This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
VT500XLH(8DX5)
1. Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according
to the Yamaha Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
EXAMPLE
PART NO.DESCRIPTIONQ’TY REMARKS
2F5−83310−60 FRONT FLASHER LIGHT ASSY2
115−83311− 60.BULB (6V−18W)1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO.DESCRIPTIONQ’TY REMARKS
2F5−83310−60 FRONT FLASHER LIGHT ASSY2
115−83311− 60.BULB (6V−18W)1
6. Applicable Starting Serial No. and Color Code
Starting Serial NO.:
Frame Serial No.
Color
Code
06778DX5VERY DARK BLUE METALLIC 9VDBM9EUR
7. Note that the illustration for reference in funding parts numbers, not to be used for
assembling. When assembling, pleas use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first
edition.
MODELColor Name
JYE8DX0063A012436
Abbrevi-
ation
Country
(destination)
A5
FIG.1 CYLINDER HEAD
REF.
NO.
10 95707−08500NUT, FLANGE6
11 90179−08269NUT2
12 90201−08100WASHER, PLATE2
13 95817−06035BOLT, FLANGE8
PART NO.DESCRIPTIONREMARKS
1 8DJ−11111 −00HEAD, CYLINDER 11
2 8DJ−111 21−00HEAD, CYLINDER 21
3 94702−00188PLUG, SPARK (NGK BR9ES)2
4 8DJ−111 81−00GASKET, CYLINDER HEAD 12
5 8DJ−11311 −00CYLINDER 11
6 8DJ−11321−00CYLINDER 21
7 8V0−11355−00SEAL, CYLINDER 11
8 88F−11351−01GASKET, CYLINDER1
9 95617−08740BOLT, STUD8
EUR
B2
FIG.2 CRANKSHAFT. PISTON
REF.
NO.
10 8V0−11442−00.CRANK 41
11 857−11681−00.PIN, CRANK 11
PART NO.DESCRIPTIONREMARKS
1 8DJ−11631−00−A0 PISTON (STD)2
8DJ−11635−00PISTON (0.25MM O/S)2
8DJ−11636−00PISTON (0.50MM O/S)2
2 8DJ−11603−00PISTON RING SET (STD)2
8DJ−11603−10PISTON RING SET (0.25MM O/S)2
8DJ−11603−20PISTON RING SET (0.50MM O/S)2
3818−11633−00PIN, PISTON2
4 93450−19052CIRCLIP4
5 93310−218A6BEARING2
6 8DJ−11400−00CRANKSHAFT ASSY1
7 89F−11412−01.CRANK 11
8 8DJ−11422−00.CRANK 21
9 8DJ−11432−00.CRANK 31
EUR
B3
12 90209−24073.WASHER3
13 8V0−11651−00.ROD, CONNECTING2
14 93310−524P8.BEARING2
15 8DJ−11515−00.SEAL, LABYRINTH 11
16 93306−38201.BEARING2
17 93306−28203.BEARING3
18 90201−327F7.WASHER, PLATE1
19 8A7−11685−00.WASHER, CRANK PIN1
20 93450−78091CIRCLIP1
21 93103−32151OIL SEAL1
22 93103−32155OIL SEAL1
23 90280−05014KEY, WOODRUFF1
FIG.2 CRANKSHAFT. PISTON
REF.
NO.
24 90170−16425NUT1
25 92907−16600WASHER1
PART NO.DESCRIPTIONREMARKS
EUR
B4
FIG.3 AIR SHROUD. FAN
REF.
NO.
10 93306−20315BEARING (B6203)2
11 99009−40500CIRCLIP1
12 90201−17713WASHER, PLATE1
13 8H8−12611 −01FA N1
14 90280−05014KEY, WOODRUFF1
15 8H8−12619−01PULLEY 22
PART NO.DESCRIPTIONREMARKS
1 88F−12621−02CASE, FAN1
2 8Y0−12679−00DAMPER, SHROUD 61
3 80L−12658−01DAMPER, AIR SHROUD 11
4 97027−08040BOLT2
5 92907−08600WASHER, PLATE2
6 97027−08055BOLT1
7 92907−08600WASHER, PLATE1
8 95817−08065BOLT, FLANGE2
9 95707−08500NUT, FLANGE2
EUR
B5
16 90214−17018WASHER, CLAW (1.0T)1UR UN
90214−17017WASHER, CLAW (0.5T)1UR UN
17 92907−16100WASHER1
18 90201−17713WASHER, PLATE1
1990170−16425NUT1
20 8DJ−12612−00BELT1
21 8DJ−12651−00AIR SHROUD, CYLINDER 11
22 98507−06014SCREW2
23 92907−06600WASHER, PLATE2
24 95807−06014BOLT, FLANGE1
25 8V0−12652−00AIR SHROUD, CYLINDER 21
26 98507−06014SCREW2
FIG.3 AIR SHROUD. FAN
REF.
NO.
27 92907−06600WASHER, PLATE2
28 8DJ−12658−00DAMPER, AIR SHROUD 11
29 8DJ−12678−00DAMPER, AIR SHROUD 51
30 8DJ−12668−00DAMPER, AIR SHROUD 31
31 8DJ−12669−00DAMPER, AIR SHROUD 41
32 8K4−12628−00LABEL, CAUTION1
33 8H8−12658−00DAMPER, AIR SHROUD 12
34 8DJ−12688−00DAMPER, SHROUD 71
35 8DJ−12679−00DAMPER, SHROUD 61
36 8L0−12616−00COVER, FAN CASE1
37 8Y0−12637−02STAY 11
38 8Y0−12687−02DAMPER,DUCT 41
39 90269−05051RIVET5
40 98907−06025SCREW, BIND2
41 95807−06025BOLT, FLANGE1
PART NO.DESCRIPTIONREMARKS
EUR
B6
42 8V0−15723−00PULLEY, STARTER1
43 97027−08025BOLT3
44 92907−08600WASHER, PLATE3
FIG.4 OIL PUMP
REF.
NO.
10 8DJ−13124−00GEAR, WORM WHEEL1
11 8DJ−13176−00METAL, WORM SHAFT OUTER1
12 90201−105E8WASHER, PLATE1
PART NO.DESCRIPTIONREMARKS
1 8DJ−13100−00OIL PUMP ASSY1
2 89A−13185−00.BOLT, BREATHER1
3 89A−13187−00.GASKET, BREATHER BOLT1
4 93210−191A1O−RING1
590110−05227BOLT, HEXAGON SOCKET HEAD2
6 8DJ−26320−01PUMP CABLE ASSY1
7 95707−08300NUT, FLANGE1
891A30−03030TUBE, FLEXIBLE VINYL1
9 90468−02025CLIP2
EUR
B7
FIG.5 INTAKE
REF.
NO.
10 90462−10243CLAMP1
11 8DJ−13581−00CHAMBER, AIR1
12 90467−24096CLIP2
1390119−05001BOLT, WITH WASHER1
14 95707−05300NUT, FLANGE1
15 86M−13575−00BAND2
PART NO.DESCRIPTIONREMARKS
1 8DJ−13610−00REED VALVE ASSY2
2 3SP−13613−00.REED, VALVE2
3 8DJ−13616−00.STOPPER, REED VALVE2
4 98507−03008.SCREW6
5 92907−03100.WASHER, SPRING6
6 4DA−13625−00.SPACER, REED VALVE1
7 80L−13621−01GASKET, VALVE SEAT2
8 8DJ−13555−00MANIFOLD, INTAKE2
9 95817−06020BOLT, FLANGE8
EUR
B8
16 8CR−24410−01FUEL PUMP ASSY1
17 95707−06500NUT, FLANGE2
18 90467−11032CLIP2
19 90445−095K1HOSE (L190)1
20 90445−096K0HOSE (L310)1
21 90501−08668SPRING, COMPRESSION1
22 90445−116K1HOSE (L300)1
23 90467−09026CLIP4
24 90445−226J7HOSE (L150)1
25 8DJ−14453−00JOINT, AIR CLEANER 12
26 90460−68230CLAMP, HOSE4
27 8DJ−14431−00SILENCER, INTAKE 11
FIG.5 INTAKE
REF.
NO.
28 8DJ−14441−00SILENCER, INTAKE 21
29 8CR−14452−00SEAL1
30 8DJ−14477−00PLATE1
31 90167−05043SCREW, TAPPING10
32 8DJ−14437−00DUCT1
33 90465−08368CLAMP1
34 8DJ−12682−00PROTECTOR, HEAT1
35 90179−05271NUT2
36 90154−05052SCREW, BINDING2
37 90119−06182BOLT, WITH WASHER1
PART NO.DESCRIPTIONREMARKS
EUR
B9
FIG.6 CARBURETOR
REF.
NO.
10 8G8−14174−00.CAP, PLUNGER2
11 127−14135−00.SPRING, PLUNGER2
12 8G8−14171−00.PLUNGER, STARTER2
13 8M6−14126−00.GASKET2
14 8M6−14181−00.BODY, FLOAT CHAMBER 12
15 193−14142−70.JET, PILOT (# 70)2STD
PART NO.DESCRIPTIONREMARKS
1 8DJ−14100−00CARBURETOR ASSY1
2 620−14211 −00.SCREW, PILOT ADJUSTING2
3 8V0−14212−00.SPRING, PILOT ADJUSTING2
4214−14195−00.WASHER, NEEDLE VALVE2
5 8DJ−14190−15.NEEDLE VALVE ASSY2
6 8M6−14186−00.PIN, FLOAT2
7 8M6−14185−00.FLOAT2
8 286−14198−00.GASKET2
9 8M6−14261−00.HOLDER2
EUR
B10
193−14142−75.JET, PILOT (# 75)2AP
193−14142−80.JET, PILOT (# 80)2AP
16 3F7−14133−00.SPRING, THROTTLE STOP1
17 3F7−14922−00.SCREW, THROTTLE1
18 584−14992−00.ROD1
19 256−14937−00.CLIP1
20 802−14161−00.NUT, CABLE ADJUSTING2
21127−14124−00.SCREW, CABLE ADJUSTING2
22 80L−14122−00.SCREW, THROTTLE1
23 8X0−14500−00.SPRING1
24 8A7−14169−00.CAP2
25 8X0−14184−00.RING1
FIG.6 CARBURETOR
REF.
NO.
26 3G2−1423E−57.JET, MAIN (#143.8)1STD #1
PART NO.DESCRIPTIONREMARKS
3G2−1423A−79.JET, MAIN (#142.5)1STD #2
3G2−14231−25.JET, MAIN (#125)2AP
3G2−14231−26.JET, MAIN (#130)2AP
3G2−14231−27.JET, MAIN (#135)2AP
3G2−14231−29.JET, MAIN (#145)2AP
3G2−1423A−75.JET, MAIN (#122.5)2AP
3G2−1423A−77.JET, MAIN (#132.5)2AP
3G2−1423A−78.JET, MAIN (#137.5)2AP
3G2−1423E−48.JET, MAIN (#121.3)2AP
3G2−1423E−50.JET, MAIN (#126.3)2AP
3G2−1423E−51.JET, MAIN (#128.8)2AP
3G2−1423E−52.JET, MAIN (#131.3)2AP
3G2−1423E−53.JET, MAIN (#133.8)2AP
3G2−1423E−54.JET, MAIN (#136.3)2AP
EUR
B11
3G2−1423E−55.JET, MAIN (#138.8)2AP
3G2−1423E−56.JET, MAIN (#141.3)2AP
3G2−1423E−59.JET, MAIN (#148.8)2AP
27 8V0−1411 8−00.CAP2
28 80L−14932−00.SPRING, THROTTLE 21
29 80L−14534−00.COLLAR2
30 80L−14535−00.COLLAR4
31 8X0−14133−00.SPRING, THROTTLE STOP1
32 87S−8259A−00.SWITCH, CARBURETOR1
33 22F−1411 7−00.WASHER, PLUG SCREW1
34 80L−14264−00.COLLAR1
35 620−14225−00.CAP1
FIG.6 CARBURETOR
REF.
NO.
36 8Y2−14941−3D.NOZZLE, MAIN2
37 8X0−14358−00.NUT1
38 239−14172−08.PILOT JET, AIR (0.8)2(PILOT AIR)
39 239−14172−08.PILOT JET, AIR (0.8)2(MAIN AIR)
PART NO.DESCRIPTIONREMARKS
EUR
B12
FIG.7 EXHAUST
REF.
NO.
10 90506−18519SPRING, TENSION1
PART NO.DESCRIPTIONREMARKS
1 8DJ−14610−00EXHAUST PIPE ASSY 11
2 8AB−14714−01GASKET, MUFFLER1
3 8DJ−14613−00GASKET, EXHAUST PIPE2
4 95817−08020BOLT, FLANGE4
5 90506−20272SPRING, TENSION2
6 8DJ−14710−00MUFFLER ASSY 11
7 83R−14728−01PROTECTOR, MUFFLER 21
8 90506−16518SPRING, TENSION1
9 90506−16497SPRING, TENSION1
EUR
B13
FIG.8 CRANKCASE
REF.
NO.
10 98507−06012SCREW2
PART NO.DESCRIPTIONREMARKS
1 8DJ−15100−00CRANKCASE ASSY1
2 J38−1111 6−00.JOINT, BREATHER1
3 99530−12016.PIN, DOWEL2
4 93604−07141.PIN, DOWEL5
591609−30006.PIN, SPRING2
690105−08466BOLT, FLANGE2
7 95817−08065BOLT, FLANGE8
8 95817−08040BOLT, FLANGE1
9 90461−12145CLAMP1
EUR
B14
FIG.9 STARTER
REF.
NO.
10 8G5−15716−00.COLLAR1
11 8F3−15716−03.PLATE, DRIVE1
12 92901−06100.WASHER, SPRING1
13 95301−06700.NUT1
14 8F3−15751−00.WIRE, STARTER1
15 8F3−15755−00.HANDLE, STARTER1
PART NO.DESCRIPTIONREMARKS
1 8V0−15710−00STARTER ASSY1
2 8V0−15711 −00.CASE, STARTER1
3 8F3−15714−01.DRUM, SHEAVE1
4 8F3−15741−01.PAWL, DRIVE1
5 8F3−15713−01.SPRING, STARTER1
6 8F3−15715−00.SPRING, FRICTION1
7 8F3−15739−01.WASHER, THRUST1
8 8F3−15734−00.SPRING, RETURN1
9 8G5−15739−00.WASHER, THRUST1
EUR
B15
16 97007−06014BOLT4
17 92907−06600WASHER, PLATE4
18 8CR−15758−00GUIDE, ROPE1
19 95807−06012BOLT, FLANGE2
FIG. 10 PRIMARY SHEAVE
REF.
NO.
1091609−50032PIN, SPRING3
11 90387−0514UCOLLAR3
1290105−05644BOLT, FLANGE3
13 95607−05200NUT, U FLANGE3
14 8BV−17630−10PRIMARY SHEAVE CAP COMP.1
15 90380−28237.BUSH, SOLID1
PART NO.DESCRIPTIONREMARKS
1 8CR−17611 −01SHEAVE, PRIMARY FIXED1
2 8V0−17639−00STOPPER2
3 8BV−17620−03PRIMARY SLIDING SHEAVE COMP.1
4 90384−41242.BUSH, BIMETAL FORMED1
5 90387−0514TCOLLAR3
690105−05644BOLT, FLANGE3
7 95607−05200NUT, U FLANGE3
8 8CA−17640−12SPIDER COMPLETE1
9 8BW−17653−00SLIDER6
EUR
C2
16 97017−06030BOLT6
17 92907−06600WASHER, PLATE6
18 90202−09227WASHER, PLATE6
19 8CR−17624−20ROLLER, COMP3
20 90380−09245.BUSH, SOLID1
21 90202−08204WASHER, PLATE6
22 8DJ−17605−00WEIGHT COMP3
23 90380−08244.BUSH, SOLID1
24 90261−06033RIVET, COUNTERSUNK (ST17.2MM)3IN
25 90261−06033RIVET, COUNTERSUNK (ST17.2MM)3OUT
26 90501−602J0SPRING, COMPRESSION1(PINK)
27 89L−17641−01V−BELT1
FIG. 10 PRIMARY SHEAVE
REF.
NO.
28 8V0−17647−00BOLT (L=156.5MM)1
29 92907−16100WASHER1
30 8DM−1760A−1 8GEAR 11
31 90150−08008SCREW, ROUND HEAD6
PART NO.DESCRIPTIONREMARKS
EUR
C3
FIG. 11 SECONDARY SHEAVE
REF.
NO.
1090105−06734BOLT, FLANGE3
11 90201− 06037WASHER, PLATE (T=1.0)3UR UN
1290179−08655NUT3
13 8BV−17604−11SEAT SPRING SET1
14 90384−38243.BUSH, BIMETAL FORMED1
PART NO.DESCRIPTIONREMARKS
1 8CR−17660−20SECONDARY FIXED SHEAVE COMP.1
28AV−17688−10.SHOE, RAMP3
3 8BV−17656−00STOPPER, HOLDER1
490154−06062SCREW, BINDING3
5 8BU−17670−10SECONDARY SLIDING SHEAVE1
6 90384−38243.BUSH, BIMETAL FORMED1
7 95617−08630.BOLT, STUD3
8 8CM−17675−00.PLATE 21
990150−05040.SCREW , ROUND HEAD6
90201−061H1WASHER, PLATE (T=0.5)3UR UN
EUR
C4
15 90508−536A9SPRING, TORSION1
16 8CR−17681−10SHAFT, SECONDARY1
17 8CR−47631−01HOUSING, BEARING1
18 93399−99943BEARING1
1990113−06064BOLT , SET2
20 90109−083G2BOLT2
21 95707−08500NUT, FLANGE2
22 90201−222F0WASHER, PLATE (T=0.5)1UR UN
90201−225A4WASHER, PLATE (T=1.0)2UR UN
23 90387−1407LCOLLAR1
24 90201−141A3WASHER, PLATE1
25 90105−14766BOLT, FLANGE1
FIG. 12 ENGINE BRACKET
REF.
NO.
10 95707−10500NUT, FLANGE1
11 95707−10500NUT, FLANGE1
12 95817−06016BOLT, FLANGE1
13 8DJ−21416−00BRACKET, FRONT UPPER 21
14 8DJ−21417−00BRACKET, FRONT LOWER 11
15 8DJ−21486−00DAMPER 21
PART NO.DESCRIPTIONREMARKS
1 8DJ−21415−00BRACKET, FRONT UPPER 11
2 8DJ−21417−00BRACKET, FRONT LOWER 11
3 8DJ−21486−00DAMPER 21
4 95707−10500NUT, FLANGE2
5 95817−08020BOLT, FLANGE2
6 8DJ−21425−00BRACKET, REAR UPPER 11
7 95817−08020BOLT, FLANGE2
8 8DJ−21427−00BRACKET, REAR LOWER 11
9 8DJ−21488−00DAMPER1
EUR
C5
16 95707−10500NUT, FLANGE2
1790105−127A5BOLT, FLANGE2
18 90201−120U9WASHER, PLATE2
19 95817−10025BOLT, FLANGE1
20 90201−10321WASHER, PLATE1
FIG. 13 OIL TANK
REF.
NO.
10 90501−08486SPRING, COMPRESSION1
11 91A30−05048TUBE, FLEXIBLE VINYL1
12 90464−13073CLAMP1
13 90467−09026CLIP2
PART NO.DESCRIPTIONREMARKS
1 8DJ−21751−00TANK, OIL1
2 863−21771−00BODY, CAP1
3 90430−31003GASKET1
4 90480−14101GROMMET2
5 90387−063G3COLLAR2
6 90462−08244CLAMP1
7 95827−06025BOLT, FLANGE2
891A30−05085TUBE, FLEXIBLE VINYL1
9 90501−08430SPRING, COMPRESSION1
EUR
C6
FIG. 14 FRAME
REF.
NO.
10 8CR−21953−00.BRACKET, MAIN TRACK 22
11 8CR−2196F−00.BRACKET 31
12 8CR−21920−00.HOUSING, REINF SUB−ASSY(L.H)1
13 8CR−21939−00.BRACKET, CHAIN HOUSING3
14 8CR−21977−00.CLAMP, FUEL PIPE2
PART NO.DESCRIPTIONREMARKS
1 8DJ−21940−07FRONT FRAME COMP.1
2 8CR−2191A−02.BULKHEAD1
3 90267−48016.RIVET, BLIND70UR UN
90267−48015.RIVET, BLIND10URUN
4 8CR−21950−06REAR FRAME COMP.1
5 8CR−2198J−00.COVER 33
6 8CR−21960−08FOOTREST COMP. 11
7 8CR−21970−08FOOTREST COMP. 21
8 8DJ−W2195−01FRAME CONNECTION KIT1
9 8CR−21943−01.BRACKET, MAIN TRACK 12
EUR
C7
15 8CR−21917−00.PANEL, SUB FRAME 61
16 8CR−21918−00.PANEL, SUB−FRAME 71
17 90267−48176.RIVET, BLIND4
18 8CR−2194J−00.STAY, MUFFLER1
19 90267−47186.RIVET, BLIND1UR UN(QTY:150)
90267−47197.RIVET, BLIND1UR UN(QTY:10)
20 90461−05003.CLAMP2
21 90461−06142.CLAMP1
22 90462−05059.CLAMP1
23 90465−08368.CLAMP3
24 8DF−21941−00PIPE, PIVOT 11
25 8DF−21951−00PIPE, PIVOT 21
FIG. 14 FRAME
REF.
NO.
26 90269−07080RIVET16
27 8CR−2198F−00COVER 12
28 8CR−2195E−00PLATE, STRG BRACKET 12
29 90267−47197RIVET, BLIND10
30 8CR−21912−01PANEL, SUB FRAME 11
31 8CR−23788−11PLATE, BACK UP1
32 8CR−77128−00STAY 41
33 8CR−2196A−03FRAME UNDER 11
34 8DJ−2196E−02FRAME, UNDER 21
35 8CR−21972−00BRACKET, GUARD FITTING1
36 90267−48018RIVET, BLIND39
37 90201−05033WASHER, PLATE17
38 90267−47187RIVET, BLIND14
39 8CR−77512−00BUMPER, FRONT 21
40 95807−08020BOLT, FLANGE4
PART NO.DESCRIPTIONREMARKS
EUR
C8
41 8CR−21949−10BRACKET, FRONT1
42 8CR−21959−10BRACKET, FRONT BUMPER1
43 95607−08200NUT, SELF−LOCKING4
44 8CR−2196M−00BRACKET, 52
45 95807−08040BOLT, FLANGE4
46 90387−0810FCOLLAR4
47 95707−08500NUT, FLANGE4
48 90465−08146CLAMP3
49 8CR−2198J−00COVER 32
50 8DX−21991−01REINF., PANELL FRAME 11
51 8DX−21992−01REINF., PANELL FRAME 21
52 90267−47186RIVET, BLIND52
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