Yamaha SSTList User Manual

SPECIAL SERVICE TOOL LIST
©2004 Yamaha Motor Co.,Ltd.
1st Edition, August 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co.,Ltd.
is expressly prohibited.
LISTE DES OUTILS D’ENTRETIEN SPÉCIAUX
©2004 Yamaha Motor Co., Ltd.
1ère Edition, Août 2004
Tous droits réservés.
Toute réimpression ou utilisation
sans la permission écrite de la
Ya maha Motor Co., Ltd.
est formellement interdite.
Imprimé en Japon
LISTA DE HERRAMIENTAS ESPECIALES DE
SERVICIO
©2004 Yamaha Motor Co., Ltd.
1ª edición, Agosto 2004
Reservados todos los derechos.
Se prohíbe expresamente toda reimpresión
o utilización no autorizada de este manual
sin el consentimiento por escrito de
Yamaha Motor Co., Ltd.
Impreso en Japón
E
NOTICE
This list of special service tools has been prepared for quick and easy reference, to enable you to find the appropriate service tool(s) for each model. The special service tools have been improved and upgraded for each new model. However, your existing service manual does not include the latest information. Also, the list does not cover the models of which information could not be obtained at the time of preparation of the manual. The information will be provided through the next issue of the special service tool list.
Outboard motor models : All models to be released only in this fiscal year (except those of
which information can not be obtained )
Watercraft models : All models including those released in several years ago to the lat-
est models (The new models of this fiscal year may be excluded because the development period of watercrafts is different from that of the outboard motors.)
The special service tools mentioned in the service manual of each model are listed here. Tool numbers in round brackets indicate current tool numbers, and will be replaced with the replace­ment tool numbers (not in brackets) when stock runs out. In addition, the tool names always appear in English in this manual.
MANUAL FORMAT
APPLICATION CHARTS
Tool numbers and the outboard motor/watercraft models to which they apply are shown in the charts. Tools, which are to be supplied in an assembly, are listed with a dot (
) :Dots in round brackets indicate that the particular tool is not absolutely necessary and which
(
can be substituted by another tool.
] :Square brackets indicate that the tool applies only to models in square brackets in the corre-
[
sponding column header.
) in front of the tool name.
TOOL DESCRIPTIONS
The tool number, name, illustration, and description of its use are shown. The required tool size is also given to assist in the identification of the correct tool. The construction and meaning of each section are as follows:
Measuring tool : Mechanical or electrical precision tools (Some measuring tools may
be listed in one of the following sections instead.) Engine servicing : Special tool for engine servicing Lower unit/jet pump servicing Shim selection, PTT tool : Special tool for shim selection and power trim and tilt unit servicing
: Special tool for lower unit/jet pump servicing
REPAIR KITS (RECONDITION TOOL)
The following kits can be used for repairing/replacing damaged parts, avoiding the need to replace the whole unit. Some skill is required to use these.
“Heli-sert” kit : For reconditioning damaged bolt threads Marine terminal kit : For repairing conventional marine round plug/socket and eye termi-
nals This water-resistant and rust-resistant connector type, although
similar, is different from that on a motorcycle. Coupler kit : For repairing water-resistant multiple pole couplers
NOTE:
Identify the correct coupler and do not try to use a coupler of the incorrect type.
INDEX
Find the desired tool through its number (part number) in order to determine the page in the APPLI­CATION CHARTS and TOOL DESCRIPTIONS, where a more detailed explanation of the tool can be found.
F
NOTE
Cette liste d'outils spéciaux a été préparée afin que les mécaniciens puissent trouver rapidement et aisément le ou les out­ils spéciaux requis selon les modèles. Yamaha a modifié et amélioré certains outils d'entretien spéciaux pour les nouveaux modèles. Toutefois, votre manuel d'atelier existant ne comprend pas ces nouvelles informations. De même, la liste ne concerne pas les modèles dont on ne disposait pas d'informations au moment de la préparation du manuel. Les informations seront présentées dans la prochaine publication de la liste d'outils spéciaux.
Modèles de moteur hors-bord : Tous les modèles à sortir cette année fiscale
(à l’exception de ceux à propos desquels on ne peut pas obtenir d’informations) Modèles de scooters nautiques : Tous les modèles de ceux sortis il y a plusieurs années aux modèles les plus récents
(Les nouveaux modèles de cette année fiscale peuvent être exclus car la période
dedéveloppement des scooters nautiques est différente de celle des moteurs hors-
bord)
Les outils d'entretien spéciaux mentionnés dans le manuel d'atelier pour chaque modèle sont mentionnés ici. Les numéros d’outils entre parenthèses indiquent les numéros des outils actuels et seront remplacés par les numéros des outils de rechange (pas entre parenthèses) à l’épuisement du stock. Le nom des outils figure en anglais.
ORGANISATION DU MANUEL
TABLEAUX D'APPLICATION (APPLICATION CHARTS)
Le numéro des outils spéciaux ainsi que les modèles de moteur hors-bord/de scooter nautique auxquels les outils spéciaux s'appliquent sont indiqués dans des tableaux. Dans ce catalogue, les outils qui sont fournis dans un ensemble sont précédés d'un point (•). (•): Les points entre parenthèses indique que l’outil n’est pas absolument nécessaire et qu’il peut être remplacé par un
autre outil.
[ ]: Les crochets indiquent que l’outil ne s’appliquent qu’aux modèles qui sont entre crochets dans l’en-tête de colonne
correspondante.
FONCTION DES OUTILS (TOOL DESCRIPTIONS)
Les informations données pour chacun de ces outils comprennent leur numéro, leur nom, une représentation graphique et leur fonction. Pour plus de commodité d'identification des outils, la taille requise pour l'outil est également indiquée. Les outils spéciaux sont répartis dans les sections suivantes :
Outil de mesure : Outil de précision mécanique ou électronique (Tous les outils de mesure ne figurent
pas nécessairement dans cette section. Contrôler la liste des sections suiantes.) Entretien du moteur : Outil spécial requis pour l'entretien du moteur Entretien du boîtier d'hélice/ : Outil spécial requis pour l'entretien du boîtier d'hélice/pompe de propulsion pompe de propulsion Sélection de cales, outil pour PTT : Outil spécial requis pour la sélection de cales et l'entretien du système d'assiette et
d'inclinaison assistées pour PTT
KITS DE REPARATION (OUTIL DE RECONDITIONNEMENT)
Les kits suivants permettent de réparer/remplacer des pièces endommagées et d'ainsi éviter de devoir remplacer les assemblages. L'emploi de ces kits de réparation requiert certaines compétences.
Kit de taraudage : Pour le reconditionnement des filetages de boulon endommagés Kit de bornes marines : Pour la réparation des fiches/prise rondes marines classiques et les cosses. Ce type
de connecteur résistant à l'eau et à la corrosion est différent de celui d'une motocy-
clettes, bien qu'il soit similaire. Kit de coupleur : Pour la réparation de coupleurs à multipôles étanches
N.B.:
Identifiez le coupleur correct et n'essayez pas d'utiliser un coupleur d'un type incorrect.
INDEX
Les outils sont classés d'après leur numéro. Se servir de ce numéro pour trouver la page des sections Tableaux d'appli­cation (APPLICATION CHARTS) et Fonction des outils (TOOL DESCRIPTIONS) contenant les renseignements détail­lés de l'outil recherché.
ES
AVISO
Esta lista de herramientas de servicio especiales ha sido preparada para encontrar rápida y fácilmente la(s) herramienta(s) de servicio necesarias para cada modelo respectivo. Las herramientas de servicio especiales han sido mejoradas para ser utilizadas en los nuevos modelos. Sin embargo, su manual de servicio existente no cubre la información más reciente. Además, la lista no incluye los modelos sobre los cuales no pudo obtenerse información en el momento de preparación del man­ual. Esta información se facilitará en la próxima publicación de la lista de herramientas especiales de servi­cio.
Modelos de motores fueraborda : Sólo todos los modelos que se lancen en este año fiscal (excepto
aquellos sobre los cuales no puede obtenerse información)
Modelos de embarcaciones : Todos los modelos, incluidos los lanzados, desde hace varios años
hasta los últimos modelos (los modelos nuevos de este año fiscal pueden ser excluidos porque el período de desarrollo de las embar­caciones es distinto del de los motores fueraborda).
Aquí se enumeran las herramientas especiales de servicio mencionadas en el manual de servicio de cada modelo. Los números de herramientas entre paréntesis indican los números de las herramientas nuevas y deben sustituirse por los números de las herramientas de repuesto (no entre paréntesis) cuando se agoten las exis­tencias. Además, los nombres de las herramientas siempre aparecen en inglés en este manual.
FORMATO DEL MANUAL
TABLAS DE APLICACIÓN
En las tablas se muestran los números de herramienta y los modelos aplicables de motores fueraborda y moto de agua. Las herramientas suministradas como conjunto se señalan con un punto (•) que precede al nombre de la her­ramienta. (•): Los puntos entre paréntesis indican que no es absolutamente necesaria la herramienta específica y que
puede sustituirse por otra herramienta.
[ ]: Los corchetes indican que la herramienta se aplica sólo a los modelos entre corchetes en el encabezado
de columna correspondiente.
DESCRIPCION DE LAS HERRAMIENTAS
Se muestran el número, el nombre, y la ilustración de las herramientas, y la descripción de su utilización. Se indica también el tamaño de la herramienta necesaria para ayudarle a identificarla con más facilidad. La construcción y el significado de los elementos son los siguientes:
Herramienta de medición : Herramientas de precisión mecánicas o eléctricas (Algunas herramientas
de medición pueden estar enumeradas en una las secciones siguientes.) Servicio del motor : Herramienta especial para el servicio del motor Servicio de la unidad inferior/ : Herramienta especial para el servicio de la unidad inferior/bomba de inyec­bomba de inyección ción Selección de laminillas, : Herramienta especial para la selección de laminillas y el servicio de la un­herramienta PTT idad de estibado e inclinación motorizados
JUEGOS DE REPARACION (HERRAMIENTA DE REACONDICIONAMIENTO)
Los juegos siguientes pueden utilizarse para la reparación/reemplazo de las partes dañadas para evitar el reemplazo de toda la unidad. Para emplear estos juegos se necesita experiencia práctica.
Juego “Heli-sert” : Para reacondicionar las roscas de los pernos dañadas Juego de terminales marinos : Para reparar los terminales de ojal y acopladores redondos convencionales
de uso marino. Este tipo de conector resistente al agua e inoxidable,
aunque similar, es diferente del de una motocicleta. Juego de acoplador : Para reparar los acopladores multipolares resistentes al agua
NOTA:
Identifique el acoplador correcto y no trate de utilizar un acoplador del tipo incorrecto.
ÍNDICE
Podrá encontrar las herramientas que busca empleando su número (numero de parte) para poder determi­nar la página de las TABLAS DE APLICACIÓN y de la DESCRIPCIÓN DE LAS HERRAMIENTAS, donde se da una explicación más detallada de las herramientas.
CONTENTS
1.APPLICATION CHART
OUTBOARDS MOTOR TOOL ........................................................................................ 1-1
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT (2 stroke model) .................. 1-1
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT
(Enduro/Kerosene model, 4 stroke model) ................................................................. 1-3
ENGINE SERVICE (2 stroke model) ............................................................................. 1-5
ENGINE SERVICE (Enduro/Kerosine nodel, 4-stroke model) ...................................... 1-7
ENGINE SERVICE (4 stroke model) ............................................................................. 1-9
VALVE SEAT CUTTER (Refering) ........................................................................ 1-10
ENGINE SERVICE (Test propeller) ............................................................................... 1-11
ENGINE SERVICE (Crankshaft disassembly and reassembly) .................................... 1-13
LOWER UNIT SERVICE (2 stroke model) .................................................................... 1-15
LOWER UNIT SERVICE (Enduro/Kerosine nodel, 4-stroke model) ............................. 1-19
SHIM SELECTION/PTT TOOL (2 stroke model) ........................................................... 1-23
SHIM SELECTION/PTT TOOL (Enduro/Kerosine nodel, 4-stroke model) .................... 1-25
WATERCRAFT TOOL ............................................................................................. 1-27
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT ............................................. 1-27
ENGINE SERVICE ........................................................................................................ 1-27
ENGINE SERVICE/JET PUMP SERVICE ..................................................................... 1-29
E
2.TOOL DESCRIPTION
MEASURING TOOL....................................................................................................... 2-1
PEAK VOLTAGE MEASUREMENT ............................................................................... 2-7
ENGINE SERVICE ........................................................................................................ 2-8
4 stroke ................................................................................................................. 2-13
Watercraft.............................................................................................................. 2-16
Crankshaft disassembly and reassembly ............................................................. 2-17
Test propeller ........................................................................................................ 2-18
LOWER UNIT SERVICE/JET PUMP SERVICE ............................................................ 2-19
SHIM SELECTION......................................................................................................... 2-29
PTT TOOL...................................................................................................................... 2-31
3.RECONDITION TOOL
HELI-SERT KIT (90890-05155) ..................................................................................... 3-1
MARINE TERMINAL KIT (90890-05354)....................................................................... 3-2
COUPLER KIT A (61A) (90890-05353) ......................................................................... 3-3
OPTIONAL PARTS ........................................................................................................ 3-4
4.INDEX
INDEX ............................................................................................................................ 4-1
TABLE DES MATIERES
1.TABLEAUXD’APPLICATION (APPLICATION CHART)
OUTILS POUR LES MOTEURS HORS-BORD .......................................................................... 1-1
OUTIL DE MESURE/MESURE DE CRÊTES DE TENSION (modèle 2 temps)...................... 1-1
OUTIL DE MESURE/MESURE DE CRÊTES DE TENSION
(modèle enduro/kérosène model, modèle 4 temps) ................................................................... 1-3
D’ENTRETIEN MOTEUR (modèle 2 temps) ............................................................................. 1-5
D’ENTRETIEN MOTEUR (modèle enduro/kérosène model, modèle 4 temps)......................... 1-7
D’ENTRETIEN MOTEUR (modèle 4 temps) ............................................................................. 1-9
FRAISE A SIEGE DE SOUPAPE (référence) .................................................................... 1-10
D’ENTRETIEN MOTEUR (Hélices d’essai) .............................................................................. 1-11
D’ENTRETIEN MOTEUR (Depose et le remontage du vilebreguin) ........................................ 1-13
D’ENTRETIEN BOÎTIER D’HÉLICE (modèle 2 temps) ........................................................... 1-15
D’ENTRETIEN BOÎTIER D’HÉLICE (modèle enduro/kérosène model, modèle 4 temps) ...... 1-19
SÉLECTION DE CALES/OUTIL POUR PTT (modèle 2 temps) ............................................... 1-23
SÉLECTION DE CALES/OUTIL POUR PTT
(modèle enduro/kérosène model, modèle 4 temps) ................................................................... 1-25
F
OUTILS POUR LES SCOOTER NAUTIQUES .................................................................... 1-27
OUTIL DE MESURE/MESURE DE CRÊTES DE TENSION ................................................... 1-27
D’ENTRETIEN MOTEUR .......................................................................................................... 1-27
D’ENTRETIEN MOTEUR/D’ENTRETIEN POMPE DE PROPULSION ................................ 1-29
2.FONCTION DES OUTILS (TOOL DESCRIPTION)
OUTIL DE MESURE ................................................................................................................... 2-1
MESURE DE CRÊTES DE TENSION........................................................................................ 2-7
D’ENTRETIEN MOTEUR .......................................................................................................... 2-8
4 temps ................................................................................................................................ 2-13
Scooter Nautiques ............................................................................................................... 2-16
Depose et le remontage du vilebreguin............................................................................... 2-17
Hélices d’essai..................................................................................................................... 2-18
D’ENTRETIEN BOÎTIER D’HÉLICE/D’ENTRETIEN POMPE DE PROPULSION .............. 2-19
SÉLECTION DE CALES ............................................................................................................. 2-29
OUTIL POUR PTT ....................................................................................................................... 2-31
3.OUTIL DE REVISION (RECONDITION TOOL)
KIT DE TARAUDAGE (90890-05155) ....................................................................................... 3-1
KIT DE BORNES (90890-05354) ................................................................................................ 3-2
KIT DE COUPLEURS A (61A) (90890-05353) .......................................................................... 3-3
PIÈCES EN OPTION ................................................................................................................... 3-4
4.INDEX (INDEX)
INDEX .......................................................................................................................................... 4-1
CONTENIDO
1.GRÁFICAS DE APLICACIÓN (APPLICATION CHART)
HERRAMIENTAS PARA MOTORES DE FUERA DE BORDA.................................. 1-1
HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO
(modelo de 2 tiempos) ................................................................................................ 1-1
HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO
(modelo Enduro/Keroseno, modelo de 4 tiempos) ..................................................... 1-3
SERVICIO DEL MOTOR (modelo de 2 tiempos) .......................................................... 1-5
SERVICIO DEL MOTOR (modelo Enduro/Keroseno, modelo de 4 tiempos) ............... 1-7
SERVICIO DEL MOTOR (modelo de 4 tiempos) .......................................................... 1-9
CORTADOR DE ASIENTO DE VÁLVULA (referencia) ......................................... 1-10
SERVICIO DEL MOTOR (Hélices de prueba) . ............................................................. 1-11
SERVICIO DEL MOTOR (Desmontage yel montage delcigüeñal)................................ 1-13
SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIÓN SERVICIO DE UNIDAD IN FERIOR/BOMBA DEINYECCIÓN
(modelo Enduro/Keroseno, modelo de 4 tiempos) ..................................................... 1-19
SELECCIÓN DE LAMINILLAS/HERRAMIENTA PTT (modelo 2 tiempos).................... 1-23
SELECCIÓN DE LAMINILLAS/HERRAMIENTA PTT
(modelo Enduro/Keroseno, modelo de 4 tiempos) ..................................................... 1-25
(modelo de 2 tiempos)
ES
... 1-15
HERRAMIENTAS PARA MOTO DE AGUA .................................................................. 1-27
HERRAMIENTA DE MEDICIÓN/MEDICIÓN DE LA TENSIÓN PICO ........................... 1-27
SERVICIO DEL MOTOR................................................................................................ 1-27
SERVICIO DEL MOTOR/ESERVICIO DE BOMBA DE INYECCIÓN............................ 1-29
2.DESCRIPCION DE LAS HERRAMIENTA (TOOL DESCRIPTION)
HERRAMIENTA DE MEDICIÓN .................................................................................... 2-1
MEDICIÓN DE LA TENSIÓN PICO............................................................................... 2-7
SERVICIO DEL MOTOR................................................................................................ 2-8
4 tiempos............................................................................................................... 2-13
Moto de agua ........................................................................................................ 2-16
Desmontage yel montage del cigüeñal................................................................. 2-17
Hélices de prueba ................................................................................................. 2-18
SERVICIO DE UNIDAD IN FERIOR/BOMBA DE INYECCIÓN ..................................... 2-19
SELECCIÓN DE LAMINILLAS ...................................................................................... 2-29
HERRAMIENTA PTT ..................................................................................................... 2-31
3.HERRAMIENTAS REACONDICION (RECONDITION TOOL)
JUEGO HELI-SERT (90890-05155) .............................................................................. 3-1
JUEGO DE TERMINALES MARINOS (90890-05354).................................................. 3-2
JUEGO DE ACOPLADOR A (61A) (90890-05353)
PA RTE DE OPTIONAL .................................................................................................. 3-4
................................................... 3-3
4.ÍNDICE (INDEX)
ÍNDICE ........................................................................................................................... 4-1
OUTBOARDS MOTOR TOOL
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT (2 stroke model)
APPLICATION CHART
Tool
No.
90890-
MEASURING TOOL 01252 03112 03141 03160 03174 06754 06756 06757 06865 06864 06760 06840 06786 06942 06704 03016 06759 03006 03007 03008 03009 03010 03180 03107 06563 PEAK VOLTAGE MEASUREMENT 03172 06867 (06767) 06868 (06768) 06857 (06757) 06869 (06769) 06870 (06770) 06871 (06771) 06875 (06775) 06872 (06772) 06879 (06779) 06887 (06787) 06888 (06788) 06790 06791 06792 06793 06861 06846 06847 06848 YAMAHA DIAGNOSTIC SYSTEM 60V-85300-02 60V-WS853-02
Dial gauge set Pocket tester Timing light Compression gauge Digital circuit tester Ignition tester Vacuum/pressure pump gauge set Throttle sensor adjusting lead FWY-3 Diagnostic flash indicator B Diagnostic flash adapter 4 Digital tachometer Leakage tester Fuel pressure gauge Fuel pressure gauge adapter B Digital caliper Cylinder gauge 35 - 60 Cylinder gauge 50 - 100 Outside micrometer 0 - 25 Outside micrometer 25 - 50 Outside micrometer 50 - 75 Outside micrometer 75 - 100 Inside micrometer 5 - 25 Thickness gauge Crankshaft aligner Compression gauge extension M14
Peak voltage adapter B Test harness FWY-2 Test harness EJ-II-2 Throttle sensor adjusting lead FWY-3 Test harness EJ-II-3 Test harness SMT250-3 Test harness FWY-4 Test harness AMP-4 Test harness FWY-6 Test harness FWY-8 Test harness FW13613-2 Test harness FW13613-1 Test harness FSW-6 Test harness FWY-3-L Test harness SMHW090-2 Test harness SMHW099-3 Test harness SM6195043 Test harness QLW-3 Test harness QLWD-3 Test harness FSW-6A
Yamaha Diagnostic System (KIT) Yamaha Diagnostic System(CD-ROM) *5
MODEL
2B
2C
3A
4AC 4AS
5C
5CS
6C 8C
9.9F
13.5A 15F
2 Stroke model
20D
20C
25N
25B 25X 30H
30D
40V 40Y 50H
55B
50G 60F 70B
*1 V4 :115B, 115C, 130B, 140B, 140C
2
V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G,
* 200H, 200J, 225D, 225G
3
*
Electronic fuel injectioned model only
4
2 stroke model
*
5
Up-date CD-ROM only
*
1-1
01252 03112 03141 03160 03174 06754 06756 06757 06865 06864 06760 06840 06786 06942 06704 03016 06759 03006 03007 03008 03009 03010 03180 03107 06563
Tool
No.
90890-
55D 75A 75B 85A
75C 80A 90A
V4*
1
L130B
V6*2D150N
150A 175A 200A
2 Stroke model
L150F L150J
L150A
L200F
L200A
L200J
225C 250A 225F 250B
APPLICATION CHART
Z150P
L225C L250A L225F L250B
Z150Q Z175G Z175H Z200N Z200P
LZ150P LZ200N
Z225H
Z250F
Z250D Z300A
Z300B
LZ250D LZ300A
03172 06867 (06767) 06868 (06768) 06857 (06757) 06869 (06769) 06870 (06770) 06871 (06771) 06875 (06775) 06872 (06772) 06879 (06779) 06887 (06787) 06888 (06788) 06790 06791 06792 06793 06861 06846 06847 06848
60V-85300-02 60V-WS853-02
1-2
MEASURING TOOL/PEAK VOLTAGE MEASUREMENT (Enduro/Kerosene model, 4 stroke model)
APPLICATION CHART
Tool
No.
90890-
MEASURING TOOL 01252 03112 03141 03160 03174 06754 06756 06757 06865 06864 06760 06840 06786 06942 06704 03016 06759 03006 03007 03008 03009 03010 03180 03107 06563 PEAK VOLTAGE MEASUREMENT 03172 06867 (06767) 06868 (06768) 06857 (06757) 06869 (06769) 06870 (06770) 06871 (06771) 06875 (06775) 06872 (06772) 06879 (06779) 06887 (06787) 06888 (06788) 06790 06791 06792 06793 06861 06846 06847 06848 YAMAHA DIAGNOSTIC SYSTEM 60V-85300-02 60V-WS853-02
Dial gauge set Pocket tester Timing light Compression gauge Digital circuit tester Ignition tester Vacuum/pressure pump gauge set Throttle sensor adjusting lead FWY-3 Diagnostic flash indicator B Diagnostic flash adapter 4 Digital tachometer Leakage tester Fuel pressure gauge Fuel pressure gauge adapter B Digital caliper Cylinder gauge 35 - 60 Cylinder gauge 50 - 100 Outside micrometer 0 - 25 Outside micrometer 25 - 50 Outside micrometer 50 - 75 Outside micrometer 75 - 100 Inside micrometer 5 - 25 Thickness gauge Crankshaft aligner Compression gauge extension M14
Peak voltage adapter B Test harness FWY-2 Test harness EJ-II-2 Throttle sensor adjusting lead FWY-3 Test harness EJ-II-3 Test harness SMT250-3 Test harness FWY-4 Test harness AMP-4 Test harness FWY-6 Test harness FWY-8 Test harness FW13613-2 Test harness FW13613-1 Test harness FSW-6 Test harness FWY-3-L Test harness SMHW090-2 Test harness SMHW099-3 Test harness SM6195043 Test harness QLW-3 Test harness QLWD-3 Test harness FSW-6A
Yamaha Diagnostic System (KIT) Yamaha Diagnostic System(CD-ROM) *5
MODEL
E8D
EK8D
E9.9D
E15D
EK9.9D
EK15D
EK9.9J
EK15P
EK9.9H
EK15N
Enduro/Kerosene model 4 Stroke model
E25B EK25B E30H
4
40G* E40G EK40G
E40X 40X*
40J*
4
K40J
4
E48C E55C
E60H K50E
E60J E65A E75B
E115A
F2.5A
F4A
F6A F6B F8C
*1 V4 :115B, 115C, 130B, 140B, 140C
2
V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G,
* 200H, 200J, 225D, 225G
3
*
Electronic fuel injectioned model only
4
2 stroke model
*
5
Up-date CD-ROM only
*
1-3
01252 03112 03141 03160 03174 06754 06756 06757 06865 06864 06760 06840 06786 06942 06704 03016 06759 03006 03007 03008 03009 03010 03180 03107 06563
Tool
No.
90890-
FT8D
F9.9B
FT9.9A
F9.9C
FT9.9D
F15B F25C
F13.5A
F15A
F20A F25A
FT25B
F30A F40B
4 Stroke model
F50A
F50F
F50D
F60C
F60A
FT50B FT50C FT60B
FT50G
FT60D
APPLICATION CHART
F75A F80A
F75B
F90A F100A F100B F100C
F90B
F115A
FL115A
F150A
FL150A
F200A F225A
FL200A FL225A
03172 06867 (06767) 06868 (06768) 06857 (06757) 06869 (06769) 06870 (06770) 06871 (06771) 06875 (06775) 06872 (06772) 06879 (06779) 06887 (06787) 06888 (06788) 06790 06791 06792 06793 06861 06846 06847 06848
60V-85300-02 60V-WS853-02
1-4
ENGINE SERVICE (2 stroke model)
APPLICATION CHART
Tool
No.
90890-
06521 06522 06523 06524 06525 06526 06527 06528 06843 06529 06530 06534 06540 06543 06606 06623 06624 06626 06652 06630 06631 06635 06637 06639 06640 06641 06644 06645 06613 06654 06655 06660 05158 06661 06662 06663 06069 06355 06552 03159 03094 03060 06561 06562 01235 01701 04086 06991 GENERAL TOOL
Flywheel puller Flywheel holder Bearing outer race puller Assy Small end bearing installer Small end bearing installer Small end bearing installer Small end bearing installer Small end bearing installer Piston slider ø58 Piston slider ø70 Piston slider ø85 Bearing separator Gear puller Small end bearing installer Driver rod LS Bearing outer race attachment Bearing outer race attachment Bearing outer race attachment Driver rod L3 Ball bearing attachment Ball bearing attachment Ball bearing attachment Ball bearing attachment Bearing inner race attachment Bearing inner race attachment Bearing inner race attachment Bearing inner race attachment Bearing inner race attachment Needle bearing attachment Needle bearing attachment Ball bearing attachment Bearing inner race attachment Piston ring compressor Bearing inner race attachment Bearing inner race attachment Ball bearing attachment Shaft holder Crankshaft holder 16 Crankshaft holder 20 Vacuum gauge Vacuum gauge [Selector type]
• Attachment Crankshaft holder 12 Crankshaft holder 18 Rotor holder Sheave holder Universal clutch holder Injector grease
G1
Deep socket 1 (30 Deep socket 2 (36
G2
Deep socket 3 (41
G3
Deep socket 4 (46
G4
T-type TORX socket T55
G5
E-type TORX socket E10
G6
TORX tamper resistant driver T20
G7
TORX tamper resistant driver T25
G8
MODEL
X
100)
X
100)
X
100)
X
100)
2B 2C
3A
4AC 4AS
5C
5CS
6C 8C
9.9F
13.5A 15F
2 Stroke model
20D
20C
25N
25B 25X 30H
30D
40V 40Y 50H
55B
50G
60F
70B
*1 V4 :115B, 115C, 130B, 140B, 140C
2
V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G,
*
200H, 200J, 225D, 225G
3
*
Electronic fuel injectioned model only
4
2 stroke model
*
1-5
Tool
No.
90890-
06521 06522 06523 06524 06525 06526 06527 06528 06843 06529 06530 06534 06540 06543 06606 06623 06624 06626 06652 06630 06631 06635 06637 06639 06640 06641 06644 06645 06613 06654 06655 06660 05158 06661 06662 06663 06069 06355 06552 03159 03094 03060 06561 06562 01235 01701 04086 06991
55D 75A 75B 85A
75C
80A 90A
1
L130B V6*2D150N
V4*
150A 175A 200A
2 Stroke model
L150J
L150A
L200F
L200A
L200J
225C 250A 225F 250B
APPLICATION CHART
Z150P
L225C L250A L225F L250B
Z150Q Z175G Z175H Z200N Z200P
LZ150P LZ200N
Z225H
Z250F
Z250D Z300A
Z300B
LZ250D LZ300A
G1 G2 G3 G4 G5 G6 G7 G8
1-6
ENGINE SERVICE (Enduro/Kerosene model, 4 stroke model)
APPLICATION CHART
Tool
No.
90890-
Flywheel puller
06521
Flywheel holder
06522
Bearing outer race puller Assy
06523
Small end bearing installer
06524
Small end bearing installer
06525
Small end bearing installer
06526
Small end bearing installer
06527
Small end bearing installer
06528
Piston slider ø58
06843
Piston slider ø70
06529
Piston slider ø85
06530
Bearing separator
06534
Gear puller
06540
Small end bearing installer
06543
Driver rod LS
06606
Bearing outer race attachment
06623
Bearing outer race attachment
06624
Bearing outer race attachment
06626
Driver rod L3
06652
Ball bearing attachment
06630
Ball bearing attachment
06631
Ball bearing attachment
06635
Ball bearing attachment
06637
Bearing inner race attachment
06639
Bearing inner race attachment
06640
Bearing inner race attachment
06641
Bearing inner race attachment
06644
Bearing inner race attachment
06645
Needle bearing attachment
06613
Needle bearing attachment
06654
Ball bearing attachment
06655
Bearing inner race attachment
06660
Piston ring compressor
05158
Bearing inner race attachment
06661
Bearing inner race attachment
06662
Ball bearing attachment
06663
Shaft holder
06069
Crankshaft holder 16
06355
Crankshaft holder 20
06552
Vacuum gauge
03159
Vacuum gauge [Selector type]
03094
• Attachment
03060
Crankshaft holder 12
06561
Crankshaft holder 18
06562
Rotor holder
01235
Sheave holder
01701
Universal clutch holder
04086
Injector grease
06991 GENERAL TOOL
G1
Deep socket 1 (30
G2
Deep socket 2 (36 X 100)
G3
Deep socket 3 (41 X 100)
G4
Deep socket 4 (46 X 100)
G5
T-type TORX socket T55
G6
E-type TORX socket E10
G7
TORX tamper resistant driver T20
G8
TORX tamper resistant driver T25
X
100)
MODEL
E8D
EK8D
E9.9D
E15D
EK9.9D
EK15D EK9.9J EK15P
EK9.9H
EK15N
Enduro/Kerosene model
E25B
EK25B
E30H
4
40G* E40G EK40G
E40X 40X*
4
40J* K40J
4
E48C E55C
E60H K50E
E60J E65A E75B
E115A
4 Stroke model
F2.5A
F4A
F6A F6B
F8C
*1 V4 :115B, 115C, 130B, 140B, 140C
2
V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G,
*
200H, 200J, 225D, 225G
3
*
Electronic fuel injectioned model only
4
2 stroke model
*
1-7
Tool
No.
90890-
06521 06522 06523 06524 06525 06526 06527 06528 06843 06529 06530 06534 06540 06543 06606 06623 06624 06626 06652 06630 06631 06635 06637 06639 06640 06641 06644 06645 06613 06654 06655 06660 05158 06661 06662 06663 06069 06355 06552 03159 03094 03060 06561 06562 01235 01701 04086 06991
FT8D
F9.9B
FT9.9A
F9.9C
FT9.9D
F15B F25C
F13.5A
F15A
F20A F25A
FT25B
F30A F40B
F50A
F50D
F60A
4 Stroke model
FT50B
F50F
FT50C
F60C
FT60B
FT50G FT60D
F75A F80A
F90A F100A F100B F100C
APPLICATION CHART
F75B F90B
F115A
FL115A
F150A
FL150A
F200A F225A
FL200A FL225A
G1 G2 G3 G4 G5 G6 G7 G8
1-8
ENGINE SERVICE (4 stroke model)
APPLICATION CHART
Tool
No.
90890-
01426 06830 04019 04108 06320 04064 06801 06810 06802 04015 06804 04066 05041 04101 06316 06553 06313 06314 06326 06327 06328 06312 06555 06325 06315 06323 06324
MODEL
Oil filter wrench 64 Oil filter wrench 72.5 Valve spring compressor Valve spring compressor attachment Valve spring compressor attachment Valve guide remover/installer 5.9 Valve guide remover/installer 5.4 Valve guide installer 5.5 Valve guide installer 5.4 Valve guide installer 5.6 Valve guide reamer 5.5 Valve guide reamer 6.02 Tap handle (5–6) Valve lapper Valve seat cutter holder ø5.5 Valve seat cutter holder ø6.0 Valve seat cutter 5°-25 Valve seat cutter 5°-29 Valve seat cutter 30°-32.5 Valve seat cutter 30°-35 Valve seat cutter 30°-27 Valve seat cutter 45°-27.5 Valve seat cutter 45°-30 Valve seat cutter 45°-35 Valve seat cutter 60°-26 Valve seat cutter 60°-31 Valve seat cutter 60°-36
F2.5A
F4A
F6A F6B F8C
4 Stroke model
F9.9C
FT8D
F9.9B F15B F25C
FT9.9A
FT9.9D F13.5A
F15A
F20A F25A
FT25B
F30A F40B
F50A F50D F60A
Tool
No.
90890-
01426 06830 04019 04108 06320 04064 06801 06810 06802 04015 06804 04066 05041 04101 06316 06553 06313 06314 06326 06327 06328 06312 06555 06325 06315 06323 06324
MODEL
Oil filter wrench 64 Oil filter wrench 72.5 Valve spring compressor Valve spring compressor attachment Valve spring compressor attachment Valve guide remover/installer 5.9 Valve guide remover/installer 5.4 Valve guide installer 5.5 Valve guide installer 5.4 Valve guide installer 5.6 Valve guide reamer 5.5 Valve guide reamer 6.02 Tap handle (5–6) Valve lapper Valve seat cutter holder ø5.5 Valve seat cutter holder ø6.0 Valve seat cutter 5°-25 Valve seat cutter 5°-29 Valve seat cutter 30°-32.5 Valve seat cutter 30°-35 Valve seat cutter 30°-27 Valve seat cutter 45°-27.5 Valve seat cutter 45°-30 Valve seat cutter 45°-35 Valve seat cutter 60°-26 Valve seat cutter 60°-31 Valve seat cutter 60°-36
F50F F60C
FT50B FT50C FT60B
FT50G FT60D
F75A F80A
F90A F100A F100B F100C
F75B F90B
4 Stroke model
F115A
FL115A
F150A
FL150A
F200A F225A
FL200A FL225A
1-9
VALVE SEAT CUTTER (Refering)
APPLICATION CHART
MODEL
Part of port
TOOL No.90890­06316 (ø5.5 mm holder)
06312 (45°, ø27.5 mm) 06313 (5°, ø25 mm) 06314 (5°, ø29 mm) 06315 (60°, ø26 mm) 06553 (ø6.0 mm holder) 06555 (45°, ø30 mm) 06323 (60°, ø31 mm) 06324 (60°, ø36 mm) 06325 (45°, ø35 mm) 06326 (30°, ø32.5 mm) 06327 (30°, ø35 mm) New 06328 (30°, ø27 mm)
MODEL
Part of port
TOOL No.90890­06316 (ø5.5 mm holder)
06312 (45°, ø27.5 mm) 06313 (5°, ø25 mm) 06314 (5°, ø29 mm) 06315 (60°, ø26 mm) 06553 (ø6.0 mm holder) 06555 (45°, ø30 mm) 06323 (60°, ø31 mm) 06324 (60°, ø36 mm) 06325 (45°, ø35 mm) 06326 (30°, ø32.5 mm) 06327 (30°, ø35 mm) New 06328 (30°, ø27 mm)
F2.5A
In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C
F25C
In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C In. A In. B In. C Ex. A Ex. B Ex. C
F4A/F6A
F6B
F8C/FT8D
F50A/F60A/FT60B
FT50B/FT50C/F50D
F9.9A/F9.9B
F9.9C/F9.9D
F13.5A/F15A/F15B
F50F/FT50G/F60C/FT60D
F20A/F25A/FT25B
F30A/F40B
F75A/F75B/F80A/F90A
F90B/F100A/F100B
F100C/F115A/FL115A
MODEL
Part of port
TOOL No.90890­06316 (ø5.5 mm holder)
06312 (45°, ø27.5 mm) 06313 (5°, ø25 mm) 06314 (5°, ø29 mm) 06315 (60°, ø26 mm) 06553 (ø6.0 mm holder) 06555 (45°, ø30 mm) 06323 (60°, ø31 mm) 06324 (60°, ø36 mm) 06325 (45°, ø35 mm) 06326 (30°, ø32.5 mm) 06327 (30°, ø35 mm) New 06328 (30°, ø27 mm)
F150A/F200A/FL200A
FL150A/F225A/FL225A
In. A In. B In. C Ex. A Ex. B Ex. C
1-10
C
B
A
C
B
A
ENGINE SERVICE (Test propeller) (2 stroke model)
APPLICATION CHART
Tool
No.
90890-
01601
Test propeller (646)
01609
Test propeller (647)
01611
Test propeller (663)
01613
Test propeller (664)
01618
Test propeller (676)
01619
Test propeller (683)
01620
Test propeller (688)
01621
Test propeller (689)
01624
Test propeller (6E5)
01625
Test propeller (6G1)
01626
Test propeller (6G5)
01627
Test propeller (6G8)
01629
Test propeller (61N)
01630
Test propeller (6L5)
01631
Test propeller (6L6)
Tool
No.
90890-
01601
Test propeller (646)
01609
Test propeller (647)
01611
Test propeller (663)
01613
Test propeller (664)
01618
Test propeller (676)
01619
Test propeller (683)
01620
Test propeller (688)
01621
Test propeller (689)
01624
Test propeller (6E5)
01625
Test propeller (6G1)
01626
Test propeller (6G5)
01627
Test propeller (6G8)
01629
Test propeller (61N)
01630
Test propeller (6L5)
01631
Test propeller (6L6)
MODEL
MODEL
2B
3A
2C
1
L130B V6*2D150N
V4*
2 Stroke model
4AS
5C
5CS
9.9F
6C 8C
L200A
NA NA NA NA NA NA NA NA NA
13.5A 15F
150A 175A 200A
20C
2 Stroke model
L150F L150J L200F L200J
20D 25N
L150A L200A
25B 25X 30H
225C 250A 225F 250B
30D
L225C L250A L225F L250B
40V 40Y 50H
Z150P Z150Q Z175G Z175H Z200N
Z200P
55B
LZ150P LZ200N
50G
60F 70B
Z225H
Z250F
55D 75A 75B 85A
Z250D Z300A Z300B
75C 80A 90A
LZ250D LZ300A
*1 V4 :115B, 115C, 130B, 140B, 140C
2
V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, 200H, 200J, 225D, 225G
*
3
Electronic fuel injectioned model only
*
4
2 stroke model
* NA : Not availables
1-11
(Test propeller) (Enduro/Kerosene model, 4 stroke model)
Enduro/Kerosene model 4 Stroke model
4
40G*
E25B
E30H
E40G
EK40G
E40X 40X*
Tool
No.
90890-
01601
Test propeller (646)
01609
Test propeller (647)
01611
Test propeller (663)
01613
Test propeller (664)
01618
Test propeller (676)
01619
Test propeller (683)
01620
Test propeller (688)
01621
Test propeller (689)
01624
Test propeller (6E5)
01625
Test propeller (6G1)
01626
Test propeller (6G5)
01627
Test propeller (6G8)
01629
Test propeller (61N)
01630
Test propeller (6L5)
01631
Test propeller (6L6)
MODEL
E8D
EK8D
E9.9D
E15D
EK9.9D
EK15D
EK9.9J
EK15P
EK9.9H
EK15N
EK25B
4
40J* K40J
4
E48C E55C
APPLICATION CHART
E60J
E60H K50E
E65A E75B
E115A
F2.5A F4A
F6A F6B
F8C
FT8D
Tool
No.
90890-
01601
Test propeller (646)
01609
Test propeller (647)
01611
Test propeller (663)
01613
Test propeller (664)
01618
Test propeller (676)
01619
Test propeller (683)
01620
Test propeller (688)
01621
Test propeller (689)
01624
Test propeller (6E5)
01625
Test propeller (6G1)
01626
Test propeller (6G5)
01627
Test propeller (6G8)
01629
Test propeller (61N)
01630
Test propeller (6L5)
01631
Test propeller (6L6)
MODEL
F9.9B FT9.9A
F9.9C FT9.9D F13.5A
F15A
F15B F25C
NA
F20A F25A
FT25B
4 Stroke model
F50A
F30A
F50D
F40B
F60A
FT50B FT50C FT60B
F50F
FT50G
F60C
FT60D
F75B F90B
NA
F75A F80A
F90A F100A F100B F100C
F115A
FL115A
F150A FL150A
NA NA
F200A
FL200A
F225A
FL225A
1-12
ENGINE SERVICE (Crankshaft disassembly and reassembly) (2 stroke model)
MODEL
Tool
No.
90890-
02422 02351 02352 02353 02354 02355 02357 02358 02359 02361 02363 02365 02366 02399 02367 02369 02371 02376 02377 02379 02384 02385 02386 02387 02388 02389 02390 02391 02392 02393 02394 02395 02396 02419 02401 02402 02403 02404 06590
Q’ty
Crank shaft jig set
• Flange
• Body
• Bolt
• Washer
• Bushing-1 (D15)
• Bushing-3 (D20)
• Bushing-4 (D22)
• Bushing-5 (D25)
• Bushing-7 (D29)
• Bushing-9 (D30)
• Bushing-1 (B11)
• Bushing-12 (D35)
• Bushing-13 (D20)
• Height ring-1 (H28)
• Height-ring-3 (H40)
• Height ring-5 (H47)
• Height ring-10 (H53)
• Height ring-5 (H54)
• Height ring-13 (H57)
• Pressure plate
• Press body
• Plate A
• Plate B
• Bolt
• Pressure pin A
• Pressure pin B
• Bearing pressure A
• Bearing pressure B
• Bearing pressure C
• Support
• Spacer A
• Spacer B
• Bushing 14 (E25A/25V)
• Height ring (E40G/J)
• Plate C
• Pressure pin C
• Spacer C
• Height ring 640 (H-19)
2B 2C
1 1 1 4 4 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1
3A
APPLICATION CHART
The tools on these pages (1-13 and 1-14) can be ordered from
the Marine Service Division of Yamaha Motor Co., Ltd.
2 stroke model
4AC 4AS
5C
5CS
6C 8C
9.9F
13.5A 15F
20C
20D 25N
25B 25X 30H
02416 02407 02408 02409 02410 02411
02417 02412 02413 02414 02415
02418
Q’ty : The figure for this part indicates the quantity of the parts ordered in a set or a kit.
Disassembling kit
• Nut
• Pressure plate
• Pole
• Plate A
• Plate B
Assembling kit
• Guide
• Guide plate
• Guide pole
• Base
Crank separater kit (set 02416 + 02417)
1 6 1 3 1 1
1 3 1 1 1
1-13
(Crankshaft disassembly and reassembly) (Enduro/Kerosene model)
MODEL
Tool
No.
90890-
02422 02351 02352 02353 02354 02355 02357 02358 02359 02361 02363 02365 02366 02399 02367 02369 02371 02376 02377 02379 02384 02385 02386 02387 02388 02389 02390 02391 02392 02393 02394 02395 02396 02419 02401 02402 02403 02404 06590
Crank shaft jig set
• Flange
• Body
• Bolt
• Washer
• Bushing-1 (D15)
• Bushing-3 (D20)
• Bushing-4 (D22)
• Bushing-5 (D25)
• Bushing-7 (D29)
• Bushing-9 (D30)
• Bushing-1 (B11)
• Bushing-12 (D35)
• Bushing-13 (D20)
• Height ring-1 (H28)
• Height-ring-3 (H40)
• Height ring-5 (H47)
• Height ring-10 (H53)
• Height ring-5 (H54)
• Height ring-13 (H57)
• Pressure plate
• Press body
• Plate A
• Plate B
• Bolt
• Pressure pin A
• Pressure pin B
• Bearing pressure A
• Bearing pressure B
• Bearing pressure C
• Support
• Spacer A
• Spacer B
• Bushing 14 (E25A/25V)
• Height ring (E40G/J)
• Plate C
• Pressure pin C
• Spacer C
• Height ring 640 (H-19)
Q’ty
1 1 1 4 4 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1
E8D
EK8D
EK9.9D
EK15D
EK9.9J
EK15P
EK9.9H
EK15N
E9.9D
E15D
E25B
EK25B
E30H
APPLICATION CHART
Enduro/Kerosene model
1
40G*
E40X 40X*
40J*
1
K40J
E40G
EK40G
1
E48C E55C
E60H K50E
02416 02407 02408 02409 02410 02411
02417 02412 02413 02414 02415
02418
*
Disassembling kit
• Nut
• Pressure plate
• Pole
• Plate A
• Plate B
Assembling kit
• Guide
• Guide plate
• Guide pole
• Base
Crank separater kit (set 02416 + 02417)
1
2 stroke model
1 6 1 3 1 1
1 3 1 1 1
1-14
LOWER UNIT SERVICE (2 stroke model)
APPLICATION CHART
Tool
No.
90890-
06501 06502 06503 06564 06504 06509 06510 06511 06512 06513 06578 06715 06505 06506 06507 06508 06515 06516 06517 06518 06519 06520 06565 06534 06521 06523 06532 06533 06531 06514 06535 06536 06537 06538 06540 06601 06602 06603 06604 06605 06606 06607 06608 06609 06610 06611 06612 06613 06614 06615 06616
MODEL
Stopper guide plate Bearing housing puller claw L Bearing housing puller claw M Bearing housing puller claw S Center bolt Ring nut wrench 1 Ring nut wrench 2 Ring nut wrench 3 Ring nut wrench 4 Ring nut wrench extension Ring nut wrench Pinion nut holder Pinion nut holder
• Socket adapter 1
• Socket adapter 2
• Socket adapter 3 Drive shaft holder 1 Drive shaft holder 2 Drive shaft holder 3 Drive shaft holder 4 Drive shaft holder 5 Drive shaft holder 6 Drive shaft holder 7 Bearing separator Flywheel puller Bearing outer race puller assembly
• Outer race puller claw A Outer race puller claw B Slide hammer handle Puller head Bearing puller assembly
• Bearing puller claw 1
• Bearing puller claw 2 Stopper guide stand Gear puller Bushing installer center bolt Driver rod SL Bearing depth plate Driver rod SS Driver rod LL Driver rod LS Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment Needle bearing attachment
2B 2C
3A
4AC
4AS
5C
5CS
6C 8C
9.9F
13.5A 15F
2 Stroke model
20D
20C
25N
25B 25X 30H
30D
40V 40Y 50H
55B
50G
60F 70B
1
*
V4 :115B, 115C, 130B, 140B, 140C
2
*
V6 :150F, 150G, 150J, 150L, 175D, 200F,
200G, 200H, 200J, 225D, 225G
1-15
3
Electronic fuel injectioned model only
*
4
*
2 stroke model
5
Apply pressure to outer propeller shaft
*
55D 75A 75B 85A
75C 80A 90A
V4*
1
L130B
V6*2D150N
150A 175A 200A
L150F L150J L200F L200J
225C 250A 225F 250B
L225C
L250A L225F L250B
Z150P Z150Q Z175G Z175H Z200N Z200P
LZ150P LZ200N
Z225H
Z250F
Z250D Z300A Z300B
LZ250D LZ300A
L150A L200A
2 Stroke model
Tool
No.
90890-
06501 06502 06503 06564 06504 06509 06510 06511 06512 06513 06578 06715 06505 06506 06507 06508 06515 06516 06517 06518 06519 06520 06565 06534 06521 06523 06532 06533 06531 06514 06535 06536 06537 06538 06540 06601 06602 06603 06604 06605 06606 06607 06608 06609 06610 06611 06612 06613 06614 06615 06616
1-16
APPLICATION CHART
APPLICATION CHART
Tool
No.
90890-
06617
Needle bearing attachment
06618
Needle bearing attachment
06619
Bearing outer race attachment
06620
Bearing outer race attachment
06621
Bearing outer race attachment
06622
Bearing outer race attachment
06623
Bearing outer race attachment
06624
Bearing outer race attachment
06625
Bearing outer race attachment
06626
Bearing outer race attachment
06627
Bearing outer race attachment
06628
Bearing outer race attachment
06629
Ball bearing attachment
06630
Ball bearing attachment
06631
Ball bearing attachment
06632
Ball bearing attachment
06633
Ball bearing attachment
06634
Ball bearing attachment
06635
Ball bearing attachment
06636
Ball bearing attachment
06637
Ball bearing attachment
06638
Ball bearing attachment
06639
Bearing inner race attachment
06640
Bearing inner race attachment
06641
Bearing inner race attachment
06642
Bearing inner race attachment
06643
Bearing inner race attachment
06644
Bearing inner race attachment
06645
Bearing inner race attachment
06646
Bushing puller center bolt
06648
Bushing puller spacer
06649
Bushing attachment
06650
Bushing attachment
06651
Bushing attachment
06652
Driver rod L3
06653
Needle bearing attachment
06654
Needle bearing attachment
06655
Ball bearing attachment
06656
Ball bearing attachment
06657
Ball bearing attachment
06658
Bearing outer race attachment
06659
Bearing inner race attachment
06660
Bearing inner race attachment
06661
Bearing inner race attachment
06662
Bearing inner race attachment
MODEL
2B 2C
3A
4AC 4AS
5C
5CS
6C 8C
9.9F
13.5A 15F
2 Stroke model
20D
20C
25N
25B 25X 30H
30D
40V 40Y 50H
55B
50G
60F
70B
06052
Shift rod push arm
YB-42223
Gland nut wrench
YB-42224
Pinion nut wrench
1
*
V4 :115B, 115C, 130B, 140B, 140C
2
*
V6 :150F, 150G, 150J, 150L, 175D, 200F, 200G, 200H, 200J, 225D, 225G
3
*
Electronic fuel injectioned model only
4
*
2 stroke model
5
*
Apply pressure to outer propeller shaft
1-17
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