YAMAHA YFM4AN, YFM400FWAN PARTS CATALOGUE 01

YFM4AN
(5GHA)
CANADA
YFM400FWAN YFM400FWA YFM400FA
(5GHC) (5GHG) (5GHH)
A
2
OCEANIA
JAPAN
EUROPE
215GH–100E1
A
3

FOREWORD

This Parts Catalogue is relatedtotheparts forthemodel(s)inthebelowframe. When you are orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand part names correctly.
YFM4AN(5GHA), YFM400FWAN(5GHC), YFM400FWA(5GHG), YFM400FA(5GHH)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A
4

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code b: Production Code No. c: Colouring Type
4TW1–010 A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5GHA 010 CANADA
5GHC 010
5GHG 010 JAPAN
5GHH
Production
Code No.
AUSTRALIA
NEWZEALAND
010 FRANCE 020 030
SWITZERLAND ENGLAND
Country
(destination)
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code
5GHA 5GHG 5GHH
5GHA 5GHH
5GHC D 0583
A
5
Colouring type
code
A 00K0 PASTEL DEEP GREEN PDG
B 00TR ROMANTIQUE ROUGE RTR
Colour
code
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
DPBSE
FIG. 1 CYLINDER HEAD
REF. NO.
10 90105–10421 BOLT, WASHER BASED 2 2 2 2 2 11 90105–10422 BOLT, WASHER BASED 2 2 2 2 2 12 90201–10128 WASHER, PLATE 4 4 4 4 4 13 91317–06140 BOLT 2 2 2 2 2 14 4WU–11160–00 BREATHER ASSY 1 1 1 1 1 15 371–11167–01 .PIPE, BREATHER 2 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–11110–00 CYLINDER HEAD ASSY 1 1 1 1 1 2 3Y1–11133–11 .GUIDE, INTAKE VALVE 2 2 2 2 2 3 93440–12052 .CIRCLIP 2 2 2 2 2 4 90401–06001 .BOLT, UNION 1 1 1 1 1 5 90430–06192 .GASKET 1 1 1 1 1 6 95617–08620 .BOLT, STUD 2 2 2 2 2 7 5GH–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1 1 8 99530–14016 PIN, DOWEL 2 2 2 2 2 9 90430–14240 GASKET 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 4KB–11165–00 PLATE, BREATHER 1 1 1 1 1 17 93210–92448 O–RING 1 1 1 1 1 18 95027–06012 BOLT, FLANGE 2 2 2 2 2 19 93211–06635 O–RING 1 1 1 1 1 20 91317–06025 BOLT 2 2 2 2 2 21 5GH–11166–00 PIPE, BREATHER 1 1 1 1 1 1 22 90467–14015 CLIP 1 1 1 1 1 23 2NL–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2 2 24 93210–57634 O–RING 2 2 2 2 2 25 91317–06020 BOLT 4 4 4 4 4 26 5GH–1111F–00 PLATE 1 1 1 1 1 27 97007–06012 BOLT 2 2 2 2 2
2
FIG. 1 CYLINDER HEAD
REF. NO.
28 90215–06184 WASHER, LOCK 1 1 1 1 1 29 94701–00333 PLUG, SPARK (NGK DR8EA) 1 1 1 1
PARTNO. DESCRIPTION REMARKS
94703–00333 PLUG, SPARK (NGK DR8EA) 1
CAN
OCE
JPN
GBR
F/CH
B
3
FIG. 2 CYLINDER
REF. NO.
PARTNO. DESCRIPTION REMARKS

1 5GH–11310–00 CYLINDER 1 1 1 1 1 2 93210–89447 O–RING 1 1 1 1 1 3 90387–16547 COLLAR 1 1 1 1 1 4 93210–18322 O–RING 1 1 1 1 1 5 99530–14016 PIN, DOWEL 1 1 1 1 1 6 5GH–11351–00 GASKET, CYLINDER 1 1 1 1 1 7 90153–06029 SCREW, HEXAGON 1 1 1 1 1 8 90430–06014 GASKET 1 1 1 1 1

CAN
OCE
JPN
GBR
F/CH
B
4
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 90201–10321 WASHER, PLATE 1 1 1 1 1 11 90101–10568 BOLT 1 1 1 1 1 12 93210–16290 O–RING 1 1 1 1 1 13 93306–30629 BEARING 1 1 1 1 1 14 5GH–11631–00 PISTON(STD) 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–11400–00 CRANKSHAFT ASSY 1 1 1 1 1 2 5GH–W1141–00 .CRANK 1 1 1 1 1 1 3 5GH–W1142–00 .CRANK 2 1 1 1 1 1 4 5GH–11681–00 .PIN, CRANK 1 1 1 1 1 1 5 93310–635D4 .BEARING 1 1 1 1 1 6 90201–356K1 .WASHER, PLATE 2 2 2 2 2 7 5GH–11651–00 .ROD, CONNECTING 1 1 1 1 1 8 5GH–11447–00 SEAL, CRANK 2 2 2 2 2 9 90280–05048 KEY, WOODRUFF 1 1 1 1 1
5GH–11636–00 PISTON(0.50MM O/S) 1 1 1 1 1 AP
CAN
OCE
JPN
GBR
F/CH
B
5GH–11638–00 PISTON(1.00MM O/S) 1 1 1 1 1 AP
15 5GH–11603–00 PISTONRING SET (STD) 1 1 1 1 1
5GH–11605–00 PISTONRING SET (0.50MM O/S) 1 1 1 1 1 AP
5GH–11607–00 PISTONRING SET (1.00MM O/S) 1 1 1 1 1 AP 16 3LD–11633–00 PIN, PISTON 1 1 1 1 1 17 93450–22027 CIRCLIP 2 2 2 2 2 18 5GH–11500–00 BALANCER ASSY 1 1 1 1 1 19 93306–30315 BEARING 1 1 1 1 1 20 93306–30438 BEARING 1 1 1 1 1
5
FIG. 4 VALVE
REF. NO.
10 3Y1–12156–00 SHAFT, ROCKER 2 2 2 2 2 2 11 93210–09165 O–RING 2 2 2 2 2 12 31G–12159–02 SCREW, VALVE ADJUSTING 2 2 2 2 2 13 31G–12158–00 NUT, LOCK 2 2 2 2 2
PARTNO. DESCRIPTION REMARKS
1 1UY–12111–01 VALVE, INTAKE 1 1 1 1 1 2 1UY–12121–01 VALVE, EXHAUST 1 1 1 1 1 3 3Y1–12116–00 SEAT, VALVE SPRING 2 2 2 2 2 4 22U–12113–00 SPRING, VALVE INNER 2 2 2 2 2 5 1UY–12114–01 SPRING, VALVE OUTER 2 2 2 2 2 6 M01–12129–00 SEAL, VALVE STEM 2 2 2 2 2 7 3Y1–12117–01 RETAINER, VALVE SPRING 2 2 2 2 2 8 1J7–12118–00 COTTER, VALVE 4 4 4 4 4 9 3GD–12151–00 ARM,VALVE ROCKER 2 2 2 2 2
CAN
OCE
JPN
GBR
F/CH
B
6
FIG. 5 CAMSHAFT. CHAIN
REF. NO.
10 5GH–12231–00 GUIDE, STOPPER 1 1 1 1 1 1 11 5GH–12241–00 GUIDE, STOPPER 2 1 1 1 1 1 12 31G–12210–01 TENSIONER ASSY, CAM CHAIN 1 1 1 1 1 13 31G–12214–00 .GASKET 1 1 1 1 1 14 31G–12222–00 .PLUG 1 1 1 1 1 15 3GD–12213–00 GASKET, TENSIONER CASE 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–12171–00 CAMSHAFT 1 1 1 1 1 1 2 5GH–12176–00 SPROCKET, CAM CHAIN 1 1 1 1 1 3 93604–10011 PIN, DOWEL 1 1 1 1 1 4 90101–10303 BOLT 1 1 1 1 1 5 90201–10591 WASHER, PLATE 1 1 1 1 1 6 4KB–11145–00 PLATE, BREATHER 2 1 1 1 1 1 7 93306–00438 BEARING 1 1 1 1 1 8 93306–00515 BEARING 1 1 1 1 1 9 94591–49116 CHAIN 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 95027–06025 BOLT, FLANGE 2 2 2 2 2 17 97027–06016 BOLT 2 2 2 2 2 18 92907–06600 WASHER, PLATE 2 2 2 2 2
7
FIG. 6 WATER PUMP
REF. NO.
10 90105–06005 .BOLT, WASHER BASED 2 2 2 2 2 11 95027–06012 .BOLT, FLANGE 1 1 1 1 1 12 90430–06014 .GASKET 1 1 1 1 1 13 93210–33133 O–RING 1 1 1 1 1 14 95027–06060 BOLT, FLANGE 1 1 1 1 1 15 95027–06050 BOLT, FLANGE 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–12420–00 WATER PUMP ASSY 1 1 1 1 1 2 5CG–12450–00 .IMPELLER SHAFT ASSY 1 1 1 1 1 3 5GH–12421–00 .HOUSING, WATER PUMP 1 1 1 1 1 4 93306–00006 .BEARING (B6000) 1 1 1 1 1 5 93101–10090 .OIL SEAL 1 1 1 1 1 6 11H–12438–00 .SEAL, MECHANICAL 1 1 1 1 1 7 99009–10400 .CIRCLIP 1 1 1 1 1 8 5GH–12422–00 .COVER, HOUSING 1 1 1 1 1 9 5GH–12428–00 .GASKET, HOUSING COVER 2 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
8
FIG. 7 RADIATOR. HOSE
REF. NO.
10 5GH–12413–00 COVER,THERMOSTAT 1 1 1 1 1 11 91317–06020 BOLT 2 2 2 2 2 12 5GH–12461–00 RADIATOR ASSY 1 1 1 1 1 13 22W–12462–00 CAP, RADIATOR 1 1 1 1 1 14 5GH–12405–00 BLOWER ASSY 1 1 1 1 1 15 1AA–12535–00 PLATE 3 3 3 3 3
PARTNO. DESCRIPTION REMARKS
1 5GH–12446–00 JOINT 1 1 1 1 1 2 93210–33786 O–RING 1 1 1 1 1 3 90110–06136 BOLT, HEXAGON SOCKET HEAD 2 2 2 2 2 4 5GH–12484–00 PIPE 4 1 1 1 1 1 5 93210–18417 O–RING 1 1 1 1 1 6 91317–06012 BOLT 1 1 1 1 1 7 5GH–12481–00 PIPE 1 1 1 1 1 1 8 90450–32015 HOSE CLAMP ASSY 2 2 2 2 2 9 2TV–12411–00 THERMOSTAT 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 97017–06010 BOLT 3 3 3 3 3 17 92907–06600 WASHER, PLATE 3 3 3 3 3 18 90480–15235 GROMMET 4 4 4 4 4 19 95807–06020 BOLT, FLANGE 2 2 2 2 2 20 90209–06174 WASHER 2 2 2 2 2 21 90387–060A7 COLLAR 2 2 2 2 2 22 5GH–12482–00 PIPE 2 1 1 1 1 1 23 5GH–12483–00 PIPE 3 1 1 1 1 1 24 5GH–12485–00 PIPE 5 1 1 1 1 1 25 5GH–12476–00 PIPE 6 1 1 1 1 1 26 90467–23177 CLIP 6 6 6 6 6
9
FIG. 8 OIL PUMP
REF. NO.
10 90201–114P2 WASHER, PLATE (1.0) 1 1 1 1 1 11 98707–06030 SCREW, FLAT HEAD 3 3 3 3 3 12 2XK–13416–00 PIPE, OIL 1 1 1 1 1 1 13 51Y–13411–00 STRAINER, OIL 1 1 1 1 1 14 90501–18576 SPRING, COMPRESSION 1 1 1 1 1 15 4HC–15351–00 PLUG, DRAIN 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 1UY–13336–00 HOUSING, ROTOR 1 1 1 1 1 2 5GH–13314–00 SHAFT, PUMP 1 1 1 1 1 3 3Y1–13310–01 ROTOR ASSY 1 1 1 1 1 1 4 1UY–13316–00 COVER, PUMP 1 1 1 1 1 5 93603–12030 PIN, DOWEL 1 1 1 1 1 6 93603–07073 PIN, DOWEL 2 2 2 2 2 7 98707–06020 SCREW, FLAT HEAD 1 1 1 1 1 8 3GD–13329–00 GASKET, PUMP COVER 1 1 1 1 1 9 99009–11400 CIRCLIP 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 93210–35520 O–RING 1 1 1 1 1 17 5GH–13440–00 ELEMENT ASSY, OIL CLEANER 1 1 1 1 1 18 90401–20145 BOLT, UNION 1 1 1 1 1 19 5GH–13324–00 GEAR, PUMP DRIVE 1 1 1 1 1 20 90282–05013 KEY, STRAIGHT 1 1 1 1 1 21 90215–14205 WASHER, LOCK 1 1 1 1 1 22 90170–14284 NUT 1 1 1 1 1 23 5GH–13325–00 GEAR, PUMP DRIVEN 1 1 1 1 1 24 99009–11400 CIRCLIP 1 1 1 1 1 25 4KB–13161–01 PIPE, DELIVERY 1 1 1 1 1 1 26 90430–08119 GASKET 4 4 4 4 4 27 90401–08038 BOLT, UNION 2 2 2 2 2
10
FIG. 9 INTAKE
REF. NO.
10 5GH–14458–00 GUIDE 1 1 1 1 1 11 1UY–14468–00 PLATE,ELEMENT FITTING 1 1 1 1 1 12 5GH–14451–00 ELEMENT, AIR CLEANER 1 1 1 1 1 13 5GH–14412–00 CAP, CLEANER CASE 1 1 1 1 1 1 14 5GH–14462–00 SEAL 1 1 1 1 1 15 JN7–14436–01 HOOK 4 4 4 4 4
PARTNO. DESCRIPTION REMARKS
1 5GH–13586–00 JOINT, CARBURETOR 1 1 1 1 1 1 2 93210–44545 O–RING 1 1 1 1 1 3 91317–08025 BOLT 2 2 2 2 2 4 90201–08085 WASHER, PLATE 2 2 2 2 2 5 90450–47001 HOSE CLAMP ASSY 1 1 1 1 1 6 5GH–14349–00 PIPE 1 1 1 1 1 7 24W–14193–00 PIPE 1 1 1 1 1 8 91A20–07010 TUBE, FLEXIBLE VINYL 1 1 1 1 1 9 5GH–14411–00 CASE, AIR CLEANER 1 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 91A20–12026 TUBE, FLEXIBLE VINYL 1 1 1 1 1 17 90338–12081 PLUG 1 1 1 1 1 18 90467–15012 CLIP 2 2 2 2 2 19 5GH–14453–00 JOINT, AIR CLEANER 1 1 1 1 1 1 20 5GH–14437–00 DUCT 1 1 1 1 1 21 90450–60085 HOSE CLAMP ASSY 1 1 1 1 1 22 90460–58124 CLAMP, HOSE 1 1 1 1 1 23 5GH–1442F–00 PROTECTOR 1 1 1 1 1 24 31A–14419–00 PIPE 2 2 2 2 2 25 90460–56105 CLAMP, HOSE 1 1 1 1 1 26 97707–60020 SCREW, TAPPING 3 3 3 3 3 27 90338–08226 PLUG 3 3 3 3 3
11
FIG. 10 CARBURETOR
REF. NO.
10 3G2–14231–26 .JET, MAIN (#130) 1 1 1 1 1 11 5GH–14261–00 .HOLDER 1 1 1 1 1 12 583–14561–00 .O–RING 1 1 1 1 1 13 127–14186–00 .PIN, FLOAT 1 1 1 1 1 14 4SV–14107–20 .NEEDLE VALVE SET 1 1 1 1 1 15 5DM–14561–00 .O–RING 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–14101–11 CARBURETOR ASSY 1 1 1 1 1 1 2 5GH–1490J–20 .NEEDLE SET 1 1 1 1 1 3 5DM–14933–00 .SPRING, DIAPHRAGM 1 1 1 1 1 4 5GH–14940–10 .DIAPHRAGM ASSY 1 1 1 1 1 5 5DM–14112–00 .VALVE, THROTTLE 1 1 1 1 1 1 6 5GH–14918–10 .RING 1 1 1 1 1 7 5GH–14105–10 .PILOT SCREW SET 1 1 1 1 1 WHITE SPRING 8 3H1–14962–00 .WASHER 1 1 1 1 1 9 3H1–14147–00 .O–RING 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 5DM–14141–40 .NOZZLE, MAIN 1 1 1 1 1 17 4KM–14216–00 .SCREW 1 1 1 1 1 18 1HX–14231–16 .JET, MAIN (# 80) 1 1 1 1 1 19 4KB–14193–20 .PIPE 1 1 1 1 1 20 97890–04010 .SCREW, PAN HEAD 3 3 3 3 3 21 5GH–1410A–00 .STARTER SET 1 1 1 1 1 22 3G2–14231–14 .JET,PILOT AIR(#70) 1 1 1 1 1 23 12R–14191–00 .PLUG, DRAIN 1 1 1 1 1 24 98507–04006 .SCREW, PAN HEAD 3 3 3 3 3 25 4WV–14147–10 .O–RING 1 1 1 1 1 26 98507–04016 .SCREW, PAN HEAD 1 1 1 1 1 27 522–14161–00 .NUT, CABLE ADJUSTING 1 1 1 1 1
12
FIG. 10 CARBURETOR
REF. NO.
28 98507–04008 .SCREW, PAN HEAD 1 1 1 1 1 29 1FN–14565–00 .SCREW 1 1 1 1 1 30 5DM–14985–00 .FLOAT 1 1 1 1 1 31 5GH–14197–00 .PIPE 1 1 1 1 1 32 98501–04014 .SCREW, PAN HEAD 2 2 2 2 2 33 92902–04100 .WASHER, SPRING 2 2 2 2 2 34 92907–04600 .WASHER 1 1 1 1 1 35 5GH–14937–00 .CLIP 1 1 1 1 1 36 4KM–14142–17 .JET, PILOT (# 17.5) 1 1 1 1 1 37 5EL–1490H–00 .DIAPHRAGM SET 5 1 1 1 1 1 38 1UY–14155–00 .GUIDE, CABLE 1 1 1 1 1 39 5GH–14103–01 .THROTTLE SCREW SET 1 1 1 1 1 40 5GH–14918–00 .RING 1 1 1 1 1 41 90467–06194 .CLIP 1 1 1 1 1 42 256–14956–01 .WASHER 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
CAN
OCE
JPN
GBR
F/CH
B
43 3DM–14216–00 .SCREW 1 1 1 1 1
13
FIG. 11 EXHAUST
REF. NO.
10 3GD–14613–00 GASKET, EXHAUST PIPE 1 1 1 1 1 11 5GH–14711–00 MUFFLER 1 1 1 1 1 1 12 5GH–14728–00 PROTECTOR, MUFFLER 2 1 1 1 1 1 13 95817–06010 BOLT, FLANGE 3 3 3 3 3 14 5GH–14718–00 PROTECTOR, MUFFLER 1 1 1 1 1 1 15 95817–06008 BOLT, FLANGE 4 4 4 4 4
PARTNO. DESCRIPTION REMARKS
1 5GH–14611–00 PIPE, EXHAUST 1 1 1 1 1 1 2 5GH–14629–00 STAY, PROTECTOR 1 1 1 1 1 3 90560–06243 SPACER 3 3 3 3 3 4 95827–06040 BOLT, FLANGE 1 1 1 1 1 5 5GH–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 1 1 6 95817–06010 BOLT, FLANGE 3 3 3 3 3 7 5GH–1477K–00 PLATE 1 1 1 1 1 1 8 95817–06016 BOLT, FLANGE 4 4 4 4 4 9 90179–08410 NUT 2 2 2 2 2
CAN
OCE
JPN
GBR
F/CH
B
16 5GH–14752–00 PIPE, OUTLET 1 1 1 1 1 17 97007–06008 BOLT 1 1 1 1 1 18 3YF–14714–00 GASKET, MUFFLER 1 1 1 1 1 19 91317–08025 BOLT 2 2 2 2 2 20 90201–086J0 WASHER, PLATE 2 2 2 2 2 21 95827–10040 BOLT, FLANGE 2 2 2 2 2 22 90201–106E0 WASHER, PLATE 2 2 2 2 2 23 5GH–14737–00 DAMPER, MUFFLER 2 2 2 2 2 24 90387–10636 COLLAR 2 2 2 2 2
14
FIG. 12 CRANKCASE
REF. NO.
10 95827–08012 BOLT, FLANGE 1 1 1 1 1 11 90430–08119 GASKET 1 1 1 1 1 12 5GH–15362–00 PLUG, OIL LEVEL 1 1 1 1 1 13 93210–19522 O–RING 1 1 1 1 1 14 90340–14029 PLUG, STRAIGHT SCREW 1 1 1 1 1 15 214–11198–01 GASKET 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–15100–00 CRANKCASE ASSY 1 1 1 1 1 2 99530–10014 .PIN, DOWEL 2 2 2 2 2 3 95027–06040 BOLT, FLANGE 12 12 12 12 12 4 95027–06065 BOLT, FLANGE 2 2 2 2 2 5 95027–06065 BOLT, FLANGE 3 3 3 3 3 6 90340–18101 PLUG, STRAIGHT SCREW 1 1 1 1 1 7 90201–186F1 WASHER, PLATE 1 1 1 1 1 8 90340–14046 PLUG, STRAIGHT SCREW 1 1 1 1 1 9 214–11198–01 GASKET 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
B
16 5GH–15388–00 PLATE, BEARING COVER 1 1 1 1 1 17 95827–06012 BOLT, FLANGE 2 2 2 2 2 18 2K7–15383–00 PLATE, BEARING COVER 1 1 1 1 1 19 90151–06014 SCREW, COUNTERSUNK 1 1 1 1 1 20 5GH–15414–00 COVER, AIR CLEANER 1 1 1 1 1 21 5GH–15454–00 GASKET, AIR CLEANER COVER 1 1 1 1 1 1 22 98707–06020 SCREW, FLAT HEAD 4 4 4 4 4 23 5GH–15163–00 HOUSING, BEARING 1 1 1 1 1 1 24 5GH–15463–00 GASKET, CARBURETOR COVER 2 1 1 1 1 1 25 99530–10114 PIN, DOWEL 2 2 2 2 2 26 95027–06040 BOLT, FLANGE 8 8 8 8 8 27 93316–01003 BEARING 1 1 1 1 1
15
FIG. 12 CRANKCASE
REF. NO.
28 93102–32483 OIL SEAL 1 1 1 1 1 29 99009–80500 CIRCLIP 1 1 1 1 1 30 5GH–15333–00 COVER 1 1 1 1 1 31 5GH–15338–00 DAMPER, ENGINE MOUNT 5 1 1 1 1 1 32 97327–06016 BOLT 6 6 6 6 6 33 92907–06100 WASHER, SPRING 6 6 6 6 6 34 5GH–15442–00 HOUSING, BEARING 1 1 1 1 1 35 91810–20001 PIN, DOWEL 2 2 2 2 2 36 93306–20120 BEARING 1 1 1 1 1 37 93101–12168 OIL SEAL 1 1 1 1 1 38 4WV–15381–00 PLATE, BEARING COVER 1 1 1 1 1 39 95027–06012 BOLT, FLANGE 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
CAN
OCE
JPN
GBR
F/CH
C
2
FIG. 13 CRANKCASE COVER 1
REF. NO.
10 90151–05023 SCREW, COUNTERSUNK 3 3 3 3 3 11 90340–14117 PLUG, STRAIGHT SCREW 1 1 1 1 1 12 93210–14369 O–RING 1 1 1 1 1 13 5GH–15431–00 COVER, CRANKCASE 3 1 1 1 1 1 14 5GH–15379–00 SEAL, CRANKCASE 1 1 1 1 1 15 5GH–15199–00 BRACKET 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–15411–00 COVER, CRANKCASE 1 1 1 1 1 1 2 5GH–15451–00 GASKET, CRANKCASE COVER 1 1 1 1 1 1 3 99530–10114 PIN, DOWEL 2 2 2 2 2 4 95027–06040 BOLT, FLANGE 8 8 8 8 8 5 95027–06030 BOLT, FLANGE 4 4 4 4 4 6 5GH–15113–00 PLATE 1 1 1 1 1 7 93306–07801 BEARING 1 1 1 1 1 8 93102–28476 OIL SEAL 1 1 1 1 1 9 1UY–15719–00 WASHER, THRUST 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
C
16 95827–06035 BOLT, FLANGE 10 10 10 10 10 17 95827–06045 BOLT, FLANGE 2 2 2 2 2 18 5GH–15336–00 DAMPER, ENGINE MOUNT 3 2 2 2 2 2 19 5GH–15317–00 SPACER, ENGINE MOUNT 1 1 1 1 1 20 5GH–15471–00 DUCT, AIR 1 1 1 1 1 21 5BF–1443E–00 PIPE, DRAIN 1 1 1 1 1 22 90467–16195 CLIP 1 1 1 1 1 23 5GH–15434–00 SEAL, CLEANER COVER 1 1 1 1 1 24 5GH–15472–00 SEAL, AIR DUCT 1 1 1 1 1 25 5GH–15473–00 DUCT, AIR 1 1 1 1 1 26 5GH–15494–00 SEAL, PROTECTOR 1 1 1 1 1 27 5GH–15474–00 SEAL, AIR DUCT 1 1 1 1 1
3
FIG. 13 CRANKCASE COVER 1
REF. NO.
28 90450–64089 HOSE CLAMP ASSY 4 4 4 4 4 29 95807–06014 BOLT, FLANGE 1 1 1 1 1 30 90119–06056 BOLT, WITH WASHER 2 2 2 2 2 31 5GH–15423–00 COVER 2 1 1 1 1 1 32 95027–06014 BOLT, FLANGE 2 2 2 2 2 33 95027–06035 BOLT, FLANGE 1 1 1 1 1 34 5GH–15413–00 COVER, CARBURETOR 1 1 1 1 1 35 90480–13398 GROMMET 3 3 3 3 3
PARTNO. DESCRIPTION REMARKS
CAN
OCE
JPN
GBR
F/CH
C
4
FIG. 14 STARTER
REF. NO.
10 24W–15714–00 .DRUM, SHEAVE 1 1 1 1 1 11 5GH–15443–00 .EMBLEM 1 1 1 1 1 12 21V–15716–00 .PLATE, DRIVE 1 1 1 1 1 13 1UY–15723–00 PULLEY, STAR TER 1 1 1 1 1 14 97027–06014 BOLT 4 4 4 4 4 15 92907–06600 WASHER, PLATE 4 4 4 4 4
PARTNO. DESCRIPTION REMARKS
1 5GH–15710–00 STARTERASSY 1 1 1 1 1 2 21V–15741–00 .PAWL, DRIVE 1 1 1 1 1 3 21V–15713–00 .SPRING, STARTER 1 1 1 1 1 4 21V–15715–00 .SPRING, FRICTION 1 1 1 1 1 5 21V–15767–00 .SPRING 1 1 1 1 1 6 95702–06500 .NUT, FLANGE 1 1 1 1 1 7 21V–15751–00 .WIRE, STARTER 1 1 1 1 1 8 3X3–15755–00 .HANDLE, STARTER 1 1 1 1 1 9 21V–15779–00 .COVER 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
C
5
FIG. 15 STARTER CLUTCH
REF. NO.
10 91317–08016 BOLT 6 6 6 6 6
PARTNO. DESCRIPTION REMARKS
1 5GH–15512–00 GEAR, IDLER 1 1 1 1 1 1 2 4KB–15522–01 SHAFT 2 1 1 1 1 1 3 93310–212R6 BEARING 1 1 1 1 1 4 90201–123K4 WASHER, PLATE 1 1 1 1 1 5 99009–12400 CIRCLIP 1 1 1 1 1 6 5GH–15517–00 GEAR, IDLER 2 1 1 1 1 1 7 90201–25291 WASHER, PLATE 1 1 1 1 1 8 93310–225N0 BEARING 1 1 1 1 1 9 1UY–15590–01 STARTER ONE–WAY ASSY 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
C
6
FIG. 16 CLUTCH
REF. NO.
10 93101–31167 OIL SEAL 2 2 2 2 2 11 5GH–17632–00 WEIGHT 8 8 8 8 8 12 5GH–17623–00 CAM 1 1 1 1 1 13 4WV–17653–00 SLIDER 4 4 4 4 4 14 4WV–17654–01 SPACER 1 4 4 4 4 4 15 93211–52001 O–RING 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
1 5GH–16611–00 CLUTCH HOUSING COMP. 1 1 1 1 1 2 5GH–16620–00 CLUTCH CARRIER ASSY 1 1 1 1 1 3 5GH–16626–00 .SPRING, CLUTCH WEIGHT 1 5 5 5 5 5 4 5GH–16664–00 BEARING, ONE WAY 1 1 1 1 1 5 93410–46079 CIRCLIP 1 1 1 1 1 6 93315–21813 BEARING 1 1 1 1 1 7 93450–24062 CIRCLIP 1 1 1 1 1 8 90179–22640 NUT 1 1 1 1 1 9 5GH–17620–00 PRIMARY SLIDING SHEAVE COMP. 1 1 1 1 1
CAN
OCE
JPN
GBR
F/CH
C
16 5GH–17639–00 STOPPER 1 1 1 1 1 17 90157–04088 SCREW, PAN HEAD 4 4 4 4 4 18 90201–047R9 WASHER, PLATE 4 4 4 4 4 19 90387–1914K COLLAR 1 1 1 1 1 20 5GH–17641–00 V–BELT 1 1 1 1 1 21 5GH–17611–00 SHEAVE, PRIMARY FIXED 1 1 1 1 1 22 90201–190T7 WASHER, PLATE 1 1 1 1 1 23 90179–16690 NUT 1 1 1 1 1 24 5GH–17660–00 SECONDARY FIXED SHEAVE COMP. 1 1 1 1 1 25 5GH–17670–00 SECONDARY SLIDING SHEAVE 1 1 1 1 1 26 93104–41119 OIL SEAL 2 2 2 2 2 27 93210–44545 O–RING 2 2 2 2 2
7
FIG. 16 CLUTCH
REF. NO.
28 4CW–17664–00 PIN, GUIDE 4 4 4 4 4 29 90501–626L9 SPRING, COMPRESSION 1 1 1 1 1 30 4WV–17684–00 SEAT, SECONDARY SPRING 1 1 1 1 1 31 4WV–17644–00 SEAT,SPRING 1 1 1 1 1 32 90170–36279 NUT 1 1 1 1 1 33 90179–16690 NUT 1 1 1 1 1
PARTNO. DESCRIPTION REMARKS
CAN
OCE
JPN
GBR
F/CH
C
8
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