Yamaha T135 SE Parts Catalog

T135

PARTS

CATALOGUE

(Automatic Clutch)

T135-SE

YamahaT135.COM

1S71

1E1S7-460E1

T135SE

PARTS CATALOGUE

1st edition, June 2005

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

FOREWORD

7. Applicable Serial No.

Frame Serial No. Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564

S3(*) SILVER 3 0791

SL SILVER 0035

VOM2(*) VIVID ORANGE METALLIC 2 0552

VRC1(*) VIVID RED COCKTAIL 1 0121

YB(*) YAMAHA BLACK 0033

9. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Serial No. Name Of Q’ty Column Model Code

ENGINE

CYLINDER HEAD .................................................................1

CRANKSHAFT & PISTON ....................................................2

VALVE ...................................................................................3

CAMSHAFT & CHAIN ...........................................................4

WATER PUMP ......................................................................5

RADIATOR & HOSE .............................................................6

OIL PUMP .............................................................................7

INTAKE .................................................................................8

CARBURETOR .....................................................................10

EXHAUST .............................................................................12

CRANKCASE ........................................................................13

CRANKCASE COVER 1 .......................................................14

STARTER ..............................................................................15

STARTER CLUTCH ..............................................................16

CLUTCH ................................................................................17

TRANSMISSION ...................................................................19

SHIFT CAM & FORK .............................................................21

SHIFT SHAFT .......................................................................22

CHASSIS

FRAME ..................................................................................23

FENDER ................................................................................24

SIDE COVER ........................................................................25

REAR ARM & SUSPENSION ...............................................28

STEERING ............................................................................29

FRONT FORK .......................................................................30

FUEL TANK ...........................................................................31

SEAT .....................................................................................32

FRONT WHEEL .................................................................... 33

FRONT BRAKE CALIPER ....................................................34

REAR WHEEL .......................................................................35

STEERING HANDLE & CABLE ............................................37

FRONT MASTER CYLINDER ...............................................39

STAND & FOOTREST ..........................................................40

LEG SHIELD .........................................................................42

GENERATOR ........................................................................45

STARTING MOTOR ..............................................................46

FLASHER LIGHT ..................................................................47

METER ..................................................................................48

HEADLIGHT ..........................................................................49

TAILLIGHT ............................................................................50

CONTENTS

HANDLE SWITCH & LEVER ................................................ 51

ELECTRICAL 1 ..................................................................... 52

ELECTRICAL 2 ..................................................................... 53

INDEX

NUMERICAL INDEX ............................................................. 54

FIG. 1 CYLINDER HEAD

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S7–E1102–00

1S7–E1133–10

90153–06803

90430–06014

95617–08620

1S7–E1191–00

91811–10005

1S7–E482K–00

5YP–E4840–00

5YP–E4890–00

95027–06014

95027–06020

90430–06014

1S7–E1193–00

93210–11803

CYLINDER HEAD ASSY 1

.GUIDE, VALVE 1 4

.SCREW, HEXAGON 1

.GASKET 1

.BOLT, STUD 2

COVER, CYLINDER HEAD 1 1

PIN, DOWEL 1

PLATE 1

AIR CUT VALVE ASSY 1

REED VALVE ASSY 1

BOLT, FLANGE 2

BOLT, FLANGE 5

GASKET 1

GASKET, HEAD COVER 1 1

O-RING 1

1S71

REMARKS

16

90105–08850

17

90201–08609

18

94700–00867

94700–00870

19

1S7–E1181–00

20

99530–10114

21

99530–10114

22

91317–06100

23

1S7–E1311–00

24

1S7–E1351–00

25

90153–06803

26

90430–06014

BOLT, FLANGE 4

WASHER, PLATE 4

PLUG, SPARK (NGK CPR8EA9) 1 UR

PLUG, SPARK (DENSO U24EPR9) 1 UR

GASKET, CYLINDER HEAD 1 1

PIN, DOWEL 2

BOLT 2

CYLINDER 1 1

GASKET, CYLINDER 1

SCREW, HEXAGON 1

GASKET 1

1

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

1S7–WE140–00

1S7–WE141–00

1S7–E1681–01

93310–528X5

5YP–E1651–00

1S7–E1422–00

93306–305X7

90280–03017

1S7–E1631–00

1S7–E1633–00

93450–16115

5YP–11603–00

CRANKSHAFT ASSY 1

.CRANK 1 1

.PIN, CRANK 1 1

.BEARING 1

.ROD, CONNECTING 1

.CRANK 2 1

BEARING 1

KEY, WOODRUFF 1

PISTON (STD) 1

PIN, PISTON 1

CIRCLIP 2

PISTON RING SET (STD) 1

1S71

REMARKS

2

FIG. 3 VALVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

1S7–E2111–00

1S7–E2121–00

1S7–E2119–00

5YP–E2113–00

1WG–12118–00

5YP–12117–00

5YP–E2126–00

1S7–E2151–00

1S7–E2159–00

90170–05302

1S7–E2161–00

1S7–E2159–00

90170–05302

1S7–E2156–00

VALVE, INTAKE 2

VALVE, EXHAUST 2

SEAL, VALVE STEM 4

SPRING, VALVE INNER 4

COTTER, VALVE 8

RETAINER, VALVE SPRING 4

SEAT, VALVE SPRING 2 4

ARM, VALVE ROCKER 1

SCREW, VALVE ADJUSTING 2

NUT 2

ARM, VALVE ROCKER 2 1

SCREW, VALVE ADJUSTING 2

NUT 2

SHAFT, ROCKER 2 2

1S71

REMARKS

3

FIG. 4 CAMSHAFT & CHAIN

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S7–E2170–00

93306–906Y0

93210–09806

93306–001X2

99480–05010

1S7–E2280–01

1S7–E2288–00

1S7–E2157–00

1S7–E111F–00

95027–06010

94568–A8096

5YP–E2231–00

5YP–E2241–00

90149–06829

1S7–E5598–00

CAMSHAFT ASSY 1 1

.BEARING 1

.O-RING 1

BEARING 1

PIN 2

DECOMPRESSION ASSY 1

CAM, DECOMPRESSION 1

NUT, LOCK 1

PLATE 1

BOLT, FLANGE 2

CHAIN 1

GUIDE, STOPPER 1 1

GUIDE, STOPPER 2 1

SCREW 1

COLLAR 1

1S71

REMARKS

16

5MX–E2210–00

17

5MX–E2213–00

18

91317–06016

TENSIONER ASSY, CAM CHAIN 1

GASKET, TENSIONER CASE 1

BOLT 2

4

FIG. 5 WATER PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S7–E2422–00

93103–10801

1S7–E2428–00

1S7–E1185–01

1S7–E1196–00

93210–84801

1S7–E2450–00

1S7–E1951–00

1S7–E1952–01

93306–000Y3

95027–06025

95027–06012

95027–06025

95027–06050

93210–19809

COVER, HOUSING 1

OIL SEAL 1

GASKET, HOUSING COVER 2 1

COVER, CYLINDER HEAD SIDE 1 1

GASKET, CYLINDER HEAD SIDE 1

O-RING 1

IMPELLER SHAFT ASSY 1

PLATE 1

BEARING 1

BOLT, FLANGE 4

BOLT, FLANGE 2

BOLT, FLANGE 1

O-RING 1

1S71

REMARKS

5

FIG. 6 RADIATOR & HOSE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5YP–12411–00

1S7–E2413–00

1S7–E2491–00

95027–06020

5YP–E2461–00

5YP–E2405–00

5YP–E2675–00

5YP–E2671–00

5YP–E2462–00

90480–15363

95827–06016

90201–06071

1S7–E2443–00

90480–01803

1S7–E2481–00

THERMOSTAT 1

COVER, THERMOSTAT 1

CLAMP 1 1

BOLT, FLANGE 2

RADIATOR ASSY 1

BLOWER ASSY 1

BOLT, BLOWER HOLDING 2

NUT 1 2

CAP, RADIATOR 1

GROMMET 2

BOLT, FLANGE 1

WASHER, PLATE 1

STAY 1

GROMMET 1

PIPE 1 1

1S71

REMARKS

16

90450–28801

17

1S7–E2482–00

18

90450–28801

19

1S7–E2576–00

20

90467–10805

HOSE CLAMP ASSY 2

PIPE 2 1

HOSE CLAMP ASSY 2

HOSE 1 1

CLIP 2

6

FIG. 7 OIL PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

1S7–E3300–00

1S7–E3329–00

92017–05025

1S7–E5351–00

1S7–E3411–00

90501–18576

93210–34802

1S7–E3440–00

1S7–E3447–00

9502L–06020

93210–60800

1S7–E3327–00

9502L–06012

OIL PUMP ASSY 1

GASKET, PUMP COVER 1

BOLT, BUTTON HEAD 2

PLUG, DRAIN 1

STRAINER, OIL 1

SPRING, COMPRESSION 1

O-RING 1

ELEMENT ASSY, OIL CLEANER 1

COVER, OIL ELEMENT 1

BOLT, FLANGE 3

O-RING 1

COVER, PUMP GEAR 1

BOLT, FLANGE 2

1S71

REMARKS

7

FIG. 8 INTAKE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

93210–32807

1S7–E3586–00

1S7–E3595–00

1S7–E3542–00

90467–08092

93210–32807

90105–06061

1S7–E4197–00

90467–10008

9502N–06020

1S7–E4411–00

1S7–E4412–00

1S7–E4450–00

1S7–E4453–00

1S7–E4452–00

O-RING 1

JOINT, CARBURETOR 1 1

JOINT 1

HOSE, VACUUM SENSING 1 1

CLIP 2

O-RING 1

BOLT, FLANGE 2

PIPE 1

CLIP 1

BOLT, FLANGE 2

CASE, AIR CLEANER 1 1

CAP, CLEANER CASE 1 1

ELEMENT ASSY, AIR CLEANER 1

JOINT, AIR CLEANER 1 1

SEAL 2

1S71

REMARKS

16

5TL–E443E–00

17

90467–12800

18

1S7–E4437–00

19

90163–05803

20

90465–08805

21

1S7–E4425–00

22

90460–46206

23

90183–06802

24

90119–06051

25

1S7–E1166–00

26

90467–13064

27

1S7–E4882–00

PIPE, DRAIN 1

CLIP 1

DUCT 1

SCREW, TAPPING 4

CLAMP 1

DAMPER 1 1

CLAMP, HOSE 1

NUT, SPRING 2

BOLT, WITH WASHER 2

PIPE, BREATHER 1 1

CLIP 2

HOSE, BEND 2 1

8

FIG. 8 INTAKE

REF. NO.

28

29

30

31

32

33

34

PART NO. DESCRIPTION

90467–15012

90467–13802

1S7–E4877–00

90387–06875

97027–06016

1S7–E4881–00

CLIP 2

CLIP 1

RESONATOR 1

COLLAR 1

BOLT 1

HOSE, BEND 1 1

1S71

REMARKS

9

FIG. 9 CARBURETOR

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5YP–E4101–00

5YP–14185–00

3G2–14231–21

3H1–14142–20

5VL–14141–29

5YP–14561–00

97507–04008

97507–04014

97507–04018

4XV–24453–00

5YP–14429–00

5YP–14349–00

5YP–14103–00

127–14186–00

5YP–14147–00

CARBURETOR ASSY 1 1

.FLOAT 1

.JET, MAIN (#105) 1

.JET, PILOT (# 20) 1

.NOZZLE, MAIN 1

.O-RING 1

.BOLT, WITH WASHER 1

.BOLT, WITH WASHER 4

.BOLT, WITH WASHER 2

.SCREW 1

.PIPE 1

.THROTTLE SCREW SET 1

.PIN, FLOAT 1

.O-RING 1

1S71

REMARKS

16

5YP–14145–00

17

5YP–14146–00

18

5YP–14105–00

19

5LW–14994–00

20

5YP–H5885–00

21

5YP–14131–00

22

22F–14174–00

23

5YP–14169–10

24

5YP–14216–00

25

5YP–14243–00

26

5YP–14959–00

27

522–14161–00

.SETTER, NEEDLE JET 1

.PLATE 1

.PILOT SCREW SET 1

.NET, FILTER 1

.THROTTLE SENSOR ASSY 1

.SPRING, THROTTLE VALVE 1

.CAP, PLUNGER 1

.CAP 1

.SCREW 1

.PLATE 1

.GASKET 1

.NUT, CABLE ADJUSTING 1

10

FIG. 9 CARBURETOR

REF. NO.

28

29

30

31

32

33

34

35

36

37

PART NO. DESCRIPTION

5LW–14191–00

5YP–14562–00

5YP–14563–00

5YP–14564–00

5YP–1490J–00

5YP–14112–20

5YY–14150–00

5YP–14515–00

5YP–14919–00

97507–04006

.PLUG, DRAIN 1

.O-RING 1

.NEEDLE SET 1

.VALVE, THROTTLE 1 1

.NEEDLE ASSY 1

.JET 1

.CLIP 1

.BOLT, WITH WASHER 1

1S71

REMARKS

11

FIG. 10 EXHAUST

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S7–E4703–00

1S7–E4728–00

1S7–E4758–00

98980–06010

90206–06090

90202–05187

90202–05188

1S7–E4737–00

1S7–E4613–00

95707–08500

95707–10500

95827–10045

90201–10141

95807–08035

90201–08612

MUFFLER COMP. 1 1

PROTECTOR, MUFFLER 2 1

PROTECTER, SILENCER 1

SCREW, BIND 4

WASHER, WAVE 4

WASHER, PLATE 4

DAMPER, MUFFLER 2

GASKET, EXHAUST PIPE 1

NUT, FLANGE 2

NUT, FLANGE 1

BOLT, FLANGE 1

WASHER, PLATE 2

BOLT, FLANGE 1

WASHER, PLATE 1

1S71

REMARKS

16

5TP–E4747–00

17

90387–08813

DAMPER, MUFFLER 1

COLLAR 1

12

FIG. 11 CRANKCASE

REF. NO.

1

2

3

4

5

PART NO. DESCRIPTION

1S7–E5150–00

99530–10114

9502L–06060

9502L–06050

9502L–06045

CRANKCASE ASSY 1

PIN, DOWEL 2

BOLT, FLANGE 3

BOLT, FLANGE 2

BOLT, FLANGE 9

1S71

REMARKS

13

FIG. 12 CRANKCASE COVER 1

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S7–E5411–00

1S7–E5451–00

99530–10114

9502L–06040

9502L–06050

90462–08805

90340–14805

93210–148F8

90340–32810

93210–328G3

1S7–E5113–00

1S7–E5418–00

95807–06025

90480–13568

90387–06844

COVER, CRANKCASE 1 1

GASKET, CRANKCASE COVER 1 1

PIN, DOWEL 2

BOLT, FLANGE 4

CLAMP 1

PLUG, STRAIGHT SCREW 1

O-RING 1

PLUG, STRAIGHT SCREW 1

O-RING 1

PLATE 1

COVER, CHAIN CASE 1

BOLT, FLANGE 2

GROMMET 2

COLLAR 2

1S71

REMARKS

16

1S7–E5377–00

17

1S7–E5421–00

18

1S7–E5461–00

19

99530–10114

20

9502L–06040

21

9502L–06050

22

1S7–E5362–00

23

93210–198F9

24

93101–10843

25

9502L–06060

GUIDE, INLET 1

COVER, CRANKCASE 2 1

GASKET, CRANKCASE COVER 2 1

PIN, DOWEL 2

BOLT, FLANGE 8

BOLT, FLANGE 2

PLUG, OIL LEVEL 1

O-RING 1

OIL SEAL 1

BOLT, FLANGE 2

14