YAMAHA TW200W1C, TW200W1, TW200EW, TW200E PARTS CATALOGUE 07

TW200W1 (10D1) U49 TW200W1C (10D2) CALIFORNIA TW200W1 (10D3) CANADA TW200E (10D4) SOUTH AFRICA TW200EW (3XTH) AUSTRALIA

2007/6/15

1F10D-100E1

2F10D-100E1

()

NEWS NO. DATE COMMENT

PE0-MC-070045 2007/5/18 COR:FIG.38 HEADLIGHT ILLUSTRATION CORRECTIONS

TW200W1/TW200W1C

TW200EW/TW200E

PARTS CATALOGUE

1st edition, June 2006

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

A5

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

LGB LOW GLOSS BLACK 0098

LRYS1 LIGHT REDDISH YELLOW SOLID 1 0386

PWS1(*) PURPLISH WHITE SOLID 1 0206

S8 SILVER 8 0895

SL SILVER 0035

ZK *UNI-CHROME (BLACK CHROMATE) 0090

FOREWORD

A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

10D1

10D2

10D3

10D4

3XTH

Colouring

Type Code

A 0206

Colour

Code

Colour Name

PURPLISH WHITE SOLID 1 PWS1

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

10D1 010 U49

10D2 010 CALIFORNIA

10D3 010 CANADA

10D4 010 SOUTH AFRICA

3XTH 010 AUSTRALIA

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A7

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B3

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B7

OIL PUMP .............................................................................B8

INTAKE .................................................................................B9

CARBURETOR .....................................................................B10

EXHAUST .............................................................................B12

CRANKCASE ........................................................................B13

CRANKCASE COVER 1 .......................................................B14

STARTER ..............................................................................B15

CLUTCH ................................................................................C3

TRANSMISSION ...................................................................C5

SHIFT CAM & FORK .............................................................C7

SHIFT SHAFT .......................................................................C8

CHASSIS

FRAME ..................................................................................C9

FENDER ................................................................................C11

SIDE COVER ........................................................................C13

REAR ARM ...........................................................................C14

REAR SUSPENSION ............................................................C15

STEERING ............................................................................D2

FRONT FORK .......................................................................D3

FUEL TANK ...........................................................................D5

SEAT .....................................................................................D7

FRONT WHEEL .................................................................... D8

FRONT BRAKE CALIPER ....................................................D9

REAR WHEEL .......................................................................D10

STEERING HANDLE & CABLE ............................................D12

FRONT MASTER CYLINDER ...............................................D13

STAND & FOOTREST ..........................................................D14

COWLING 1 ..........................................................................E2

GENERATOR ........................................................................E3

STARTING MOTOR ..............................................................E4

FLASHER LIGHT ..................................................................E5

FLASHER LIGHT 2 ...............................................................E6

METER ..................................................................................E7

HEADLIGHT ..........................................................................E8

TAILLIGHT ............................................................................E9

CONTENTS

TAILLIGHT 2 ......................................................................... E10

HANDLE SWITCH & LEVER ................................................ E11

ELECTRICAL 1 ..................................................................... E12

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

15A–11110–04

93440–10085

90153–06029

90430–06014

5H0–11133–11

1NU–11181–00

99530–14016

90430–14131

90105–08195

90201–08609

91317–08045

15A–11185–00

93211–05471

95027–06020

15A–11186–00

CYLINDER HEAD ASSY 1 1 1 1 1

.CIRCLIP 2 2 2 2 2

.SCREW, HEXAGON 1 1 1 1 1

.GASKET 1 1 1 1 1

.GUIDE, VALVE 1 22222

GASKET, CYLINDER HEAD 1 1 1 1 1 1

PIN, DOWEL 3 3 3 3 3

GASKET 11111

BOLT, FLANGE 4 4 4 4 4

WASHER, PLATE 4 4 4 4 4

BOLT 22222

COVER, CYLINDER HEAD SIDE 1 1 1 1 1 1

O-RING 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

COVER, CYLINDER HEAD SIDE 2 1 1 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

2

16

15A–11187–00

17

93210–57634

18

91317–06018

19

5H0–1111F–00

20

97007–06012

21

90215–06184

22

94701–00333

94701–00222

23

15A–11162–00

24

5H0–11162–00

25

15A–11161–01

COVER, CYLINDER HEAD SIDE 3 1 1 1 1 1

O-RING 2 2 2 2 2

BOLT 55555

PLATE 11111

BOLT 22222

WASHER, LOCK 1 1 1 1 1

PLUG, SPARK (NGK DR8EA) 1 1 1 1 1 UR

PLUG, SPARK (ND X24ESR-U) 1 1 1 1 1 UR

ABSORBER 2 2 2 2 2 2

ABSORBER 1 1 1 1 1 1

FIG. 2 CYLINDER

REF. NO.

1

2

3

4

5

6

7

PART NO. DESCRIPTION

47J–11310–00

93210–72529

5VC–11351–00

93210–13361

99530–14016

91317–06030

15A–15441–00

CYLINDER 1 1 1 1 1

O-RING 1 1 1 1 1

GASKET, CYLINDER 1 1 1 1 1

O-RING 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

BOLT 22222

HOLDER, CLUTCH CABLE 1 1 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

3

FIG. 3 CRANKSHAFT & PISTON

REF. NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

5H0–11400–01

5H0–11412–09

5H0–11422–00

5H0–11681–00

93310–530J3

15A–11651–00

93306–30611

36X–11631–00–A0

CRANKSHAFT ASSY 1 1 1 1 1

.CRANK 1 11111

.CRANK 2 11111

.PIN, CRANK 1 1 1 1 1 1

.BEARING 11111

.ROD, CONNECTING 1 1 1 1 1

BEARING 1 1 1 1 1

PISTON (STD) 1 1 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

36X–11636–00

36X–11638–00

9

15A–11603–00

15A–11605–00

15A–11607–00

10

15A–11633–00

11

93450–17044

12

90201–201E4

13

5H0–11496–00

14

90501–21133

15

93605–10090

16

5H0–11536–00

17

90214–20023

18

90240–07083

19

90501–07629

20

93602–13177

21

5H0–11531–00

PISTON (0.50MM O/S) 1 1 1 1 1 AP

PISTON (1.00MM O/S) 1 1 1 1 1 AP

PISTON RING SET (STD) 1 1 1 1 1

PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP

PIN, PISTON 1 1 1 1 1

CIRCLIP 22222

WASHER, PLATE 1 1 1 1 1

BOSS, BUFFER 1 1 1 1 1

SPRING, COMPRESSION 6 6 6 6 6

PIN, DOWEL 3 3 3 3 3

GEAR, DRIVE (38T) 1 1 1 1 1

WASHER, CLAW 1 1 1 1 1

PIN, CLEVIS 1 1 1 1 1

SPRING, COMPRESSION 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

GEAR, BALANCE WEIGHT (38T) 1 1 1 1 1

B

4

22

15A–11454–00

23

93306–30427

WEIGHT 1 11111

BEARING 1 1 1 1 1

FIG. 3 CRANKSHAFT & PISTON

REF. NO.

24

25

26

27

28

29

30

PART NO. DESCRIPTION

93306–30427

90282–05013

90215–14205

90170–14284

90280–05013

90201–10508

90101–10188

BEARING 1 1 1 1 1

KEY, STRAIGHT 1 1 1 1 1

WASHER, LOCK 1 1 1 1 1

NUT 11111

KEY, WOODRUFF 11111

WASHER, PLATE 1 1 1 1 1

BOLT 11111

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

5

FIG. 4 VALVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

5H0–12111–02

5H0–12121–01

4G0–12116–01

11H–12113–00

11H–12114–00

5H0–12119–00

4G0–12117–00

4G0–12118–00

36X–12151–00

5H0–12156–00

5H0–12146–00

93210–09165

2NX–12159–00

90170–06128

VALVE, INTAKE 1 1 1 1 1

VALVE, EXHAUST 1 1 1 1 1

SEAT, VALVE SPRING 2 2 2 2 2

SPRING, VALVE INNER 2 2 2 2 2

SPRING, VALVE OUTER 2 2 2 2 2

SEAL, VALVE STEM 2 2 2 2 2

RETAINER, VALVE SPRING 2 2 2 2 2

COTTER, VALVE 4 4 4 4 4

ARM, VALVE ROCKER 2 2 2 2 2

SHAFT, ROCKER 2 1 1 1 1 1

SHAFT, ROCKER 1 1 1 1 1

O-RING 1 1 1 1 1

SCREW, VALVE ADJUSTING 2 2 2 2 2

NUT 22222

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

6

FIG. 5 CAMSHAFT & CHAIN

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

36X–12171–00

1KH–12176–00

93604–10011

90101–10303

90201–10591

90387–255F3

94580–41104

5H0–12231–00

5N0–12241–00

3GC–12210–10

4FM–12213–00

91317–06025

97027–06016

92907–06600

CAMSHAFT 1 11111

SPROCKET, CAM CHAIN 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

BOLT 11111

WASHER, PLATE 1 1 1 1 1

COLLAR 11111

CHAIN (DID25SH 104L) 1 1 1 1 1

GUIDE, STOPPER 1 1 1 1 1 1

GUIDE, STOPPER 2 1 1 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1 1 1

GASKET, TENSIONER CASE 1 1 1 1 1

BOLT 22222

WASHER, PLATE 2 2 2 2 2

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

7

FIG. 6 OIL PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5H0–13300–02

5H0–13326–01

93603–12030

4BE–13329–01

98707–06030

51Y–13411–00

90501–18576

5H0–15351–00

93210–347A1

5H0–13440–09

15A–13447–00

93210–54175

90109–06419

93210–07135

95027–06025

OIL PUMP ASSY 1 1 1 1 1

.GEAR, PUMP DRIVEN 2 (45T) 1 1 1 1 1

.PIN, DOWEL 1 1 1 1 1

GASKET, PUMP COVER 1 1 1 1 1

SCREW, FLAT HEAD 3 3 3 3 3

STRAINER, OIL 1 1 1 1 1

SPRING, COMPRESSION 1 1 1 1 1

PLUG, DRAIN 11111

O-RING 1 1 1 1 1

ELEMENT ASSY, OIL CLEANER 1 1 1 1 1

COVER, OIL ELEMENT 1 1 1 1 1

O-RING 1 1 1 1 1

BOLT 11111

O-RING 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

8

16

90105–065A1

BOLT, FLANGE 1 1 1 1 1

FIG. 7 INTAKE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5LB–13586–02

93210–35537

91317–06020

90450–44062

2JX–14411–02

5LB–14453–10

2JL–14437–00

2JX–14412–00

2JX–14452–00

97707–50520

2JX–14451–00

2JX–14458–00

2JX–14422–00

5U8–14457–00

90154–05005

JOINT, CARBURETOR 1 1 1 1 1 1

O-RING 1 1 1 1 1

BOLT 22222

HOSE CLAMP ASSY 1 1 1 1 1

CASE, AIR CLEANER 1 1 1 1 1 1

JOINT, AIR CLEANER 1 1 1 1 1 1

DUCT 1 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1 1

SEAL 1 1 1 1 1

SCREW, TAPPING 7 7 7 7 7

ELEMENT, AIR CLEANER 1 1 1 1 1

GUIDE 11111

CAP, CLEANER CASE 2 1 1 1 1 1

SEAL 1 1 1 1 1

SCREW, BINDING 4 4 4 4 4

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

9

16

34X–1443E–00

17

90467–11106

18

90460–51059

19

90119–06056

20

90119–06063

21

5LB–13584–00

22

90338–08007

23

90467–10041

PIPE, DRAIN 1 1 1 1 1

CLIP 11111

CLAMP, HOSE 1 1 1 1 1

BOLT, WITH WASHER 1 1 1 1 1

BOLT, WITH WASHER 2 2 2 2 2

PIPE, INTAKE MANIFOLD 1 1 1 1 1

PLUG 11111

CLIP 22222

FIG. 8 CARBURETOR

REF. NO.

1

PART NO. DESCRIPTION

5FY–14301–10

CARBURETOR ASSY 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

5FY–14301–00

5LB–14301–01

2

97801–05010

3

5LB–14321–00

4

2JX–14333–00

5

5LB–14357–00

6

5LB–1434A–00

7

5LB–14936–00

8

5LB–14275–00

9

5FY–14336–00

5LB–14336–00

10

5LB–14286–00

11

5LB–14216–00

12

5LB–14341–00

13

5LB–14341–10

14

288–14343–63

288–14343–64

CARBURETOR ASSY 1 1

CARBURETOR ASSY 1 1 1

.THROTTLE SCREW 2 2 2 2 2

.SCREW, THROTTLE 1 1 1 1 1

.SPRING, THROTTLE STOP 1 1 1 1 1

.WASHER, PLAIN 1 1 1 1 1

.SUCTION PISTON ASSY 1 1 1 1 1

.SEAT, SPRING 1 1 1 1 1

.SPRING 11111

.NEEDLE 1 1 1

.NEEDLE 1 1

.SPRING 11111

.SCREW 22222

.NOZZLE, MAIN 1 1 1 1 1

.BLEED, MAIN NOZZLE 1 1 1 1 1

.JET, MAIN (#125) 1 1

.JET, MAIN (#128) 1

B

10

288–14343–66

15

5LB–14342–65

16

5LB–14105–00

17

5LB–14368–00

18

5LB–14589–00

19

5LB–14293–00

20

214–24535–00

21

50M–14355–00

22

5FY–14371–00

.JET, MAIN (#132) 1 1

.JET, PILOT (#31) 1 1 1 1 1

.PILOT SCREW SET 1 1 1 1 1

.DIAPHRAGM ASSY 1 1 1 1 1 1

.SPRING 11111

.COVER 1 11111

.SCREW, LEVER FITTING 2 2 2 2 2

.PLUG 11111

.PLUNGER, STARTER 1 1 1 1 1

FIG. 8 CARBURETOR

REF. NO.

23

24

25

26

27

28

29

30

PART NO. DESCRIPTION

5LB–14385–00

5LB–14386–00

5LB–14390–00

5LB–14384–00

4JP–14323–00

5LB–14592–00

5LB–14292–00

5FY–14197–00

.FLOAT 11111

.PIN, FLOAT 1 1 1 1 1

.NEEDLE VALVE ASSY 1 1 1 1 1

.GASKET, FLOAT CHAMBER 1 1 1 1 1

.DRAIN, SCRE 1 1 1 1 1

.SCREW 44444

.BRACKET 2 11111

.PIPE 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

5LB–14197–00

31

5FY–14196–00

5LB–14196–00

32

4KN–1432A–00

33

98901–04006

34

2JX–14193–00

35

2JX–14148–01

36

95807–08012

.PIPE 2 2

.PIPE 1 1 1

.PIPE 1 1

.PLUG 1 1 1

.SCREW, BIND 11111

PIPE 1

BOLT, FLANGE 1

B

11

FIG. 9 EXHAUST

REF. NO.

1

2

3

4

5

6

PART NO. DESCRIPTION

2JX–14611–02

5H0–14612–01

5LB–14628–00

90201–05015

98907–06010

2JX–14711–10

PIPE, EXHAUST 1 1 1 1 1 1

NUT, RING 1 1 1 1 1

PROTECTOR, EXHAUST PIPE 1 1 1 1 1

WASHER, PLATE 4 4 4 4 4

SCREW, BIND 2 2 2 2 2

MUFFLER 1 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

2JL–14711–21

7

2JX–14728–00

8

90202–05191

9

98907–06010

10

90206–06090

11

3YF–14714–00

12

91317–08025

13

92907–08600

14

22W–24181–00

15

1RH–14752–01

16

98507–06010

17

92907–06600

18

4BE–14613–00

19

91317–06020

20

91317–08016

21

90201–08326

22

95817–08016

MUFFLER 1 1 1

PROTECTOR, MUFFLER 2 11111

WASHER, PLATE 4 4 4 4 4

SCREW, BIND 2 2 2 2 2

WASHER, WAVE 2 2 2 2 2

GASKET, MUFFLER 11111

BOLT 11111

WASHER, PLATE 1 1 1 1 1

DAMPER, LOCATING 1 1 1 1 1 1

PIPE, OUTLET 1 1 1

SCREW, PAN HEAD 1 1 1

WASHER, PLATE 1 1 1

GASKET, EXHAUST PIPE 1 1 1 1 1

BOLT 22222

BOLT 11111

WASHER, PLATE 2 2 2 2 2

BOLT, FLANGE 1 1 1 1 1

B

12

23

90201–08326

WASHER, PLATE 1 1 1 1 1

FIG. 10 CRANKCASE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1RL–15100–03

99530–12016

371–11167–01

95027–06040

90387–125F1

95027–06030

95027–06090

95027–06085

90430–06014

3Y1–11166–00

90467–14015

90465–08020

90462–08225

90462–08224

CRANKCASE ASSY 1 1 1 1 1

.PIN, DOWEL 2 2 2 2 2

.PIPE, BREATHER 2 1 1 1 1 1

.BOLT, FLANGE 2 2 2 2 2

COLLAR 11111

BOLT, FLANGE 7 7 7 7 7

BOLT, FLANGE 2 2 2 2 2

BOLT, FLANGE 1 1 1 1 1

GASKET 11111

PIPE, BREATHER 1 1 1 1 1 1

CLIP 22222

CLAMP 11111

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

13

16

90465–08127

CLAMP 11111

FIG. 11 CRANKCASE COVER 1

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5EK–15410–00

2JX–15377–00

3AW–15451–03

99530–12016

95027–06025

90105–06017

90105–06014

90340–14117

93210–14369

90340–32080

93210–32172

90465–08364

91317–06010

90465–16187

15A–15431–01

CRANKCASE COVER ASSY 1 1 1 1 1 1

GUIDE, INLET 1 1 1 1 1

GASKET, CRANKCASE COVER 1 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

BOLT, FLANGE 6 6 6 6 6

BOLT, FLANGE 2 2 2 2 2

PLUG, STRAIGHT SCREW 1 1 1 1 1

O-RING 1 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1 1

O-RING 1 1 1 1 1

CLAMP 11111

BOLT 11111

CLAMP 11111

COVER, CRANKCASE 3 1 1 1 1 1

10D1

10D2

10D3

10D4

REMARKS

3XTH

B

14

16

4BE–15462–00

17

99530–12016

18

95027–06025

19

95027–06035

20

95027–06045

21

3Y1–15363–00

22

93210–19123

23

3Y1–15361–00

24

90462–08225

25

55X–15167–00

GASKET, CRANKCASE COVER 3 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

BOLT, FLANGE 5 5 5 5 5

BOLT, FLANGE 3 3 3 3 3

BOLT, FLANGE 2 2 2 2 2

PLUG, OIL 1 1 1 1 1

O-RING 1 1 1 1 1

GAUGE, LEVEL 1 1 1 1 1

CLAMP 11111

PLUG, BLIND 1 1 1 1