Yamaha T105 2005 User Manual
OWNER'S
MANUAL
5AV-F8199-E1
EAA00100 EAA20301
T105E/SE
OWNER’S MANUAL
© 2003 by Yamaha Motor Co, Ltd.
Manufacturing
1st edition, July 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co, Ltd.
is expressly prohibited.
Printed in China
Congratulations on your purchase of the
Yamaha T105E/SE. This model is the result
of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high
degree of craftsmanship and reliability that
have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic
maintenance of this motorcycle. If you
have any questions about the operation or
maintenance of your motorcycle, please
consult a Yamaha dealer.
INTRODUCTION
1
EAA10500
Particularly important information is distinguished in this manual by the following
notations:
Q
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
w
Failure to follow WARNING instructions
could result in severe injury or death
to the
motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
cC
EUU13800*
NOTE:
9 Yamaha continually seeks advancements
in product design and quality. Therefore,
while this manual contains the most current product information available at the
time of printing, there may be minor discrepancies between your machine and
this manual. If there is any question concerning this manual, please consult your
Yamaha dealer.
9 This manual should be considered a per-
manent part of this motorcycle and
should remain with it even if the motorcycle is subsequently sold.
A CAUTION indicates special precautions
that must be taken to avoid damage to the
motorcycle.
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
EUU60100
w
PLEASE READ THIS MANUAL CAREFULLY
AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
2
EAA30001
CONTENTS
GIVE SAFETY THE RIGHT OF WAY...............5
GENERAL NOTE..............................................6
DESCRIPTION..................................................8
MOTORCYCLE IDENTIFICATION...................9
Identification numbers record ...................9
Key identification number .......................10
Frame serial number ................................10
Engine serial number ...............................10
CONTROL FUNCTIONS................................11
Main switch ...............................................11
Indicator lights ..........................................12
Instrument panel.......................................13
Handlebar switches ..................................14
Shift pedal .................................................16
Front brake lever.......................................16
Rear brake pedal .......................................17
Fuel tank cap .............................................17
Starter lever 1..........................................18
Kick starter.................................................18
Steering lock..............................................19
Seat ............................................................20
Helmet holder ...........................................21
Side cover removal...................................21
PRE-OPERATION CHECKS ...........................22
Fuel.............................................................24
Engine oil...................................................25
Tires............................................................26
OPERATION AND IMPORTANT
RIDING POINTS.............................................28
Starting and warming up a
cold engine ................................................28
Starting a warm engine ...........................30
Shifting.......................................................31
To start out and accelerate.......................31
To decelerate .............................................33
Engine break-in .........................................34
Parking .......................................................36
3
PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................37
Tool kit........................................................38
Periodic maintenance/lubrication ...........39
Engine oil...................................................41
Air filter ......................................................44
Throttle cable adjustment........................46
Carburetor adjustment.............................47
Idle speed adjustment..............................47
Spark plug inspection ..............................48
Front brake adjustment(T105E)...............50
Front brake adjustment (T105SE) ...........50
Checking the front brake pads
(T105SE) .................................................51
Checking the brake fluid level
(T105SE)..................................................51
Changing the brake fluid (T105SE) .........53
Rear brake adjustment .............................54
Brake light switch adjustment.................55
Checking the brake shoes ........................55
Drive chain slack check ............................56
Drive chain slack adjustment ..................57
Drive chain lubrication .............................59
Brake lever and pedal...............................60
Center and sidestand ...............................60
Front fork inspection ................................61
Battery........................................................62
Replenishing the battery fluid .................64
Fuse replacement .....................................65
Troubleshooting........................................66
CLEANING AND STORAGE .........................67
Cleaning.....................................................67
Storage ......................................................67
SPECIFICAITIONS .........................................69
4
EUU75901
GIVE SAFETY THE RIGHT OF WAY
Motorcycles are fascinating vehicles, which
can give you an unsurpassed feeling of
power and freedom. However, they also
impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics.
Regular care and maintenance are essential for preserving your motorcycle’s value
and operating condition. Moreover, what is
true for the motorcycle is also true for the
rider: good performance depends on being
in good shape. Riding under the influence
of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders - more than car drivers - must always
be at their mental and physical best. Under
the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the
motorcycle rider as seat belts are for car
drivers and passengers. Always wear a
complete motorcycle suit (whether made
of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet.
Optimum protective wear, however, should
not encourage carelessness. Though fullcoverage helmets and suits, in particular,
create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-control run
the risk of going too fast and are apt to
take chances. This is even more dangerous
in wet weather. The good motorcyclist
rides safely, predictably and defensively avoiding all dangers, including those
caused by others. Enjoy your ride!
5
Much can be gained from the correct use and maintenance of a
motorcycle.
1
THE CUSTOMERS CAN USE THE FULLEST
POTENTIAL OF YAMAHA MOTORCYCLES
2
A MOTORCYCLE CAN KEEP ITS PERFORMANCE
CAPABILITY FOR A LONGER TIME
Comparison of wear on engine parts
With maintenance
Without
maintenance
100%
Perfect operative
Distance
Engine overhaul, cylinder
(piston, piston ring, cylinder, etc.)
condition
covered (km)
boring, piston ring change, etc.
GENERAL NOTE
6
3
FUEL COST AND REPAIR EXPENSES CAN BE
KEPT TO A MINIMUM
4
A MOTORCYCLE CAN DEMAND A HIGH PRICE
WHEN IT IS TRADED IN AS A USED PRODUCT
100%
With maintenance
Without
Distance covered (km)
Fuel consumption
maintenance
Distance covered (km)
Customer’s running cost
S
Without maintenance
With maintenance
Big repairs at higher expenses
(fuel cost plus maintenance and repair expenses)
GENERAL NOTE
7
EAA50000
DESCRIPTION
1. Tail/Brake light
2. Rear flasher light
3. Side cover
4. Fuel tank cap
5. Front flasher light
6. Kick starter
7. Rear brake pedal
8. Head light
9. Fuel tank
10. Seat lock
8
11. Shift pedal
12. Handlebar switch
13. Speedometer
14. Fuel gauge
15. Main switch/steering lock
16. Throttle grip
17. Front brake lever
18. Indicator light
19. Helmet holder
20. Starter lever
EAA60000
MOTORCYCLE IDENTIFICATION
1. KEY IDENTIFICATION NUMBER:
2. FRAME SERIAL NUMBER:
3. ENGINE SERIAL NUMBER:
EAA61101
Identification numbers record
Record the key identification number,
frame serial number and engine serial
number in the spaces provided for assistance when ordering spare parts from a
Yamaha dealer for reference in case the vehicle is stolen.
9
EAA61400
Key identification number
The key identification number is stamped
on the key.
Record this number in the space provided
and use it for reference when obtaining a
new key.
EAA60700
Frame serial number
The frame serial number is stamped into
the the frame.
EAA70001
Engine serial number
The engine serial number is stamped into
the crankcase.
10
EAB00000
CONTROL FUNCTIONS
EAB00100
Main switch
The main switch controls the ignition and lighting systems. Its operation is described
below.
Position Function Key removal
ON
Electrical circuits are switched on.
The engine can be started.
OFF
Cannot be removed.
LOCK
All electrical circuits are switched off.
The steering is locked and all
electrical circuits are switched off.
11
Can be removed.
Can be removed.
EAB10000
Indicator lights
Description Function
1 Turn indicator light
2 Neutral indicator light
3 Top gear indicator light
4 High beam indicator light
Turn indicator light
“5”:
Neutral indicator
light “N”:
Top gear indicator
light “TOP”:
High beam indicator light “&”:
12
Flashes when the
turn switch is
“ON”.
Lights when the
transmission is in
neutral.
Light when the
transmission is in
top (4th) gear.
Lights when the
headlight high
beam is used.
Instrument panel
Description Function
1 Speedometer 2 Odometer
3 Fuel gauge
Speedometer
Odometer
Fuel gauge
13
Shows riding speed.
Shows accumlated
mileage.
Shows the fuel level
in the fuel tank.
1 Lights switch
2 Dimmer switch
3 Turn signal switch
Handlebar switches
Lights switch
Position Function
ON
OFF
Headlight, taillight and meter lights
comes on when engine is running.
Headlight, taillight and meter lights
does not come on.
Dimmer switch
Position Function
& (HI)
% (LO)
Turns on the headlight high
beam.
Turns on the headlight low
beam.
Turn signal switch
Position Function
4
OFF
Turns on the left flasher.
6
Turns on the right flasher.
Turns off the flasher.
∇
Push the switch in after it has
returned to center position.
14
Horn switch
Position Function
4 Horn switch
5 Start switch
*
(HORN)
The horn sounds when pushing the switch.
Start switch
Position Function
START
The starter motor cranks the
engine when pushing the
switch.
15
1 Shift pedal N. Neutral
1 Front brake lever
EAB80001
Shift pedal
This motorcycle is equipped with a constant-mesh 4-speed transmission. The shift
pedal is located on the left side of the engine.
EAB90001
Front brake lever
The front brake lever is located on the right
handlebar. Pull it toward the handlebar to
apply the front brake.
16
1 Rear brake pedal
1 Fuel tank cap
EAB90101
Rear brake pedal
The rear brake pedal is on the right side of
the motorcycle. Press down on the brake
pedal to apply the rear brake.
EAC01300*
Fuel tank cap
To add fuel, open the seat. Then remove
the fuel tank cap by turning it counterclockwise.
(See page 20 to open the seat.)
17
1 Starter lever
1 Kick starter
EAC20100
Starter lever 1
The starter lever is located on the left handlebar. Starting a cold engine requires a
richer fuel mixture. In such a case, turn the
starter lever to the left. After the engine is
warm, turn the lever to its original position.
EAC60700
Kick starter
Rotate the kick starter away from the engine. Push the starter down lightly with
your foot until the gears engage, then kick
smoothly and forcefully to start the engine.
18
1 Push 2 Release 3 Turn
EAC30401
Steering lock
The steering is locked when the main
switch is turned to “LOCK”. To lock the
steering, turn the handlebars all the way to
the left. With the key at “OFF”, push it into
the main switch and release it, turn it counterclockwise to “LOCK”, and remove it. To
release the lock, turn the key to “OFF”.
19
EAC42301
Seat
To open the seat:
1. Insert the key in the lock and turn it as
shown.
2. Lift the end of the seat up to open.
To lock the seat:
1. Replace the seat in the original position.
2. Slightly push the end of the seat down
to lock.
EUU01700
NOTE:
Make sure that the seat is securely fitted.
20
EAC50001
Helmet holder
To open the helmet holder, insert the key in
the lock and turn it as shown. To lock the
helmet holder, replace the holder in its
original position.
EUU72900
w
1 Helmet holder
1 Screw
Never ride with a helmet in the helmet
holder. The helmet may hit objects, causing loss of control and possibly an accident.
Side cover removal
Remove the screw. Then remove the side
cover by pulling outward as shown.
21
PRE-OPERATION CHECKS
Before using this motorcycle, check the following points:
Item Routine Page
Fuel 9 Check fuel level/top up as required. 24
Engine oil 9 Check oil level/add oil as required. 25, 41~43
Front brake 9 Check fluid level and fluid leakage. Fill with DOT3 or DOT4 50~53
Rear brake 9 Check operation and pedal free play. Adjust if necessary. 54
Throttle grip/Housing 9 Check for smooth operation. Lubricate/Adjust if necessary. —
Drive chain 9 Check chain slack and condition. Adjust if necessary. 56~59
Wheels/Tires 9 Check tire pressure, wear, damage and spoke tightness. 26~27
Control/Meter cable 9 Check for smooth operation. Lubricate if necessary. —
Brake and shift pedal shafts 9 Check for smooth operation. Lubricate if necessary. 60
Brake lever pivots 9 Check for smooth operation. Lubricate if necessary. 60
Center and sidestand pivots 9 Check for smooth operation. Lubricate if necessary. 60
Fittings/fasteners 9 Check all chassis fittings and fasteners.
Lights and signals 9 Check for proper operation. —
Switches 9 Check for proper operation. —
Battery 9 Check fluid level, top-up with distilled water if necessary. 62~64
9 Check operation, condition and free play. Adjust if necessary.
brake fluid if necessary. (T105SE)
9 Tighten/Adjust, if necessary.
—
22
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