WAVE 2 2 2 2
11 90201–086J0 WASHER, PLATE 1 1 1 1
12 3GD–14613–00 GASKET, EXHAUST PIPE 1 1 1 1
13 90179–06668 NUT 2 2 2 2
14 95817–08016 BOLT, FLANGE 2 2 2 2
15 90201–08326 WASHER, PLATE 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 4GB–14611–04 PIPE, EXHAUST 1 1 1 1 1
2 1YW–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 1
3 2HR–14711–03 MUFFLER 1 1 1 1 1
4 3YF–14714–00 GASKET, MUFFLER 1 1 1 1
5 97017–08025 BOLT 1 1 1 1
6 4SH–14752–00 PIPE, OUTLET 1 1 1 1
7 97007–06008 BOLT 1 1 1 1
8 95027–06010 BOLT, FLANGE 2 2 2 2
9 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
CAN
CHE
GBR
AUS
B
14
FIG. 11 CRANKCASE
REF. NO.
10 95027–06030 BOLT, FLANGE 8 8 8 8
11 95027–06050 BOLT, FLANGE 4 4 4 4
12 95027–06060 BOLT, FLANGE 2 2 2 2
13 91317–06090 BOLT 1 1 1 1
14 91317–06070 BOLT 1 1 1 1
15 90430–06014 GASKET 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 4SH–15150–00 CRANKCASE ASSY 1 1 1 1
2 91317–06040 .BOLT 6 6 6 6
3 99530–10014 .PIN, DOWEL 2 2 2 2
4 90430–06014 GASKET 2 2 2 2
5 3R4–15381–00 PLATE, BEARING COVER 1 1 1 1
6 98507–06012 SCREW, PAN HEAD 3 3 3 3
7 1UY–15383–00 PLATE, BEARING COVER 1 1 1 1
8 98707–06016 SCREW, FLAT HEAD 2 2 2 2
9 99530–12016 PIN, DOWEL 2 2 2 2
CAN
CHE
GBR
AUS
B
16 371–11167–01 PIPE, BREATHER 2 1 1 1 1
17 2HR–11166–00 PIPE, BREATHER 1 1 1 1 1
18 90467–14015 CLIP 1 1 1 1
15
FIG. 12 CRANKCASE COVER 1
REF. NO.
10 95027–06025 BOLT, FLANGE 4 4 4 4
11 95027–06045 BOLT, FLANGE 5 5 5 5
12 90430–06014 GASKET 1 1 1 1
13 3GD–15461–00 GASKET, CRANKCASE COVER 2 1 1 1 1
14 99530–12016 PIN, DOWEL 2 2 2 2
15 1YW–15431–02 COVER, CRANKCASE 3 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 3GD–15451–00 GASKET, CRANKCASE COVER 1 1 1 1 1
2 99530–12016 PIN, DOWEL 2 2 2 2
3 4GB–15787–00 ADAPTOR 1 1 1 1
4 93306–07801 BEARING 1 1 1 1
5 93102–28476 OIL SEAL 1 1 1 1
6 1UY–15719–00 WASHER, THRUST 1 1 1 1
7 90151–05023 SCREW, COUNTERSUNK 3 3 3 3
8 90340–14117 PLUG, STRAIGHT SCREW 1 1 1 1
9 93210–14369 O–RING 1 1 1 1
CAN
CHE
GBR
AUS
C
16 1YW–15499–01 PROTECTOR, COVER 1 1 1 1
17 98907–06014 SCREW, BIND 3 3 3 3
18 1YW–15362–00 PLUG, OIL LEVEL 1 1 1 1
19 93210–19522 O–RING 1 1 1 1
20 95027–06030 BOLT, FLANGE 9 9 9 9
21 95027–06040 BOLT, FLANGE 2 2 2 2
22 95027–06070 BOLT, FLANGE 1 1 1 1
23 95027–06135 BOLT, FLANGE 3 3 3 3
24 90430–06014 GASKET 1 1 1 1
25 93306–20313 BEARING (B6203C4) 1 1 1 1
26 93101–17113 OIL SEAL 1 1 1 1
27 4SH–15381–00 PLATE, BEARING COVER 1 1 1 1
2
FIG. 12 CRANKCASE COVER 1
REF. NO.
28 90151–06025 SCREW, COUNTERSUNK 3 3 3 3
29 1YW–15378–01 HOLDER 1 1 1 1
30 95027–06016 BOLT, FLANGE 2 2 2 2
31 90465–08122 CLAMP 2 2 2 2
32 1YW–13171–01 PIPE, DELIVERY 2 1 1 1 1
33 90430–14194 GASKET 2 2 2 2
34 90430–08119 GASKET 2 2 2 2
35 90401–08117 BOLT, UNION 1 1 1 1
36 90401–14121 BOLT, UNION 1 1 1 1
PART NO. DESCRIPTION REMARKS
CAN
CHE
GBR
AUS
C
3
FIG. 13 STARTER
REF. NO.
10 24W–15714–00 .DRUM, SHEAVE 1 1 1 1
11 5GH–15443–01 .EMBLEM 1 1 1 1
12 21V–15716–01 .PLATE, DRIVE 1 1 1 1
13 1UY–15723–00 PULLEY, STARTER 1 1 1 1
14 95027–06012 BOLT, FLANGE 4 4 4 4
15 3GD–15699–00 GASKET 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 1UY–15710–20 STARTER ASSY 1 1 1 1
2 21V–15741–00 .PAWL, DRIVE 1 1 1 1
3 21V–15713–00 .SPRING, STARTER 1 1 1 1
4 21V–15715–01 .SPRING, FRICTION 1 1 1 1
5 21V–15767–00 .SPRING 1 1 1 1
6 95702–06500 .NUT, FLANGE 1 1 1 1
7 21V–15751–00 .WIRE, STARTER 1 1 1 1
8 3X3–15755–00 .HANDLE, STARTER 1 1 1 1
9 21V–15779–00 .COVER 1 1 1 1
CAN
CHE
GBR
AUS
C
4
FIG. 14 STARTER CLUTCH
REF. NO.
10 90149–08329 SCREW 6 6 6 6
PART NO. DESCRIPTION REMARKS
1 1UY–15512–00 GEAR, IDLER 1 1 1 1 1
2 93310–212L6 BEARING 2 2 2 2
3 1UY–15521–02 SHAFT 1 1 1 1 1
4 90201–123K4 WASHER, PLATE 1 1 1 1
5 99009–12400 CIRCLIP 1 1 1 1
6 1UY–15517–01 GEAR, IDLER 2 1 1 1 1
7 90201–25291 WASHER, PLATE 1 1 1 1
8 93310–225N0 BEARING 1 1 1 1
9 1UY–15590–01 STARTER ONE–WAY ASSY 1 1 1 1
CAN
CHE
GBR
AUS
C
5
FIG. 15 CLUTCH
REF. NO.
10 5Y1–16331–01 PLATE, FRICTION 2 6 6 6 6
11 168–16325–00 PLATE, CLUTCH 2 (T1.6) 4 4 4 4
12 3J2–16324–00 PLATE, CLUTCH 1 2 2 2 2
13 1UY–16351–00 PLATE, PRESSURE 1 1 1 1 1
14 90501–23694 SPRING, COMPRESSION 5 5 5 5
15 90159–06123 SCREW, WITH WASHER 5 5 5 5
PART NO. DESCRIPTION REMARKS
1 4SH–16611–00 CLUTCH HOUSING COMP. 1 1 1 1
2 4SH–16620–01 CLUTCH CARRIER ASSY 1 1 1 1
3 4SH–16626–00 .SPRING, CLUTCH WEIGHT 1 5 5 5 5
4 4SH–16664–00 BEARING, ONE WAY 1 1 1 1
5 90201–30008 WASHER, PLATE 1 1 1 1
6 90179–22640 NUT 1 1 1 1
7 2NL–16150–00 PRIMARY DRIVEN GEAR COMP.(76T) 1 1 1 1
8 30X–16154–00 PLATE, THRUST 1 1 1 1 1
9 1UY–16371–02 BOSS, CLUTCH 1 1 1 1
CAN
CHE
GBR
AUS
C
16 1UY–16352–00 PLATE, PRESSURE 2 1 1 1 1
17 31A–16321–01 PLATE, FRICTION 1 1 1 1
18 90215–16258 WASHER, LOCK 1 1 1 1
19 90170–16326 NUT 1 1 1 1
20 93306–00006 BEARING (B6000) 1 1 1 1
21 4GB–16358–00 PLATE, PUSH 1 1 1 1
22 93210–06422 O–RING 1 1 1 1
23 1YW–16181–00 SPACER 1 1 1 1 1
6
FIG. 16 TRANSMISSION
REF. NO.
10 93306–27202 BEARING 1 1 1 1
11 1YW–17421–01 AXLE, DRIVE 1 1 1 1
12 1YW–17221–00 GEAR, 2ND WHEEL (34T) 1 1 1 1
13 90201–20276 WASHER, PLATE (1.0T) 2 2 2 2
14 93410–20038 CIRCLIP 1 1 1 1
15 1YW–17241–00 GEAR, 4TH WHEEL (26T) 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 4GB–17411–00 AXLE, MAIN (13T) 1 1 1 1
2 1YW–17151–00 GEAR, 5TH PINION (29T) 1 1 1 1
3 90201–220J8 WASHER, PLATE 1 1 1 1
4 93410–22039 CIRCLIP 1 1 1 1
5 1YW–17131–00 GEAR, 3RD PINION (22T) 1 1 1 1
6 1YW–17141–00 GEAR, 4TH PINION (25T) 1 1 1 1
7 1YW–17121–00 GEAR, 2ND PINION (18T) 1 1 1 1
8 93306–20301 BEARING 1 1 1 1
9 93104–17094 OIL SEAL 1 1 1 1
CAN
CHE
GBR
AUS
C
16 1YW–17231–01 GEAR, 3RD WHEEL (30T) 1 1 1 1
17 4KB–17251–00 GEAR, 5TH WHEEL (24T) 1 1 1 1
18 4KB–17211–00 GEAR, 1ST WHEEL (38T) 1 1 1 1
19 90201–253G3 WASHER, PLATE 1 1 1 1
20 93440–25084 CIRCLIP 1 1 1 1
21 90201–266F6 WASHER, PLATE 1 1 1 1
22 4SH–17123–00 GEAR, HIGH PINION 1 1 1 1
23 93306–20401 BEARING (B6204) 1 1 1 1
24 93306–30424 BEARING (B6304A3) 1 1 1 1
25 93104–20068 OIL SEAL 1 1 1 1
26 1UY–17432–01 AXLE, IDLE 1 1 1 1
27 4SH–17223–00 GEAR, HIGH WHEEL 1 1 1 1
7
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