YAMAHA TW200 PARTS CATALOGUE 03

TW200R
(5FYG)
U49
TW200RC TW200R TW200 TW200R
(5FYH)
(5FYJ)
(5FYK)
(3XTD)
CALIFORNIA
CANADA
S.AFRICA
AUSTRALIA
1B5FY100E1
TW200R/TW200RC/TW200
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
TW200R(5FYG/5FYJ/3XTD),TW200RC(5FYH),TW200(5FYK)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F58331060 FRONT FLASHER LIGHT ASSY 2
1158331160 .BULB (6V−18W) 1
1M18330960 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N42411000X5 FUEL TANK COMP. 1 MXR
3J12424010 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code Production Code Number of Model Listed in This Parts Catalog
Model
Code
5FYG 010 U49
5FYH 010 CALIFORNIA
5FYJ 010 CANADA
5FYK 010
3XTD 010 AUSTRALIA
Production
Code No.
Country
(destination)
SOUTH AFRICA
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code
5FYG
5FYH
5FYJ
5FYK
3XTD
A6
Colouring type
code
A 0791 SILVER 3 S3
Colour
code
Colour Name
Abbrevi-
ation

ENGINE

CYLINDER HEAD B2...................................
CYLINDER B3.........................................
CRANKSHAFT. PISTON B4..............................
VALVE B6.............................................
CAMSHAFT. CHAIN B7.................................
OIL PUMP B8..........................................
INTAKE B9............................................
CARBURETOR B10.....................................
EXHAUST B12..........................................
CRANKCASE B13.......................................
CRANKCASE COVER 1 B14..............................
STARTER B15..........................................
CLUTCH C3...........................................
TRANSMISSION C5....................................
SHIFT CAM. FORK C7..................................
SHIFT SHAFT C8......................................

CHASSIS

FRAME C9............................................
FENDER C11...........................................
SIDE COVER C12.......................................
REAR ARM C13.........................................
REAR SUSPENSION C14................................
STEERING C15.........................................
FRONT FORK D2......................................
FUEL TANK D4........................................
SEAT D6..............................................
FRONT WHEEL D7.....................................
FRONT BRAKE CALIPER D8............................
CONTENTS
REAR WHEEL D9......................................
STEERING HANDLE. CABLE D11.........................
FRONT MASTER CYLINDER D12.........................
STAND. FOOTREST D13.................................
COWLING 1 D15........................................
GENERATOR E2.......................................
STARTING MOTOR E3..................................
FLASHER LIGHT E4....................................
FLASHER LIGHT 2 E5..................................
METER E6............................................
HEADLIGHT E7........................................
TAILLIGHT E8.........................................
TAILLIGHT 2 E9........................................
HANDLE SWITCH. LEVER E10...........................
ELECTRICAL 1 E11.....................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER HEAD
REF. NO.
10 9020108609 WASHER, PLATE 4 4 4 4 4
11 9131708045 BOLT 2 2 2 2 2
12 15A1118500 COVER, CYLINDER HEAD SIDE 1 1 1 1 1 1
13 9321105471 ORING 1 1 1 1 1
14 9502706020 BOLT, FLANGE 2 2 2 2 2
15 15A1118600 COVER, CYLINDER HEAD SIDE 2 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 15A1111004 CYLINDER HEAD ASSY 1 1 1 1 1
2 9344010085 .CIRCLIP 2 2 2 2 2
3 9015306029 .SCREW, HEXAGON 1 1 1 1 1
4 9043006014 .GASKET 1 1 1 1 1
5 5H0−11133−11 .GUIDE, INTAKE VALVE 2 2 2 2 2
6 1NU−1118100 GASKET, CYLINDER HEAD 1 1 1 1 1 1
7 9953014016 PIN, DOWEL 3 3 3 3 3
8 9043014131 GASKET 1 1 1 1 1
9 9010508195 BOLT, FLANGE 4 4 4 4 4
5FYG
5FYH
5FYJ
5FYK
3XTD
B2
16 15A1118700 COVER, CYLINDER HEAD SIDE 3 1 1 1 1 1
17 9321057634 O−RING 2 2 2 2 2
18 9131706018 BOLT 5 5 5 5 5
19 5H0−1111F −00 PLATE 1 1 1 1 1
20 9700706012 BOLT 2 2 2 2 2
21 9021506184 WASHER, LOCK 1 1 1 1 1
22 9470100333 PLUG, SPARK (NGK DR8EA) 1 1 1 1 1 UR
9470100222 PLUG, SPARK (ND X24ESRU) 11111UR
23 15A1116200 ABSORBER 2 2 2 2 2 2
24 5H0−11162−00 ABSORBER 2 2 2 2 2 2
25 15A1116101 ABSORBER 1 1 1 1 1 1
FIG. 2 CYLINDER
REF. NO.
PART NO. DESCRIPTION REMARKS

1 47J11310−00 CYLINDER 1 1 1 1 1

2 9321072529 O−RING 1 1 1 1 1
3 5LB1135100 GASKET, CYLINDER 1 1 1 1 1
4 9321013361 O−RING 1 1 1 1 1
5 9953014016 PIN, DOWEL 2 2 2 2 2
6 9131706030 BOLT 2 2 2 2 2
7 15A15441−00 HOLDER, CLUTCH CABLE 1 1 1 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B3
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 15A1163300 PIN, PISTON 1 1 1 1 1
11 9345017044 CIRCLIP 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5H0−11400−01 CRANKSHAFT ASSY 1 1 1 1 1
2 5H0−11412−09 .CRANK 1 1 1 1 1 1
3 5H0−11422−00 .CRANK 2 1 1 1 1 1
4 5H0−11681−00 .PIN, CRANK 1 1 1 1 1 1
5 93310−530J3 .BEARING 1 1 1 1 1
6 15A1165100 .ROD, CONNECTING 1 1 1 1 1
7 93306−30611 BEARING 1 1 1 1 1
8 36X11631−00−A0 PISTON (STD) 1 1 1 1 1
36X1163600 PISTON (0.50MM O/S) 1 1 1 1 1 AP
36X1163800 PISTON (1.00MM O/S) 1 1 1 1 1 AP
9 15A1160300 PISTON RING SET (STD) 1 1 1 1 1
15A1160500 PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP
15A1160700 PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP
5FYG
5FYH
5FYJ
5FYK
3XTD
B4
12 90201−201E4 WASHER, PLATE 1 1 1 1 1
13 5H0−11496−00 BOSS, BUFFER 1 1 1 1 1
14 90501−21133 SPRING, COMPRESSION 6 6 6 6 6
15 9360510090 PIN, DOWEL 3 3 3 3 3
16 5H0−11536−00 GEAR, DRIVE (38T) 1 1 1 1 1
17 9021420023 WASHER, CLAW 1 1 1 1 1
18 9024007083 PIN, CLEVIS 1 1 1 1 1
19 9050107629 SPRING, COMPRESSION 1 1 1 1 1
20 9360213177 PIN, DOWEL 1 1 1 1 1
21 5H0−11531−00 GEAR, BALANCE WEIGHT (38T) 1 1 1 1 1
22 15A11454−00 WEIGHT 1 1 1 1 1 1
23 9330630427 BEARING 1 1 1 1 1
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
24 9330630427 BEARING 1 1 1 1 1
25 9028205013 KEY, STRAIGHT 1 1 1 1 1
26 9021514205 WASHER, LOCK 1 1 1 1 1
27 9017014284 NUT 1 1 1 1 1
28 9028005013 KEY, WOODRUFF 1 1 1 1 1
29 9020110508 WASHER, PLATE 1 1 1 1 1
30 9010110188 BOLT 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
5FYG
5FYH
5FYJ
5FYK
3XTD
B5
FIG. 4 VALVE
REF. NO.
10 5H0−12156−00 SHAFT, ROCKER 2 1 1 1 1 1
11 5H01214600 SHAFT, ROCKER 1 1 1 1 1
12 9321009165 O−RING 1 1 1 1 1
13 2NX12159−00 SCREW, VALVE ADJUSTING 2 2 2 2 2
14 9017006128 NUT 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5H0−12111−01 VALVE, INTAKE 1 1 1 1 1
2 5H0−12121−01 VALVE, EXHAUST 1 1 1 1 1
3 4G012116−01 SEAT, VALVE SPRING 2 2 2 2 2
411H−12113−00 SPRING, VALVE INNER 2 2 2 2 2
511H−12114−00 SPRING, VALVE OUTER 2 2 2 2 2
6 5H0−12119−00 SEAL, VALVE STEM 2 2 2 2 2
7 4G012117−00 RETAINER, VALVE SPRING 2 2 2 2 2
8 4G012118−00 COTTER, VALVE 4 4 4 4 4
9 36X12151−00 ARM, VALVE ROCKER 2 2 2 2 2
5FYG
5FYH
5FYJ
5FYK
3XTD
B6
FIG. 5 CAMSHAFT. CHAIN
REF. NO.
10 3GC−12210−10 TENSIONER ASSY, CAM CHAIN 1 1 1 1 1
11 4FM1221300 GASKET, TENSIONER CASE 1 1 1 1 1
12 9131706025 BOLT 2 2 2 2 2
13 9702706016 BOLT 2 2 2 2 2
14 9290706600 WASHER, PLATE 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 36X12171−00 CAMSHAFT 1 1 1 1 1 1
2 1KH12176−00 SPROCKET, CAM CHAIN 1 1 1 1 1
3 93604−10011 PIN, DOWEL 1 1 1 1 1
4 9010110303 BOLT 1 1 1 1 1
5 9020110591 WASHER, PLATE 1 1 1 1 1
6 90387255F3 COLLAR 1 1 1 1 1
7 94580−41104 CHAIN 1 1 1 1 1
8 5H0−12231−00 GUIDE, STOPPER 1 1 1 1 1 1
9 5N0−12241−00 GUIDE, STOPPER 2 1 1 1 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B7
FIG. 6 OIL PUMP
REF. NO.
10 5H0−13440−09 ELEMENT ASSY, OIL CLEANER 1 1 1 1 1
11 15A1344700 COVER, OIL ELEMENT 1 1 1 1 1
12 9321054175 O−RING 1 1 1 1 1
13 9010906419 BOLT 1 1 1 1 1
14 9321007135 O−RING 1 1 1 1 1
15 9502706025 BOLT, FLANGE 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5H0−13300−02 OIL PUMP ASSY 1 1 1 1 1
2 5H0−1332601 .GEAR, PUMP DRIVEN 2 (45T) 1 1 1 1 1
3 9360312030 .PIN, DOWEL 1 1 1 1 1
4 4BE1332901 GASKET, PUMP COVER 1 1 1 1 1
5 9870706030 SCREW, FLAT HEAD 3 3 3 3 3
6 51Y13411−00 STRAINER, OIL 1 1 1 1 1
7 9050118576 SPRING, COMPRESSION 1 1 1 1 1
8 5H0−15351−00 PLUG, DRAIN 1 1 1 1 1
9 93210−347A1 O−RING 1 1 1 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B8
16 90105−065A1 BOLT, FLANGE 1 1 1 1 1
FIG. 7 INTAKE
REF. NO.
10 9770750520 SCREW, TAPPING 7 7 7 7 7
11 2JX1445100 ELEMENT, AIR CLEANER 1 1 1 1 1
12 2JX14458−00 GUIDE 1 1 1 1 1
13 2JX14422−00 CAP, CLEANER CASE 2 1 1 1 1 1
14 5U8−14457−00 SEAL 1 1 1 1 1
15 9015405005 SCREW, BINDING 4 4 4 4 4
PART NO. DESCRIPTION REMARKS
1 5LB13586−02 JOINT, CARBURETOR 1 1 1 1 1 1
2 9321035537 O−RING 1 1 1 1 1
3 9131706020 BOLT 2 2 2 2 2
4 9045044062 HOSE CLAMP ASSY 1 1 1 1 1
5 2JX1441101 CASE, AIR CLEANER 1 1 1 1 1 1
6 5LB14453−10 JOINT, AIR CLEANER 1 1 1 1 1 1
7 2JL14437−00 DUCT 1 1 1 1 1
8 2JX1441200 CAP, CLEANER CASE 1 1 1 1 1 1
9 2JX1445200 SEAL 1 1 1 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B9
16 34X1443E−00 PIPE, DRAIN 1 1 1 1 1
17 90467−11106 CLIP 1 1 1 1 1
18 9046051059 CLAMP, HOSE 1 1 1 1 1
19 9011906056 BOLT, WITH WASHER 1 1 1 1 1
20 9011906063 BOLT, WITH WASHER 2 2 2 2 2
21 5LB13584−00 PIPE, INTAKE MANIFOLD 1 1 1 1 1
22 9033808007 PLUG 1 1 1 1 1
23 9046710041 CLIP 2 2 2 2 2
FIG. 8 CARBURETOR
REF. NO.
10 5LB14286−00 .SPRING 1 1 1 1 1
11 5LB1421600 .SCREW 2 2 2 2 2
12 5LB14341−00 .NOZZLE, MAIN 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5FY14301−10 CARBURETOR ASSY 1 1 1
5FY1430100 CARBURETOR ASSY 1 1
5LB1430101 CARBURETOR ASSY 1 1 1
2 9780105010 .SCREW, PAN HEAD 2 2 2 2 2
3 5LB14321−00 .SCREW, THROTTLE 1 1 1 1 1
4 2JX1433300 .SPRING, THROTTLE STOP 1 1 1 1 1
5 5LB14357−00 .WASHER, PLAIN 1 1 1 1 1
6 5LB1434A−00 .SUCTION PISTON ASSY 1 1 1 1 1
7 5LB14936−00 .SEAT, SPRING 1 1 1 1 1
8 5LB14275−00 .SPRING 1 1 1 1 1
9 5FY14336−00 .NEEDLE 1 1 1
5LB1433600 .NEEDLE 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B10
13 5LB14341−10 .BLEED, MAIN NOZZLE 1 1 1 1 1
14 288−1434363 .JET, MAIN (#125) 1 1
28814343−64 .JET, MAIN (#128) 1
28814343−66 .JET, MAIN (#132) 1 1
15 5LB14342−65 .JET, PILOT (#31) 1 1 1 1 1
16 5LB14105−00 .PILOT SCREW SET 1 1 1 1 1
17 5LB14368−00 .DIAPHRAGM ASSY 1 1 1 1 1 1
18 5LB14589−00 .SPRING 1 1 1 1 1
19 5LB14293−00 .COVER 1 1 1 1 1 1
20 214−24535−00 .SCREW, LEVER FITTING 2 2 2 2 2
21 50M14355−00 .PLUG 1 1 1 1 1
22 5FY14371−00 .PLUNGER, STARTER 1 1 1 1 1
FIG. 8 CARBURETOR
REF. NO.
23 5LB14385−00 .FLOAT 1 1 1 1 1
24 5LB14386−00 .PIN, FLOAT 1 1 1 1 1
25 5LB14390−00 .NEEDLE VALVE ASSY 1 1 1 1 1
26 5LB14384−00 .GASKET, FLOAT CHAMBER 1 1 1 1 1
27 4JP14323−00 .DRAIN, SCRE 1 1 1 1 1
28 5LB14592−00 .SCREW 4 4 4 4 4
29 5LB14292−00 .BRACKET 2 1 1 1 1 1
30 5FY14197−00 .PIPE 1 1 1
31 5FY14196−00 .PIPE 1 1 1
32 4KN1432A−00 .PLUG 1 1 1
33 9890104006 .SCREW, BIND 1 1 1 1 1
34 2JX14193−00 PIPE 1
35 2JX14148−01 PIPE 1
PART NO. DESCRIPTION REMARKS
5LB1419700 .PIPE 2 2
5LB1419600 .PIPE 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B11
36 9580708012 BOLT, FLANGE 1
FIG. 9 EXHAUST
REF. NO.
10 9020606090 WASHER, WAVE 2 2 2 2 2
11 3YF1471400 GASKET, MUFFLER 1 1 1 1 1
12 9131708025 BOLT 1 1 1 1 1
13 9290708600 WASHER, PLATE 1 1 1 1 1
14 22W−24181−00 DAMPER, LOCATING 1 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2JX1461102 PIPE, EXHAUST 1 1 1 1 1 1
2 5H0−14612−01 NUT, RING 1 1 1 1 1
3 5LB14628−00 PROTECTOR, EXHAUST PIPE 1 1 1 1 1
4 9020105015 WASHER, PLATE 4 4 4 4 4
5 9890706010 SCREW, BIND 2 2 2 2 2
6 2JX1471110 MUFFLER 1 1 1 1
2JL1471120 MUFFLER 1 1 1
7 2JX1472800 PROTECTOR, MUFFLER 2 1 1 1 1 1
8 9020205191 WASHER, PLATE 4 4 4 4 4
9 9890706010 SCREW, BIND 2 2 2 2 2
5FYG
5FYH
5FYJ
5FYK
3XTD
B12
15 1RH14752−01 PIPE, OUTLET 1 1 1
16 9850706010 SCREW 1 1 1
17 9290706600 WASHER, PLATE 1 1 1
18 4BE14613−00 GASKET, EXHAUST PIPE 1 1 1 1 1
19 9131706020 BOLT 2 2 2 2 2
20 9131708016 BOLT 1 1 1 1 1
21 9020108326 WASHER, PLATE 2 2 2 2 2
22 9581708016 BOLT, FLANGE 1 1 1 1 1
23 9020108326 WASHER, PLATE 1 1 1 1 1
FIG. 10 CRANKCASE
REF. NO.
10 9043006014 GASKET 1 1 1 1 1
11 3Y11116600 PIPE, BREATHER 1 1 1 1 1 1
12 9046714015 CLIP 2 2 2 2 2
13 9046508020 CLAMP 1 1 1 1 1
14 9046208225 CLAMP 1 1 1 1 1
15 9046208224 CLAMP 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 1RL−15100−03 CRANKCASE ASSY 1 1 1 1 1
2 9953012016 .PIN, DOWEL 2 2 2 2 2
3 37111167−01 .PIPE, BREATHER 2 1 1 1 1 1
4 9502706040 .BOLT, FLANGE 2 2 2 2 2
5 90387125F1 COLLAR 1 1 1 1 1
6 90387125F1 COLLAR 1 1 1 1 1
7 9502706030 BOLT, FLANGE 7 7 7 7 7
8 9502706090 BOLT, FLANGE 2 2 2 2 2
9 9502706085 BOLT, FLANGE 1 1 1 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B13
16 9046508127 CLAMP 1 1 1 1 1
FIG. 11 CRANKCASE COVER 1
REF. NO.
10 9034032080 PLUG, STRAIGHT SCREW 1 1 1 1 1
11 9321032172 O−RING 1 1 1 1 1
12 9046508364 CLAMP 1 1 1 1 1
13 9131706010 BOLT 1 1 1 1 1
14 9046516187 CLAMP 1 1 1 1 1
15 15A15431−01 COVER, CRANKCASE 3 1 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5EK1541000 CRANKCASE COVER ASSY 1 1 1 1 1 1
2 2JX1537700 GUIDE, INLET 1 1 1 1 1
33AW−15451−03 GASKET, CRANKCASE COVER 1 1 1 1 1 1
4 9953012016 PIN, DOWEL 2 2 2 2 2
5 9502706025 BOLT, FLANGE 6 6 6 6 6
6 9010506017 BOLT, FLANGE 2 2 2 2 2
7 9010506014 BOLT, FLANGE 2 2 2 2 2
8 90340−14117 PLUG, STRAIGHT SCREW 1 1 1 1 1
9 9321014369 O−RING 1 1 1 1 1
5FYG
5FYH
5FYJ
5FYK
3XTD
B14
16 4BE15462−00 GASKET, CRANKCASE COVER 3 1 1 1 1 1
17 9953012016 PIN, DOWEL 2 2 2 2 2
18 9502706025 BOLT, FLANGE 5 5 5 5 5
19 9502706035 BOLT, FLANGE 3 3 3 3 3
20 9502706045 BOLT, FLANGE 2 2 2 2 2
21 3Y115363−00 PLUG, OIL 1 1 1 1 1
22 9321019123 O−RING 1 1 1 1 1
23 3Y115361−00 GAUGE, LEVEL 1 1 1 1 1
24 9046208225 CLAMP 1 1 1 1 1
25 55X15167−00 PLUG, BLIND 1 1 1 1
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