YAMAHA FZ1-NA PARTS CATALOGUE 08

FZ1-NA (22C3) EUROPE,SOUTH AFRICA FZ1-NA (22C4) EUROPE
A2
1G22C-300EA
2G22C-300EA
()
FZ1-NA
©2007 by Yamaha Motor Co., Ltd.
1st edition, October 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
BWC1(*) BLUISH WHITE COCKTAIL 1 0390
LGB LOW GLOSS BLACK 0098
MBL2 MAT BLACK 2 0582
FOREWORD
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
22C3
22C4
Colouring
Type Code
A 0390
A 0390
Colour
Code
Colour Name
BLUISH WHITE COCKTAIL 1 BWC1
BLUISH WHITE COCKTAIL 1 BWC1
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
22C3
22C4 010 BELGIUM
Production
Code No.
010 EUROPE
FINLAND
050
060
GREECE
IRELAND
SOUTH AFRICA
UNITED KINGDOM
Country
(destination)
Model
Code
Production
Code No.
Country
(destination)
A6
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON ....................................................B5
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B8
WATER PUMP ......................................................................B9
RADIATOR & HOSE .............................................................B11
OIL PUMP .............................................................................B13
OIL CLEANER .......................................................................B14
INTAKE .................................................................................B15
INTAKE 2 ..............................................................................C2
AIR INDUCTION SYSTEM .................................................... C4
EXHAUST .............................................................................C5
CRANKCASE ........................................................................C6
CRANKCASE COVER 1 .......................................................C7
STARTER ..............................................................................C9
CLUTCH ................................................................................C10
TRANSMISSION ...................................................................C12
SHIFT CAM & FORK .............................................................C14
SHIFT SHAFT .......................................................................C15
CHASSIS
FRAME ..................................................................................D2
FENDER ................................................................................D4
SIDE COVER ........................................................................D7
REAR ARM ...........................................................................D9
REAR SUSPENSION ............................................................D11
STEERING ............................................................................D12
FRONT FORK .......................................................................D13
FUEL TANK ...........................................................................D15
SEAT .....................................................................................E3
FRONT WHEEL .................................................................... E4
FRONT BRAKE CALIPER ....................................................E5
REAR WHEEL .......................................................................E6
REAR BRAKE CALIPER .......................................................E8
STEERING HANDLE & CABLE ............................................E9
FRONT MASTER CYLINDER ...............................................E10
STAND & FOOTREST ..........................................................E12
REAR MASTER CYLINDER .................................................E15
GENERATOR ........................................................................F3
STARTING MOTOR ..............................................................F4
CONTENTS
FLASHER LIGHT .................................................................. F5
METER ................................................................................. F6
HEADLIGHT ......................................................................... F7
TAILLIGHT ............................................................................ F8
HANDLE SWITCH & LEVER ................................................ F9
ELECTRICAL 1 ..................................................................... F10
ELECTRICAL 2 ..................................................................... F12
ELECTRICAL 3 ..................................................................... F14
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–11101–20
5VY–11133–10
5VY–11134–10
90340–18002
91808–16023
90105–06026
95024–06012
90430–06014
95612–08625
90201–10033
90179–10006
90201–10033
90176–10075
90201–06034
91314–06105
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 12 12
.GUIDE, VALVE 2 8 8
.PLUG, STRAIGHT SCREW 3 3
.PIN, DOWEL 12 12
.BOLT, FLANGE 28 28
.BOLT, FLANGE 1 1
.GASKET 1 1
BOLT, STUD 8 8
WASHER, PLATE 8 8
NUT 8 8
WASHER, PLATE 2 2
NUT, CROWN 2 2
WASHER, PLATE 2 2
BOLT 2 2
22C3
22C4
REMARKS
B
2
16
94701–00403
17
2D1–11181–00
18
5VY–11191–02
19
5BE–12241–00
20
5VY–11193–10
21
5VY–1482K–00
22
5SL–14890–10
23
5VY–14899–00
24
90110–06178
25
90109–066F0
26
5VY–1111G–00
27
99530–10114
PLUG, SPARK (NGK CR9EK) 4 4
GASKET, CYLINDER HEAD 1 1 1
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLATE 4 4
REED VALVE ASSY 2 2
CAP, CASE 2 2
BOLT, HEXAGON SOCKET HEAD 4 4
BOLT 6 6
RUBBER, MOUNT 1 6 6
PIN, DOWEL 2 2
FIG. 1 CYLINDER HEAD
REF. NO.
28
PART NO. DESCRIPTION
2D1–11026–00
BOLT, MOUNT 1 1
22C3
22C4
REMARKS
B
3
FIG. 2 CYLINDER
REF. NO.
1
2
3
PART NO. DESCRIPTION
5VY–11311–10
5VY–11351–00
99530–10114
CYLINDER 1 1 1
GASKET, CYLINDER 1 1
PIN, DOWEL 2 2
22C3
22C4
REMARKS
B
4
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
PART NO. DESCRIPTION
2D1–11411–00
4C8–11650–00
5VY–11654–01
2D1–11656–00
CRANKSHAFT 1 1
CONNECTING ROD ASSY 4 4
.BOLT, CONNECTING ROD 2 2
PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
22C3
22C4
REMARKS
2D1–11656–10
2D1–11656–20
2D1–11656–30
5
5VY–11549–00
6
5VY–11416–A0
5VY–11416–00
5VY–11416–10
5VY–11416–20
5VY–11416–30
7
5VY–11631–10
8
5VY–11603–01
9
93450–18157
10
5VY–11633–00
PLANE BEARING, CONNECTING ROD 8 8 UR BLACK
PLANE BEARING, CONNECTING ROD 8 8 UR BROWN
PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
SPROCKET, CAM CHAIN 1 1
PLANE BEARING, CRANKSHAFT 1 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 UR BROWN
PLANE BEARING, CRANKSHAFT 1 10 10 UR GREEN
PISTON (STD) 4 4
PISTON RING SET (STD) 4 4
CIRCLIP 8 8
PIN, PISTON 4 4
B
5
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
2D1–12111–00
2D1–12112–00
5VY–12121–00
5NL–12116–00
3GM–12126–00
2D1–12113–00
2D1–12114–00
1HX–12117–00
1WG–12117–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4
VALVE, INTAKE 2 8 8
VALVE, EXHAUST 8 8
SEAT, VALVE SPRING 12 12
SEAT, VALVE SPRING 2 8 8
SPRING, VALVE INNER 12 12
SPRING, VALVE OUTER 8 8
RETAINER, VALVE SPRING 12 12
RETAINER, VALVE SPRING 8 8
COTTER, VALVE 24 24
COTTER, VALVE 16 16
SEAL, VALVE STEM 12 12
SEAL, VALVE STEM 8 8
PAD, ADJUSTING 2 (1.20) 20 20 UR
22C3
22C4
REMARKS
B
6
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 UR
FIG. 4 VALVE
REF. NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 UR
22C3
22C4
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–20
3LN–12153–30
3LN–12153–09
16
3FV–12153–20
3FV–12153–30
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 UR
LIFTER, VALVE 12 12 UR BLUE
LIFTER, VALVE 12 12 UR RED
LIFTER, VALVE (O/S) 12 12 UR GREEN
LIFTER, VALVE 8 8 UR BLUE
LIFTER, VALVE 8 8 UR RED
LIFTER, VALVE (O/S) 8 8 UR GREEN
B
7
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
2D1–12170–00
2D1–12180–10
5VY–12176–00
90105–07006
94591–60122
5VY–12210–20
2D1–12213–00
91314–06020
5VY–12251–00
5VY–12252–01
93607–44002
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
PIN, DOWEL 2 2
22C3
22C4
REMARKS
B
8
FIG. 6 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–12469–00
5VY–12576–00
90450–38040
93210–47675
95024–06025
2D1–12637–00
4C8–12420–00
93306–00106
93102–12372
4C8–12438–00
5VY–12450–11
4XV–12439–00
93603–12007
5VY–12422–00
90105–06065
JOINT 1 1 1
HOSE 1 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT, FLANGE 3 3
STAY 1 1 1
WATER PUMP ASSY 1 1
.BEARING 2 2
.OIL SEAL 1 1
.SEAL, MECHANICAL 1 1
.IMPELLER SHAFT ASSY 1 1
.O-RING 1 1
.PIN, DOWEL 2 2
.COVER, HOUSING 1 1
.BOLT, FLANGE 5 5
22C3
22C4
REMARKS
B
9
16
93603–17070
17
5VY–13310–10
18
93603–12007
19
5VY–13336–00
20
91312–06040
21
5VY–13355–00
22
90105–06066
23
5VY–12456–10
24
91808–30031
25
90110–06167
26
93210–357A2
27
4XV–12485–00
.PIN, DOWEL 1 1
.ROTOR ASSY 1 1 1
.PIN, DOWEL 2 2
.HOUSING, ROTOR 1 1
.BOLT 3 3
.SPROCKET, DRIVEN 1 1
.BOLT, FLANGE 1 1
.WASHER 1 1
PIN, DOWEL 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
O-RING 1 1
PIPE 5 1 1
FIG. 6 WATER PUMP
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
93210–06667
5VY–12481–10
93210–235A1
93210–27370
5VY–12588–00
90467–200A0
90450–32001
90110–06161
2D1–12484–00
90430–06014
90153–06002
93210–235A1
90480–12010
90387–06112
90110–06161
O-RING 2 2
PIPE 1 1 1
O-RING 1 1
O-RING 1 1
HOSE 5 1 1
CLIP 1 1
HOSE CLAMP ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
PIPE 4 1 1
.GASKET 1 1
.SCREW, HEXAGON 1 1
O-RING 1 1
GROMMET 1 1
COLLAR 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
22C3
22C4
REMARKS
B
10
43
90110–06174
44
90201–06079
45
90467–200A0
BOLT, HEXAGON SOCKET HEAD 1 1
WASHER, PLATE 1 1
CLIP 1 1
FIG. 7 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
2D1–12410–00
5LP–12411–00
93210–49046
90176–06014
5VY–12485–10
5VY–12579–00
90450–35001
90450–38040
5VY–1243F–00
90467–11090
2D1–12578–00
5GV–1246A–00
90110–06168
93210–235A1
5VY–1243A–00
THERMOSTAT ASSY 1 1
.THERMOSTAT 1 1
.O-RING 1 1
.NUT, CROWN 2 2
PIPE 5 1 1
HOSE 4 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 2 2
HOSE,3 1 1
CLIP 2 2
HOSE 3 1 1
COVER 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
O-RING 1 1
HOSE 1 1 1
22C3
22C4
REMARKS
B
11
16
2D1–1244G–00
17
90467–11090
18
90413–07023
19
2D1–1243E–00
20
90464–13073
21
2D1–12405–00
22
2D1–12405–10
23
1AA–12535–00
24
2D1–12675–00
25
2D1–12461–00
26
22W–12462–00
27
90480–15363
HOSE, 4 1 1
CLIP 5 5
WAY 3 1 1
HOSE 2 1 1
CLAMP 1 1
BLOWER ASSY 1 1
BLOWER ASSY 1 1
PLATE 2 2
BOLT, BLOWER HOLDING 6 6
RADIATOR ASSY 1 1
CAP, RADIATOR 1 1
GROMMET 3 3
FIG. 7 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90387–07391
90109–06015
90109–067E6
22C–12464–00
2D1–2139U–00
95807–06012
90450–35001
2D1–12551–00
90450–35001
90450–32001
2D1–12589–00
90450–22017
90464–23002
90467–11090
2D1–12467–00
COLLAR 2 2
BOLT 1 1
BOLT 1 1
STAY, RADIATOR 1 1
DAMPER 2 1 1
BOLT, FLANGE 2 2
HOSE CLAMP ASSY 1 1
HOSE 7 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
CLAMP 1 1
CLIP 1 1
COVER, RADIATOR 1 1
22C3
22C4
REMARKS
B
12
43
90111–06031
44
2D1–1240J–00–P0
45
2D1–1240K–00–P0
46
90111–06078
47
90467–200A0
BOLT,HEX. SOCKET BUTTON 2 2
RADIATOR COVER ASSY1 1 1 MBL2
RADIATOR COVER ASSY 2 1 1 MBL2
BOLT,HEX. SOCKET BUTTON 4 4
CLIP 1 1
FIG. 8 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
94580–25078
5VY–13410–00
93210–22298
90480–13010
5VY–13117–10
90110–06173
5VY–13416–00
93210–14003
90110–06161
5VY–1316E–00
93210–09165
93210–06667
5VY–13898–00
90110–06182
CHAIN (DID25 78LE) 1 1
STRAINER HOUSING ASSY 1 1
O-RING 1 1
GROMMET 1 1
COLLAR, DISTANCE 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
PIPE, OIL 1 1 1
O-RING 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
PIPE, DELIVERY 5 1 1
O-RING 2 2
O-RING 1 1
HOLDER 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
22C3
22C4
REMARKS
B
13
FIG. 9 OIL CLEANER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
90401–20145
5GH–13440–20
5VY–13490–00
93210–15566
22C–13417–00
90340–14132
214–11198–01
99530–08012
4C8–13414–00
91312–06025
5VY–13161–00
90110–06182
5VY–13470–00
5EB–12822–00
5EB–13475–00
BOLT, UNION 1 1
ELEMENT ASSY, OIL CLEANER 1 1
RELIEF VALVE ASSY 1 1
O-RING 1 1
COVER, STRAINER 1 1
.PLUG, STRAIGHT SCREW 1 1
.GASKET 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 14 14
PIPE, DELIVERY 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
OIL COOLER ASSY 1 1
.BOLT, UNION 1 1
.GASKET 1 1
22C3
22C4
REMARKS
B
14
16
5JW–13473–00
.O-RING 1 1
FIG. 10 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–13595–00
90450–62002
5VY–13596–00
90450–62002
5VY–13597–00
90450–62002
5VY–13598–00
90450–62002
2D1–14411–00
2D1–14421–00
2D1–14451–00
2D1–14452–00
2D1–14462–00
5VY–14457–00
8FP–85886–00
JOINT 1 1
HOSE CLAMP ASSY 2 2
JOINT, CARBURETOR 2 1 1
HOSE CLAMP ASSY 2 2
JOINT, CARBURETOR 3 1 1
HOSE CLAMP ASSY 2 2
JOINT, CARBURETOR 4 1 1
HOSE CLAMP ASSY 2 2
CASE, AIR CLEANER 1 1 1
CASE, AIR CLEANER 2 1 1
ELEMENT, AIR CLEANER 1 1
SEAL 1 1
SEAL 1 1
SEAL 2 2
SENSOR, AIR TEMPERATURE 1 1
22C3
22C4
REMARKS
B
15
16
97702–50520
17
2D1–14498–00
18
90480–08264
19
2D1–15393–00
20
90467–14171
21
2D1–14409–00
22
2D1–1440B–00
23
90109–05005
24
97702–50025
25
90467–14015
SCREW, TAPPING 1 1
STAY 1 1 1
GROMMET 2 2
PIPE, BREATHER 2 1 1
CLIP 1 1
DAMPER 1 1
JOINT ASSY 2 2
.BOLT 3 3
SCREW, TAPPING 11 11
CLIP 1 1
FIG. 11 INTAKE 2
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
2D1–13750–20
2D1–85885–00
5FL–85885–02
5VY–85850–00
22U–14952–00
91492–12010
98502–06012
2D1–13160–00
4KM–14137–00
2D1–82386–00
68V–24376–00
5JW–14396–00
3XV–14251–00
98502–05014
5VY–14171–00
THROTTLE BODY ASSY 1 1
.THROTTLE SENSOR ASSY 1 1
.THROTTLE SENSOR ASSY 1 1
.GEARED MOTOR COMP. 1 1
.WASHER 2 2
.PIN, COTTER 2 2
.SCREW, PAN HEAD 2 2
.DELIVERY PIPE ASSY 1 1 1
.CLIP 5 5
.EXTENSION, WIRE HARNESS 1 1
.PIPE, JOINT 1 2 2
.PIPE 1 1
.NIPPLE 1 1
.SCREW, PAN HEAD 4 4
.PLUNGER, STARTER 2 2
22C3
22C4
REMARKS
C
2
16
5VY–14204–00
17
1C7–82380–00
18
92502–06010
19
5FL–14349–10
20
98507–03016
21
92990–03100
22
5PW–14349–00
23
5PS–14987–00
24
5PW–14251–00
25
5DM–14936–00
26
5JW–14589–00
27
5SL–14349–00
.CASE, STARTER 1 1
.SENSOR, PRESSURE 1 1
.SCREW, PAN HEAD 2 2
.PIPE 2 2
.SCREW, PAN HEAD 4 4
.WASHER, SPRING 4 4
.PIPE 2 2
.HOSE 3 3
.NIPPLE 2 2
.SEAT, SPRING 1 1
.SPRING 1 1
.PIPE 1 1
FIG. 11 INTAKE 2
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
8CC–14216–10
5PW–14103–00
5VY–13761–00
5PS–14147–00
8FP–13556–00
5JW–14104–00
5VY–14905–00
98507–06020
5VY–13543–00
90464–30040
2D1–13971–00
2D1–14413–00
.SCREW 4 4
.THROTTLE SCREW SET 1 1
.INJECTOR 4 4
..O-RING 1 1
.GASKET, MANIFOLD 4 4
.AIR SCREW SET 2 2
.LEVER, STARTER 1 1
.SCREW, PAN HEAD 2 2
.HOSE, AIR 2 2
.CLAMP 1 1
PIPE, FUEL 1 1 1
STAY 1 1
22C3
22C4
REMARKS
C
3
FIG. 12 AIR INDUCTION SYSTEM
REF. NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
2D1–14840–00
5VY–14881–00
5VY–14882–00
90467–18172
5VY–14883–00
90467–18172
5JW–14723–00
90467–17128
90467–180A0
90464–28003
AIR CUT VALVE ASSY 1 1
HOSE, BEND 1 1 1
HOSE, BEND 2 1 1
CLIP 2 2
HOSE, BEND 3 1 1
CLIP 1 1
COVER 1 2 2
CLIP 1 1
CLIP 2 2
CLAMP 1 1
22C3
22C4
REMARKS
C
4
FIG. 13 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
2D1–14602–10
2D1–8592A–00
4FM–14613–00
90179–08410
90109–08170
2D1–14703–00
5VY–14755–00
95814–08030
2D1–14718–10
2D1–14799–00
90111–06060
90201–05017
3MA–24181–00
91380–06014
95702–06500
EXHAUST PIPE COMP. 1 1
.SENSOR, OXYGEN 1 1
GASKET, EXHAUST PIPE 4 4
NUT 8 8
BOLT 2 2
MUFFLER COMP. 1 1 1
GASKET, SILENCER 1 1
BOLT, FLANGE 1 1
PROTECTOR, MUFFLER 1 1 1
CAP 1 1
BOLT,HEX. SOCKET BUTTON 2 2
WASHER, PLATE 6 6
DAMPER, LOCATING 1 2 2
BOLT 5 5
NUT, WITH WASHER 1 1
22C3
22C4
REMARKS
C
5
16
92990–06600
17
2D1–14737–00
18
2D1–14826–00
19
90110–06110
20
2D1–1133E–01
21
2D1–1133F–11
22
90480–14604
23
90387–06M60
24
95702–06500
25
90464–04001
WASHER, PLATE 5 5
DAMPER, MUFFLER 1 1
PROTECTOR, EXHAUST 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
CABLE, PULLEY 1 1 1
CABLE, PULLEY 2 1 1
GROMMET 2 2
COLLAR 1 1
NUT, WITH WASHER 1 1
CLAMP 1 1
FIG. 14 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4C8–15100–00
5EB–15155–00
93210–04092
99530–10014
5VY–13418–10
93210–14003
90110–06161
90116–10032
90116–10023
90119–09003
95812–08050
95812–08060
90105–08101
90109–06100
95812–06060
CRANKCASE ASSY 1 1
.NOZZLE 3 4 4
.O-RING 4 4
.PIN, DOWEL 3 3
PIPE, OIL 2 1 1
O-RING 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
BOLT, STUD 7 7
BOLT, STUD 3 3
BOLT, WITH WASHER 10 10
BOLT, FLANGE 3 3
BOLT, FLANGE 2 2
BOLT, FLANGE 1 1
BOLT 2 2
BOLT, FLANGE 3 3
22C3
22C4
REMARKS
C
6
16
95812–06070
17
95812–06050
18
90430–06166
19
5PW–15361–00
20
5VY–15316–00
BOLT, FLANGE 3 3
BOLT, FLANGE 2 2
GASKET 1 1
GAUGE, LEVEL 1 1
DAMPER 1 1 1
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