YAMAHA TTR125 2001 PARTS CATALOGUE 02

TTR125
(5HPB)
EUROPE,SOUTH AFRICA
TTR125P TTR125L TTR125LP
(5HPB/5HPC)
(5HPD)
(5HPD/5HPE)
EUROPE,SOUTH AFRICA
A
USA,OCEANIA/CANADA
USA,OCEANIA/CANADA
2A5HP–100E1
2
TTR125/P,TTR125L/LP
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jun. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A
3
A
4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, pleaserefer tothisParts Catalogue andquote bothpartnumbers and part names correctly.
TTR125/P(5HPB/5HPC),TTR125L/LP(5HPD/5HPE)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 1 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
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5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5HPB
5HPD
Production
Code No.
010 USA 120
020 AUSTRALIA
030
040
050
060
070 SPAIN
080 FRANCE
Country
(destination)
AUSTRIA
GERMANY 5HPC 010 CANADA
BELGIUM 5HPE 010 CANADA
HOLLAND
SWITZERLAND
DENMARK
FINLAND
IRELAND
NORWAY
Model
Code
5HPB
5HPD
Production
Code No.
130 PORTUGAL
140 SWEDEN
(destination)
SOUTH AFRICA
Country
(5) Colouring Information
Model
Code
5HPB
5HPC
5HPD
5HPE
A
6
090 ENGLAND
100 GREECE
120
Colouring type
code
NEWZEALAND
A 0583
Colour
code
Colour Name
DEEP PURPLISH BLUE
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
DPBSE

ENGINE

CYLINDER B2.........................................
CRANKSHAFT. PISTON B3.............................
VALVE B4.............................................
CAMSHAFT. CHAIN B5.................................
OIL PUMP B6..........................................
INTAKE B7............................................
CARBURETOR B8.....................................
EXHAUST B10..........................................
CRANKCASE B12.......................................
CRANKCASE COVER 1 B13..............................
STARTER B14..........................................
CLUTCH B15...........................................
TRANSMISSION C2....................................
SHIFT CAM. FORK C4..................................
SHIFT SHAFT C5......................................

CHASSIS

FRAME C6............................................
FENDER C8...........................................
SIDE COVER C9.......................................
REAR ARM. SUSPENSION C10...........................
STEERING C13.........................................
FRONT FORK C14......................................
FRONT FORK 2 D2.....................................
FUEL TANK D4........................................
SEAT D6..............................................
FRONT WHEEL D7.....................................
FRONT WHEEL 2 D8...................................
FRONT BRAKE CALIPER D9............................
CONTENTS
REAR WHEEL D10......................................
STEERING HANDLE. CABLE D12.........................
FRONT MASTER CYLINDER D13.........................
STAND. FOOTREST D14.................................
GENERATOR E2.......................................
HANDLE SWITCH. LEVER E3...........................
HANDLE SWITCH. LEVER 2 E4.........................
ELECTRICAL 1 E5.....................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER
REF. NO.
10 93210–71462 O–RING 1 1 1 1
11 95027–06020 BOLT, FLANGE 2 2 2 2
12 22F–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2
13 93210–44704 O–RING 2 2 2 2
14 90105–08724 BOLT, FLANGE 4 4 4 4
15 90201–08609 WASHER, PLATE 4 4 4 4
PART NO. DESCRIPTION REMARKS
1 5HP–11111–00 HEAD, CYLINDER 1 1 1 1 1
2 2UJ–11133–10 .GUIDE, INTAKE VALVE 1 1 1 1
3 22F–11134–10 .GUIDE, EXHAUST VALVE 1 1 1 1
4 93440–10109 .CIRCLIP 2 2 2 2
5 90153–06029 .SCREW, HEXAGON 1 1 1 1
6 90430–06014 .GASKET 1 1 1 1
7 90116–06503 BOLT, STUD 2 2 2 2
8 5HH–11185–00 COVER, CYLINDER HEAD SIDE 1 1 1 1 1
9 5HP–11161–00 ABSORBER 1 4 4 4 4
5HPB
5HPC
5HPD
5HPE
B
16 94701–00265 PLUG, SPARK (ND U22FSR–U) 1 1 1 1 UR
94701–00366 PLUG, SPARK (NGK CR7HSA) 1 1 1 1 UR
17 5AP–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1
18 99530–10114 PIN, DOWEL 2 2 2 2
19 90110–06014 BOLT, HEXAGON SOCKET HEAD 2 2 2 2

20 5HP–11310–00 CYLINDER 1 1 1 1

21 5HP–11351–00 GASKET, CYLINDER 1 1 1 1
22 93210–57634 O–RING 1 1 1 1
2
FIG. 2 CRANKSHAFT. PISTON
REF. NO.
10 2TK–11633–00 PIN, PISTON 1 1 1 1
11 93450–16068 CIRCLIP 2 2 2 2
12 4LS–11603–00 PISTON RING SET (STD) 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–11400–00 CRANKSHAFT ASSY 1 1 1 1
2 5HP–W1141–00 .CRANK 1 1 1 1 1
3 4LS–11681–01 .PIN, CRANK 1 1 1 1 1
4 93310–6290C .BEARING 1 1 1 1
5 4LS–11651–02 .ROD, CONNECTING 1 1 1 1
6 5HP–11422–00 .CRANK 2 1 1 1 1
7 5AP–11536–00 .GEAR, DRIVE 1 1 1 1
8 93306–20597 BEARING 1 1 1 1
9 5HP–11631–00–A0 PISTON (STD) 1 1 1 1
5HP–11636–00 PISTON (0.50MM O/S) 1 1 1 1 AP
5HP–11638–00 PISTON (1.00MM O/S) 1 1 1 1 AP
4LS–11605–00 PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
5HPB
5HPC
5HPD
5HPE
B
4LS–11607–00 PISTON RING SET (1.00MM O/S) 1 1 1 1 AP
13 5HP–11500–00 BALANCER ASSY 1 1 1 1
14 93306–20221 BEARING 2 2 2 2
15 90280–03017 KEY, WOODRUFF 1 1 1 1
16 90201–120E8 WASHER, PLATE 1 1 1 1
17 90179–12248 NUT 1 1 1 1
3
FIG. 3 VALVE
REF. NO.
10 90170–05302 NUT 2 2 2 2
11 22F–12156–00 SHAFT, ROCKER 2 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–12111–00 VALVE, INTAKE 1 1 1 1
2 5HP–12121–00 VALVE, EXHAUST 1 1 1 1
3 2HX–12119–00 SEAL, VALVE STEM 2 2 2 2
4 22F–12116–00 SEAT, VALVE SPRING 2 2 2 2
5 5HP–12113–00 SPRING, VALVE INNER 2 2 2 2
6 22F–12118–01 COTTER, VALVE 4 4 4 4
7 22F–12117–02 RETAINER, VALVE SPRING 2 2 2 2
8 50M–12151–00 ARM, VALVE ROCKER 2 2 2 2
9 22F–12159–00 SCREW, VALVE ADJUSTING 2 2 2 2
5HPB
5HPC
5HPD
5HPE
B
4
FIG. 4 CAMSHAFT. CHAIN
REF. NO.
10 5AP–15598–00 COLLAR 1 1 1 1
11 90105–06557 BOLT, FLANGE 1 1 1 1
12 4ST–12210–00 TENSIONER ASSY, CAM CHAIN 1 1 1 1
13 4RF–12213–00 GASKET, TENSIONER CASE 1 1 1 1
14 95027–06016 BOLT, FLANGE 2 2 2 2
15 90430–06014 GASKET 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–12170–00 CAMSHAFT ASSY 1 1 1 1 1
2 4UL–1111F–00 PLATE 1 1 1 1
3 90110–06226 BOLT, HEXAGON SOCKET HEAD 1 1 1 1
4 5AP–12176–00 SPROCKET, CAM CHAIN 1 1 1 1
5 90201–08326 WASHER, PLATE 1 1 1 1
6 90101–08590 BOLT 1 1 1 1
7 94581–94088 CHAIN 1 1 1 1
8 5AP–12231–00 GUIDE, STOPPER 1 1 1 1 1
9 5HP–12241–01 GUIDE, STOPPER 2 1 1 1 1
5HPB
5HPC
5HPD
5HPE
B
5
FIG. 5 OIL PUMP
REF. NO.
10 5HH–13324–00 GEAR, PUMP DRIVE 1 1 1 1
11 5AP–13451–00 FILTER,ROTARY 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5AP–13300–00 OIL PUMP ASSY 1 1 1 1
2 4GL–13325–00 .GEAR, PUMP DRIVEN 1 1 1 1
3 99001–05600 .CIRCLIP 2 2 2 2
4 90208–07052 .WASHER, CONICAL SPRING 1 1 1 1
5 22F–13329–01 GASKET, PUMP COVER 1 1 1 1
6 90155–06009 SCREW, FLAT FILLISTER 2 2 2 2
7 90340–12097 PLUG, STRAIGHT SCREW 1 1 1 1
8 90430–12213 GASKET 1 1 1 1
9 22F–13411–01 STRAINER, OIL 1 1 1 1
5HPB
5HPC
5HPD
5HPE
B
6
FIG. 6 INTAKE
REF. NO.
10 5HP–14450–00 ELEMENT ASSY, AIR CLEANER 1 1 1 1
11 5HP–14437–00 DUCT 1 1 1 1
12 5HP–14453–00 JOINT, AIR CLEANER 1 1 1 1 1
13 50M–14452–00 SEAL 1 1 1 1
14 3GM–14452–00 SEAL 1 1 1 1
15 97707–50520 SCREW, TAPPING 3 3 3 3
PART NO. DESCRIPTION REMARKS
1 5HP–13586–00 JOINT, CARBURETOR 1 1 1 1 1
2 16G–13569–00 PLUG, BLIND 1 1 1 1
3 90467–10039 CLIP 1 1 1 1
4 93210–30611 O–RING 1 1 1 1
5 91317–06020 BOLT 2 2 2 2
6 90450–44062 HOSE CLAMP ASSY 1 1 1 1
7 5HP–14411–00 CASE, AIR CLEANER 1 1 1 1 1
8 5HP–14412–00 CAP, CLEANER CASE 1 1 1 1 1
9 5HP–14422–00 CAP, CLEANER CASE 2 1 1 1 1
5HPB
5HPC
5HPD
5HPE
B
16 5HP–2811G–00 BAND 1 1 1 1
17 34K–14484–00 PLATE, CLEANER CASE FITTING 1 1 1 1
18 26A–14436–00 HOOK 1 1 1 1
19 90267–40073 RIVET, BLIND 3 3 3 3
20 92907–04200 WASHER 3 3 3 3
21 3AJ–1443E–00 PIPE, DRAIN 1 1 1 1
22 90467–15012 CLIP 1 1 1 1
23 5HP–14472–00 PLATE, ELEMENT 1 1 1 1
24 MS0–1443E–00 PIPE, DRAIN 1 1 1 1
25 90467–14015 CLIP 1 1 1 1
26 90119–06044 BOLT, WITH WASHER 3 3 3 3
27 90460–46206 CLAMP, HOSE 1 1 1 1
7
FIG. 7 CARBURETOR
REF. NO.
10 3H1–14147–00 .O–RING 1 1 1 1
11 3H1–14962–00 .WASHER 1 1 1 1
12 4LS–14923–20 .SCREW, PILOT 1 1 1 1
13 5K7–14134–00 .SPRING, AIR ADJUSTING 1 1 1 1
14 24W–14184–00 .GASKET, FLOAT CHAMBER 1 1 1 1
15 21V–1414M–26 .NOZZLE, MAIN 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–14101–10 CARBURETOR ASSY 1 1 1 1 1
2 5HP–1490J–00 .NEEDLE SET 1 1 1 1
3 4LS–14131–00 .SPRING, THROTTLE VALVE 1 1 1 1
4 5DG–14106–00 .CABLE ADJUST SCREW SET 1 1 1 1
5 4LS–14126–00 .GASKET 1 1 1 1
6 5HH–14112–25 .VALVE, THROTTLE 1 1 1 1 1
7 5HP–1410A–10 .STARTER SET 1 1 1 1
8 5HH–14103–00 .THROTTLE SCREW SET 1 1 1 1
9 4LS–14191–00 .PLUG, DRAIN 1 1 1 1
5HPB
5HPC
5HPD
5HPE
B
16 5HP–14142–15 .JET, PILOT (# 15) 1 1 1 1
17 5HP–14145–00 .SETTER, NEEDLE JET 1 1 1 1
18 620–14231–21 .JET, MAIN (#105) 1 1 1 1 STD
620–1423A–71 .JET,MAIN(#102.5) 1 1 1 1 AP
19 583–14561–00 .O–RING 1 1 1 1
20 5HH–14185–00 .FLOAT 1 1 1 1
21 5HP–14107–18 .NEEDLE VALVE SET 1 1 1 1
22 127–14186–00 .PIN, FLOAT 1 1 1 1
23 1A0–14196–00 .PIPE 1 1 1 1
24 26H–14197–00 .PIPE 2 2 2 2
25 66E–14251–00 .NIPPLE 1 1 1 1
26 5HP–14348–00 .PIPE 1 1 1 1 1
8
FIG. 7 CARBURETOR
REF. NO.
27 5CA–14197–00 .PIPE 1 1 1 1
28 98507–03006 .SCREW, PAN HEAD 1 1 1 1
29 92907–03100 .WASHER 1 1 1 1
30 98507–04014 .SCREW, PAN HEAD 4 4 4 4
31 92907–04100 .WASHER, SPRING 4 4 4 4
32 4LS–14147–00 .O–RING 1 1 1 1
33 5AP–14940–00 .DIAPHRAGM ASSY 1 1 1 1
34 5HP–14280–00 .COVER, CARBURETOR 1 1 1 1
35 5AP–14933–00 .SPRING, DIAPHRAGM 1 1 1 1
36 1HX–14231–16 .JET, MAIN (# 80) 1 1 1 1
37 1HX–14231–29 .JET, MAIN (#145) 1 1 1 1
38 5V7–14153–00 .WASHER, MAIN JET 1 1 1 1
39 5HP–14565–00 .SCREW 1 1 1 1
40 5HP–14216–00 .SCREW 1 1 1 1
PART NO. DESCRIPTION REMARKS
5HPB
5HPC
5HPD
5HPE
B
9
FIG. 8 EXHAUST
REF. NO.
10 5HP–1479H–00 COVER, 1 1 1 1 1
11 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
12 90183–04047 NUT, SPRING 2 2 2 2
13 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
14 90206–06090 WASHER, WAVE 2 2 2 2
15 98980–06008 SCREW, BIND 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 5HP–14711–10 MUFFLER 1 1 1 1 1
2 22W–24181–00 DAMPER, LOCATING 1 1 1 1 1
3 95027–06010 BOLT, FLANGE 3 3 3 3
4 5HP–14780–00 SPARK ARRESTER ASSY 1 1 1 1
5 5HP–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 1
6 4BD–14766–00 WASHER, PROTECTOR 6 6 6 6
7 90206–06090 WASHER, WAVE 3 3 3 3
8 98980–06008 SCREW, BIND 3 3 3 3
9 5HP–14628–10 PROTECTOR, EXHAUST PIPE 1 1 1 1
5HPB
5HPC
5HPD
5HPE
B
16 5HP–14758–00 PROTECTER, SILENCER 1 1 1 1
17 5HP–1479J–00 COVER 2 1 1 1 1
18 90183–04047 NUT, SPRING 2 2 2 2
19 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
20 90206–06090 WASHER, WAVE 2 2 2 2
21 98980–06008 SCREW, BIND 2 2 2 2
22 4BR–14613–00 GASKET, EXHAUST PIPE 1 1 1 1
23 95607–06200 NUT, SELF U–FLANGE 2 2 2 2
24 95817–10040 BOLT, FLANGE 1 1 1 1
25 90201–101J1 WASHER, PLATE 2 2 2 2
26 90185–10002 NUT, SELF–LOCKING 1 1 1 1
27 90179–08491 NUT 1 1 1 1
10
FIG. 8 EXHAUST
REF. NO.
28 90201–087A9 WASHER, PLATE 1 1 1 1
29 90105–081A7 BOLT, FLANGE 1 1 1 1
PART NO. DESCRIPTION REMARKS
5HPB
5HPC
5HPD
5HPE
B
11
FIG. 9 CRANKCASE
REF. NO.
10 5HP–15441–00 HOLDER, CLUTCH CABLE 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 5HP–15150–00 CRANKCASE ASSY 1 1 1 1
2 59V–11167–00 PIPE, BREATHER 2 1 1 1 1
3 5HP–11166–00 PIPE, BREATHER 1 1 1 1 1
4 90467–13064 CLIP 1 1 1 1
5 99530–10114 PIN, DOWEL 2 2 2 2
6 95027–06030 BOLT, FLANGE 2 2 2 2
7 90105–06015 BOLT, FLANGE 7 7 7 7
8 95027–06055 BOLT, FLANGE 1 1 1 1
9 99530–10114 PIN, DOWEL 2 2 2 2
5HPB
5HPC
5HPD
5HPE
B
12
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