Yamaha FZS1000S, FZS1000SC Owner's Manual

5LV-28199-13LIT-11626-17-40
FZS1000S
FZS1000SC
EAU10041
5LV13.book Page 1 Monday, June 9, 2003 5:08 PM
INTRODUCTION
EAU10080
Congratulations on your purchase of the Yamaha FZS1000/FZS1000C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is impor­tant that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
5LV13.book Page 1 Monday, June 9, 2003 5:08 PM
IMPORTANT MANUAL INFORMATION
EAU10130
Particularly important information is distinguished in this manual by the following notations:
NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
WARNING
EWA10010
PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR­CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death
to the motor-
cycle operator, a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motor­cycle.
A NOTE provides key information to make procedures easier or clearer.
WARNING
CAUTION:
NOTE:
5LV13.book Page 1 Monday, June 9, 2003 5:08 PM
IMPORTANT MANUAL INFORMATION
EAU10192
FZS1000S/FZS1000SC
OWNERS MANUAL
©2003 by Yamaha Motor Corporation, U.S.A.
1st edition, June 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-17-40
AFFIX DEALER
LABEL HERE
5LV13.book Page 2 Monday, June 9, 2003 5:08 PM
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ............1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer unit ..............................3-4
Self-diagnosis devices ....................3-4
Fuel gauge ......................................3-5
Handlebar switches ........................3-5
Clutch lever .....................................3-6
Shift pedal .......................................3-7
Brake lever .....................................3-7
Brake pedal ....................................3-7
Fuel tank cap ..................................3-8
Fuel .................................................3-8
Starter (choke) lever .......................3-9
Seat ..............................................3-10
Helmet holder ...............................3-10
Storage compartment ...................3-11
Adjusting the front fork ..................3-11
Adjusting the shock absorber
assembly ...................................3-13
EXUP system ...............................3-15
Sidestand .....................................3-15
Ignition circuit cut-off system ........ 3-16
PRE-OPERATION CHECKS .............4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS.................................5-1
Starting and warming up a cold
engine .........................................5-1
Starting a warm engine .................. 5-3
Shifting ...........................................5-3
Engine break-in ..............................5-4
Parking ...........................................5-5
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
PERIODIC MAINTENANCE ........... 6-1
Owners tool kit ...............................6-1
Periodic maintenance chart for the
emission control system .............6-3
General maintenance and
lubrication chart ..........................6-5
Removing and installing panels ..... 6-9
Checking the spark plugs ............. 6-10
Canister (for California only) ........6-11
Engine oil and oil filter cartridge ... 6-12
Coolant ......................................... 6-14
Cleaning the air filter element ......6-17
Adjusting the carburetors ............. 6-19
Adjusting the throttle cable
free play .................................... 6-19
Adjusting the valve clearance ...... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-23
Accessories and replacement
parts ......................................... 6-23
Adjusting the clutch lever
free play .................................... 6-24
Adjusting the brake pedal
position ..................................... 6-24
Adjusting the rear brake light
switch ....................................... 6-25
Checking the front and rear brake
pads .......................................... 6-25
Checking the brake fluid level ...... 6-26
Changing the brake fluid .............. 6-27
Drive chain slack .......................... 6-27
Lubricating the drive chain ........... 6-29
Checking and lubricating the
cables ....................................... 6-29
Checking and lubricating the
throttle grip and cable ............... 6-30
Checking and lubricating the
brake and shift pedals .............. 6-30
Checking and lubricating the
brake and clutch levers ............ 6-30
Checking and lubricating the
centerstand and sidestand ....... 6-31
Lubricating the rear suspension ... 6-31
Checking the front fork ................. 6-31
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TABLE OF CONTENTS
Checking the steering ...................6-32
Checking the wheel bearings .......6-33
Battery ..........................................6-33
Replacing the fuses ......................6-34
Replacing a headlight bulb ...........6-35
Replacing a tail/brake light bulb ...6-36 Replacing a turn signal light
bulb ...........................................6-37
Front wheel ...................................6-37
Rear wheel ...................................6-38
Troubleshooting ............................6-40
Troubleshooting charts .................6-41
MOTORCYCLE CARE AND
STORAGE ..........................................7-1
Care ................................................7-1
Storage ...........................................7-3
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Reporting safety defects .................9-3
Motorcycle noise regulation ............9-4
Maintenance record ........................9-5
YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY ...............................9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) .......................................9-9
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1-1
1
SAFETY INFORMATION
EAU10270
MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX­PERTISE OF THE OPERATOR. EV­ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR­CYCLE. HE OR SHE SHOULD:
OBTAIN THOROUGH INSTRUC-
TIONS FROM A COMPETENT
SOURCE ON ALL ASPECTS OF
MOTORCYCLE OPERATION.
OBSERVE THE WARNINGS AND
MAINTENANCE REQUIRE-
MENTS IN THE OWNERS MAN-
UAL.
OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING
TECHNIQUES.
OBTAIN PROFESSIONAL TECH-
NICAL SERVICE AS INDICATED
BY THE OWNERS MANUAL
AND/OR WHEN MADE NECES­SARY BY MECHANICAL CONDI­TIONS.
Safe riding
Always make pre-operation
checks. Careful checks may help prevent an accident.
This motorcycle is designed to car-
ry the operator and a passenger.
The failure of motorists to detect
and recognize motorcycles in traf­fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
Wear a brightly colored jacket.
Use extra caution when you are
approaching and passing through intersections, since in­tersections are the most likely places for motorcycle accidents to occur.
Ride where other motorists can see you. Avoid riding in another motorists blind spot.
Many accidents involve inexperi-
enced operators. In fact, many op­erators who have been involved in accidents do not even have a cur­rent motorcycle license.
Make sure that you are qualified and that you only lend your motorcycle to other qualified op­erators.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly famil­iar with the motorcycle and all of its controls.
Many accidents have been caused
by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn
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SAFETY INFORMATION
1-2
1
due to EXCESSIVE SPEED or un­dercornering (insufficient lean an­gle for the speed).
Always obey the speed limit and never travel faster than warrant­ed by road and traffic conditions.
Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and
passenger is important for proper control.
The operator should keep both hands on the handlebar and both feet on the operator foot­rests during operation to main­tain control of the motorcycle.
The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.
Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This motorcycle is designed for on-
road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from motor­cycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
Never touch the engine or exhaust
system during or after operation. They become very hot and can
cause burns. Always wear protec­tive clothing that covers your legs, ankles, and feet.
A passenger should also observe
the above precautions.
Modifications
Modifications made to this motorcycle not approved by Yamaha, or the re­moval of original equipment, may ren­der the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stabili­ty and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use ex­treme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding acces­sories to your motorcycle:
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SAFETY INFORMATION
1-3
1
Loading The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit of 188 kg (415 lb) (CAL) 189 kg (417 lb) (U49). When loading within this weight limit, keep the follow­ing in mind:
Cargo and accessory weight
should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal­ance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac­cessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
Never attach any large or heavy
items to the handlebar, front fork, or front fender. These items, in­cluding such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering response.
Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be re­sponsible for the proper selection, in­stallation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any ac­cessories. Keep the following guidelines in mind, as well as those provided under “Load- ing when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor­mance of your motorcycle. Care­fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors.
Accessories fitted to the handle­bar or the front fork area can create instability due to improper weight distribution or aerody­namic changes. If accessories
are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody­namic effects. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds. These ac­cessories may also cause instability when passing or being passed by large vehicles.
Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera­tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri-
cal accessories. If electrical acces­sories exceed the capacity of the motorcycles electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power.
5LV13.book Page 3 Monday, June 9, 2003 5:08 PM
SAFETY INFORMATION
1-4
1
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when refueling.
Take care not to spill any gaso­line on the engine or exhaust system when refueling.
Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run
for any length of time in a closed area. The exhaust fumes are poi­sonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has ad­equate ventilation.
Always turn the engine off before
leaving the motorcycle unattended and remove the key from the main switch. When parking the motor­cycle, note the following:
The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe­destrians or children are not like­ly to touch these hot areas.
Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.
Do not park the motorcycle near a flammable source, (e.g., a ker­osene heater, or near an open flame), otherwise it could catch fire.
When transporting the motorcycle
in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the carburetor or fuel tank.
If you should swallow any gaso-
line, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.
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SAFETY INFORMATION
1-5
1
EAU10381
Location of important labels
Please read the following important labels carefully before operating this vehicle.
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SAFETY INFORMATION
1-6
1
1
3
4
2
5 California only
6
7
CAUTION
Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield.
Use neutral detergent.
5JW-00
(5JW-2835Y-00)
5LV13.book Page 6 Monday, June 9, 2003 5:08 PM
DESCRIPTION
2-1
2
EAU10410
Left view
1. Front fork compression damping force adjusting screw (page 3-11)
2. Front fork rebound damping force adjusting screw (page 3-11)
3. Front fork spring preload adjusting bolt (page 3-11)
4. Air filter element (page 6-17)
5. Fuses (page 6-34)
6. Storage compartment (page 3-11)
7. Grab bar
8. Seat lock/helmet holder (page 3-10/page 3-10)
9. Shock absorber assembly compression damping force adjusting screw (page 3-13)
10.Shock absorber assembly spring preload adjusting ring (page 3-13)
11.Shock absorber assembly rebound damping force adjusting knob (page 3-13)
12.Shift pedal (page 3-7)
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DESCRIPTION
2-2
2
EAU10420
Right view
1. Owners tool kit (page 6-1)
2. Rear brake fluid reservoir (page 6-26)
3. Battery (page 6-33)
4. Front brake fluid reservoir (page 6-26)
5. Radiator cap (page 6-14)
6. Engine oil filter cartridge (page 6-12)
7. Engine oil level check window (page 6-12)
8. Brake pedal (page 3-7)
9. Coolant reservoir (page 6-14)
5LV13.book Page 2 Monday, June 9, 2003 5:08 PM
DESCRIPTION
2-3
2
EAU10430
Controls and instruments
1. Clutch lever (page 3-6)
2. Left handlebar switches (page 3-5)
3. Starter (choke) lever (page 3-9)
4. Speedometer unit (page 3-3)
5. Main switch/steering lock (page 3-1)
6. Tachometer unit (page 3-4)
7. Fuel gauge (page 3-5)
8. Right handlebar switches (page 3-5)
9. Brake lever (page 3-7)
10.Throttle grip (page 6-19)
5LV13.book Page 3 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
EAU10510
ON
All electrical systems are supplied with power, and the headlight, meter light­ing, taillight and position lights come on, and the engine can be started. The key cannot be removed.
EAU10660
OFF
All electrical systems are off. The key can be removed.
EAU10680
LOCK
The steering is locked, and all electrical systems are off. The key can be re­moved.
To lock the steering
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” po­sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to OFF while still pushing it.
WARNING
EWA10060
Never turn the key to OFF orLOCK while the vehicle is moving,
otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped be­fore turning the key to “OFF” or LOCK.
1. Push.
2. Turn.
1. Push.
2. Turn.
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INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU11001
Indicator and warning lights
EAU11030
Turn signal indicator lights “” and “”
The corresponding indicator light flash­es when the turn signal switch is pushed to the left or right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the transmission is in the neutral position.
EAU11080
High beam indicator light “”
This indicator light comes on when the high beam of the headlight is switched on.
EAU11120
Oil level warning light “”
This warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir­cuit.
NOTE:
Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a mal­function.
EAU11350
Fuel level warning light “”
This warning light comes on when the fuel level drops below approximately
4.0 L (1.06 US gal) (0.88 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir­cuit.
EAU11440
Coolant temperature warning light “”
This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir­cuit.
1. Left turn signal indicator light “”
2. Neutral indicator light “”
3. High beam indicator light “”
4. Oil level warning light “”
5. Right turn signal indicator light “”
6. Coolant temperature warning light “”
7. Fuel level warning light “”
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
CAUTION:
ECA10020
Do not operate the engine if it is overheated.
EAU11810
Speedometer unit
The speedometer unit is equipped with the following:
an odometer
two tripmeters
When set to “ODO”, the vehicles total mileage is indicated. When set to TRIP 1 or TRIP 2, the vehicles mileage since the tripmeter was last reset is indicated. The tripme­ters can be used together with the fuel gauge to estimate the distance that can
be traveled on a full tank of fuel. This in­formation will enable you to plan future fuel stops.
To set a mode
Push the “SELECT” button to change between the odometer mode “ODO”, and the tripmeter modes TRIP 1 and TRIP 2 in the following order: ODO TRIP 1 TRIP 2 ODO
To reset a meter
To reset either tripmeter 1 or 2 to 0.0, select either by pushing the “SELECT button, and then push the “RESET” button for at least one second.
1. Speedometer
2. Odometer/tripmeter
3. SELECT button
4. RESET button
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU11890
Tachometer unit
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
CAUTION:
ECA10030
Do not operate the engine in the ta­chometer red zone. Red zone: 11500 r/min and above
This tachometer unit is equipped with a clock.
To set the clock
1. Push both the “SELECT” and “RE- SET buttons for at least two sec­onds.
2. When the hour digits start flashing, push the “RESET” button to set the hours.
3. Push the “SELECT” button to change the minutes.
4. When the minute digits start flash­ing, push the “RESET” button to set the minutes.
5. Push the “SELECT” button to start the clock.
NOTE:
After setting the clock, be sure to push the SELECT button before turning the key to “OFF”, otherwise the clock will not be set.
EAU12100
Self-diagnosis devices
This model is equipped with a self-diag­nosis device for the following electrical circuits:
throttle position sensor
speed sensor
EXUP system
overturn switch
If any of those circuits are defective, the tachometer will repeatedly display the following error code:
Use the chart below to identify the faulty electrical circuit.
1. Tachometer
2. Tachometer red zone
3. Clock
Specific r/min for the faulty circuit
Throttle position sensor:
3000 r/min
Speed sensor:
4000 r/min
EXUP system:
7000 r/min
Overturn switch:
9000 r/min
Current engine speed for 3 seconds
Circuit-specific number of r/min for 2.5 seconds (See the table below.)
0 r/min for 3 seconds
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INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
If the tachometer displays such an error code, note the circuit-specific number of r/min, and then have a Yamaha deal­er check the vehicle.
CAUTION:
ECA10040
When the tachometer displays an er­ror code, the vehicle should be checked as soon as possible in or­der to avoid engine damage.
EAU12110
Fuel gauge
The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches E, approximately 4.0 L (1.06 US gal) (0.88 Imp.gal) of fuel remain in the fuel tank. If this occurs, refuel as soon as possible.
NOTE:
Do not allow the fuel tank to empty itself completely.
EAU12341
Handlebar switches
Left
Right
1. Fuel gauge
1. Dimmer switch /
2. Turn signal switch /
3. Horn switch “”
1. Engine stop switch /
2. Start switch “”
5LV13.book Page 5 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU12400
Dimmer switch /
Set this switch to “” for the high beam and to “” for the low beam.
EAU12460
Turn signal switch /
To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When re- leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has re­turned to the center position.
EAU12500
Horn switch “”
Press this switch to sound the horn.
EAU12660
Engine stop switch /
Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergen­cy, such as when the vehicle overturns or when the throttle cable is stuck.
EAU12710
Start switch “”
Push this switch to crank the engine with the starter.
CAUTION:
ECA10050
See page 5-1 for starting instruc­tions prior to starting the engine.
EAU12820
Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page 3-16.)
1. Clutch lever
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INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU12870
Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 6-speed con­stant-mesh transmission equipped on this motorcycle.
EAU12930
Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
The brake lever is equipped with a po­sition adjusting dial. To adjust the dis­tance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever.
EAU12941
Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
1. Shift pedal
1. Brake lever
2. Brake lever position adjusting dial
3. Arrow mark
4. Distance between brake lever and handlebar grip
1. Brake pedal
5LV13.book Page 7 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-8
3
EAU13070
Fuel tank cap
To open the fuel tank cap
Open the fuel tank cap lock cover, in­sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re­leased and the fuel tank cap can be opened.
To close the fuel tank cap
1. Push the fuel tank cap into position with the key inserted in the lock.
2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
NOTE:
The fuel tank cap cannot be closed un­less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
WARNING
EWA11090
Make sure that the fuel tank cap is properly closed before riding.
EAU13210
Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
WARNING
EWA10880
Do not overfill the fuel tank, oth-
erwise it may overflow when the fuel warms up and expands.
Avoid spilling fuel on the hot en-
gine.
1. Fuel tank cap lock cover
2. Unlock.
1. Fuel tank filler tube
2. Fuel level
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INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
CAUTION:
ECA10070
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac­es or plastic parts.
EAU13300
CAUTION:
ECA11400
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been de­signed to use regular unleaded gaso­line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If
knocking (or pinging) occurs, use a gasoline of a different brand or premi­um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
Gasohol
There are two types of gasohol: gaso­hol containing ethanol and that contain­ing methanol. Gasohol containing ethanol can be used if the ethanol con­tent does not exceed 10%. Gasohol containing methanol is not recom­mended by Yamaha because it can cause damage to the fuel system or ve­hicle performance problems.
EAU13590
Starter (choke) lever “”
Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke). Move the lever in direction (b) to turn off the starter (choke).
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
21.0 L (5.55 US gal) (4.62 Imp.gal)
Fuel reserve amount:
4.0 L (1.06 US gal) (0.88 Imp.gal)
1. Starter (choke) lever “”
5LV13.book Page 9 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAU13940
Seat
To remove the seat
1. Insert the key into the seat lock, and then turn it clockwise.
2. While holding the key in that posi­tion, lift the rear of the seat, and then pull the seat off.
To install the seat
1. Insert the projection on the front of the seat into the seat holder as shown.
2. Push the rear of the seat down to lock it in place.
3. Remove the key.
NOTE:
Make sure that the seat is properly se­cured before riding.
EAU14290
Helmet holder
To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, turn the key to the original position, and then re­move it.
WARNING
EWA10160
Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of con­trol and possibly an accident.
1. Seat lock
2. Unlock.
1. Projection
2. Seat holder
1. Helmet holder
2. Unlock.
5LV13.book Page 10 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU14450
Storage compartment
The storage compartment is located under the seat. (See page 3-10.)
WARNING
EWA10960
Do not exceed the load limit of 3
kg (7 lb) for the storage com­partment.
Do not exceed the maximum
load of FZS1000:189 kg (417 lb) / FZS1000C: 188 kg (415 lb) for the vehicle.
When storing the owners manual or other documents in the storage com­partment, be sure to wrap them in a plastic bag so that they will not get wet.
When washing the vehicle, be careful not to let any water enter the storage compartment.
EAU14750
Adjusting the front fork
This front fork is equipped with spring preload adjusting bolts, rebound damp­ing force adjusting screws and com­pression damping force adjusting screws.
WARNING
EWA10180
Always adjust both fork legs equal­ly, otherwise poor handling and loss of stability may result.
Spring preload
To increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di­rection (a). To decrease the spring pre-
1. Storage compartment
1. Spring preload adjusting bolt
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INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b).
NOTE:
Align the appropriate groove on the ad­justing mechanism with the top of the front fork cap bolt.
Rebound damping force
To increase the rebound damping force and thereby harden the rebound damp­ing, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw on each fork leg in di­rection (b).
Compression damping force
To increase the compression damping force and thereby harden the compres­sion damping, turn the adjusting screw on each fork leg in direction (a). To de­crease the compression damping force and thereby soften the compression damping, turn the adjusting screw on each fork leg in direction (b).
1. Current setting
2. Front fork cap bolt
Spring preload setting:
Minimum (soft):
5*
Standard:
2
Maximum (hard):
1
* Adjusting bolt fully turned in direction
(b)
1. Rebound damping force adjusting screw
Rebound damping setting:
Minimum (soft):
17 clicks in direction (b)*
Standard:
7 clicks in direction (b)*
Maximum (hard):
1 clicks in direction (b)*
* With the adjusting screw fully turned
in direction (a)
1. Compression damping force adjusting screw
Compression damping setting:
Minimum (soft):
21 clicks in direction (b)*
Standard:
6 clicks in direction (b)*
Maximum (hard):
1 clicks in direction (b)*
* With the adjusting screw fully turned
in direction (a)
5LV13.book Page 12 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
CAUTION:
ECA10100
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
NOTE:
Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec­ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the num­ber of clicks of each damping force ad­justing mechanism and to modify the specifications as necessary.
EAU15041
Adjusting the shock absorber assembly
This shock absorber assembly is equipped with a spring preload adjust­ing ring, a rebound damping force ad­justing knob and a compression damping force adjusting screw.
CAUTION:
ECA10100
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
Spring preload
To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To de­crease the spring preload and thereby soften the suspension, turn the adjust­ing ring in direction (b).
NOTE:
Align the appropriate notch in the
adjusting ring with the position in­dicator on the shock absorber.
Use the special wrench included in
the owners tool kit to make the ad­justment.
1. Spring preload adjusting ring
2. Special wrench
3. Position indicator
Spring preload setting:
Minimum (soft):
1
Standard:
6
Maximum (hard):
11
5LV13.book Page 13 Monday, June 9, 2003 5:08 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
Rebound damping force
To increase the rebound damping force and thereby harden the rebound damp­ing, turn the adjusting knob in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in di­rection (b).
Compression damping force
To increase the compression damping force and thereby harden the compres­sion damping, turn the adjusting screw in direction (a). To decrease the com­pression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b).
NOTE:
Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec­ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the num­ber of clicks of each damping force ad­justing mechanism and to modify the specifications as necessary.
WARNING
EWA10220
This shock absorber contains highly pressurized nitrogen gas. For prop­er handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held re­sponsible for property damage or personal injury that may result from improper handling.
Do not tamper with or attempt to
open the gas cylinder.
1. Rebound damping force adjusting knob
Rebound damping setting:
Minimum (soft):
20 click(s) in direction (b)*
Standard:
10 click(s) in direction (b)*
Maximum (hard):
3 click(s) in direction (b)*
* With the adjusting knob fully turned
in direction (a)
1. Compression damping force adjusting screw
Compression damping setting:
Minimum (soft):
1 click(s) in direction (a)*
Standard:
7 click(s) in direction (a)*
Maximum (hard):
12 click(s) in direction (a)*
* With the adjusting screw fully turned
in direction (b)
5LV13.book Page 14 Monday, June 9, 2003 5:08 PM
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