YAMAHA PZ500F PARTS CATALOGUE 01

PZ500F

(8DJ3)

2

A

U.S.A.,CANADA,EUROPE,JAPAN

218DJ–100E1

A

3

FOREWORD

This Parts Catalogue isrelatedtotheparts forthemodel(s)inthebelowframe. When youare
ordering replacement parts, please refer to this Parts Catalogue an d quote both part numbers
and part names correctly.

PZ500F(8DJ3)

1. Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the YamahaParts News.
It is advisable that you make necessary corrections to the Parts Catalogue according
to the YamahaParts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.

EXAMPLE

CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

6. Applicable Starting Serial No. and Color Code

Starting Serial NO.:

Frame Serial No.

Color
Code

00EY 8DJ3 HEAT RED HTR USA, CAN,

7. Note that the illustration for reference in funding parts numbers, not to b e used for

assembling. When assembling, pleas use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first

edition.

MODEL Color Name

8DJ–012440

Abbrevi-

ation

Country

(destination)

EUR, JPN

A

4

FIG. 1 CYLINDER HEAD

REF.
NO.

10 95707–08500 NUT , FLANGE 6 6 6 6
11 90179–08269 NUT 2 2 2 2
12 90201–08100 WASHER, PLATE 2 2 2 2
13 95817–06035 BOLT, FLANGE 8 8 8 8

PARTNO. DESCRIPTION REMARKS

1 8DJ–11111–00 HEAD, CYLINDER 1 1 1 1 1
2 8DJ–11121–00 HEAD, CYLINDER 2 1 1 1 1
3 94702–00188 PLUG, SPARK (NGK BR9ES) 2 2 2

94709–00188 PLUG, SPARK (NGK BR9ES) 2
4 8DJ–11181–00 GASKET, CYLINDER HEAD 1 2 2 2 2
5 8DJ–11311–00 CYLINDER 1 1 1 1 1
6 8DJ–11321–00 CYLINDER 2 1 1 1 1
7 8V0–11355–00 SEAL, CYLINDER 1 1 1 1 1
8 88F–11351–01 GASKET, CYLINDER 1 1 1 1
9 95617–08740 BOLT, STUD 8 8 8 8

USA

CAN

EUR

JPN

B

2

FIG. 2 CRANKSHAFT. PISTON

REF.
NO.

10 8V0–11442–00 .CRANK 4 1 1 1 1
11 857–11681–00 .PIN, CRANK 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8DJ–11631–00–A0 PISTON (STD) 2 2 2 2

8DJ–11635–00 PISTON (0.25MM O/S) 2 2 2 2 AP

8DJ–11636–00 PISTON (0.50MM O/S) 2 2 2 2 AP
2 8DJ–11603–00 PISTON RING SET (STD) 2 2 2 2

8DJ–11603–10 PISTON RING SET (0.25MM O/S) 2 2 2 2 AP

8DJ–11603–20 PISTON RING SET (0.50MM O/S) 2 2 2 2 AP
3 818–11633–00 PIN, PISTON 2 2 2 2
4 93450–19052 CIRCLIP 4 4 4 4
5 93310–218A6 BEARING 2 2 2 2
6 8DJ–11400–00 CRANKSHAFT ASSY 1 1 1 1
7 89F–11412–01 .CRANK 1 1 1 1 1
8 8DJ–11422–00 .CRANK 2 1 1 1 1
9 8DJ–11432–00 .CRANK 3 1 1 1 1

USA

CAN

EUR

JPN

B

12 90209–24073 .WASHER 3 3 3 3
13 8V0–11651–00 .ROD, CONNECTING 2 2 2 2
14 93310–524P8 .BEARING 2 2 2 2
15 8DJ–11515–00 .SEAL, LABYRINTH 1 1 1 1 1
16 93306–38201 .BEARING 2 2 2 2
17 93306–28203 .BEARING 3 3 3 3
18 90201–327F7 .WASHER, PLATE 1 1 1 1
19 8A7–11685–00 .WASHER, CRANK PIN 1 1 1 1
20 93450–78091 CIRCLIP 1 1 1 1
21 93103–32151 OIL SEAL 1 1 1 1
22 93103–32155 OIL SEAL 1 1 1 1
23 90280–05014 KEY, WOODRUFF 1 1 1 1

3

FIG. 2 CRANKSHAFT. PISTON

REF.
NO.

24 90170–16425 NUT 1 1 1 1
25 92907–16600 WASHER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

4

FIG. 3 AIR SHROUD. FAN

REF.
NO.

10 93306–20315 BEARING (B6203) 2 2 2 2
11 99009–40500 CIRCLIP 1 1 1 1
12 90201–17713 WASHER, PLATE 1 1 1 1
13 8H8–12611–01 FAN 1 1 1 1
14 90280–05014 KEY, WOODRUFF 1 1 1 1
15 8H8–12619–01 PULLEY 2 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 88F–12621–02 CASE, FAN 1 1 1 1
2 8Y0–12679–00 DAMPER, SHROUD 6 1 1 1 1
3 80L–12658–01 DAMPER, AIR SHROUD 1 1 1 1 1
4 97027–08040 BOLT 2 2 2 2
5 92907–08600 WASHER, PLATE 2 2 2 2
6 97027–08055 BOLT 1 1 1 1
7 92907–08600 WASHER, PLATE 1 1 1 1
8 95817–08065 BOLT, FLANGE 2 2 2 2
9 95707–08500 NUT , FLANGE 2 2 2 2

USA

CAN

EUR

JPN

B

16 90214–17017 WASHER, CLAW (0.5T) 1 1 1 1 UN

90214–17018 WASHER, CLAW (1.0T) 1 1 1 1 UN

17 92907–16100 WASHER 1 1 1 1
18 90201–17713 WASHER, PLATE 1 1 1 1
19 90170–16425 NUT 1 1 1 1
20 8DJ–12612–00 BELT 1 1 1 1
21 8DJ–12651–00 AIR SHROUD, CYLINDER 1 1 1 1 1
22 98507–06014 SCREW, PAN HEAD 2 2 2 2
23 92907–06600 WASHER, PLATE 2 2 2 2
24 95807–06014 BOLT, FLANGE 1 1 1 1
25 8V0–12652–00 AIR SHROUD, CYLINDER 2 1 1 1 1
26 98507–06014 SCREW, PAN HEAD 2 2 2 2

5

FIG. 3 AIR SHROUD. FAN

REF.
NO.

27 92907–06600 WASHER, PLATE 2 2 2 2
28 8DJ–12658–00 DAMPER, AIR SHROUD 1 1 1 1 1
29 8DJ–12678–00 DAMPER, AIR SHROUD 5 1 1 1 1
30 8DJ–12668–00 DAMPER, AIR SHROUD 3 1 1 1 1
31 8DJ–12669–00 DAMPER, AIR SHROUD 4 1 1 1 1
32 8K4–12628–00 LABEL, CAUTION 1 1 1 1
33 8H8–12658–00 DAMPER, AIR SHROUD 1 2 2 2 2
34 8DJ–12688–00 DAMPER, SHROUD 7 1 1 1 1
35 8DJ–12679–00 DAMPER, SHROUD 6 1 1 1 1
36 8L0–12616–00 COVER, FAN CASE 1 1 1 1
37 8Y0–12637–02 STAY 1 1 1 1 1
38 8Y0–12687–02 DAMPER,DUCT 4 1 1 1 1
39 90269–05051 RIVET 5 5 5 5
40 98907–06025 SCREW, BIND 2 2 2 2
41 95807–06025 BOLT, FLANGE 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

42 8V0–15723–00 PULLEY, STARTER 1 1 1 1
43 97027–08025 BOLT 3 3 3 3
44 92907–08600 WASHER, PLATE 3 3 3 3

6

FIG. 4 OIL PUMP

REF.
NO.

10 8DJ–13124–00 GEAR, WORM WHEEL 1 1 1 1
11 8DJ–13176–00 METAL, WORM SHAFT OUTER 1 1 1 1
12 90201–105E8 WASHER, PLATE 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8DJ–13100–00 OIL PUMP ASSY 1 1 1 1
2 89A–13185–00 .BOLT, BREATHER 1 1 1 1
3 89A–13187–00 .GASKET, BREATHER BOLT 1 1 1 1
4 93210–191A1 O–RING 1 1 1 1
5 90110–05227 BOLT, HEXAGON SOCKET HEAD 2 2 2 2
6 8DJ–26320–01 PUMP CABLE ASSY 1 1 1 1
7 95707–08300 NUT , FLANGE 1 1 1 1
8 91A30–03030 TUBE, FLEXIBLE VINYL 1 1 1 1
9 90468–02025 CLIP 2 2 2 2

USA

CAN

EUR

JPN

B

7

FIG. 5 INTAKE

REF.
NO.

10 90462–10243 CLAMP 1 1 1 1
11 8DJ–13581–00 CHAMBER, AIR 1 1 1 1
12 90467–24096 CLIP 2 2 2 2
13 90119–05001 BOLT, WITH WASHER 1 1 1 1
14 95707–05300 NUT , FLANGE 1 1 1 1
15 86M–13575–00 BAND 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 8DJ–13610–00 REED VALVE ASSY 2 2 2 2
2 3SP–13613–00 .REED, VALVE 2 2 2 2
3 8DJ–13616–00 .STOPPER, REED VALVE 2 2 2 2
4 98507–03008 .SCREW, PAN HEAD 6 6 6 6
5 92907–03100 .WASHER 6 6 6 6
6 4DA–13625–00 .SPACER, REED VALVE 1 1 1 1
7 80L–13621–01 GASKET, VALVE SEAT 2 2 2 2
8 8DJ–13555–00 MANIFOLD, INTAKE 2 2 2 2
9 95817–06020 BOLT, FLANGE 8 8 8 8

USA

CAN

EUR

JPN

B

16 8CR–24410–01 FUEL PUMP ASSY 1 1 1 1
17 95707–06500 NUT , FLANGE 2 2 2 2
18 90467–11032 CLIP 2 2 2 2
19 90445–095K1 HOSE (L190) 1 1 1 1
20 90445–096K0 HOSE (L310) 1 1 1 1
21 90501–08668 SPRING, COMPRESSION 1 1 1 1
22 90445–116K1 HOSE (L300) 1 1 1 1
23 90467–09026 CLIP 4 4 4 4
24 90445–226J7 HOSE (L150) 1 1 1 1
25 8DJ–14453–00 JOINT, AIR CLEANER 1 2 2 2 2
26 90460–68230 CLAMP, HOSE 4 4 4 4
27 8DJ–14431–00 SILENCER, INTAKE 1 1 1 1 1

8

FIG. 5 INTAKE

REF.
NO.

28 8DJ–14441–00 SILENCER, INTAKE 2 1 1 1 1
29 8CR–14452–00 SEAL 1 1 1 1
30 8DJ–14477–00 PLATE 1 1 1 1
31 90167–05043 SCREW, TAPPING 10 10 10 10
32 8DJ–14437–00 DUCT 1 1 1 1
33 90465–08368 CLAMP 1 1 1 1
34 8DJ–12682–00 PROTECTOR, HEAT 1 1 1 1
35 90179–05271 NUT 2 2 2 2
36 90154–05052 SCREW, BINDING 2 2 2 2
37 90119–06182 BOLT, WITH WASHER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

9

FIG. 6 CARBURETOR

REF.
NO.

10 8G8–14174–00 .CAP, PLUNGER 2 2 2 2
11 127–14135–00 .SPRING, PLUNGER 2 2 2 2
12 8G8–14171–00 .PLUNGER, STARTER 2 2 2 2
13 8M6–14126–00 .GASKET 2 2 2 2
14 8M6–14181–00 .BODY, FLOAT CHAMBER 1 2 2 2 2
15 193–14142–70 .JET, PILOT (# 70) 2 2 2 2 STD

PARTNO. DESCRIPTION REMARKS

1 8DJ–14100–00 CARBURETOR ASSY 1 1 1 1
2 620–14211–00 .SCREW, PILOT ADJUSTING 2 2 2 2
3 8V0–14212–00 .SPRING, PILOT ADJUSTING 2 2 2 2
4 214–14195–00 .WASHER, NEEDLE VALVE 2 2 2 2
5 8DJ–14190–15 .NEEDLE VALVE ASSY 2 2 2 2
6 8M6–14186–00 .PIN, FLOAT 2 2 2 2
7 8M6–14185–00 .FLOA T 2 2 2 2
8 286–14198–00 .GASKET 2 2 2 2
9 8M6–14261–00 .HOLDER 2 2 2 2

USA

CAN

EUR

JPN

B

193–14142–75 .JET, PILOT (# 75) 2 2 2 2 AP

193–14142–80 .JET, PILOT (# 80) 2 2 2 2 AP

16 3F7–14133–00 .SPRING, THROTTLE STOP 1 1 1 1
17 3F7–14922–00 .SCREW, THROTTLE 1 1 1 1
18 584–14992–00 .ROD 1 1 1 1
19 256–14937–00 .CLIP 1 1 1 1
20 802–14161–00 .NUT , CABLE ADJUSTING 2 2 2 2
21 127–14124–00 .SCREW, CABLE ADJUSTING 2 2 2 2
22 80L–14122–00 .SCREW, THROTTLE 1 1 1 1
23 8X0–14500–00 .SPRING 1 1 1 1
24 8A7–14169–00 .CAP 2 2 2 2
25 8X0–14184–00 .RING 1 1 1 1

10

FIG. 6 CARBURETOR

REF.
NO.

26 3G2–1423E–57 .JET, MAIN (#143.8) 1 1 1 1 STD #1

PARTNO. DESCRIPTION REMARKS

3G2–1423A–79 .JET, MAIN (#142.5) 1 1 1 1 STD #2

3G2–14231–25 .JET, MAIN (#125) 2 2 2 2 AP

3G2–14231–26 .JET, MAIN (#130) 2 2 2 2 AP

3G2–14231–27 .JET, MAIN (#135) 2 2 2 2 AP

3G2–14231–29 .JET, MAIN (#145) 2 2 2 2 AP

3G2–1423A–75 .JET, MAIN (#122.5) 2 2 2 2 AP

3G2–1423A–77 .JET, MAIN (#132.5) 2 2 2 2 AP

3G2–1423A–78 .JET, MAIN (#137.5) 2 2 2 2 AP

3G2–1423E–48 .JET, MAIN (#121.3) 2 2 2 2 AP

3G2–1423E–50 .JET, MAIN (#126.3) 2 2 2 2 AP

3G2–1423E–51 .JET, MAIN (#128.8) 2 2 2 2 AP

3G2–1423E–52 .JET, MAIN (#131.3) 2 2 2 2 AP

3G2–1423E–53 .JET, MAIN (#133.8) 2 2 2 2 AP

3G2–1423E–54 .JET, MAIN (#136.3) 2 2 2 2 AP

USA

CAN

EUR

JPN

B

3G2–1423E–55 .JET, MAIN (#138.8) 2 2 2 2 AP

3G2–1423E–56 .JET, MAIN (#141.3) 2 2 2 2 AP

3G2–1423E–59 .JET, MAIN (#148.8) 2 2 2 2 AP

27 8V0–14118–00 .CAP 2 2 2 2
28 80L–14932–00 .SPRING, THROTTLE 2 1 1 1 1
29 80L–14534–00 .COLLAR 2 2 2 2
30 80L–14535–00 .COLLAR 4 4 4 4
31 8X0–14133–00 .SPRING, THROTTLE STOP 1 1 1 1
32 87S–8259A–00 .SWITCH, CARBURETOR 1 1 1 1
33 22F–14117–00 .WASHER, PLUG SCREW 1 1 1 1
34 80L–14264–00 .COLLAR 1 1 1 1
35 620–14225–00 .CAP 1 1 1 1

11

FIG. 6 CARBURETOR

REF.
NO.

36 8Y2–14941–3D .NOZZLE, MAIN 2 2 2 2
37 8X0–14358–00 .NUT 1 1 1 1
38 239–14172–08 .PILOT JET, AIR (0.8) 2 2 2 2 (PILOT AIR)
39 239–14172–08 .PILOT JET, AIR (0.8) 2 2 2 2 (PILOT AIR)

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

12

FIG. 7 EXHAUST

REF.
NO.

10 90506–18519 SPRING, TENSION 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8DJ–14610–00 EXHAUST PIPE ASSY 1 1 1 1 1
2 8AB–14714–01 GASKET, MUFFLER 1 1 1 1
3 8DJ–14613–00 GASKET, EXHAUST PIPE 2 2 2 2
4 95817–08020 BOLT, FLANGE 4 4 4 4
5 90506–20272 SPRING, TENSION 2 2 2 2
6 8DJ–14710–00 MUFFLER ASSY 1 1 1 1 1
7 83R–14728–01 PROTECTOR, MUFFLER 2 1 1 1 1
8 90506–16518 SPRING, TENSION 1 1 1 1
9 90506–16497 SPRING, TENSION 1 1 1 1

USA

CAN

EUR

JPN

B

13

FIG. 8 CRANKCASE

REF.
NO.

10 98507–06012 SCREW, PAN HEAD 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 8DJ–15100–00 CRANKCASE ASSY 1 1 1 1
2 J38–11116–00 .JOINT, BREATHER 1 1 1 1
3 99530–12016 .PIN, DOWEL 2 2 2 2
4 93604–07141 .PIN, DOWEL 5 5 5 5
5 91609–30006 .PIN, SPRING 2 2 2 2
6 90105–08466 BOLT, WASHER BASED 2 2 2 2
7 95817–08065 BOLT, FLANGE 8 8 8 8
8 95817–08040 BOLT, FLANGE 1 1 1 1
9 90461–12145 CLAMP 1 1 1 1

USA

CAN

EUR

JPN

B

14

FIG. 9 STARTER

REF.
NO.

10 8G5–15716–00 .COLLAR 1 1 1 1
11 8F3–15716–03 .PLATE, DRIVE 1 1 1 1
12 92901–06100 .WASHER, SPRING 1 1 1 1
13 95301–06700 .NUT 1 1 1 1
14 8F3–15751–00 .WIRE, STARTER 1 1 1 1
15 8F3–15755–00 .HANDLE, STARTER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8V0–15710–00 STARTER ASSY 1 1 1 1
2 8V0–15711–00 .CASE, STARTER 1 1 1 1
3 8F3–15714–01 .DRUM, SHEAVE 1 1 1 1
4 8F3–15741–01 .PAWL, DRIVE 1 1 1 1
5 8F3–15713–01 .SPRING, STARTER 1 1 1 1
6 8F3–15715–00 .SPRING, FRICTION 1 1 1 1
7 8F3–15739–01 .WASHER, THRUST 1 1 1 1
8 8F3–15734–00 .SPRING, RETURN 1 1 1 1
9 8G5–15739–00 .WASHER, THRUST 1 1 1 1

USA

CAN

EUR

JPN

B

16 97007–06014 BOLT 4 4 4 4
17 92907–06600 WASHER, PLATE 4 4 4 4
18 8CR–15758–00 GUIDE, ROPE 1 1 1 1
19 95807–06012 BOLT, FLANGE 2 2 2 2

15

FIG. 10 PRIMARY SHEAVE

REF.
NO.

10 91609–50032 PIN, SPRING 3 3 3 3
11 90387–0514U COLLAR 3 3 3 3
12 90105–05644 BOLT, WASHER BASED 3 3 3 3
13 95607–05200 NUT, SELF–LOCKING 3 3 3 3
14 8BV–17630–10 PRIMARY SHEAVE CAP COMP. 1 1 1 1
15 90380–28237 .BUSH, SOLID 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–17611–01 SHEAVE, PRIMARY FIXED 1 1 1 1
2 8V0–17639–00 STOPPER 2 2 2 2
3 8BV–17620–03 PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
4 90384–41242 .BUSH, BIMETAL FORMED 1 1 1 1
5 90387–0514T COLLAR 3 3 3 3
6 90105–05644 BOLT, WASHER BASED 3 3 3 3
7 95607–05200 NUT, SELF–LOCKING 3 3 3 3
8 8CA–17640–12 SPIDER COMPLETE 1 1 1 1
9 8BW–17653–00 SLIDER 6 6 6 6

USA

CAN

EUR

JPN

C

16 97017–06030 BOLT 6 6 6 6
17 92907–06600 WASHER, PLATE 6 6 6 6
18 90202–09227 WASHER, PLATE 6 6 6 6
19 8CR–17624–30 ROLLER, COMP 3 3 3 3
20 90380–09245 .BUSH, SOLID 1 1 1 1
21 90202–08204 WASHER, PLATE 6 6 6 6
22 8DJ–17605–00 WEIGHT COMP 3 3 3 3
23 90380–08244 .BUSH, SOLID 1 1 1 1
24 90261–06034 RIVET, COUNTERSUNK (ST13.9MM) 3 3 3 3 IN
25 90261–06034 RIVET, COUNTERSUNK (ST13.9MM) 3 3 3 3 OUT
26 90501–602J0 SPRING, COMPRESSION 1 1 1 1 (PINK)
27 89L–17641–01 V–BELT 1 1 1 1

2

FIG. 10 PRIMARY SHEAVE

REF.
NO.

28 8V0–17647–00 BOLT (L=156.5MM) 1 1 1 1
29 92907–16100 WASHER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

3

FIG. 11 SECONDARY SHEAVE

REF.
NO.

10 90105–06734 BOLT, WASHER BASED 3 3 3 3
11 90201–061H1 WASHER, PLATE (T=0.5) 3 3 3 3 UR UN

12 90179–08655 NUT 3 3 3 3
13 8BV–17604–31 SEAT SPRING SET 1 1 1 1
14 90384–38243 .BUSH, BIMETAL FORMED 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–17660–20 SECONDARY FIXED SHEAVE COMP. 1 1 1 1
2 8AV–17688–10 .SHOE, RAMP 3 3 3 3
3 8BV–17656–00 STOPPER, HOLDER 1 1 1 1
4 90154–06062 SCREW, BINDING 3 3 3 3
5 8BU–17670–10 SECONDARY SLIDING SHEAVE 1 1 1 1
6 90384–38243 .BUSH, BIMETAL FORMED 1 1 1 1
7 95617–08630 .BOLT, STUD 3 3 3 3
8 8CM–17675–00 .PLATE 2 1 1 1 1
9 90150–05040 .SCREW, ROUND HEAD 6 6 6 6

90201–06037 WASHER, PLATE (T=1.0) 3 3 3 3 UR UN

USA

CAN

EUR

JPN

C

15 90508–536A9 SPRING, TORSION 1 1 1 1
16 8CR–17681–10 SHAFT, SECONDARY 1 1 1 1
17 8CR–47631–01 HOUSING, BEARING 1 1 1 1
18 93399–99943 BEARING 1 1 1 1
19 90113–06064 BOLT, SET 2 2 2 2
20 90109–083G2 BOLT 2 2 2 2
21 95707–08500 NUT , FLANGE 2 2 2 2
22 90201–222F0 WASHER, PLATE (T=0.5) 1 1 1 1 UR UN

90201–225A4 WASHER, PLATE (T=1.0) 1 1 1 1 UR UN

23 90387–1407L COLLAR 1 1 1 1
24 90201–141A3 WASHER, PLATE 1 1 1 1
25 90105–14766 BOLT, WASHER BASED 1 1 1 1

4

FIG. 12 ENGINE BRACKET

REF.
NO.

10 95707–10500 NUT , FLANGE 1 1 1 1
11 95707–10500 NUT, FLANGE 1 1 1 1
12 95817–06016 BOLT, FLANGE 1 1 1 1
13 8DJ–21416–00 BRACKET, FRONT UPPER 2 1 1 1 1
14 8DJ–21417–00 BRACKET, FRONT LOWER 1 1 1 1 1
15 8DJ–21486–00 DAMPER 2 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8DJ–21415–00 BRACKET, FRONT UPPER 1 1 1 1 1
2 8DJ–21417–00 BRACKET, FRONT LOWER 1 1 1 1 1
3 8DJ–21486–00 DAMPER 2 1 1 1 1
4 95707–10500 NUT , FLANGE 2 2 2 2
5 95817–08020 BOLT, FLANGE 2 2 2 2
6 8DJ–21425–00 BRACKET, REAR UPPER 1 1 1 1 1
7 95817–08020 BOLT, FLANGE 2 2 2 2
8 8DJ–21427–00 BRACKET, REAR LOWER 1 1 1 1 1
9 8DJ–21488–00 DAMPER 1 1 1 1

USA

CAN

EUR

JPN

C

16 95707–10500 NUT , FLANGE 2 2 2 2
17 90105–127A5 BOLT, WASHER BASED 2 2 2 2
18 90201–120U9 WASHER, PLATE 2 2 2 2
19 95817–10025 BOLT, FLANGE 1 1 1 1
20 90201–10321 WASHER, PLATE 1 1 1 1

5

FIG. 13 OIL TANK

REF.
NO.

10 90501–08486 SPRING, COMPRESSION 1 1 1 1
11 91A30–05048 TUBE, FLEXIBLE VINYL 1 1 1 1
12 90464–13073 CLAMP 1 1 1 1
13 90467–09026 CLIP 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 8DJ–21751–00 TANK, OIL 1 1 1 1
2 863–21771–00 BODY, CAP 1 1 1 1
3 90430–31003 GASKET 1 1 1 1
4 90480–14101 GROMMET 2 2 2 2
5 90387–063G3 COLLAR 2 2 2 2
6 90462–08244 CLAMP 1 1 1 1
7 95827–06025 BOLT, FLANGE 2 2 2 2
8 91A30–05085 TUBE, FLEXIBLE VINYL 1 1 1 1
9 90501–08430 SPRING, COMPRESSION 1 1 1 1

USA

CAN

EUR

JPN

C

6

FIG. 14 FRAME

REF.
NO.

10 8CR–21953–00 .BRACKET, MAIN TRACK 2 2 2 2 2
11 8CR–2196F–00 .BRACKET 3 1 1 1 1
12 8CR–21920–00 .HOUSING, REINF SUB–ASSY(L.H) 1 1 1 1
13 8CR–21939–00 .BRACKET, CHAIN HOUSING 3 3 3 3

PARTNO. DESCRIPTION REMARKS

1 8DJ–21940–07 FRONT FRAME COMP. 1 1 1 1
2 8CR–2191A–02 .BULKHEAD 1 1 1 1
3 90267–48176 .RIVET, BLIND 20 20 20 20 UN

90267–48177 .RIVET, BLIND 50 50 50 50 UN

90267–48015 .RIVET, BLIND 10 10 10 10 UN
4 8DJ–21950–09 REAR FRAME COMP. 1 1 1 1
5 8CR–2198J–00 .COVER 3 3 3 3 3
6 8CR–21960–08 FOOTREST COMP. 1 1 1 1 1
7 8CR–21970–08 FOOTREST COMP. 2 1 1 1 1
8 8DJ–W2195–01 FRAME CONNECTION KIT 1 1 1 1
9 8CR–21943–01 .BRACKET, MAIN TRACK 1 2 2 2 2

USA

CAN

EUR

JPN

C

14 8CR–21977–00 .CLAMP, FUEL PIPE 2 2 2 2
15 8CR–21917–00 .PANEL, SUB FRAME 6 1 1 1 1
16 8CR–21918–00 .PANEL, SUB–FRAME 7 1 1 1 1
17 90267–48176 .RIVET, BLIND 4 4 4 4
18 8CR–2194J–00 .STAY, MUFFLER 1 1 1 1
19 90267–47186 .RIVET, BLIND 1 1 1 1 UR UN (QTY:150)

90267–47197 .RIVET, BLIND 1 1 1 1 UR UN (QTY:10)

20 90461–05003 .CLAMP 2 2 2 2
21 90461–06142 .CLAMP 1 1 1 1
22 90462–05059 .CLAMP 1 1 1 1
23 90465–08368 .CLAMP 3 3 3 3
24 8DF–21941–00 PIPE, PIVOT 1 1 1 1 1

7

FIG. 14 FRAME

REF.
NO.

25 8DF–21951–00 PIPE, PIVOT 2 1 1 1 1
26 90269–07080 RIVET 16 16 16 16
27 8CR–2198F–00 COVER 1 2 2 2 2
28 8CR–2195E–00 PLATE, STRG BRACKET 1 2 2 2 2
29 90267–48165 RIVET, BLIND 10 10 10 10
30 8CR–21912–01 PANEL, SUB FRAME 1 1 1 1 1
31 8CR–23788–11 PLATE, BACK UP 1 1 1 1
32 8CR–77128–00 STAY 4 1 1 1 1
33 8CR–2196A–02 FRAME UNDER 1 1 1 1 1
34 8DJ–2196E–01 FRAME, UNDER 2 1 1 1 1
35 8CR–21972–00 BRACKET, GUARD FITTING 1 1 1 1
36 90267–48141 RIVET, BLIND 39 39 39 39
37 90201–05033 WASHER, PLATE 17 17 17 17
38 90267–47187 RIVET, BLIND 14 14 14 14
39 8CR–77512–00 BUMPER, FRONT 2 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

40 95807–08020 BOLT, FLANGE 4 4 4 4
41 8CR–21949–10 BRACKET, FRONT 1 1 1 1
42 8CR–21959–10 BRACKET, FRONT BUMPER 1 1 1 1
43 95607–08200 NUT, SELF–LOCKING 4 4 4 4
44 8CR–2196M–00 BRACKET, 5 2 2 2 2
45 95807–08040 BOLT, FLANGE 4 4 4 4
46 90387–0810F COLLAR 4 4 4 4
47 95707–08500 NUT , FLANGE 4 4 4 4
48 90465–08146 CLAMP 3 3 3 3
49 8DJ–21991–01 REINF., PANELL FRAME 1 1 1 1 1
50 8DJ–21992–01 REINF., PANELL FRAME 2 1 1 1 1
51 90267–47195 RIVET, BLIND 96 96 96 96

8

FIG. 14 FRAME

REF.
NO.

52 8CR–21923–02 REINEFORCEMENT, FRAME REAR 1 1 1 1 1
53 90267–47195 RIVET, BLIND 9 9 9 9
54 8CR–21973–00 HOOK 1 1 1 1
55 90267–48169 RIVET, BLIND 3 3 3 3
56 81K–2471F–00 BUTTON 6 6 6 6
57 90267–40069 RIVET, BLIND 6 6 6 6
58 8CR–21921–01 REINEFORCEMENT, FRAME REAR 1 1 1 1 1
59 90105–10617 BOLT, WASHER BASED 6 6 6 6
60 95827–10065 BOLT, FLANGE 1 1 1 1
61 95707–10500 NUT , FLANGE 2 2 2 2
62 92907–10200 WASHER, PLAIN 3 3 3 3
63 90201–05033 WASHER, PLATE 2 2 2 2
64 90267–48177 RIVET, BLIND 5 5 5 5
65 90267–47187 RIVET, BLIND 4 4 4 4
66 90338–44093 PLUG 3 3 3 3

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

67 90338–30256 PLUG 3 3 3 3
68 8DF–21998–00 SPACER 1 1 1 1
69 8DJ–2197C–00 PROTECTOR, FRAME 3 1 1 1 1
70 90267–48141 RIVET, BLIND 2 2 2 2
71 8DJ–77261–00 LINING, SHROUD 1 1 1 1 1
72 8DJ–77262–00 LINING, SHROUD 2 1 1 1 1
73 8CR–77263–00 LINING, SHROUD 3 1 1 1 1
74 8CR–77265–00 LINING, SHROUD 5 1 1 1 1
75 8CR–77266–00 LINING, SHROUD 6 1 1 1 1
76 8CR–77267–01 LINING, SHROUD 7 1 1 1 1
77 8CR–77269–00 LINING,SHROUD 9 1 1 1 1
78 8CR–77271–00 DAMPER, NOISE 11 1 1 1 1

9

FIG. 14 FRAME

REF.
NO.

79 8CR–7717J–00 TAPE,5 1 1 1 1
80 8CR–77165–00 TRIM 1 1 1 1 1
81 8DJ–7717J–00 TAPE,5 1 1 1 1
82 8CS–2197C–00 PROTECTOR, FRAME 3 1 1 1 1 AP
83 90267–48141 RIVET, BLIND 4 4 4 4 AP

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

10