Yamaha TZR50 User Manual

5WX-F819D-E3
TZR50
OWNER’S MANUAL
Read this manual carefully
before operating this vehicle.
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of the TZR50, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TZR50. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard your­self and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcy­cle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
Please read this manual carefully and completely before operating this motorcycle.
EWA10031
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
IMPORTANT MANUAL INFORMATION
EAUS1172
TZR50
OWNER’S MANUAL
©2008 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, December 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited. Printed in Netherlands.
TABLE OF CONTENTS
SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Main switch/steering lock.................3-1
Indicator and warning lights .............3-2
Turn signal indicator light ................3-2
Neutral indicator light ......................3-2
Oil level warning light ......................3-2
Coolant temperature warning light ..3-3
Engine trouble warning light ............3-3
Speedometer unit .............................3-3
Tachometer .......................................3-4
Handlebar switches ..........................3-4
Pass switch ......................................3-4
Dimmer switch .................................3-4
Turn signal switch ............................3-4
Horn switch .....................................3-4
Engine stop switch ..........................3-5
Start switch ......................................3-5
Clutch lever.......................................3-5
Shift pedal.........................................3-5
Brake lever........................................3-6
Brake pedal.......................................3-6
Fuel tank cap ....................................3-6
Fuel ...................................................3-7
Fuel tank breather/overflow hose.....3-8
Catalytic converter............................3-9
2-stroke engine oil............................3-9
Fuel cock ........................................3-10
Starter (choke) lever ......................3-11
Seat.................................................3-11
Anti-theft device housing................3-12
Rear view mirrors............................3-12
Sidestand........................................3-13
Ignition circuit cut-off system.........3-13
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting a warm engine ....................5-2
Shifting..............................................5-2
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-3
Parking..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit.................................6-1
Periodic maintenance chart for the
emission control system ...............6-3
General maintenance and lubrication
chart ..............................................6-4
Removing and installing cowlings
and panels.....................................6-8
Checking the spark plug ................6-10
Transmission oil ..............................6-11
Coolant ...........................................6-13
Air filter element..............................6-15
Adjusting the carburetor.................6-16
Adjusting the engine idling speed ..6-16 Adjusting the throttle cable free
play..............................................6-17
Tires ................................................6-17
Cast wheels ....................................6-19
Adjusting the clutch lever free
play..............................................6-19
Checking the front brake lever free
play..............................................6-20
Adjusting the brake pedal free
play..............................................6-20
Adjusting the shift pedal position...6-21 Adjusting the rear brake light
switch ..........................................6-21
Checking the front and rear brake
pads.............................................6-21
Checking the brake fluid level ........6-22
Changing the brake fluid ................6-23
Drive chain slack.............................6-24
Cleaning and lubricating the drive
chain............................................6-25
TABLE OF CONTENTS
Checking and lubricating the
cables ..........................................6-26
Checking and lubricating the throttle
grip and cable .............................6-26
Adjusting the Autolube pump.........6-27
Checking and lubricating the brake
and shift pedals...........................6-27
Checking and lubricating the brake
and clutch levers .........................6-27
Checking and lubricating the
sidestand.....................................6-28
Checking the front fork...................6-28
Checking the steering.....................6-29
Checking the wheel bearings .........6-30
Battery ............................................6-30
Replacing the fuse..........................6-31
Replacing the headlight bulb..........6-32
Replacing the tail/brake light
bulb .............................................6-33
Replacing a front turn signal light
bulb .............................................6-34
Replacing a rear turn signal light
bulb .............................................6-34
Replacing the license plate light
bulb .............................................6-35
Troubleshooting ..............................6-36
Troubleshooting charts ...................6-37
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
Key identification number.................9-1
Vehicle identification number............9-1
Model label .......................................9-2
MOTORCYCLE CARE AND
STORAGE............................................7-1
Matte color caution...........................7-1
SAFETY INFORMATION
Be a Responsible Owner
As the vehicle’s owner, you are res-
1
ponsible for the safe and proper ope­ration of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every ope­rator should know the following requi­rements before riding this motorcycle.
He or she should:
Obtain thorough instructions
from a competent source on all
aspects of motorcycle operation.
Observe the warnings and main-
tenance requirements in this
Owner’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical
service as indicated in this
Owner’s Manual and/or when
made necessary by mechanical
conditions.
Safe Riding
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating con­dition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip­ment damage. See page 4-2 for a list of pre-operation checks.
This motorcycle is designed to
carry the operator and a passen­ger.
The failure of motorists to detect
and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle acci­dents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing through intersections, since
1-1
intersections are the most likely places for motorcycle accidents to occur.
• Ride where other motorists can see you. Avoid riding in anot­her motorist’s blind spot.
Many accidents involve inexpe-
rienced operators. In fact, many operators who have been invol­ved in accidents do not even have a current motorcycle licen­se.
• Make sure that you are quali­fied and that you only lend your motorcycle to other qualified operators.
• Know your skills and limits. Staying within your limits may help you to avoid an accident.
• We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls.
Many accidents have been cau-
sed by error of the motorcycle operator. A typical error made by the operator is veering wide on a
SAFETY INFORMATION
turn due to excessive speed or undercornering (insufficient lean angle for the speed).
• Always obey the speed limit and never travel faster than warranted by road and traffic conditions.
• Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and
passenger is important for proper control.
• The operator should keep both hands on the handlebar and both feet on the operator foo­trests during operation to maintain control of the motorcycle.
• The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger foo­trests. Never carry a passenger unless he or she can firmly pla­ce both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This motorcycle is designed for
on-road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety hel­met is the single most critical factor in the prevention or reduction of head injuries.
Always wear an approved hel-
met.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impair­ment of vision that could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abra­sions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
1-2
Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or after operation and can cause burns.
A passenger should also observe
the above precautions.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause heada­ches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be over­come and unable to save yourself. Also, deadly levels of carbon monoxi­de can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of car­bon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
1
SAFETY INFORMATION
Do not run engine indoors. Even
if you try to ventilate engine
1
exhaust with fans or open win­dows and doors, carbon monoxi­de can rapidly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas such as barns, garages, or car­ports.
Do not run engine outdoors whe-
re engine exhaust can be drawn into a building through openings such as windows and doors.
Loading
Adding accessories or cargo to your motorcycle can adversely affect sta­bility and handling if the weight distri­bution of the motorcycle is changed. To avoid the possibility of an acci­dent, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here, along with the information about accesso­ries below, are some general guideli­nes to follow if loading cargo to your
motorcycle: The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
Operation of an overloaded vehicle could cause an accident.
Maximum load:
196 kg (432 lb)
When loading within this weight limit, keep the following in mind:
Cargo and accessory weight
should be kept as low and close to the motorcycle as possible. Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
Shifting weights can create a
sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo res­traints frequently.
1-3
• Properly adjust the suspension for your load (suspension­adjustable models only), and check the condition and pres­sure of your tires.
• Never attach any large or heavy items to the handlebar, front fork, or front fender. The­se items, including such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering res­ponse.
This vehicle is not designed to
pull a trailer or to be attached to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avai­lable only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifica­tions for Yamaha vehicles. Yamaha is not in a position to test the products
SAFETY INFORMATION
that these aftermarket companies produce. Therefore, Yamaha can neit­her endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and Modifications
While you may find aftermarket pro­ducts similar in design and quality to genuine Yamaha accessories, recog­nize that some aftermarket accesso­ries or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifica­tions performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loa­ding” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor­mance of your motorcycle. Care­fully inspect the accessory before using it to make sure that it does not in any way reduce ground cle­arance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors.
• Accessories fitted to the hand­lebar or the front fork area can create instability due to impro­per weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody­namic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or
1-4
being passed by large vehicles.
• Certain accessories can displa­ce the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera­tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri-
cal accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical sys­tem, an electric failure could result, which could cause a dan­gerous loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 6-17 for tire specifications and more information on replacing your tires.
1
DESCRIPTION
Left view
2
1. Air filter (page 6-15)
2. Fuel cock (page 3-10)
3. Seat lock (page 3-11)
4. Grab bar
5. Sidestand (page 3-13, 6-28)
6. Shift pedal (page 3-5)
7. Coolant reservoir (page 6-13)
8. Idle adjusting screw (page 6-16) 2-1
Right view
DESCRIPTION
2
1. Storage compartment (page 3-12)
2. Owner’s tool kit (page 6-1)
3. Battery (page 6-30)
4. Fuse (page 6-31)
5. Oil tank cap (page 3-9)
6. Front brake fluid reservoir (page 6-22)
7. Radiator (page 6-13)
8. Brake pedal (page 3-6)
9. Rear brake fluid reservoir (page 6-22)
2-2
DESCRIPTION
Controls and instruments
2
1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Tachometer (page 3-4)
4. Main switch/steering lock (page 3-1)
5. Speedometer (page 3-3)
6. Right handlebar switches (page 3-4)
7. Throttle grip (page 6-17)
8. Front brake lever (page 3-6)
9. Fuel tank cap (page 3-6)
2-3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock
The main switch/steering lock con­trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
ON
All electrical circuits are supplied with power, and the engine can be started. The key cannot be removed.
TIP
The headlight, meter lighting and tai­llight come on automatically when the engine is started.
OFF
All electrical systems are off. The key can be removed.
EWA10061
WARNING
Never turn the key to “ ” or “ ” while the vehicle is moving. Other­wise the electrical systems will be switched off, which may result in loss of control or an accident.
LOCK
The steering is locked, and all electri­cal systems are off. The key can be removed.
To lock the steering
3
1. Push.
2. Turn.
1. Turn the handlebars all the way to the left.
2. Push the key in from the “ ” position, and then turn it to “ ” while still pushing it.
3. Remove the key.
3-1
INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering
3
1. Push.
2. Turn.
Push the key in, and then turn it to “ ” while still pushing it.
Indicator and warning lights
1. Coolant temperature warning light “
2. Oil level warning light “
3. Turn signal indicator light “
4. Neutral indicator light “
5. Engine trouble warning light “
Turn signal indicator light “
This indicator light flashes when the turn signal switch is pushed to the left or right.
Neutral indicator light “
This indicator light comes on when the transmission is in the neutral posi­tion.
EAUM1062
Oil level warning light “
This warning light comes on when the key is in the “ ” position or if the oil level in the 2-stroke engine oil tank is low during operation. If the warning light comes on during operation, stop immediately and fill the oil tank with 2-stroke engine oil of either JASO grade “FC” or ISO grades “EG-C” or “EG-D”. The warning light should go off after the 2-stroke engine oil tank has been refilled.
TIP
If the warning light does not come on when the key is in the “ ” position or does not go off after the 2-stroke engine oil tank has been refilled, have an Yamaha dealer check the electrical circuit.
NOTICE
Do not operate the vehicle until you know that the engine oil level is suf­ficient.
3-2
INSTRUMENT AND CONTROL FUNCTIONS
Coolant temperature warning light “”
This warning light comes on if the engine overheats. If this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked by turning the key to “ ”. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ ”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
NOTICE
Do not continue to operate the engine if it is overheating.
TIP
For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati­cally switch on or off according to the coolant temperature in the radiator.
If the engine overheats, see page
6-37 for further instructions.
EAUS1540
Engine trouble warning light “
This warning light flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self­diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “ ”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
Speedometer unit
3
1. Speedometer
2. Odometer
UK ONLY
1. Speedometer
2. Odometer
The speedometer unit is equipped with a speedometer and an odometer. The speedometer shows riding spe­ed. The odometer shows the total dis­tance traveled.
3-3
INSTRUMENT AND CONTROL FUNCTIONS
Tachometer
3
1. Tachometer
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
NOTICE
Do not operate the engine in the tachometer red zone. Red zone: 10000 r/min and above
Handlebar switches
Left
1. Pass switch “
2. Dimmer switch “ /
3. Turn signal switch “ /
4. Horn switch “
Right
Pass switch “
Press this switch to flash the head­light.
Dimmer switch “ /
Set this switch to “ ” for the high beam and to “ ” for the low beam.
Turn signal switch “ /
To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.
Horn switch “
Press this switch to sound the horn.
1. Engine stop switch “ /
2. Start switch “
3-4
INSTRUMENT AND CONTROL FUNCTIONS
Engine stop switch “ /
Set this switch to “ ” before star­ting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
Start switch “
Push this switch to crank the engine with the starter. See page 5-1 for star­ting instructions prior to starting the engine.
Clutch lever
1. Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the hand­lebar grip. To engage the clutch, rele­ase the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the starting circuit cut-off system. (See page 3-13).
Shift pedal
3
1. Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 6-speed constant-mesh transmission equip­ped on this motorcycle.
3-5
INSTRUMENT AND CONTROL FUNCTIONS
Brake lever
3
1. Brake lever
The brake lever is located at the right handlebar grip. To apply the front bra­ke, pull the lever toward the handle­bar grip.
Brake pedal
1. Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear bra­ke, press down on the brake pedal.
Fuel tank cap
1. Fuel tank cap lock cover
2. Unlock.
To open the fuel tank cap
Open the fuel tank cap lock cover, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be opened.
3-6
INSTRUMENT AND CONTROL FUNCTIONS
1. Lock.
To close the fuel tank cap
1. Push the fuel tank cap into posi­tion with the key inserted in the lock.
2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
TIP
The fuel tank cap cannot be closed unless the key is in the lock. In addi­tion, the key cannot be removed if the cap is not properly closed and loc­ked.
EWA11091
WARNING
Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard.
Fuel
Make sure there is sufficient gasoline in the tank.
WARNING
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the engi­ne and be sure that no one is sit­ting on the vehicle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
EWA10881
3
3-7
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Fuel tank filler tube
2. Fuel level
3. Wipe up any spilled fuel imme-
diately. NOTICE: Immediately
wipe off spilled fuel with a cle­an, dry, soft cloth, since fuel may deteriorate painted surfa­ces or plastic parts. [ECA10071]
4. Be sure to securely close the fuel tank cap.
WARNING
Gasoline is poisonous and can cau­se injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your
EWA15151
eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
Recommended fuel:
REGULAR UNLEADED GASOLINE ONLY
Fuel tank capacity:
13.8 L (3.65 US gal, 3.04 Imp.gal)
Fuel reserve amount:
2.2 L (0.58 US gal, 0.48 Imp.gal)
Your Yamaha engine has been desig­ned to use regular unleaded gasoline with a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
EAUB1300
Fuel tank breather/overflow hose
1. Fuel tank breather/overflow hose
Before operating the motorcycle:
Check the fuel tank breather/
overflow hose connection.
Check the fuel tank breather/
overflow hose for cracks or damage, and replace it if dama­ged.
Make sure that the end of the fuel
tank breather/overflow hose is not blocked, and clean it if necessary.
Make sure that the end of the fuel
tank breather/overflow hose is positioned inside of the clamp.
3-8
INSTRUMENT AND CONTROL FUNCTIONS
Catalytic converter
This model is equipped with a cataly­tic converter in the exhaust system.
WARNING
The exhaust system is hot after operation. To prevent a fire hazard or burns:
Do not park the vehicle near
possible fire hazards such as grass or other materials that easily burn.
Park the vehicle in a place
where pedestrians or children are not likely to touch the hot exhaust system.
Make sure that the exhaust
system has cooled down befo­re doing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long idling can cause a build-up of heat.
EWA10862
NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the cataly­tic converter.
EAUS1550
2-stroke engine oil
Make sure that there is sufficient 2­stroke engine oil in the oil tank. Add the recommended 2-stroke engine oil as necessary. The 2-stroke engine oil tank is located under the seat. (See page 3-11).
1. 2-stroke engine oil tank
2. 2-stroke engine oil tank cap
1. Remove the 2-stroke engine oil tank cap by pulling it off.
3
3-9
INSTRUMENT AND CONTROL FUNCTIONS
3
2. Install the 2-stroke engine oil tank cap by pushing it into the oil tank opening.
TIP
Make sure that the 2-stroke engine oil tank cap is properly installed before riding the vehicle.
Fuel cock
The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions:
OFF
1. Pointed end positioned over “OFF”
With the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not running.
ON
1. Pointed end positioned over “ON”
With the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position.
RES
Recommended oil:
See page 8-1
Oil quantity:
1.40 L (1.48 US qt, 1.23 Imp.qt)
1. Pointed end positioned over “RES”
3-10
INSTRUMENT AND CONTROL FUNCTIONS
This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling!
Starter (choke) lever “
1. Starter (choke) lever “
Starting a cold engine requires a richer air-fuel mixture, which is sup­plied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke). Move the lever in direction (b) to turn off the starter (choke).
Seat
To remove the seat
1. Insert the key into the seat lock, and then turn it as shown.
3
1. Seat lock
2. Open.
2. Pull the seat off.
To install the seat
1. Insert the projection on the front of the seat into the seat holder as shown.
3-11
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Projection
2. Seat holder
2. Push the rear of the seat down to lock it in place.
3. Remove the key.
TIP
Make sure that the seat is properly secured before riding.
EAUM1941
Anti-theft device housing
The anti-theft device housing, located in the storage compartment under the seat, is designed to hold a genuine Yamaha CYCLELOK. (See page 3-11 for seat opening and closing proce­dures.) When placing a CYCLELOK in the storage compartment, securely fasten it with the straps. When the CYCLELOK is not in the storage com­partment, be sure to secure the straps to prevent losing them.
TIP
Some U-LOCKS cannot fit into the housing due to their size or shape.
Rear view mirrors
The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces. Fold the mirrors back to their original position before riding.
EWA14371
WARNING
Be sure to fold the rear view mirrors back to their original posi­tion before riding.
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INSTRUMENT AND CONTROL FUNCTIONS
Sidestand
1. Sidestand
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
TIP
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut­off system.)
EWA10240
WARNING
The vehicle must not be ridden with the sidestand down, or if the sides­tand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yama­ha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibi­lity of raising the sidestand before starting off. Therefore, check this system regularly as described below and have a Yamaha dealer repair it if it does not function pro­perly.
Ignition circuit cut-off sys­tem
The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions.
It prevents starting when the
transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
It prevents starting when the
transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
It cuts the running engine when
the transmission is in gear and
the sidestand is moved down. Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
TIP
This check is most reliable if perfor­med with a warmed-up engine.
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