1K3C1-460E1
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FZ150 (3C15) INDONESIA
FZ150
PART S C ATA L O G U E
©2011 by Yamaha Motor Co., Ltd.
1st edition, April 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
FOREWORD
7. Applicable Serial No.
Frame Serial No. Engine Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
9. Applicable Starting Serial No.
Frame Serial No.
Engine Serial No.
Abbreviation Colour Name Colour Code
BIB2 BLUISH BLACK 2 007B
DRMK(*) DEEP RED METALLIC K 0918
S8 SILVER 8 0895
SMX(*) BLACK METALLIC X 0903
WM6(*) WHITE METALLIC 6 1124
YB YAMAHA BLACK 0033
Serial No. Name Of Q’ty Column Model Code
Serial No. Name Of Q’ty Column Model Code
CONTENTS
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................5
WATER PUMP ...................................................................... 6
RADIATOR & HOSE .............................................................7
OIL PUMP .............................................................................8
INTAKE .................................................................................9
EXHAUST ............................................................................. 11
CRANKCASE ........................................................................12
CRANKCASE COVER 1 .......................................................13
STARTER ..............................................................................14
STARTER CLUTCH ..............................................................15
CLUTCH ................................................................................16
TRANSMISSION ................................................................... 18
SHIFT CAM & FORK ............................................................. 20
SHIFT SHAFT .......................................................................21
CHASSIS
FRAME ..................................................................................22
FENDER ................................................................................23
SIDE COVER ........................................................................24
REAR ARM & SUSPENSION ...............................................27
STEERING ............................................................................28
FRONT FORK ....................................................................... 29
FUEL TANK ........................................................................... 31
SEAT .....................................................................................33
FRONT WHEEL ....................................................................34
FRONT BRAKE CALIPER .................................................... 35
REAR WHEEL ....................................................................... 36
STEERING HANDLE & CABLE ............................................38
FRONT MASTER CYLINDER ............................................... 39
STAND & FOOTREST ..........................................................40
GENERATOR ........................................................................ 42
STARTING MOTOR ..............................................................43
FLASHER LIGHT ..................................................................44
METER ..................................................................................45
HEADLIGHT ..........................................................................46
TAILLIGHT ............................................................................47
HANDLE SWITCH & LEVER ................................................ 48
ELECTRICAL 1 .....................................................................49
ELECTRICAL 2 ..................................................................... 50
INDEX
NUMERICAL INDEX ............................................................. 51
1
FIG. 1 CYLINDER HEAD
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
1S7–E1102–00
CYLINDER HEAD ASSY 1
2
1S7–E1133–10
.GUIDE, VALVE 1 4
3
90153–06803
.SCREW, HEXAGON 1
4
90430–06014
.GASKET 1
5
95617–08620
.BOLT, STUD 2
6
1S7–E1191–00
COVER, CYLINDER HEAD 1 1
7
91811–10005
PIN, DOWEL 1
8
1S7–E482K–00
PLATE 1
9
1S7–E4840–00
AIR CUT VALVE ASSY 1
10
1S7–E4890–00
REED VALVE ASSY 1
11
95027–06014
BOLT, FLANGE 2
12
95027–06020
BOLT, FLANGE 5
13
90430–06014
GASKET 1
14
1S7–E1193–00
GASKET, HEAD COVER 1 1
15
93210–11803
O-RING 1
16
90105–08850
BOLT, FLANGE 4
17
90201–08609
WASHER, PLATE 4
18
94700–00872
PLUG, SPARK (NGK CR8E) 1 UR
94700–00873
PLUG, SPARK (U24ESR-N) 1 UR
19
3C1–E1181–01
GASKET, CYLINDER HEAD 1 1
20
91810–14809
PIN, DOWEL 2
21
91810–14809
PIN, DOWEL 2
22
91317–06100
BOLT 2
23
3C1–E1311–00
CYLINDER 1 1
24
1S7–E1351–00
GASKET, CYLINDER 1
25
90153–06803
SCREW, HEXAGON 1
26
90430–06014
GASKET 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E1400–10
CRANKSHAFT ASSY 1
2
3C1–E1412–10
.CRANK 1 1
3
3C1–11681–10
.PIN, CRANK 1 1
4
93310–528YD
.BEARING 1
5
3C1–E1651–11
.ROD, CONNECTING 1
6
3C1–E1422–10
.CRANK 2 1
7
3C1–E1549–00
SPROCKET, CAM CHAIN 1
8
93306–305YF
BEARING 1
9
93306–305X7
BEARING 1
10
90280–03017
KEY, WOODRUFF 1
11
3C1–E1631–10
PISTON (STD) 1
12
3C1–E1633–00
PIN, PISTON 1
13
93450–16115
CIRCLIP 2
14
3C1–E1603–00
PISTON RING SET (STD) 1
15
3C1–11536–00
GEAR, DRIVE 1
16
3C1–E1496–00
BOSS, BUFFER 1
17
90201–15821
WASHER, PLATE 1
18
90214–10800
WASHER, CLAW 1
19
90501–16800
SPRING, COMPRESSION 4
20
93604–08800
PIN, DOWEL 2
21
3C1–E1454–10
WEIGHT 1 1
22
3C1–11531–00
GEAR, BALANCE WEIGHT 1
23
90387–15810
COLLAR 1
24
93210–11805
O-RING 1
25
93210–13803
O-RING 1
26
93306–252Y9
BEARING 1
27
93306–203XK
BEARING 1
3
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
28
90282–05031
KEY, STRAIGHT 1
29
90215–10284
WASHER, LOCK 1
30
90170–10012
NUT 1
4
FIG. 3 VALVE
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
1S7–E2111–00
VALVE, INTAKE 2
2
1S7–E2121–00
VALVE, EXHAUST 2
3
2S6–E2119–00
SEAL, VALVE STEM 4
4
3C1–E2113–00
SPRING, VALVE INNER 4
5
3S0–E2118–00
COTTER, VALVE 8
6
5YP–12117–00
RETAINER, VALVE SPRING 4
7
5YP–E2126–00
SEAT, VALVE SPRING 2 4
8
1S7–E2151–00
ARM, VALVE ROCKER 1
9
1S7–E2159–00
SCREW, VALVE ADJUSTING 2
10
90170–05302
NUT 2
11
1S7–E2161–00
ARM, VALVE ROCKER 2 1
12
1S7–E2159–00
SCREW, VALVE ADJUSTING 2
13
90170–05302
NUT 2
14
1S7–E2156–00
SHAFT, ROCKER 2 2
5
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E2170–00
CAMSHAFT ASSY 1 1
2
93306–906Y4
.BEARING 1
3
93210–09806
.O-RING 1
4
93306–001X6
BEARING 1
5
93605–06800
PIN, DOWEL 2
6
3C1–E2280–00
DECOMPRESSION ASSY 1
7
1S7–E2288–00
CAM, DECOMPRESSION 1
8
5YP–E2157–00
BOLT 1
9
1S7–E111F–00
PLATE 1
10
95027–06010
BOLT, FLANGE 2
11
94568–B3096
CHAIN 1
12
5YP–E2231–00
GUIDE, STOPPER 1 1
13
3C1–E2241–00
GUIDE, STOPPER 2 1
14
90149–06829
SCREW 1
15
3C1–E5598–00
COLLAR 1
16
3C1–E2256–00
COVER, CHAIN 1
17
2P2–E2210–00
TENSIONER ASSY, CAM CHAIN 1
18
5MX–E2213–01
GASKET, TENSIONER CASE 1
19
3C1–E5441–00
HOLDER, CLUTCH CABLE 1
20
91317–06020
BOLT 2
6
FIG. 5 WATER PUMP
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E2422–00
COVER, HOUSING 1
2
93103–10801
OIL SEAL 1
3
1S7–E2428–00
GASKET, HOUSING COVER 2 1
4
1S7–E1185–01
COVER, CYLINDER HEAD SIDE 3 1
5
1S7–E1196–00
GASKET, CYLINDER HEAD SIDE 1
6
93210–84801
O-RING 1
7
1S7–E2450–00
IMPELLER SHAFT ASSY 1
8
1S7–E1951–00
PLATE 1
9
1S7–E1952–01
PLATE 1
10
93306–000Y3
BEARING 1
11
95027–06025
BOLT, FLANGE 4
12
95027–06012
BOLT, FLANGE 2
13
3C1–E2443–00
STAY 1
14
95027–06025
BOLT, FLANGE 2
15
95027–06050
BOLT, FLANGE 1
16
93210–19809
O-RING 1
7
FIG. 6 RADIATOR & HOSE
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
5YP–12411–00
THERMOSTAT 1
2
1S7–E2413–00
COVER, THERMOSTAT 1
3
95027–06020
BOLT, FLANGE 2
4
3C1–E240A–10
RADIATOR ASSY 1
5
1S7–E2405–00
.BLOWER ASSY 1
6
5YP–E2675–00
.BOLT, BLOWER HOLDING 2
7
5YP–E2671–00
.NUT 1 2
8
5YP–E2462–00
.CAP, RADIATOR 1
9
90480–15363
GROMMET 2
10
95827–06025
BOLT, FLANGE 2
11
90201–06072
WASHER, PLATE 2
12
90387–064W3
COLLAR 2
13
90480–01803
GROMMET 1
14
3C1–E2467–00
COVER, RADIATOR 1
15
3C1–E2481–00
PIPE 1 1
16
90450–27803
HOSE CLAMP ASSY 2
17
3C1–E2482–00
PIPE 2 1
18
90450–27803
HOSE CLAMP ASSY 2
19
90445–12804
HOSE 1
20
90467–10805
CLIP 2
8
FIG. 7 OIL PUMP
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E3300–00
OIL PUMP ASSY 1
2
98507–05025
SCREW, PAN HEAD 2
3
1S7–E5351–00
PLUG, DRAIN 1
4
1S7–E3411–00
STRAINER, OIL 1
5
90501–18576
SPRING, COMPRESSION 1
6
93210–34802
O-RING 1
7
1S7–E3440–00
ELEMENT ASSY, OIL CLEANER 1
8
3C1–E3324–00
GEAR, PUMP DRIVE 1
9
3C1–E3447–00
COVER, OIL ELEMENT 1
10
9502L–06020
BOLT, FLANGE 2
11
9502L–06080
BOLT, FLANGE 1
12
93210–54805
O-RING 1
13
3C1–E3327–00
COVER, PUMP GEAR 1
14
9502L–06012
BOLT, FLANGE 2
9
FIG. 8 INTAKE
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E3585–00
MANIFOLD 1
2
3C1–E3556–00
GASKET, MANIFOLD 1
3
3C1–E3542–00
HOSE, VACUUM SENSING 1 1
4
90467–08092
CLIP 2
5
90430–09800
GASKET 1
6
3C1–E3586–00
JOINT, CARBURETOR 1 1
7
93210–32807
O-RING 1
8
9502N–06020
BOLT, FLANGE 2
9
3C1–13770–10
INJECTOR ASSY 1
10
5CA–14147–00
.O-RING 1
11
3C1–13971–00
PIPE, FUEL 1 1
12
95817–06030
BOLT, FLANGE 1
13
3C1–E3750–01
THROTTLE BODY ASSY 1
14
5JW–14104–00
.AIR SCREW SET 1
15
2S5–1410H–00
.FUEL CUT SOLENOID VALVE 1
16
1S4–14216–00
.SCREW 1
17
5MX–E3575–01
BAND 2
18
3C1–E4411–00
CASE, AIR CLEANER 1 1
19
3C1–E4412–00
CAP, CLEANER CASE 1 1
20
3C1–E4450–00
ELEMENT ASSY, AIR CLEANER 1
21
3C1–E4453–00
JOINT, AIR CLEANER 1 1
22
3C1–E4452–00
SEAL 2
23
90163–05803
SCREW, TAPPING 4
24
5TL–E443E–00
PIPE, DRAIN 1
25
90467–12800
CLIP 1
26
3C1–E4485–00
PIPE, JOINT 1
27
90467–20050
CLIP 2
10
FIG. 8 INTAKE
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
28
3C1–E4419–00
PIPE 1
29
3C1–E441J–00
PIPE, SILENCER 1
30
90338–16008
PLUG 1
31
90467–23801
CLIP 2
32
90183–06802
NUT, SPRING 2
33
90119–06051
BOLT, WITH WASHER 2
34
3C1–E1166–00
PIPE, BREATHER 1 1
35
90467–13064
CLIP 2
36
3C1–E4882–00
HOSE, BEND 2 1
37
90467–15012
CLIP 4
38
90467–13802
CLIP 1
39
90450–39802
HOSE CLAMP ASSY 1
40
3C1–E4877–00
RESONATOR 1
41
90387–068S1
COLLAR 2
42
97027–06014
BOLT, HEXAGON 2
43
3C1–E4881–00
HOSE, BEND 1 1
44
90413–13800
WAY 3 1
45
3C1–E4883–00
HOSE, BEND 3 1
46
90467–16800
CLIP 1
11
FIG. 9 EXHAUST
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E4710–00
MUFFLER ASSY 1 1
2
3C1–E4758–00
PROTECTOR, SILENCER 1
3
3C1–E4728–00
PROTECTOR, MUFFLER 2 1
4
4YY–F7114–00
STOPPER, MAIN STAND 1
5
1S7–E4737–00
DAMPER, MUFFLER 2
6
98980–06010
SCREW, BIND 4
7
92990–06600
WASHER, PLATE 1
8
97080–06008
BOLT, HEX. 1
9
90201–05817
WASHER, PLATE 8
10
1S7–E4613–00
GASKET, EXHAUST PIPE 1
11
95707–08500
NUT, FLANGE 3
12
95817–08025
BOLT, FLANGE 1
13
90201–08612
WASHER, PLATE 3
14
95817–08040
BOLT, FLANGE 1
12
FIG. 10 CRANKCASE
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E5150–10
CRANKCASE ASSY 1
2
91810–14809
PIN, DOWEL 2
3
9502L–06055
BOLT, FLANGE 2
4
9502L–06045
BOLT, FLANGE 7
5
9502L–06070
BOLT, FLANGE 4
6
9502L–06040
BOLT, FLANGE 1
13
FIG. 11 CRANKCASE COVER 1
REF.
NO.
PART NO. DESCRIPTION
3C15
REMARKS
1
3C1–E5411–00
COVER, CRANKCASE 1 1
2
3C1–E5451–00
GASKET, CRANKCASE COVER 1 1
3
91810–14809
PIN, DOWEL 2
4
9502L–06040
BOLT, FLANGE 7
5
90340–14805
PLUG, STRAIGHT SCREW 1
6
93210–148F8
O-RING 1
7
90340–32810
PLUG, STRAIGHT SCREW 1
8
93210–328G3
O-RING 1
9
3C1–E5418–00
COVER, CHAIN CASE 1
10
9502L–06016
BOLT, FLANGE 2
11
3C1–E5421–00
COVER, CRANKCASE 2 1
12
3C1–E5461–00
GASKET, CRANKCASE COVER 2 1
13
91810–14809
PIN, DOWEL 2
14
9502L–06040
BOLT, FLANGE 4
15
9502L–06050
BOLT, FLANGE 6
16
3C1–E5362–00
PLUG, OIL LEVEL 1
17
93210–198F9
O-RING 1
18
93101–10843
OIL SEAL 1
19
9502L–06090
BOLT, FLANGE 1
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