YAMAHA XC125E PARTS CATALOGUE 09

XC125E (4P74) EUROPE

1H4P7-300E1

()

XC125E

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, October 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

MDS(*) MIDNIGHT SILVER 007M

S3(*) SILVER 3 0791

YB YAMAHA BLACK 0033

FOREWORD

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

4P74

Colouring

Type Code

A 0791

B 007M

Colour

Code

Colour Name

SILVER 3 S3

MIDNIGHT SILVER MDS

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

4P74

Production

Code No.

010

020

Country

(destination)

AUSTRI A

FRANCE

GERMANY

ITALY

SPAIN

SWITZERLAND

UNITED KINGDOM

Model

Code

Production

Code No.

Country

(destination)

ENGINE

CYLINDER HEAD .................................................................1

CRANKSHAFT & PISTON ....................................................3

VALVE ...................................................................................4

AIR SHROUD & FAN ............................................................5

OIL PUMP .............................................................................6

INTAKE .................................................................................7

EXHAUST .............................................................................9

CRANKCASE ........................................................................10

STARTER ..............................................................................12

CLUTCH ................................................................................13

TRANSMISSION ...................................................................15

CHASSIS

FRAME ..................................................................................16

FENDER ................................................................................17

SIDE COVER ........................................................................18

REAR ARM & SUSPENSION ...............................................20

FRONT FORK .......................................................................21

FUEL TANK ...........................................................................23

SEAT .....................................................................................24

FRONT WHEEL .................................................................... 25

FRONT BRAKE CALIPER ....................................................26

REAR WHEEL .......................................................................27

STEERING HANDLE & CABLE ............................................28

FRONT MASTER CYLINDER ...............................................29

STAND & FOOTREST ..........................................................30

LEG SHIELD .........................................................................32

COWLING 1 ..........................................................................33

GENERATOR ........................................................................34

STARTING MOTOR ..............................................................35

FLASHER LIGHT ..................................................................36

METER ..................................................................................37

HEADLIGHT ..........................................................................38

TAILLIGHT ............................................................................39

HANDLE SWITCH & LEVER ................................................40

ELECTRICAL 1 .....................................................................41

ELECTRICAL 2 .....................................................................43

INDEX

NUMERICAL INDEX .............................................................44

CONTENTS

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4P7–E1102–00

5LW–11133–10

5LW–11134–10

93210–09802

90116–08019

5WG–E1160–00

5WG–E1185–00

5WG–E1165–00

97527–06512

5WG–E1155–00

93210–71462

98507–06020

4KL–E1186–00

93210–448C2

90201–08609

CYLINDER HEAD ASSY 1

.GUIDE, VALVE 1 1

.GUIDE, VALVE 2 1

.O-RING 2

.BOLT, STUD 2

BREATHER ASSY 1

.COVER, CYLINDER HEAD SIDE 1 1

.PLATE, BREATHER 1

.BOLT, WITH WASHER 1

.SEAL, LABYRINTH 1

O-RING 1

SCREW, PAN HEAD 2

COVER, CYLINDER HEAD SIDE 2 2

O-RING 2

WASHER, PLATE 4

4P74

REMARKS

16

90176–08805

17

94701–00353

18

5WG–E1181–01

19

99530–10114

20

99530–10114

21

91317–06025

22

5WG–E1310–00

23

5WG–E1351–10

24

91317–06025

25

4P7–E1166–00

26

90467–13804

27

90116–08020

NUT, CROWN 4

PLUG, SPARK (NGK CR7E) 1

GASKET, CYLINDER HEAD 1 1

PIN, DOWEL 2

PIN, DOWEL 2

BOLT 2

CYLINDER 1

GASKET, CYLINDER 1

BOLT 1

PIPE, BREATHER 1 1

CLIP 2

BOLT, STUD 2

1

FIG. 1 CYLINDER HEAD

REF.
NO.

28

PART NO. DESCRIPTION

90116–08020

BOLT, STUD 2

4P74

REMARKS

2

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

4P7–E1400–01

93306–205B0

4KL–E1445–00

4KL–E3324–00

90280–03045

4P7–E1631–01–A0

22K–11633–01

93450–14088

5MH–E1603–00

CRANKSHAFT ASSY 1

.BEARING 1

.SPACER 1

.GEAR, PUMP DRIVE 1

KEY, WOODRUFF 1

PISTON (STD) 1

PIN, PISTON 1

CIRCLIP 2

PISTON RING SET (STD) 1

4P74

REMARKS

3

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5WG–E2111–01

5WG–E2121–00

5WG–E2119–00

5LW–12116–00

5LW–12113–00

5WG–E2118–00

5WG–E2117–00

5WG–E2151–01

4P7–12159–00

90170–05302

22F–12156–00

5WG–E2170–00

4P7–E2176–00

5WG–E1145–00

95817–08016

VALVE, INTAKE 1

VALVE, EXHAUST 1

SEAL, VALVE STEM 2

SEAT, VALVE SPRING 2

SPRING, VALVE INNER 2

COTTER, VALVE 4

RETAINER, VALVE SPRING 2

ARM, VALVE ROCKER 2

SCREW, VALVE ADJUSTING 2

NUT 2

SHAFT, ROCKER 2 2

CAMSHAFT ASSY 1 1

SPROCKET, CAM CHAIN 1

PLATE, BREATHER 2 1

BOLT, FLANGE 1

4P74

REMARKS

16

94591–51088

17

4KL–E2231–00

18

4KL–E2241–00

19

50M–12210–00

20

4P7–E2232–00

21

5MH–E2213–10

22

91317–06016

23

5WG–E111F–00

24

91317–06012

25

93210–15171

26

5MH–E2157–00

CHAIN 1

GUIDE, STOPPER 1 1

GUIDE, STOPPER 2 1

TENSIONER ASSY, CAM CHAIN 1

DAMPER 1

GASKET, TENSIONER CASE 1

BOLT 2

PLATE 1

BOLT 1

O-RING 1

BOLT 1

4

FIG. 4 AIR SHROUD & FAN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4P7–E2651–00

5WG–E2669–00

90387–068C6

98507–06050

98507–06020

90480–30167

4P7–E2652–00

4P7–E4628–00

4P7–E546C–00

97707–60530

4P7–E2658–00

5WG–E2659–00

5WG–E2668–00

5MH–E3569–00

4P7–E2611–00

AIR SHROUD, CYLINDER 1 1

DAMPER, AIR SHROUD 4 1

COLLAR 3

SCREW, PAN HEAD 2

SCREW, PAN HEAD 1

GROMMET 1

AIR SHROUD, CYLINDER 2 1

PROTECTOR, EXHAUST PIPE 1

HOLDER 1

SCREW, TAPPING 4

DAMPER, AIR SHROUD 1 1

DAMPER, AIR SHROUD 2 1

DAMPER, AIR SHROUD 3 1

PLUG, BLIND 1

FAN 1

4P74

REMARKS

16

97607–06214

SCREW,WITH WASHER 3

5

FIG. 5 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

5MH–E3300–20

5MH–E3325–00

90201–077F5

99001–05600

5MH–E3475–00

98707–06020

4KL–E5351–00

4KL–E3411–01

90501–16829

93210–34803

OIL PUMP ASSY 1

.GEAR, PUMP DRIVEN 1

.WASHER, PLATE 1

.CIRCLIP 1

GASKET 1

SCREW, FLAT HEAD 2

PLUG, DRAIN 1

STRAINER, OIL 1

SPRING, COMPRESSION 1

O-RING 1

4P74

REMARKS

6

FIG. 6 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4P7–E3585–00

4P7–13930–00

5CA–14147–00

91317–06012

95817–06025

3D9–E3556–00

90464–08020

4P7–F4135–00

4P7–F417J–00

4P7–E4239–00

93210–27800

9131M–06030

90201–06042

4P7–13750–00

4P7–E3474–00

MANIFOLD 1

PIPE INLET ASSEMBLY 1

.O-RING 1

BOLT 1

BOLT, FLANGE 1

GASKET, MANIFOLD 1

CLAMP 1

CLAMP 1 1

CLAMP 2 1

SEAL 1

O-RING 2

BOLT 2

WASHER, PLATE 2

THROTTLE BODY ASSY 1

BAND 1

4P74

REMARKS

16

4P7–E4410–00

17

5WG–E4411–30

18

5WG–E4412–20

19

4P7–E4453–00

20

5WG–E4451–00

21

5WG–E4437–00

22

5WY–E443E–00

23

90467–13813

24

97607–06220

25

5WG–E4476–00

26

90464–20003

27

4P7–E442F–00

AIR CLEANER ASSY. 1

.CASE, AIR CLEANER 1 1

.CAP, CLEANER CASE 1 1

.JOINT, AIR CLEANER 1 1

.ELEMENT, AIR CLEANER 1

.DUCT 1

.PIPE, DRAIN 2

.CLIP 2

.SCREW,WITH WASHER 7

.SEAL 2

CLAMP 1

PROTECTOR 1

7

FIG. 6 INTAKE

REF.
NO.

28

29

30

PART NO. DESCRIPTION

4P7–E3474–00

4P7–E3595–00

97607–06225

BAND 1

JOINT 1

SCREW,WITH WASHER 2

4P74

REMARKS

8

FIG. 7 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4P7–E4610–00

4P7–E4718–00

98980–06020

5WB–E4766–10

5WY–E4779–00

5WY–E4445–00

5WY–E4759–00

5WY–E4617–00

90201–06814

90480–10332

4KL–E4613–10

90179–08804

90201–101J1

95817–10040

95817–08035

EXHAUST PIPE ASSY 1 1

PROTECTOR, MUFFLER 1 1

SCREW, BIND 2

WASHER, PROTECTOR 2

COLLAR 2

GROMMET 2

WASHER 2

WASHER 2

WASHER, PLATE 2

GROMMET 2

GASKET, EXHAUST PIPE 1

NUT 2

WASHER, PLATE 1

BOLT, FLANGE 1

BOLT, FLANGE 2

4P74

REMARKS

16

4P7–E4883–00

17

90468–08812

18

90467–18185

19

4P7–E4803–00

20

95807–06012

21

4P7–E4884–00

22

4P7–E4806–00

23

95707–06500

24

90387–068F8

25

4P7–E4885–00

HOSE, BEND 3 1

CLIP 1

CLIP 1

AIR INDUCTION SYSTEM ASSY 1

BOLT, FLANGE 2

HOSE, BEND 4 1

AIR FILTER 1

NUT, FLANGE 1

COLLAR 1

HOSE, BEND 5 1

9

FIG. 8 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4S5–E5111–00

4S5–E5121–00

4KL–F2216–00

5MH–E5371–00

90446–13803

90467–12802

99530–12016

91317–06060

91317–06100

93102–22817

4KL–E3416–00

95817–08016

90430–08119

4KL–E5363–00

93210–14104

CRANKCASE 1 1

CRANKCASE 2 1

BUSH, REAR SHOCK ABSORBER 1

BREATHER 1

HOSE 1

CLIP 1

PIN, DOWEL 2

BOLT 7

BOLT 1

OIL SEAL 1

PIPE, OIL 1 1

BOLT, FLANGE 1

GASKET 1

PLUG, OIL 1

O-RING 1

4P74

REMARKS

16

4KL–E5421–00

17

4KL–E5461–10

18

99530–10114

19

91317–06040

20

5WG–E5411–10

21

5WG–E5451–10

22

99530–10114

23

91317–06035

24

91317–06060

25

5WG–E5191–00

26

5WG–E5455–00

27

98907–06012

COVER, CRANKCASE 2 1

GASKET, CRANKCASE COVER 2 1

PIN, DOWEL 2

BOLT 5

COVER, CRANKCASE 1 1

GASKET, CRANKCASE COVER 1 1

PIN, DOWEL 2

BOLT 9

BOLT 1

PLATE 1

GASKET 1 1

SCREW, BIND 4

10