VT500XLD(8DX2) U.S.A., CANADA, EUROPE
208DX–100E1
A2
A3
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
VT500XLD (8DX2)
1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 FRONT FLASHER LIGHT ASSY |
2 |
|
115–83311–60 |
.BULB (6V–18W) |
1 |
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 FRONT FLASHER LIGHT ASSY |
2 |
|
115–83311–60 |
.BULB (6V–18W) |
1 |
6. Applicable Starting Serial No. and Color Code
Starting Serial NO.: 8DX–004208
Frame Serial No.
Color |
MODEL |
Color Name |
Abbrevi- |
Country |
|
Code |
ation |
(destination) |
|||
|
|
||||
|
|
|
|
|
|
0677 |
8DX2 |
VERY DARK BLUE METALLIC 9 |
VDBM9 |
USA, CAN, EUR |
|
|
|
|
|
|
7.Note that the illustration for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8.The asterisk (*) before a reference number indicates modification items after the first edition.
A4
FIG. 1 CYLINDER HEAD
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–11111–00 |
HEAD, CYLINDER 1 |
|
2 |
8DJ–11121–00 |
HEAD, CYLINDER 2 |
|
3 |
94702–00188 |
PLUG, SPARK (NGK BR9ES) |
|
4 |
8DJ–11181–00 |
GASKET, CYLINDER HEAD 1 |
|
5 |
8DJ–11311–00 |
CYLINDER 1 |
|
6 |
8DJ–11321–00 |
CYLINDER 2 |
|
7 |
8V0–11355–00 |
SEAL, CYLINDER 1 |
|
8 |
88F–11351–01 |
GASKET, CYLINDER |
|
9 |
95617–08740 |
BOLT, STUD |
|
10 |
95707–08500 |
NUT, FLANGE |
|
11 |
90179–08269 |
NUT |
|
12 |
90201–08100 |
WASHER, PLATE |
|
13 |
95817–06035 |
BOLT, FLANGE |
B2
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
8 |
8 |
8 |
6 |
6 |
6 |
2 |
2 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
|
|
|
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–11631–00–A0 |
PISTON (STD) |
|
|
8DJ–11635–00 |
PISTON (0.25MM O/S) |
|
|
8DJ–11636–00 |
PISTON (0.50MM O/S) |
|
2 |
8DJ–11603–00 |
PISTON RING SET (STD) |
|
|
8DJ–11603–10 |
PISTON RING SET (0.25MM O/S) |
|
|
8DJ–11603–20 |
PISTON RING SET (0.50MM O/S) |
|
3 |
818–11633–00 |
PIN, PISTON |
|
4 |
93450–19052 |
CIRCLIP |
|
5 |
93310–218A6 |
BEARING |
|
6 |
8DJ–11400–00 |
CRANKSHAFT ASSY |
|
7 |
89F–11412–01 |
.CRANK 1 |
|
8 |
8DJ–11422–00 |
.CRANK 2 |
|
9 |
8DJ–11432–00 |
.CRANK 3 |
|
10 |
8V0–11442–00 |
.CRANK 4 |
|
11 |
857–11681–00 |
.PIN, CRANK 1 |
|
12 |
90209–24073 |
.WASHER |
|
13 |
8V0–11651–00 |
.ROD, CONNECTING |
|
14 |
93310–524P8 |
.BEARING |
|
15 |
8DJ–11515–00 |
.SEAL, LABYRINTH 1 |
|
16 |
93306–38201 |
.BEARING |
|
17 |
93306–28203 |
.BEARING |
|
18 |
90201–327F7 |
.WASHER, PLATE |
|
19 |
8A7–11685–00 |
.WASHER, CRANK PIN |
|
20 |
93450–78091 |
CIRCLIP |
|
21 |
93103–32151 |
OIL SEAL |
|
22 |
93103–32155 |
OIL SEAL |
|
23 |
90280–05014 |
KEY, WOODRUFF |
B3
USA |
CAN |
EUR |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
AP
AP
AP
AP
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
24 |
90170–16425 |
NUT |
|
25 |
92907–16600 |
WASHER |
B4
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 3 AIR SHROUD. FAN
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
88F–12621–02 |
CASE, FAN |
|
2 |
8Y0–12679–00 |
DAMPER, SHROUD 6 |
|
3 |
80L–12658–01 |
DAMPER, AIR SHROUD 1 |
|
4 |
97027–08040 |
BOLT |
|
5 |
92907–08600 |
WASHER, PLATE |
|
6 |
97027–08055 |
BOLT |
|
7 |
92907–08600 |
WASHER, PLATE |
|
8 |
95817–08065 |
BOLT, FLANGE |
|
9 |
95707–08500 |
NUT, FLANGE |
|
10 |
93306–20315 |
BEARING (B6203) |
|
11 |
99009–40500 |
CIRCLIP |
|
12 |
90201–17713 |
WASHER, PLATE |
|
13 |
8H8–12611–01 |
FAN |
|
14 |
90280–05014 |
KEY, WOODRUFF |
|
15 |
8H8–12619–01 |
PULLEY 2 |
|
16 |
90214–17017 |
WASHER, CLAW (0.5T) |
|
|
90214–17018 |
WASHER, CLAW (1.0T) |
|
17 |
92907–16100 |
WASHER |
|
18 |
90201–17713 |
WASHER, PLATE |
|
19 |
90170–16425 |
NUT |
|
20 |
8DJ–12612–00 |
BELT |
|
21 |
8DJ–12651–00 |
AIR SHROUD, CYLINDER 1 |
|
22 |
98507–06014 |
SCREW, PAN HEAD |
|
23 |
92907–06600 |
WASHER, PLATE |
|
24 |
95807–06014 |
BOLT, FLANGE |
|
25 |
8V0–12652–00 |
AIR SHROUD, CYLINDER 2 |
|
26 |
98507–06014 |
SCREW, PAN HEAD |
B5
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
UR UN
UR UN
FIG. 3 AIR SHROUD. FAN
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
92907–06600 |
WASHER, PLATE |
|
28 |
8DJ–12658–00 |
DAMPER, AIR SHROUD 1 |
|
29 |
8DJ–12678–00 |
DAMPER, AIR SHROUD 5 |
|
30 |
8DJ–12668–00 |
DAMPER, AIR SHROUD 3 |
|
31 |
8DJ–12669–00 |
DAMPER, AIR SHROUD 4 |
|
32 |
8K4–12628–00 |
LABEL, CAUTION |
|
33 |
8H8–12658–00 |
DAMPER, AIR SHROUD 1 |
|
34 |
8DJ–12688–00 |
DAMPER, SHROUD 7 |
|
35 |
8DJ–12679–00 |
DAMPER, SHROUD 6 |
|
36 |
8L0–12616–00 |
COVER, FAN CASE |
|
37 |
8Y0–12637–02 |
STAY 1 |
|
38 |
8Y0–12687–02 |
DAMPER,DUCT 4 |
|
39 |
90269–05051 |
RIVET |
|
40 |
98907–06025 |
SCREW, BIND |
|
41 |
95807–06025 |
BOLT, FLANGE |
|
42 |
8V0–15723–00 |
PULLEY, STARTER |
|
43 |
97027–08025 |
BOLT |
|
44 |
92907–08600 |
WASHER, PLATE |
B6
USA |
CAN |
EUR |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
5 |
5 |
5 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
|
|
|
REMARKS
FIG. 4 OIL PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–13100–00 |
OIL PUMP ASSY |
|
2 |
89A–13185–00 |
.BOLT, BREATHER |
|
3 |
89A–13187–00 |
.GASKET, BREATHER BOLT |
|
4 |
93210–191A1 |
O–RING |
|
5 |
90110–05227 |
BOLT, HEXAGON SOCKET HEAD |
|
6 |
8DJ–26320–01 |
PUMP CABLE ASSY |
|
7 |
95707–08300 |
NUT, FLANGE |
|
8 |
91A30–03030 |
TUBE, FLEXIBLE VINYL |
|
9 |
90468–02025 |
CLIP |
|
10 |
8DJ–13124–00 |
GEAR, WORM WHEEL |
|
11 |
8DJ–13176–00 |
METAL, WORM SHAFT OUTER |
|
12 |
90201–105E8 |
WASHER, PLATE |
B7
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 5 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–13610–00 |
REED VALVE ASSY |
|
2 |
3SP–13613–00 |
.REED, VALVE |
|
3 |
8DJ–13616–00 |
.STOPPER, REED VALVE |
|
4 |
98507–03008 |
.SCREW, PAN HEAD |
|
5 |
92907–03100 |
.WASHER |
|
6 |
4DA–13625–00 |
.SPACER, REED VALVE |
|
7 |
80L–13621–01 |
GASKET, VALVE SEAT |
|
8 |
8DJ–13555–00 |
MANIFOLD, INTAKE |
|
9 |
95817–06020 |
BOLT, FLANGE |
|
10 |
90462–10243 |
CLAMP |
|
11 |
8DJ–13581–00 |
CHAMBER, AIR |
|
12 |
90467–24096 |
CLIP |
|
13 |
90119–05001 |
BOLT, WITH WASHER |
|
14 |
95707–05300 |
NUT, FLANGE |
|
15 |
86M–13575–00 |
BAND |
|
16 |
8CR–24410–01 |
FUEL PUMP ASSY |
|
17 |
95707–06500 |
NUT, FLANGE |
|
18 |
90467–11032 |
CLIP |
|
19 |
90445–095K1 |
HOSE |
|
20 |
90445–096K0 |
HOSE |
|
21 |
90501–08668 |
SPRING, COMPRESSION |
|
22 |
90445–116K1 |
HOSE |
|
23 |
90467–09026 |
CLIP |
|
24 |
90445–226J7 |
HOSE |
|
25 |
8DJ–14453–00 |
JOINT, AIR CLEANER 1 |
|
26 |
90460–68230 |
CLAMP, HOSE |
|
27 |
8DJ–14431–00 |
SILENCER, INTAKE 1 |
B8
USA |
CAN |
EUR |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
6 |
6 |
6 |
6 |
6 |
6 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 5 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
28 |
8DJ–14441–00 |
SILENCER, INTAKE 2 |
|
29 |
8CR–14452–00 |
SEAL |
|
30 |
8DJ–14477–00 |
PLATE |
|
31 |
90167–05043 |
SCREW, TAPPING |
|
32 |
8DJ–14437–00 |
DUCT |
|
33 |
90465–08368 |
CLAMP |
|
34 |
8DJ–12682–00 |
PROTECTOR, HEAT |
|
35 |
90179–05271 |
NUT |
|
36 |
90154–05052 |
SCREW, BINDING |
|
37 |
90119–06182 |
BOLT, WITH WASHER |
B9
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
10 |
10 |
10 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 6 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–14100–00 |
CARBURETOR ASSY |
|
2 |
620–14211–00 |
.SCREW, PILOT ADJUSTING |
|
3 |
8V0–14212–00 |
.SPRING, PILOT ADJUSTING |
|
4 |
214–14195–00 |
.WASHER, NEEDLE VALVE |
|
5 |
8DJ–14190–15 |
.NEEDLE VALVE ASSY |
|
6 |
8M6–14186–00 |
.PIN, FLOAT |
|
7 |
8M6–14185–00 |
.FLOAT |
|
8 |
286–14198–00 |
.GASKET |
|
9 |
8M6–14261–00 |
.HOLDER |
|
10 |
8G8–14174–00 |
.CAP, PLUNGER |
|
11 |
127–14135–00 |
.SPRING, PLUNGER |
|
12 |
8G8–14171–00 |
.PLUNGER, STARTER |
|
13 |
8M6–14126–00 |
.GASKET |
|
14 |
8M6–14181–00 |
.BODY, FLOAT CHAMBER 1 |
|
15 |
193–14142–70 |
.JET, PILOT (# 70) |
|
|
193–14142–75 |
.JET, PILOT (# 75) |
|
|
193–14142–80 |
.JET, PILOT (# 80) |
|
16 |
3F7–14133–00 |
.SPRING, THROTTLE STOP |
|
17 |
3F7–14922–00 |
.SCREW, THROTTLE |
|
18 |
584–14992–00 |
.ROD |
|
19 |
256–14937–00 |
.CLIP |
|
20 |
802–14161–00 |
.NUT, CABLE ADJUSTING |
|
21 |
127–14124–00 |
.SCREW, CABLE ADJUSTING |
|
22 |
80L–14122–00 |
.SCREW, THROTTLE |
|
23 |
8X0–14500–00 |
.SPRING |
|
24 |
8A7–14169–00 |
.CAP |
|
25 |
8X0–14184–00 |
.RING |
B10
USA |
CAN |
EUR |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
|
|
|
REMARKS
STD
AP
AP
FIG. 6 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
26 |
3G2–1423E–57 |
.JET, MAIN (#143.8) |
|
|
3G2–1423A–79 |
.JET, MAIN (#142.5) |
|
|
3G2–14231–25 |
.JET, MAIN (#125) |
|
|
3G2–14231–26 |
.JET, MAIN (#130) |
|
|
3G2–14231–27 |
.JET, MAIN (#135) |
|
|
3G2–14231–29 |
.JET, MAIN (#145) |
|
|
3G2–1423A–75 |
.JET, MAIN (#122.5) |
|
|
3G2–1423A–77 |
.JET, MAIN (#132.5) |
|
|
3G2–1423A–78 |
.JET, MAIN (#137.5) |
|
|
3G2–1423E–48 |
.JET, MAIN (#121.3) |
|
|
3G2–1423E–50 |
.JET, MAIN (#126.3) |
|
|
3G2–1423E–51 |
.JET, MAIN (#128.8) |
|
|
3G2–1423E–52 |
.JET, MAIN (#131.3) |
|
|
3G2–1423E–53 |
.JET, MAIN (#133.8) |
|
|
3G2–1423E–54 |
.JET, MAIN (#136.3) |
|
|
3G2–1423E–55 |
.JET, MAIN (#138.8) |
|
|
3G2–1423E–56 |
.JET, MAIN (#141.3) |
|
|
3G2–1423E–59 |
.JET, MAIN (#148.8) |
|
27 |
8V0–14118–00 |
.CAP |
|
28 |
80L–14932–00 |
.SPRING, THROTTLE 2 |
|
29 |
80L–14534–00 |
.COLLAR |
|
30 |
80L–14535–00 |
.COLLAR |
|
31 |
8X0–14133–00 |
.SPRING, THROTTLE STOP |
|
32 |
87S–8259A–00 |
.SWITCH, CARBURETOR |
|
33 |
22F–14117–00 |
.WASHER, PLUG SCREW |
|
34 |
80L–14264–00 |
.COLLAR |
|
35 |
620–14225–00 |
.CAP |
B11
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
STD(#1 CYL.) STD(#2 CYL.) AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
FIG. 6 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
36 |
8Y2–14941–3D |
.NOZZLE, MAIN |
|
37 |
8X0–14358–00 |
.NUT |
|
38 |
239–14172–08 |
.PILOT JET, AIR (0.8) |
|
39 |
239–14172–08 |
.PILOT JET, AIR (0.8) |
B12
USA |
CAN |
EUR |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
|
|
|
REMARKS
STD
STD(PILOT AIR) STD(MAIN AIR)
FIG. 7 EXHAUST
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–14610–00 |
EXHAUST PIPE ASSY 1 |
|
2 |
8AB–14714–01 |
GASKET, MUFFLER |
|
3 |
8DJ–14613–00 |
GASKET, EXHAUST PIPE |
|
4 |
95817–08020 |
BOLT, FLANGE |
|
5 |
90506–20272 |
SPRING, TENSION |
|
6 |
8DJ–14710–00 |
MUFFLER ASSY 1 |
|
7 |
83R–14728–01 |
PROTECTOR, MUFFLER 2 |
|
8 |
90506–16518 |
SPRING, TENSION |
|
9 |
90506–16497 |
SPRING, TENSION |
|
10 |
90506–18519 |
SPRING, TENSION |
B13
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
4 |
4 |
4 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 8 CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–15100–00 |
CRANKCASE ASSY |
|
2 |
J38–11116–00 |
.JOINT, BREATHER |
|
3 |
99530–12016 |
.PIN, DOWEL |
|
4 |
93604–07141 |
.PIN, DOWEL |
|
5 |
91609–30006 |
.PIN, SPRING |
|
6 |
90105–08466 |
BOLT, WASHER BASED |
|
7 |
95817–08065 |
BOLT, FLANGE |
|
8 |
95817–08040 |
BOLT, FLANGE |
|
9 |
90461–12145 |
CLAMP |
|
10 |
98507–06012 |
SCREW, PAN HEAD |
B14
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
5 |
5 |
5 |
2 |
2 |
2 |
2 |
2 |
2 |
8 |
8 |
8 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 9 STARTER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8V0–15710–00 |
STARTER ASSY |
|
2 |
8V0–15711–00 |
.CASE, STARTER |
|
3 |
8F3–15714–01 |
.DRUM, SHEAVE |
|
4 |
8F3–15741–01 |
.PAWL, DRIVE |
|
5 |
8F3–15713–01 |
.SPRING, STARTER |
|
6 |
8F3–15715–00 |
.SPRING, FRICTION |
|
7 |
8F3–15739–01 |
.WASHER, THRUST |
|
8 |
8F3–15734–00 |
.SPRING, RETURN |
|
9 |
8G5–15739–00 |
.WASHER, THRUST |
|
10 |
8G5–15716–00 |
.COLLAR |
|
11 |
8F3–15716–03 |
.PLATE, DRIVE |
|
12 |
92901–06100 |
.WASHER, SPRING |
|
13 |
95301–06700 |
.NUT |
|
14 |
8F3–15751–00 |
.WIRE, STARTER |
|
15 |
8F3–15755–00 |
.HANDLE, STARTER |
|
16 |
97007–06014 |
BOLT |
|
17 |
92907–06600 |
WASHER, PLATE |
|
18 |
8CR–15758–00 |
GUIDE, ROPE |
|
19 |
95807–06012 |
BOLT, FLANGE |
B15
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 10 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–17611–01 |
SHEAVE, PRIMARY FIXED |
|
2 |
8V0–17639–00 |
STOPPER |
|
3 |
8BV–17620–03 |
PRIMARY SLIDING SHEAVE COMP. |
|
4 |
90384–41242 |
.BUSH, BIMETAL FORMED |
|
5 |
90387–0514T |
COLLAR |
|
6 |
90105–05644 |
BOLT, WASHER BASED |
|
7 |
95607–05200 |
NUT, SELF–LOCKING |
|
8 |
8CA–17640–12 |
SPIDER COMPLETE |
|
9 |
8BW–17653–00 |
SLIDER |
|
10 |
91609–50032 |
PIN, SPRING |
|
11 |
90387–0514U |
COLLAR |
|
12 |
90105–05644 |
BOLT, WASHER BASED |
|
13 |
95607–05200 |
NUT, SELF–LOCKING |
|
14 |
8BV–17630–10 |
PRIMARY SHEAVE CAP COMP. |
|
15 |
90380–28237 |
.BUSH, SOLID |
|
16 |
97017–06030 |
BOLT |
|
17 |
92907–06600 |
WASHER, PLATE |
|
18 |
90202–09227 |
WASHER, PLATE |
|
19 |
8CR–17624–20 |
ROLLER, COMP |
|
20 |
90380–09245 |
.BUSH, SOLID |
|
21 |
90202–08204 |
WASHER, PLATE |
|
22 |
8DJ–17605–00 |
WEIGHT COMP |
|
23 |
90380–08244 |
.BUSH, SOLID |
|
24 |
90261–06033 |
RIVET, COUNTERSUNK (ST17.2MM) |
|
25 |
90261–06019 |
RIVET, COUNTERSUNK (ST13.3MM) |
|
|
90261–06033 |
RIVET, COUNTERSUNK (ST17.2MM) |
|
26 |
90501–602J0 |
SPRING, COMPRESSION |
C2
USA |
CAN |
EUR |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
6 |
6 |
6 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
6 |
6 |
6 |
6 |
6 |
3 |
3 |
3 |
1 |
1 |
1 |
6 |
6 |
6 |
3 |
3 |
3 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
|
|
|
3 |
1 |
1 |
1 |
|
|
|
REMARKS
IN
OUT
OUT
(PINK)
FIG. 10 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
89L–17641–01 |
V–BELT |
|
28 |
8V0–17647–00 |
BOLT (L=156.5MM) |
|
29 |
92907–16100 |
WASHER |
|
30 |
8DM–1760A–19 |
GEAR 1 |
|
31 |
90150–08008 |
SCREW, ROUND HEAD |
C3
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
|
|
|
REMARKS
FIG. 11 SECONDARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–17660–20 |
SECONDARY FIXED SHEAVE COMP. |
|
2 |
8AV–17688–10 |
.SHOE, RAMP |
|
3 |
8BV–17656–00 |
STOPPER, HOLDER |
|
4 |
90154–06062 |
SCREW, BINDING |
|
5 |
8BU–17670–10 |
SECONDARY SLIDING SHEAVE |
|
6 |
90384–38243 |
.BUSH, BIMETAL FORMED |
|
7 |
95617–08630 |
.BOLT, STUD |
|
8 |
8CM–17675–00 |
.PLATE 2 |
|
9 |
90150–05040 |
.SCREW, ROUND HEAD |
|
10 |
90105–06734 |
BOLT, WASHER BASED |
|
11 |
90201–06037 |
WASHER, PLATE (T=1.0) |
|
|
90201–061H1 |
WASHER, PLATE (T=0.5) |
|
12 |
90179–08655 |
NUT |
|
13 |
8BV–17604–31 |
SEAT SPRING SET |
|
|
8BV–17604–11 |
SEAT SPRING SET |
|
14 |
90384–38243 |
.BUSH, BIMETAL FORMED |
|
15 |
90508–536A9 |
SPRING, TORSION |
|
16 |
8CR–17681–10 |
SHAFT, SECONDARY |
|
17 |
8CR–47631–01 |
HOUSING, BEARING |
|
18 |
93399–99943 |
BEARING |
|
19 |
90113–06064 |
BOLT, SET |
|
20 |
90109–083G2 |
BOLT |
|
21 |
95707–08500 |
NUT, FLANGE |
|
22 |
90201–222F0 |
WASHER, PLATE (T=0.5) |
|
|
90201–225A4 |
WASHER, PLATE (T=1.0) |
|
23 |
90387–1407L |
COLLAR |
|
24 |
90201–141A3 |
WASHER, PLATE |
C4
USA |
CAN |
EUR |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
6 |
6 |
6 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
|
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
UR UN
UR UN
UR UN
UR UN
FIG. 11 SECONDARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|||
|
|
||
25 90105–14766 |
BOLT, WASHER BASED |
C5
USA |
CAN |
EUR |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 12 ENGINE BRACKET
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–21415–00 |
BRACKET, FRONT UPPER 1 |
|
2 |
8DJ–21417–00 |
BRACKET, FRONT LOWER 1 |
|
3 |
8DJ–21486–00 |
DAMPER 2 |
|
4 |
95707–10500 |
NUT, FLANGE |
|
5 |
95817–08020 |
BOLT, FLANGE |
|
6 |
8DJ–21425–00 |
BRACKET, REAR UPPER 1 |
|
7 |
95817–08020 |
BOLT, FLANGE |
|
8 |
8DJ–21427–00 |
BRACKET, REAR LOWER 1 |
|
9 |
8DJ–21488–00 |
DAMPER |
|
10 |
95707–10500 |
NUT, FLANGE |
|
11 |
95707–10500 |
NUT, FLANGE |
|
12 |
95817–06016 |
BOLT, FLANGE |
|
13 |
8DJ–21416–00 |
BRACKET, FRONT UPPER 2 |
|
14 |
8DJ–21417–00 |
BRACKET, FRONT LOWER 1 |
|
15 |
8DJ–21486–00 |
DAMPER 2 |
|
16 |
95707–10500 |
NUT, FLANGE |
|
17 |
90105–127A5 |
BOLT, WASHER BASED |
|
18 |
90201–120U9 |
WASHER, PLATE |
|
19 |
95817–10025 |
BOLT, FLANGE |
|
20 |
90201–10321 |
WASHER, PLATE |
C6
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 13 OIL TANK
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–21751–00 |
TANK, OIL |
|
2 |
863–21771–00 |
BODY, CAP |
|
3 |
90430–31003 |
GASKET |
|
4 |
90480–14101 |
GROMMET |
|
5 |
90387–063G3 |
COLLAR |
|
6 |
90462–08244 |
CLAMP |
|
7 |
95827–06025 |
BOLT, FLANGE |
|
8 |
91A30–05085 |
TUBE, FLEXIBLE VINYL |
|
9 |
90501–08430 |
SPRING, COMPRESSION |
|
10 |
90501–08486 |
SPRING, COMPRESSION |
|
11 |
91A30–05048 |
TUBE, FLEXIBLE VINYL |
|
12 |
90464–13073 |
CLAMP |
|
13 |
90467–09026 |
CLIP |
C7
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
|
|
|
REMARKS
FIG. 14 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DJ–21940–08 |
FRONT FRAME COMP. |
|
2 |
8CR–2191A–00 |
.BULKHEAD |
|
3 |
90267–48176 |
.RIVET, BLIND |
|
4 |
90267–48177 |
.RIVET, BLIND |
|
5 |
8CR–21950–06 |
REAR FRAME COMP. |
|
6 |
8CR–21960–08 |
FOOTREST COMP. 1 |
|
7 |
8CR–21970–08 |
FOOTREST COMP. 2 |
|
8 |
8DJ–W2195–01 |
FRAME CONNECTION KIT |
|
9 |
8CR–21943–01 |
.BRACKET, MAIN TRACK 1 |
|
10 |
8CR–21953–00 |
.BRACKET, MAIN TRACK 2 |
|
11 |
8CR–2196F–00 |
.BRACKET 3 |
|
12 |
8CR–21920–00 |
.HOUSING, REINF SUB–ASSY(L.H) |
|
13 |
8CR–21939–00 |
.BRACKET, CHAIN HOUSING |
|
14 |
8CR–21977–00 |
.CLAMP, FUEL PIPE |
|
15 |
8CR–21917–00 |
.PANEL, SUB FRAME 6 |
|
16 |
8CR–21918–00 |
.PANEL, SUB–FRAME 7 |
|
17 |
90267–48176 |
.RIVET, BLIND |
|
18 |
8CR–2194J–00 |
.STAY, MUFFLER |
|
19 |
90267–47186 |
.RIVET, BLIND |
|
|
90267–47197 |
.RIVET, BLIND |
|
20 |
90461–05003 |
.CLAMP |
|
21 |
90461–06142 |
.CLAMP |
|
22 |
90462–05059 |
.CLAMP |
|
23 |
90465–08368 |
.CLAMP |
|
24 |
8DF–21941–00 |
PIPE, PIVOT 1 |
|
25 |
8DF–21951–00 |
PIPE, PIVOT 2 |
|
26 |
90269–07080 |
RIVET |
C8
USA |
CAN |
EUR |
1 |
1 |
1 |
1 |
1 |
1 |
30 |
30 |
30 |
8 |
8 |
8 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
50 |
50 |
50 |
10 |
10 |
10 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
16 |
16 |
16 |
|
|
|
REMARKS
UR UN
UR UN
FIG. 14 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
8CR–2198F–00 |
COVER 1 |
|
28 |
8CR–2195E–00 |
PLATE, STRG BRACKET 1 |
|
29 |
90267–48165 |
RIVET, BLIND |
|
30 |
8CR–21912–01 |
PANEL, SUB FRAME 1 |
|
31 |
8CR–23788–11 |
PLATE, BACK UP |
|
32 |
8CR–77128–00 |
STAY 4 |
|
33 |
8CR–2196A–02 |
FRAME UNDER 1 |
|
34 |
8DJ–2196E–01 |
FRAME, UNDER 2 |
|
35 |
8CR–21972–00 |
BRACKET, GUARD FITTING |
|
36 |
90267–48141 |
RIVET, BLIND |
|
37 |
90201–05033 |
WASHER, PLATE |
|
38 |
90267–47187 |
RIVET, BLIND |
|
39 |
8CR–77512–00 |
BUMPER, FRONT 2 |
|
40 |
95807–08020 |
BOLT, FLANGE |
|
41 |
8CR–21949–10 |
BRACKET, FRONT |
|
42 |
8CR–21959–10 |
BRACKET, FRONT BUMPER |
|
43 |
95607–08200 |
NUT, SELF–LOCKING |
|
44 |
8CR–2196M–00 |
BRACKET, 5 |
|
45 |
95807–08040 |
BOLT, FLANGE |
|
46 |
90387–0810F |
COLLAR |
|
47 |
95707–08500 |
NUT, FLANGE |
|
48 |
90465–08146 |
CLAMP |
|
49 |
8CR–2198J–00 |
COVER 3 |
|
50 |
8DX–21991–01 |
REINF., PANELL FRAME 1 |
|
51 |
8DX–21992–01 |
REINF., PANELL FRAME 2 |
|
52 |
90267–47186 |
RIVET, BLIND |
|
53 |
8CR–21923–02 |
REINEFORCEMENT, FRAME REAR 1 |
C9
USA |
CAN |
EUR |
2 |
2 |
2 |
2 |
2 |
2 |
10 |
10 |
10 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
39 |
39 |
39 |
17 |
17 |
17 |
14 |
14 |
14 |
1 |
1 |
1 |
4 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
2 |
2 |
2 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
3 |
3 |
3 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
52 |
52 |
52 |
1 |
1 |
1 |
|
|
|
REMARKS
FIG. 14 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
54 |
90267–47186 |
RIVET, BLIND |
|
55 |
95027–08016 |
BOLT, FLANGE |
|
56 |
95707–08500 |
NUT, FLANGE |
|
57 |
8CR–21973–00 |
HOOK |
|
58 |
90267–48169 |
RIVET, BLIND |
|
59 |
81K–2471F–00 |
BUTTON |
|
60 |
90267–40069 |
RIVET, BLIND |
|
61 |
8CR–21921–01 |
REINEFORCEMENT, FRAME REAR 1 |
|
62 |
90105–10617 |
BOLT, WASHER BASED |
|
63 |
95827–10065 |
BOLT, FLANGE |
|
64 |
95707–10500 |
NUT, FLANGE |
|
65 |
92907–10200 |
WASHER, PLAIN |
|
66 |
8CR–2198J–00 |
COVER 3 |
|
67 |
90338–10004 |
PLUG |
|
68 |
90267–48177 |
RIVET, BLIND |
|
69 |
90338–44093 |
PLUG |
|
70 |
90338–30256 |
PLUG |
|
71 |
8DF–21998–00 |
SPACER |
|
72 |
8DJ–2197C–00 |
PROTECTOR, FRAME 3 |
|
73 |
90267–48141 |
RIVET, BLIND |
|
74 |
8DJ–77261–00 |
LINING, SHROUD 1 |
|
75 |
8DJ–77262–00 |
LINING, SHROUD 2 |
|
76 |
8CR–77263–00 |
LINING, SHROUD 3 |
|
77 |
8CR–77265–00 |
LINING, SHROUD 5 |
|
78 |
8CR–77266–00 |
LINING, SHROUD 6 |
|
79 |
8CR–77267–01 |
LINING, SHROUD 7 |
|
80 |
8CR–77269–00 |
LINING,SHROUD 9 |
C10
USA |
CAN |
EUR |
7 |
7 |
7 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
1 |
3 |
3 |
3 |
6 |
6 |
6 |
6 |
6 |
6 |
1 |
1 |
1 |
6 |
6 |
6 |
1 |
1 |
1 |
2 |
2 |
2 |
3 |
3 |
3 |
3 |
3 |
3 |
4 |
4 |
4 |
5 |
5 |
5 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
|
REMARKS