YAMAHA TTR125LN, TTR125N PARTS CATALOGUE 01-1

TTR125N
(5HP6)
USA,EUROPE,OCEANIA,SOUTH AFRICA
TTR125N TTR125LN TTR125LN
(5HP7)
(5HP9)
(5HPA)
CANADA
USA,EUROPE,OCEANIA,SOUTH AFRICA
CANADA
115HP–100E2
TTR125N/TTR125LN PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jan. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
3
4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, please refertothis Parts Catalogueandquote both partnumbersand part names correctly.
TTR125N(5HP6/5HP7),TTR125LN(5HP9/5HPA)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
5

MODEL LABEL

5HP9
A
DEEP PURPLISH BLUE
DPBSE
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5HP6
5HP9
Production
Code No.
010 USA
020 AUSTRALIA
030
040
050
060
070 SPAIN
080 FRANCE
Country
(destination)
AUSTRIA
GERMANY 5HP7 010 CANADA
BELGIUM 5HPA 010 CANADA
HOLLAND
SWITZERLAND
DENMARK
FINLAND
IRELAND
NORWAY
Model
Code
5HP6
Production
Code No.
120
130 PORTUGAL
140 SWEDEN
(destination)
SOUTH AFRICA
Country
(5) Colouring Information
Model
Code
5HP6
5HP7
5HP9
5HPA
6
090 ENGLAND
100 GREECE
120
Colouring type
code
NEWZEALAND
Colour
code
0583
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
FIG. 1 CYLINDER
REF. NO.
10 93210–71462 O–RING 1 1 1 1
11 95027–06020 BOLT, FLANGE 2 2 2 2
12 22F–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2
13 93210–44704 O–RING 2 2 2 2
14 90105–08724 BOLT, WASHER BASED 4 4 4 4
15 90201–08609 WASHER, PLATE 4 4 4 4
PART NO. DESCRIPTION REMARKS
1 5HP–11111–00 HEAD, CYLINDER 1 1 1 1 1
2 2UJ–11133–10 .GUIDE, INTAKE VALVE 1 1 1 1
3 22F–11134–10 .GUIDE, EXHAUST VALVE 1 1 1 1
4 93440–10109 .CIRCLIP 2 2 2 2
5 90153–06029 .SCREW, HEXAGON 1 1 1 1
6 90430–06014 .GASKET 1 1 1 1
7 90116–06503 BOLT, STUD 2 2 2 2
8 5HH–11185–00 COVER, CYLINDER HEAD SIDE 1 1 1 1 1
9 5HP–11161–00 ABSORBER 1 4 4 4 4
5HP6
5HP7
5HP9
5HPA
16 94701–00366 PLUG, SPARK (NGK CR7HSA) 1 1 1 1 UR
94703–00366 PLUG, SPARK (NGK CR7HSA) 1 1 UR FOR JAPAN
94701–00265 PLUG, SPARK (ND U22FSR–U) 1 1 1 1 UR
94703–00265 PLUG, SPARK (ND U22FSR–U) 1 1 UR FOR JAPAN
17 5AP–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1
18 99530–10114 PIN, DOWEL 2 2 2 2
19 90110–06014 BOLT, HEXAGON SOCKET HEAD 2 2 2 2

20 5HP–11310–00 CYLINDER 1 1 1 1

21 5HP–11351–00 GASKET, CYLINDER 1 1 1 1
22 93210–57634 O–RING 1 1 1 1
2
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
10 2TK–11633–00 PIN, PISTON 1 1 1 1
11 93450–16068 CIRCLIP 2 2 2 2
12 4LS–11603–00 PISTON RING SET (STD) 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–11400–00 CRANKSHAFT ASSY 1 1 1 1
2 5HP–W1141–00 .CRANK 1 1 1 1 1
3 4LS–11681–01 .PIN, CRANK 1 1 1 1 1
4 93310–6290C .BEARING 1 1 1 1
5 4LS–11651–02 .ROD, CONNECTING 1 1 1 1
6 5HP–11422–00 .CRANK 2 1 1 1 1
7 5AP–11536–00 .GEAR, DRIVE 1 1 1 1
8 93306–20597 BEARING 1 1 1 1
9 5HP–11631–00–A0 PISTON (STD) 1 1 1 1
5HP–11636–00 PISTON (0.50MM O/S) 1 1 1 1 AP
5HP–11638–00 PISTON (1.00MM O/S) 1 1 1 1 AP
4LS–11605–00 PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
5HP6
5HP7
5HP9
5HPA
4LS–11607–00 PISTON RING SET (1.00MM O/S) 1 1 1 1 AP
13 5HP–11500–00 BALANCER ASSY 1 1 1 1
14 93306–20221 BEARING 2 2 2 2
15 90280–03017 KEY, WOODRUFF 1 1 1 1
16 90201–120E8 WASHER, PLATE 1 1 1 1
17 90179–12248 NUT 1 1 1 1
3
FIG. 3 VALVE
REF. NO.
10 90170–05302 NUT 2 2 2 2
11 22F–12156–00 SHAFT, ROCKER 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–12111–00 VALVE, INTAKE 1 1 1 1
2 5HP–12121–00 VALVE, EXHAUST 1 1 1 1
3 2HX–12119–00 SEAL, VALVE STEM 2 2 2 2
4 22F–12116–00 SEAT, VALVE SPRING 2 2 2 2
5 5HP–12113–00 SPRING, VALVE INNER 2 2 2 2
6 22F–12118–01 COTTER, VALVE 4 4 4 4
7 22F–12117–02 RETAINER, VALVE SPRING 2 2 2 2
8 50M–12151–00 ARM, VALVE ROCKER 2 2 2 2
9 22F–12159–00 SCREW, VALVE ADJUSTING 2 2 2 2
5HP6
5HP7
5HP9
5HPA
4
FIG. 4 CAMSHAFT. CHAIN
REF. NO.
10 5AP–15598–00 COLLAR 1 1 1 1
11 90105–06557 BOLT, WASHER BASED 1 1 1 1
12 4ST–12210–00 TENSIONER ASSY, CAM CHAIN 1 1 1 1
13 4RF–12213–00 GASKET, TENSIONER CASE 1 1 1 1
14 95027–06016 BOLT, FLANGE 2 2 2 2
15 90430–06014 GASKET 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–12170–00 CAMSHAFT ASSY 1 1 1 1 1
2 4UL–1111F–00 PLATE 1 1 1 1
3 90110–06226 BOLT, HEXAGON SOCKET HEAD 1 1 1 1
4 5AP–12176–00 SPROCKET, CAM CHAIN 1 1 1 1
5 90201–08326 WASHER, PLATE 1 1 1 1
6 90101–08590 BOLT 1 1 1 1
7 94581–94088 CHAIN 1 1 1 1
8 5AP–12231–00 GUIDE, STOPPER 1 1 1 1 1
9 5HP–12241–00 GUIDE, STOPPER 2 1 1 1 1
5HP6
5HP7
5HP9
5HPA
5
FIG. 5 OIL PUMP
REF. NO.
10 5HH–13324–00 GEAR, PUMP DRIVE 1 1 1 1
11 5AP–13451–00 FILTER,ROTARY 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5AP–13300–00 OIL PUMP ASSY 1 1 1 1
2 4GL–13325–00 .GEAR, PUMP DRIVEN 1 1 1 1
3 99001–05600 .CIRCLIP 2 2 2 2
4 90208–07052 .WASHER, CONICAL SPRING 1 1 1 1
5 22F–13329–01 GASKET, PUMP COVER 1 1 1 1
6 90155–06009 SCREW, FLAT FILLISTER 2 2 2 2
7 90340–12097 PLUG, STRAIGHT SCREW 1 1 1 1
8 90430–12213 GASKET 1 1 1 1
9 22F–13411–01 STRAINER, OIL 1 1 1 1
5HP6
5HP7
5HP9
5HPA
6
FIG. 6 INTAKE
REF. NO.
10 5HP–14450–00 ELEMENT ASSY, AIR CLEANER 1 1 1 1
11 5HP–14437–00 DUCT 1 1 1 1
12 5HP–14453–00 JOINT, AIR CLEANER 1 1 1 1 1
13 50M–14452–00 SEAL 1 1 1 1
14 3GM–14452–00 SEAL 1 1 1 1
15 97707–50520 SCREW, TAPPING 3 3 3 3
PART NO. DESCRIPTION REMARKS
1 5HP–13586–00 JOINT, CARBURETOR 1 1 1 1 1
2 16G–13569–00 PLUG, BLIND 1 1 1 1
3 90467–10039 CLIP 1 1 1 1
4 93210–30611 O–RING 1 1 1 1
5 91317–06020 BOLT 2 2 2 2
6 90450–44062 HOSE CLAMP ASSY 1 1 1 1
7 5HP–14411–00 CASE, AIR CLEANER 1 1 1 1 1
8 5HP–14412–00 CAP, CLEANER CASE 1 1 1 1 1
9 5HP–14422–00 CAP, CLEANER CASE 2 1 1 1 1
5HP6
5HP7
5HP9
5HPA
16 5HP–2811G–00 BAND 1 1 1 1
17 34K–14484–00 PLATE, CLEANER CASE FITTING 1 1 1 1
18 26A–14436–00 HOOK 1 1 1 1
19 90267–40073 RIVET, BLIND 3 3 3 3
20 92907–04200 WASHER 3 3 3 3
21 3AJ–1443E–00 PIPE, DRAIN 1 1 1 1
22 90467–15012 CLIP 1 1 1 1
23 5HP–14472–00 PLATE, ELEMENT 1 1 1 1
24 MS0–1443E–00 PIPE, DRAIN 1 1 1 1
25 90467–14015 CLIP 1 1 1 1
26 90119–06044 BOLT, WITH WASHER 3 3 3 3
27 90460–46206 CLAMP, HOSE 1 1 1 1
7
FIG. 7 CARBURETOR
REF. NO.
* 4 5DG–14106–00 .CABLE ADJUST SCREW SET 1 1 1 1
* 5 4LS–14126–00 .GASKET 1 1 1 1
* 7 5HP–1410A–00 .STARTER SET 1 1 1 1
10 3H1–14147–00 .O–RING 1 1 1 1
11 3H1–14962–00 .WASHER 1 1 1 1
12 4LS–14923–20 .SCREW, PILOT 1 1 1 1
13 5K7–14134–00 .SPRING, AIR ADJUSTING 1 1 1 1
14 24W–14184–00 .GASKET, FLOAT CHAMBER 1 1 1 1
15 21V–1414M–26 .NOZZLE, MAIN 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–14101–00 CARBURETOR ASSY 1 1 1 1 1
2 5HP–1490J–00 .NEEDLE SET 1 1 1 1
3 4LS–14131–00 .SPRING, THROTTLE VALVE 1 1 1 1
6 5HH–14112–25 .VALVE, THROTTLE 1 1 1 1 1
8 5HH–14103–00 .THROTTLE SCREW SET 1 1 1 1
9 4LS–14191–00 .PLUG, DRAIN 1 1 1 1
5HP6
5HP7
5HP9
5HPA
16 5HP–14142–15 .JET, PILOT (# 15) 1 1 1 1
17 5HP–14145–00 .SETTER, NEEDLE JET 1 1 1 1
18 620–14231–21 .JET, MAIN (#105) 1 1 1 1 STD
620–1423A–71 .JET,MAIN (#102.5) 1 1 1 1 AP
19 583–14561–00 .O–RING 1 1 1 1
20 5HH–14185–00 .FLOAT 1 1 1 1
*21 5HP–14107–18 .NEEDLE VALVE SET 1 1 1 1
22 127–14186–00 .PIN, FLOAT 1 1 1 1
23 1A0–14196–00 .PIPE 1 1 1 1
24 26H–14197–00 .PIPE 2 2 2 2
25 66E–24376–00 .PIPE, JOINT 1 1 1 1 1
26 5HP–14348–00 .PIPE 1 1 1 1 1
8
FIG. 7 CARBURETOR
REF. NO.
27 5CA–14197–00 .PIPE 1 1 1 1
28 98507–03006 .SCREW, PAN HEAD 1 1 1 1
29 92907–03100 .WASHER 1 1 1 1
30 98507–04014 .SCREW, PAN HEAD 4 4 4 4
31 92907–04100 .WASHER, SPRING 4 4 4 4
32 4LS–14147–00 .O–RING 1 1 1 1
33 5AP–14940–00 .DIAPHRAGM ASSY 1 1 1 1
34 5HP–14280–00 .COVER, CARBURETOR 1 1 1 1
35 5AP–14933–00 .SPRING, DIAPHRAGM 1 1 1 1
36 1HX–14231–16 .JET, MAIN (#80) 1 1 1 1
37 1HX–14231–29 .JET, MAIN (#145) 1 1 1 1
38 5V7–14153–00 .WASHER, MAIN JET 1 1 1 1
39 5HP–14565–00 .SCREW 1 1 1 1
40 5HP–14216–00 .SCREW 1 1 1 1
PART NO. DESCRIPTION REMARKS
5HP6
5HP7
5HP9
5HPA
9
FIG. 8 EXHAUST
REF. NO.
10 5HP–1479H–00 COVER, 1 1 1 1 1
11 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
12 90183–04047 NUT, SPRING 2 2 2 2
13 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
14 90206–06090 WASHER, WAVE 2 2 2 2
15 98980–06008 SCREW, BIND 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–14711–10 MUFFLER 1 1 1 1 1
2 22W–24181–00 DAMPER, LOCATING 1 1 1 1 1
3 95027–06010 BOLT, FLANGE 3 3 3 3
4 5HP–14780–00 SPARK ARRESTER ASSY 1 1 1 1
5 5HP–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 1
6 4BD–14766–00 WASHER, PROTECTOR 6 6 6 6
7 90206–06090 WASHER, WAVE 3 3 3 3
8 98980–06008 SCREW, BIND 3 3 3 3
9 5HP–14628–10 PROTECTOR, EXHAUST PIPE 1 1 1 1
5HP6
5HP7
5HP9
5HPA
16 5HP–14758–00 PROTECTER, SILENCER 1 1 1 1
17 5HP–1479J–00 COVER 2 1 1 1 1
18 90183–04047 NUT, SPRING 2 2 2 2
19 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
20 90206–06090 WASHER, WAVE 2 2 2 2
21 98980–06008 SCREW, BIND 2 2 2 2
22 4BR–14613–00 GASKET, EXHAUST PIPE 1 1 1 1
23 95607–06200 NUT, SELF U–FLANGE 2 2 2 2
24 95817–10040 BOLT, FLANGE 1 1 1 1
25 90201–101J1 WASHER, PLATE 2 2 2 2
26 90185–10002 NUT, SELF–LOCKING 1 1 1 1
27 90179–08491 NUT 1 1 1 1
10
FIG. 8 EXHAUST
REF. NO.
28 90201–087A9 WASHER, PLATE 1 1 1 1
29 90105–081A7 BOLT, WASHER BASED 1 1 1 1
PART NO. DESCRIPTION REMARKS
5HP6
5HP7
5HP9
5HPA
11
FIG. 9 CRANKCASE
REF. NO.
10 5HP–15441–00 HOLDER, CLUTCH CABLE 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–15150–00 CRANKCASE ASSY 1 1 1 1
2 59V–11167–00 PIPE, BREATHER 2 1 1 1 1
3 5HP–11166–00 PIPE, BREATHER 1 1 1 1 1
4 90467–13064 CLIP 1 1 1 1
5 99530–10114 PIN, DOWEL 2 2 2 2
6 95027–06030 BOLT, FLANGE 2 2 2 2
7 90105–06015 BOLT, WASHER BASED 7 7 7 7
8 95027–06055 BOLT, FLANGE 1 1 1 1
9 99530–10114 PIN, DOWEL 2 2 2 2
5HP6
5HP7
5HP9
5HPA
12
FIG. 10 CRANKCASE COVER 1
REF. NO.
10 5HP–15191–00 PLATE 1 1 1 1
11 98507–06010 SCREW, PAN HEAD 1 1 1 1
12 5HP–15418–00 COVER, CHAIN CASE 1 1 1 1
13 95817–06016 BOLT, FLANGE 2 2 2 2
14 5HH–15421–00 COVER, CRANKCASE 2 1 1 1 1
15 5HP–15461–00 GASKET, CRANKCASE COVER 2 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–15411–00 COVER, CRANKCASE 1 1 1 1 1
2 5HP–15451–00 GASKET, CRANKCASE COVER 1 1 1 1 1
3 99530–10114 PIN, DOWEL 2 2 2 2
4 95027–06035 BOLT, FLANGE 5 5 5 5
5 95027–06045 BOLT, FLANGE 2 2 2 2
6 90340–14068 PLUG, STRAIGHT SCREW 1 1 1 1
7 93210–14369 O–RING 1 1 1 1
8 90340–32069 PLUG, STRAIGHT SCREW 1 1 1 1
9 93210–32172 O–RING 1 1 1 1
5HP6
5HP7
5HP9
5HPA
16 99530–10114 PIN, DOWEL 2 2 2 2
17 90105–06014 BOLT, WASHER BASED 7 7 7 7
18 90105–06015 BOLT, WASHER BASED 2 2 2 2
19 5HH–15362–00 PLUG, OIL LEVEL 1 1 1 1
20 93210–19123 O–RING 1 1 1 1
21 93101–10142 OIL SEAL 1 1 1 1
22 90462–08005 CLAMP 1 1 1 1
13
Loading...
+ 38 hidden pages