YAMAHA TTR125LM PARTS CATALOGUE 00

TTR125LM
(5HP4)
USA,EUROPE,OCEANIA,S.AFRICA
TTR125LM
(5HP5)
CANADA
105HP–100EB
TTR125LM
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jan. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
A
3
A
4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, please refertothis Parts Catalogueandquote both partnumbersand part names correctly.
TTR125LM(5HP4/5HP5)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 .FUEL TANK COMP. 1 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A
5

MODEL LABEL

5HP4
DEEP PURPLISH BLUE
A
0583
DPBSE
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5HP4
Production
Code No.
010 U49
020 AUSTRALIA
030
040
050 CALIFORNIA
060
070
080 SPAIN
Country
(destination)
AUSTRIA
GERMANY 150 SWEDEN
BELGIUM 5HP5 010 CANADA
HOLLAND
SWITZERLAND
DENMARK
FINLAND
IRELAND
NORWAY
Model
Code
5HP4
Production
Code No.
130
140 PORTUGAL
(destination)
NEWZEALAND
SOUTH AFRICA
Country
(5) Colouring Information
Model
Code
5HP5
A
6
090 FRANCE
100 ENGLAND
110 GREECE
Colouring type
code
A 0583
Colour
code
Colour Name
SOLID E
Abbrevi-
ation
DPBSE
FIG. 1 CYLINDER
REF. NO.
10 93210–71462 O–RING 1 1
11 95027–06020 BOLT, FLANGE 2 2
12 22F–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2
13 93210–44704 O–RING 2 2
14 90105–08724 BOLT, WASHER BASED 4 4
15 90201–08609 WASHER, PLATE 4 4
PART NO. DESCRIPTION REMARKS
1 5HP–11111–00 HEAD, CYLINDER 1 1 1
2 2UJ–11133–10 .GUIDE, INTAKE VALVE 1 1
3 22F–11134–10 .GUIDE, EXHAUST VALVE 1 1
4 93440–10109 .CIRCLIP 2 2
5 90153–06029 .SCREW, HEXAGON 1 1
6 90430–06014 .GASKET 1 1
7 90116–06503 BOLT, STUD 2 2
8 5HH–11185–00 COVER, CYLINDER HEAD SIDE 1 1 1
9 5HP–11161–00 ABSORBER 1 4 4
5HP4
5HP5
B
16 94701–00366 PLUG, SPARK (NGK CR7HSA) 1 1 UR
94703–00366 PLUG, SPARK (NGK CR7HSA) 1 UR FOR JAPAN
94701–00265 PLUG, SPARK (ND U22FSR–U) 1 1 UR
94703–00265 PLUG, SPARK (ND U22FSR–U) 1 UR FOR JAPAN
17 5AP–11181–00 GASKET, CYLINDER HEAD 1 1 1
18 99530–10114 PIN, DOWEL 2 2
19 90110–06014 BOLT, HEXAGON SOCKET HEAD 2 2

20 5HP–11310–00 CYLINDER 1 1

21 5HP–11351–00 GASKET, CYLINDER 1 1
22 93210–57634 O–RING 1 1
2
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
10 2TK–11633–00 PIN, PISTON 1 1
11 93450–16068 CIRCLIP 2 2
12 4LS–11603–00 PISTON RING SET (STD) 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–11400–00 CRANKSHAFT ASSY 1 1
2 5HP–W1141–00 .CRANK 1 1 1
3 4LS–11681–01 .PIN, CRANK 1 1 1
4 93310–6290C .BEARING 1 1
5 4LS–11651–02 .ROD, CONNECTING 1 1
6 5HP–11422–00 .CRANK 2 1 1
7 5AP–11536–00 .GEAR, DRIVE 1 1
8 93306–20597 BEARING 1 1
9 5HP–11631–00–A0 PISTON (STD) 1 1
5HP–11636–00 PISTON (0.50MM O/S) 1 1 AP
5HP–11638–00 PISTON (1.00MM O/S) 1 1 AP
4LS–11605–00 PISTON RING SET (0.50MM O/S) 1 1 AP
5HP4
5HP5
B
4LS–11607–00 PISTON RING SET (1.00MM O/S) 1 1 AP
13 5HP–11500–00 BALANCER ASSY 1 1
14 93306–20221 BEARING 2 2
15 90280–03017 KEY, WOODRUFF 1 1
16 90201–120E8 WASHER, PLATE 1 1
17 90179–12248 NUT 1 1
3
FIG. 3 VALVE
REF. NO.
10 90170–05302 NUT 2 2
11 22F–12156–00 SHAFT, ROCKER 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–12111–00 VALVE, INTAKE 1 1
2 5HP–12121–00 VALVE, EXHAUST 1 1
3 2HX–12119–00 SEAL, VALVE STEM 2 2
4 22F–12116–00 SEAT, VALVE SPRING 2 2
5 5HP–12113–00 SPRING, VALVE INNER 2 2
6 22F–12118–01 COTTER, VALVE 4 4
7 22F–12117–02 RETAINER, VALVE SPRING 2 2
8 50M–12151–00 ARM, VALVE ROCKER 2 2
9 22F–12159–00 SCREW, VALVE ADJUSTING 2 2
5HP4
5HP5
B
4
FIG. 4 CAMSHAFT. CHAIN
REF. NO.
10 5AP–15598–00 COLLAR 1 1
11 90105–06557 BOLT, WASHER BASED 1 1
12 4ST–12210–00 TENSIONER ASSY, CAM CHAIN 1 1
13 4RF–12213–00 GASKET, TENSIONER CASE 1 1
14 95027–06016 BOLT, FLANGE 2 2
15 90430–06014 GASKET 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–12170–00 CAMSHAFT ASSY 1 1 1
2 4UL–1111F–00 PLATE 1 1
3 90110–06226 BOLT, HEXAGON SOCKET HEAD 1 1
4 5AP–12176–00 SPROCKET, CAM CHAIN 1 1
5 90201–08326 WASHER, PLATE 1 1
6 90101–08590 BOLT 1 1
7 94581–94088 CHAIN 1 1
8 5AP–12231–00 GUIDE, STOPPER 1 1 1
9 5HP–12241–00 GUIDE, STOPPER 2 1 1
5HP4
5HP5
B
5
FIG. 5 OIL PUMP
REF. NO.
10 5HH–13324–00 GEAR, PUMP DRIVE 1 1
11 5AP–13451–00 FILTER,ROTARY 1 1
PART NO. DESCRIPTION REMARKS
1 5AP–13300–00 OIL PUMP ASSY 1 1
2 4GL–13325–00 .GEAR, PUMP DRIVEN 1 1
3 99001–05600 .CIRCLIP 2 2
4 90208–07052 .WASHER, CONICAL SPRING 1 1
5 22F–13329–01 GASKET, PUMP COVER 1 1
6 90155–06009 SCREW, FLAT FILLISTER 2 2
7 90340–12097 PLUG, STRAIGHT SCREW 1 1
8 90430–12213 GASKET 1 1
9 22F–13411–01 STRAINER, OIL 1 1
5HP4
5HP5
B
6
FIG. 6 INTAKE
REF. NO.
10 5HP–14450–00 ELEMENT ASSY, AIR CLEANER 1 1
11 5HP–14437–00 DUCT 1 1
12 5HP–14453–00 JOINT, AIR CLEANER 1 1 1
13 50M–14452–00 SEAL 1 1
14 3GM–14452–00 SEAL 1 1
15 97707–50520 SCREW, TAPPING 3 3
PART NO. DESCRIPTION REMARKS
1 5HP–13586–00 JOINT, CARBURETOR 1 1 1
2 16G–13569–00 PLUG, BLIND 1 1
3 90467–10039 CLIP 1 1
4 93210–30611 O–RING 1 1
5 91317–06020 BOLT 2 2
6 90450–44062 HOSE CLAMP ASSY 1 1
7 5HP–14411–00 CASE, AIR CLEANER 1 1 1
8 5HP–14412–00 CAP, CLEANER CASE 1 1 1
9 5HP–14422–00 CAP, CLEANER CASE 2 1 1
5HP4
5HP5
B
16 5HP–2811G–00 BAND 1 1
17 34K–14484–00 PLATE, CLEANER CASE FITTING 1 1
18 26A–14436–00 HOOK 1 1
19 90267–40073 RIVET, BLIND 3 3
20 92907–04200 WASHER 3 3
21 3AJ–1443E–00 PIPE, DRAIN 1 1
22 90467–15012 CLIP 1 1
23 5HP–14472–00 PLATE, ELEMENT 1 1
24 MS0–1443E–00 PIPE, DRAIN 1 1
25 90467–14015 CLIP 1 1
26 90119–06044 BOLT, WITH WASHER 3 3
27 90460–46206 CLAMP, HOSE 1 1
7
FIG. 7 CARBURETOR
REF. NO.
* 4 5DG–14106–00 .CABLE ADJUST SCREW SET 1 1
* 5 4LS–14126–00 .GASKET 1 1
* 7 5HP–1410A–00 .STARTER SET 1 1
10 3H1–14147–00 .O–RING 1 1
11 3H1–14962–00 .WASHER 1 1
12 4LS–14923–20 .SCREW, PILOT 1 1
13 5K7–14134–00 .SPRING, AIR ADJUSTING 1 1
14 24W–14184–00 .GASKET, FLOAT CHAMBER 1 1
15 21V–1414M–26 .NOZZLE, MAIN 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–14101–00 CARBURETOR ASSY 1 1 1
2 5HP–1490J–00 .NEEDLE SET 1 1
3 4LS–14131–00 .SPRING, THROTTLE VALVE 1 1
6 5HH–14112–25 .VALVE, THROTTLE 1 1 1
8 5HH–14103–00 .THROTTLE SCREW SET 1 1
9 4LS–14191–00 .PLUG, DRAIN 1 1
5HP4
5HP5
B
16 5HP–14142–15 .JET, PILOT (#15) 1 1
17 5HP–14145–00 .SETTER, NEEDLE JET 1 1
18 620–14231–21 .JET, MAIN (#105) 1 1 STD
620–1423A–71 .JET,MAIN (#102.5) 1 1 AP
19 583–14561–00 .O–RING 1 1
20 5HH–14185–00 .FLOAT 1 1
*21 5HP–14107–18 .NEEDLE VALVE SET 1 1
22 127–14186–00 .PIN, FLOAT 1 1
23 1A0–14196–00 .PIPE 1 1
24 26H–14197–00 .PIPE 2 2
25 66E–24376–00 .PIPE, JOINT 1 1 1
26 5HP–14348–00 .PIPE 1 1 1
8
FIG. 7 CARBURETOR
REF. NO.
27 5CA–14197–00 .PIPE 1 1
28 98507–03006 .SCREW, PAN HEAD 1 1
29 92907–03100 .WASHER 1 1
30 98507–04014 .SCREW, PAN HEAD 4 4
31 92907–04100 .WASHER, SPRING 4 4
32 4LS–14147–00 .O–RING 1 1
33 5AP–14940–00 .DIAPHRAGM ASSY 1 1
34 5HP–14280–00 .COVER, CARBURETOR 1 1
35 5AP–14933–00 .SPRING, DIAPHRAGM 1 1
36 1HX–14231–16 .JET, MAIN (#80) 1 1
37 1HX–14231–29 .JET, MAIN (#145) 1 1
38 5V7–14153–00 .WASHER, MAIN JET 1 1
39 5HP–14565–00 .SCREW 1 1
40 5HP–14216–00 .SCREW 1 1
PART NO. DESCRIPTION REMARKS
5HP4
5HP5
B
9
FIG. 8 EXHAUST
REF. NO.
10 5HP–14628–00 PROTECTOR, EXHAUST PIPE 1 1
11 4BD–14766–00 WASHER, PROTECTOR 6 6
12 98980–06008 SCREW, BIND 3 3
13 90206–06090 WASHER, WAVE 3 3
14 5HP–14628–10 PROTECTOR, EXHAUST PIPE 1 1
15 4BD–14766–00 WASHER, PROTECTOR 4 4
PART NO. DESCRIPTION REMARKS
1 5HP–14711–00 MUFFLER 1 1 1
2 22W–24181–00 DAMPER, LOCATING 1 1 1
3 95027–06010 BOLT, FLANGE 3 3
4 5HP–14780–00 SPARK ARRESTER ASSY 1 1
5 4BR–14613–00 GASKET, EXHAUST PIPE 1 1
6 95607–06200 NUT, SELF U–FLANGE 2 2
7 95817–10040 BOLT, FLANGE 1 1
8 90201–101J1 WASHER, PLATE 2 2
9 90185–10002 NUT, SELF–LOCKING 1 1
5HP4
5HP5
B
16 98980–06008 SCREW, BIND 2 2
17 90206–06090 WASHER, WAVE 2 2
18 5HP–1479H–00 COVER, 1 1 1
19 90183–04047 NUT, SPRING 2 2
20 4BD–14766–00 WASHER, PROTECTOR 4 4
21 5HP–14758–00 PROTECTER, SILENCER 1 1
22 5HP–1479J–00 COVER 2 1 1
23 90183–04047 NUT, SPRING 2 2
24 4BD–14766–00 WASHER, PROTECTOR 4 4
25 98980–06008 SCREW, BIND 2 2
26 90206–06090 WASHER, WAVE 2 2
10
FIG. 9 CRANKCASE
REF. NO.
10 5HP–15441–00 HOLDER, CLUTCH CABLE 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–15150–00 CRANKCASE ASSY 1 1
2 59V–11167–00 PIPE, BREATHER 2 1 1
3 5HP–11166–00 PIPE, BREATHER 1 1 1
4 90467–13064 CLIP 1 1
5 99530–10114 PIN, DOWEL 2 2
6 95027–06030 BOLT, FLANGE 2 2
7 90105–06015 BOLT, WASHER BASED 7 7
8 95027–06055 BOLT, FLANGE 1 1
9 99530–10114 PIN, DOWEL 2 2
5HP4
5HP5
B
11
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