YAMAHA XA800A-C PARTS CATALOGUE 04

WaveRunner XLT800

XA800A-C (F1F7/60GG/60G1)
XA800A-C (F1F8/60GH/60G1)

1CF1F-100E1

2CF1F-100E1

()

XA800A-C

PARTS CATALOGUE

©2003 by Yamaha Motor Co., Ltd.

1st edition, July 2003

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

7. A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not
from YAMAHA MOTOR CO.,LTD (JAPAN).

PART NO. DESCRIPTION Q’TY REMARKS

EW2–U5160–00 ENGINE HATCH COMP 2 YMUS

90601–168U7 BAND,HOSE 1 YMUS

ADDRESS:

YAMAHA MOTOR CORPORATION U.S.A.

PARTS & ACCESSORY DIV.

6555 KATELLA AVENUE

CYPRESS, CALIFORNIA 90630 U.S.A.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A5

FOREWORD

8. Applicable Serial No.

Engine Serial No. Hull Serial No.

9. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BMD BLUE METALLIC D 0881

NMC GRAY METALLIC C 008S

PURW(*) PURE WHITE 0240

YB YAMAHA BLACK 0033

11. Applicable Starting Serial No.

Engine Serial No.

Serial No. Name Of Q’ty Column Model Code

60G-1003801 USA 60GG

60G-1003801 GENE 60GH

Hull Serial No.

Serial No. Name Of Q’ty Column Model Code

F1F-807801 USA F1F7

F1F-808001 GENE F1F8

10. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 GENE EXCEPT U.S.A.

A6

CYLINDER & CRANKCASE 1 ..............................................B2

CYLINDER & CRANKCASE 2 ..............................................B4

CRANKSHAFT & PISTON ....................................................B5

INTAKE .................................................................................B7

CARBURETOR .....................................................................B8

OIL PUMP .............................................................................B11

EXHAUST 1 ..........................................................................B13

FUEL .....................................................................................C2

JET UNIT 1 ............................................................................C3

JET UNIT 2 ............................................................................C6

JET UNIT 3 ............................................................................C7

GENERATOR ........................................................................C8

STARTING MOTOR ..............................................................C9

ELECTRICAL 1 ..................................................................... C10

ELECTRICAL 2 ..................................................................... C12

ENGINE HATCH 1 ................................................................C13

ENGINE HATCH 2 ................................................................C14

HULL & DECK .......................................................................D2

GUNWALE & MAT ................................................................D4

VENTILATION .......................................................................D5

SEAT & UNDER LOCKER .................................................... D6

OIL TANK ..............................................................................D8

FUEL TANK ...........................................................................D9

EXHAUST 2 ..........................................................................D11

CONTROL CABLE ................................................................D12

STEERING 1 .........................................................................D15

STEERING 2 .........................................................................E3

GRAPHICS ............................................................................E4

IMPORTANT LABELS ........................................................... E5

IMPORTANT LABELS 2 ........................................................ E6

REPAIR KIT 1 .......................................................................E7

REPAIR KIT 2 .......................................................................E8

INDEX

NUMERICAL INDEX .............................................................M1

CONTENTS

FIG. 1 CYLINDER & CRANKCASE 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66E–11311–00–94

93606–12019

66E–11351–01

90119–10M07

66E–11111–00–8S

66E–51129–00

6K8–51129–00

90445–14003

90447–19003

90450–14M05

66E–11181–00

90119–08MA1

90119–08MA2

66E–14781–10–94

90119–10M00

CYLINDER 1 2 2

PIN, DOWEL 4 4

GASKET, CYLINDER 2 2

BOLT, WITH WASHER 8 8

HEAD, CYLINDER 1 1 1

.NIPPLE 1 1

.NIPPLE 1 1

HOSE (L1650) 1 1

HOSE, WITH SPRING 1 1

HOSE CLAMP ASSY 1 1

GASKET, CYLINDER HEAD 1 1 1

BOLT, WITH WASHER 10 10

BOLT, WITH WASHER 2 2

STAY, MUFFLER 2 1 1

BOLT, WITH WASHER 1 1

USA

GENE

REMARKS

B

2

16

66E–21425–10–8S

17

97013–08045

18

92903–08600

19

66E–21426–10–8S

20

97013–08030

21

92903–08600

22

93606–12019

23

67A–44532–00–94

24

66E–W0090–13–8S

25

66E–15100–10–8S

26

62T–14251–10

27

90380–12M29

BRACKET, REAR UPPER 1 1 1

BOLT 3 3

WASHER, PLATE 3 3

BRACKET, REAR UPPER 2 1 1

BOLT 3 3

WASHER, PLATE 3 3

PIN, DOWEL 4 4

STOPPER, UPPER MOUNT 1 1

CRANK CYLINDER ASSY 1 1

CRANKCASE ASSY 1 1

.NIPPLE 2 2

.BUSH, SOLID 1 1

FIG. 1 CYLINDER & CRANKCASE 1

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

PART NO. DESCRIPTION

90119–08M55

93606–12019

90119–06M78

90119–08M61

90119–06M13

90119–08M56

6M6–44517–A1–8P

90119–089UR

90119–08823

90201–099U3

EU0–U7354–00–01

BOLT, WITH WASHER 10 10

PIN, DOWEL 2 2

BOLT, WITH WASHER 3 3

BOLT, WITH WASHER 1 1

BOLT, WITH WASHER 4 4

BOLT, WITH WASHER 2 2

MOUNT RUBBER 4 4

BOLT, WITH WASHER 4 4 YMUS

BOLT, WITH WASHER 8 8 YMUS

WASHER, PLATE 4 4 YMUS

SHIM (T=0.1) 10 10 UR, YMUS

USA

GENE

REMARKS

EU0–U7354–00–03

EU0–U7354–00–05

EU0–U7354–00–10

EU0–U7354–00–20

39

90101–06917

SHIM (T=0.3) 10 10 UR, YMUS

SHIM (T=0.5) 10 10 UR, YMUS

SHIM (T=1.0) 10 10 UR, YMUS

SHIM (T=2.0) 10 10 UR, YMUS

BOLT 2 2

B

3

FIG. 2 CYLINDER & CRANKCASE 2

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66E–11325–00

98780–05020

66E–1131M–01–94

66E–1131B–01

97013–06025

92903–06600

66E–11998–00

66V–1133E–00

66V–1133F–00

66E–1131S–10

90110–05008

66E–1131V–00

66E–1132C–00

90110–04M03

60T–11832–00

ANODE 2 2

SCREW, FLAT HEAD 2 2

COVER 2 2

GASKET, COVER 2 2

BOLT 8 8

WASHER, PLATE 8 8

BRACKET 1 1 1

CABLE, PULLEY 1 1 1

CABLE, PULLEY 2 1 1

VALVE ASSY. 2 2

BOLT, HEXAGON SOCKET HEAD 2 2

SHAFT 1 1 1

PULLEY, SHAFT 1 1

BOLT, HEXAGON SOCKET HEAD 2 2

LEVER, LINK 2 2

USA

GENE

REMARKS

B

4

16

90201–08M09

17

93410–08M12

18

93109–08M07

19

66E–1131H–00

20

66E–1131J–10

21

66E–1131C–10

22

90119–069UX

23

60G–85820–00

24

90387–07598

25

90480–14023

26

66E–85825–00

27

90201–06M04

WASHER, PLATE 3 3

CIRCLIP 3 3

OIL SEAL 4 4

JOINT 1 1 1

JOINT 2 1 1

COVER, JOINT 1 1

BOLT, WITH WASHER 2 2 YMUS

SERVO MOTOR ASSY 1 1

.COLLAR 2 2

.GROMMET 2 2

COVER, WIRE 1 1

WASHER, PLATE 2 2

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66E–11400–00

93305–307U0

66E–11412–00

66E–11422–00

66E–11431–00

66E–11442–00

66E–11685–00

93310–627U6

66E–11651–00

93306–208U1

66E–11515–00

93306–308U1

93103–35M03

93101–34001

93101–34002

CRANKSHAFT ASSY 1 1

.BEARING 1 1

.CRANK 1 1 1

.CRANK 2 2 2

.CRANK 3 1 1

.CRANK 4 1 1

.WASHER, CRANK PIN 4 4

.BEARING 2 2

.ROD, CONNECTING 2 2

.BEARING 2 2

.SEAL, LABYRINTH 1 1 1

.BEARING 1 1

OIL SEAL 1 1

OIL SEAL 1 1

OIL SEAL 1 1

USA

GENE

REMARKS

B

5

16

66E–11631–00–A0

66E–11631–00–B0

66E–11631–00–C0

66E–11631–00–D0

17

66E–11603–01

18

60T–11633–00

19

93310–422U2

20

90201–22M04

21

66E–11634–00

22

66E–45813–10–94

23

66E–4581J–00

24

68N–45593–00–94

PISTON (STD) 2 2 UR, RED

PISTON (STD) 2 2 UR, ORANGE

PISTON (STD) 2 2 UR, GREEN

PISTON (STD) 2 2 UR, PURPLE

PISTON RING SET (STD) 4 4

PIN, PISTON 2 2

BEARING 2 2

WASHER, PLATE 4 4

CLIP, PISTON PIN 4 4

FLANGE, COUPLING 1 1

RUBBER SHAFT COUPLING 1 1

FLANGE, COUPLING 1 1 1

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

25

PART NO. DESCRIPTION

90201–248M5

WASHER, PLATE 1 1 YMUS

USA

GENE

REMARKS

B

6

FIG. 4 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

90465–11M10

90105–08M86

90109–06M00

66E–13556–00

66E–13624–10

97013–06025

92903–06600

93606–19M23

66E–13610–00

66E–W0004–00

66E–1441E–00

66E–42717–00

66E–14480–11

66E–14457–10

66E–14452–00

CLAMP 2 2

BOLT, FLANGE 4 4

BOLT 2 2

GASKET, MANIFOLD 1 1

PLATE,REED VALVE 1 1

BOLT 12 12

WASHER, PLATE 12 12

PIN, DOWEL 2 2

REED VALVE ASSY 2 2

.REED SET 1 1

COVER, CLEANER CASE 2 1 1

.RUBBER, SEAL 2 2 2

COVER SUB ASSY 1 1

.SEAL 1 1

.SEAL 2 2

USA

GENE

REMARKS

B

7

16

66E–14435–00

17

66E–13898–11

18

66E–14451–00

19

97095–06035

20

92995–06600

21

97013–06045

22

92903–06600

23

66E–13473–00

.GROMMET 1 1

.HOLDER 6 6

ELEMENT, AIR CLEANER 1 1

BOLT 3 3

WASHER 3 3

BOLT 4 4

WASHER, PLATE 4 4

O-RING 2 2

FIG. 5 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

67A–14301–03

67A–14302–03

6R7–14569–00

64T–14916–01

8F2–14147–00

7EG–14159–00

6K8–14547–01

6R7–14253–00

6R7–14541–00

6R7–14542–00

6K8–14536–11

6K8–14503–02

3G2–14231–30

CARBURETOR ASSY 1 1 1

CARBURETOR ASSY 2 1 1

.STRAINER 2 2

.NEEDLE 2 2

..O-RING 1 1

..CLIP 1 1

.ARM, FLOAT 2 2

.SPRING 2 2

.DIAPHRAGM, PUMP 2 2

.BODY, PUMP 1 1 1 CARBURETOR 1

.GASKET 2 2

.SCREW 2 2

.JET, MAIN (#150) 1 1 UR CARBURETOR 1

USA

GENE

REMARKS

B

8

3G2–14231–30

14

66E–14563–01

15

66E–24471–00

16

66E–24411–00

17

66E–24413–01

18

66E–24362–00

19

65U–24492–00

20

66E–24421–00

21

66E–24431–00

22

66E–24452–00

23

90157–05M17

24

66E–14564–01

25

830–14231–18

26

812–14147–00

.JET, MAIN (#150) 1 1 UR CARBURETOR 2

.O-RING 2 2

.DIAPHRAGM 2 2

.DIAPHRAGM 2 2

.BODY 2 2 2

..VALVE, CHECK 1 1 1

..BUSH, FULEL PUMP 1 1

.VALVE, CHECK 2 2

.GASKET, FUEL PUMP 1 2 2

.COVER 2 2

.SCREW, PAN HEAD 8 8

.O-RING 2 2

.JET, MAIN (# 90) 2 2

.O-RING 3 3

FIG. 5 CARBURETOR

REF.
NO.

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

PART NO. DESCRIPTION

812–14235–00

97880–05010

3KW–14932–00

66E–14521–00

97890–05014

6K8–14471–10

66E–14211–00

6K8–14589–00

822–14235–00

583–14561–00

6K8–14946–10

6M6–14503–00

6K8–14527–11

439–14186–00

66E–24412–00

.WASHER, NEEDLE 4 4

.SCREW, PAN HEAD 4 4 CARBURETOR 2

.SPRING, THROTTLE 2 3 3

.SCREW, ADJUST 1 1 CARBURETOR 1

.SCREW, PAN HEAD 4 4 CARBURETOR 1

.CAP, CARBURETOR 2 2

.SCREW, PILOT ADJUSTING 2 2

.SPRING 2 2

.WASHER, NEEDLE 4 4

.O-RING 2 2

.METERING NEEDLE 2 2

.SCREW 2 2

.PLATE 2 2

.PIN, FLOAT 2 2

.BODY 1 2 2

USA

GENE

REMARKS

B

9

42

6K8–14523–11

43

66E–14280–00

44

66E–14170–00

45

66E–14286–00

46

90101–06M25

47

66E–14243–00

48

66E–14291–00

49

66E–41217–00

50

66E–14398–00

51

66E–14162–01

52

90204–06M01

53

4KM–14137–00

.SCREW, STOP 4 4

.COVER, CARBURETOR 1 1 CARBURETOR 1

..DIAPHRAGM ASS'Y 1 1 CARBURETOR 1

..SPRING 1 1 CARBURETOR 1

BOLT 3 3

PLATE 1 1

BRACKET 1 1 1

ROD, ACCEL. LEVER 2 2

GASKET 2 2

BOLT, HOLDING 4 4

WASHER, SPRING 2 2

CLIP 1 1

FIG. 5 CARBURETOR

REF.
NO.

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

PART NO. DESCRIPTION

66E–14146–00

35H–14139–00

3XP–14294–00

4N0–14251–00

90445–07M78

90445–07M42

90445–07M79

66E–14251–00

90445–10MH0

67A–14294–00

90445–10MH2

66E–14251–00

90445–10MH3

67A–14298–00

90445–10MH5

PLATE 1 1

CLIP, PIPE 20 20

HOSE 1 1

NIPPLE 1 1

HOSE 1 1

HOSE 1 1

HOSE 1 1

NIPPLE 1 1

HOSE 1 1

HOSE 1 1

HOSE 1 1

NIPPLE 1 1

HOSE 1 1

PIPE 1 1

HOSE 1 1

USA

GENE

REMARKS

B

10

69

90446–14M98

70

90446–14M99

71

90446–10MA2

72

66E–24314–00

73

66E–24315–00

74

90446–07M96

75

90446–10MA0

76

90446–07M97

77

90446–10MA1

78

66E–14162–00

79

90446–17ME5

80

90446–17MA7

HOSE 1 1

HOSE 1 1

HOSE 1 1

PIPE 4 1 1

PIPE 5 1 1

HOSE 1 1

HOSE 1 1

HOSE 1 1

HOSE 1 1

BOLT, HOLDING 2 2

HOSE 1 1

HOSE (L800) 1 1

FIG. 6 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66E–13200–02

66E–26320–00

90445–11012

90447–13002

90465–11M10

66V–51142–00

66V–13416–01

66E–13469–00

65U–13132–00

63M–13116–00

97095–06020

92995–06600

90445–07009

67X–13183–00

90468–02001

OIL INJECTION PUMP ASSY 1 1

PUMP CABLE ASSY 1 1

HOSE (L600) 1 1

TUBE (L530) 1 1

CLAMP 1 1

CONNECTION 1 1

PIPE, OIL 1 1 1

SPRING 1 1

JOINT 1 1

GASKET, PUMP CASE 1 1

BOLT 2 2

WASHER 2 2

HOSE (L85) 1 1

VALVE, CHECK 1 1

CLIP 3 3

USA

GENE

REMARKS

B

11

16

90445–07009

17

67X–13183–00

18

90468–02001

19

90464–07M20

20

90445–07M25

21

90445–07002

22

90447–07002

23

90468–02001

24

6E0–24378–00

25

63M–13132–00

26

63M–24378–00

27

6G8–24376–00

HOSE (L85) 1 1

VALVE, CHECK 1 1

CLIP 3 3

CLAMP 1 1

HOSE (L53) 2 2

HOSE (L720) 1 1

TUBE (L650) 1 1

CLIP 5 5

PIPE, JOINT 4 1 1

JOINT 1 1

PIPE, JOINT 4 1 1

PIPE, JOINT 1 1 1

FIG. 6 OIL PUMP

REF.
NO.

28

PART NO. DESCRIPTION

90465–11829

CLAMP 2 2 YMUS

USA

GENE

REMARKS

B

12

FIG. 7 EXHAUST 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

66E–14711–10–94

6K8–51129–00

66E–14613–00

93606–12019

90105–10M85

90105–10M86

90465–20M78

90465–12M56

66E–14712–10–94

66E–51129–00

66E–12576–00

90450–22M14

90105–08M83

90105–08M84

90105–08M66

MUFFLER 1 1 1

.NIPPLE 2 2

GASKET, EXHAUST PIPE 1 1

PIN, DOWEL 2 2

BOLT, FLANGE 4 4

BOLT, FLANGE 4 4

CLAMP 2 2

CLAMP 2 2

RING, JOINT 1 1

.NIPPLE 1 1

HOSE 1 1 1

HOSE CLAMP ASSY 2 2

BOLT, FLANGE 2 2

BOLT, FLANGE 2 2

BOLT, FLANGE 1 1

USA

GENE

REMARKS

B

13

16

93606–12019

17

66E–14749–00

18

66E–14625–00

19

90450–99M02

20

66E–14615–00

21

90450–99M18

22

60E–12594–00

23

90445–14M33

24

90446–24M94

25

90450–18M09

26

90450–14M05

27

63M–12581–00

PIN, DOWEL 2 2

GASKET, MUFFLER DAMPER 2 1 1

JOINT, EXHAUST 2 1 1

HOSE CLAMP ASSY 2 2

JOINT, EXHAUST 1 1 1

HOSE CLAMP ASSY 2 2

JOINT, HOSE 4 1 1

HOSE (L1150) 1 1

TUBE (L1040) 1 1

HOSE CLAMP ASSY 1 1

HOSE CLAMP ASSY 1 1

JOINT, HOSE 1 1 1