Yamaha DVRC-310 Service Manual

DVD HOME THEATER SOUND SYSTEM
DVX-C310/DVX-C310SW
DVR-C310
SERVICE M A N UA L
SERVICE MANUAL
DVX-C310 consists of the DVR-C310 and NX-P300. DVX-C310SW consists of the DVR-C310 and NX-SW300. This service manual is for the DVR-C310. For the NX-P300 and NX-SW300 service manual, please refer to the following publication number :
DVR-C300/NX-P300 (Including NX-SW300) 100946
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons, we advise all YAMAHA product owners that any service required should be performed by an authorized YAMAHA Retailer or the appointed service representative.
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
CONTENTS
TO SERVICE PERSONNEL.....................................2–3
PREVENTION OF ELECTROSTATIC DISCHARGE ......
LOCALE MANAGEMENT INFORMATION .................4
SYSTEM COMPOSITION ............................................. 5
FRONT PANEL ............................................................. 5
REAR PANEL ............................................................... 6
REMOTE CONTROL PANEL....................................... 6
SPECIFICATIONS.....................................................6–7
DIMENSIONS ................................................................ 7
IMPORTANT NOTICE
INTERNAL VIEW ..........................................................8
4
REPAIR NOTES ............................................................ 8
DISASSEMBLY PROCEDURES ............................9–10
BLOCK DIAGRAM ...................................................... 12
WIRING DIAGRAM .....................................................13
PRINTED CIRCUIT BOARDS ..............................14–22
SCHEMATIC DIAGRAMS .................................... 23–37
REPLACEMENT PARTS LIST.............................38–39
DVR-C310
101015
© 2006 YAMAHA CORPORATION. All rights reserved. This manual is copyrighted by YAMAHA and may not be copied or redistributed either in print or electronically without permission.
’06.07
DVR-C310

TO SERVICE PERSONNEL

1. Critical Components Information Components having special characteristics are marked Z and must be replaced with parts having specifications equal to those originally installed.
2. Leakage Current Measurement (For 120V Models Only) When service has been completed, it is imperative to verify that all exposed conductive surfaces are properly insulated from supply circuits.
Meter impedance should be equivalent to 1500 ohms
shunted by 0.15µF.
Leakage current must not exceed 0.5mA.
Be sure to test for leakage with the AC plug in both
polarities.
THE DVD AUDIO/VIDEO PLAYER SHOULD NOT BE ADJUSTED OR REPAIRED BY ANYONE EXCEPT PROPERLY QUALIFIED SERVICE PERSONNEL.
WALL
OUTLET
EQUIPMENT
UNDER TEST
INSULATING
TABLE
AC LEAKAGE
TESTER OR
EQUIVALENT
WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHATSOEVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes
DVR-C310
or expose eyes to solder/flux vapor! If you come in contact with solder or components located inside the enclosure of this product, wash your hands
before handling food.
WARNING: Laser Safety
This product contains a laser beam component. This component may emit invisible, as well as visible radiation, which may cause eye damage. To protect your eyes and skin from laser radiation, the following precautions must be used during servicing of the unit.
1) When testing and/or repairing any component within the product, keep your eyes and skin more than 30 cm away from the laser pick-up unit at all times. Do not stare at the laser beam at any time.
2) Do not attempt to readjust, disassemble or repair the laser pick-up, unless noted elsewhere in this manual.
3) CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Laser Emitting conditions:
1) When the Top Cover is removed, and the STANDBY/ON SW is turned to the "ON" position, the laser component will emit a beam for several seconds to detect if a disc is present. During this time (5-10 sec.) the laser may radiate through the lens of the laser pick-up unit. Do not attempt any servicing during this period! If no disc is detected, the laser will stop emitting the beam. When a disc is loaded, you will not be exposed to any laser emissions.
2) The laser power level can be adjusted with the VR on the pick-up PWB, however, this level has been set by the factory prior to shipping from the factory. Do not adjust this laser level control unless instruction is provided elsewhere in this manual. Adjustment of this control can increase the laser emission level from the device.
2
DVR-C310
Laser Diode Properties
Type: Semiconductor laser GaAlAs Wave length: 650 nm (DVD)
784 nm (VCD/CD) Output Power: 7 mW (DVD/VCD/CD) Beam divergence: 60 degree
VARO! : AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE
LASER-SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING! : OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
BETRAKTA EJ STRÅLEN.
WARNING
The use of optical instruments with this product will increase eye hazard. Repair handling should take place as much as possible with a disc loaded inside the player.
CAUTION
OPEN. AVOID EXPOSURE TO BEAM
ADVARSEL
UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL
ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING
DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO !
NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE, ÄLÄ KATSO SÄTEESEEN
VORSICHT
WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER
OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION
CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
VISIBLE AND INVISIBLE LASER RADIATION WHEN
SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING
SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL
SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR
AVATTAESSA OLET ALTTIINA NÄKYVÄLLE JA
SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG
VISIBLE AND INVISIBLE LASER RADIATION WHEN
RAYONNEMENT LASER VISIBLE ET INVISIBLE EN
DPX-1200DVR-C310
Warning for power supply
The primary side of the power supply carries live mains voltage when the player is connected to the mains even when the player is switched off !
This primary area is not shielded so it is possible to touch copper tracks and/or components when servicing the player. Service personnel have to take precautions to prevent touching this area or components in this area.
Note: The screws on the DVD mechanism may never be touched, removed or re-adjusted. Handle the DVD mechanism with care when the unit has to be exchanged! The DVD mechanism is very sensitive for dropping or giving shocks.
3
DVR-C310

PREVENTION OF ELECTROSTATIC DISCHARGE

The laser diode in the traverse unit (optical pickup) may be damaged due to static electricity from clothes or the human body. Use caution to prevent electrostatic damage when servicing or handling the laser diode.
1. Grounding for electrostatic damage prevention
1. Worktable grounding Put a grounded conductive material (sheet) or iron sheet on the area where the optical pickup is placed.
2. Human body grounding Use an anti-static wrist strap to discharge the static electricity from your body.
Anti-static wrist strap
1M
Conductive material (sheet) or steel sheet
2. Handling of the optical pickup
1. To prevent damage to the optical pickup replacement parts during transportation and before installation, both ends of the laser diode are short-circuited. After installing the new part, remove the short circuit according to the correct procedure in this service manual.
2. Do not use a tester to check the laser diode in the optical pickup. The power supply in the tester will damage the laser diode.
DVR-C310
3. Handling Precautions for the Traverse Unit (Optical Pickup)
1. Handle the traverse unit (optical pickup) gently, as it is an extremely high-precision assembly.
2. The flexible cable lines may break if an excessive force is applied to it. Use caution when handling the cable.
3. The semi-fixed resistor for laser power adjustment should not be adjusted. Do not turn the resistor.

LOCALE MANAGEMENT INFORMATION

Locale Management Information : This DVD player is designed and manufactured to respond to the Locale Management Information that is recorded on a DVD disc. If the Locale number described on the DVD disc does not correspond to the Locale number of this DVD player, this DVD player cannot play this disc.
This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorized by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited.
4
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DVR-C310

SYSTEM COMPOSITION

DVX-C310 consists of the DVR-C310 and NX-P300. DVX-C310SW consists of the DVR-C310 and NX-SW300.
DVR-C310
NX-P300
For the NX-P300 and NX-SW300 service manual, please refer to the DVR-C300/NX-P300 (Including NX-SW300) service manual (number : 100946).
NX-SW300

FRONT PANEL

NX-F300
DPX-1200DVR-C310
NX-S300
NX-C300
5
DVR-C310

REAR PANEL

DVR-C310 (U, C models)

REMOTE CONTROL PANEL

DVR-C310

SPECIFICATIONS

TUNER SECTION
FM Tuning Range 87.50 to 108.00 MHz AM Tuning Range 530 to 1700 kHz
DISC SECTION
Laser T ype Semiconductor Disc Diameter 12cm / 8cm Video Decoding MPEG-1 / MPEG-2
/ DivX® 5, DivX® 4, DivX® 3 Video DAC 12 bits/108 MHz Signal System PAL / NTSC Video Format 4:3 / 16:9 Composite Video Output 1.0 Vp-p, 75 ohms S-video Output Y - 1.0 Vp-p, 75 ohms
C - 0.3 Vp-p, 75 ohms Component Video Output Y - 1.0 Vp-p, 75 ohms
PB/CB PR/CR – 0.7 Vp-p, 75 ohms Audio DAC 24 bits / 192 kHz Frequency Response 4 Hz to 20 kHz (44.1 kHz)
4 Hz to 22 kHz (48 kHz)
4 Hz to 44 kHz (96 kHz) Audio S/N 105 dB Distortion 0.0035 % Dynamic Range 95 dB
AUDIO FORMAT
Digital Dolby Digital/DTS/
MPEG Compressed Digital PCM 16, 20, 24 bits
fs 44.1, 48, 96 kHz
MP3 (ISO 9660)
WMA 32 to 192 kbps, mono, stereo Full decoding of Dolby Digital and DTS multi-channel sound/ Dolby Surround Compatible Downmix from Dolby Digital multi­channel sound Dolby Pro Logic II
24, 32, 56, 64, 96, 128, 256 kbps fs 16, 22.05, 24, 32, 44.1, 48 kHz
6
GENERAL
PLAYXCHANGE
Capable of changing discs without interrupting current disc playback. Pressing PLAYXCHANGE on the front panel to open the disc tray and reload or unload discs during playback.
Manufactured under license from Dolby Laboratories. “Dolby”, Pro Logic, MLP Lossless and the double-D symbol are trademarks of Dolby Laboratories.
DTS and DTS Digital Surround are registered trademarks of Digital Theater Systems, Inc.
DivX, Di vX Certified, and associated logos are trademarks of DivXNetworks, Inc. and are used under license.
The XM name and related logos are registered trademarks of XM Satellite Radio Inc.
iPod®
iPod is a trademark of Apple Computer, Inc., registered in the U.S. and other countries.
Power Supply Rating U, C models 120 V, 60 Hz Power Consumption 20 W Frequency Response 20 Hz to 20 kHz / –3 dB
(Front, Center, Surround) Signal to Noise Ratio > 100 dB Input Sensitivity AUX In, TV In 300 mV Dimensions (W x H x D) 435 x 75 x 434 mm
(17-1/8" x 2-15/16" x 17-1/16") Weight 5.6 kg (12 lbs. 5 oz.) Finish Black color (U, C models)
Silver color (U, C models)
ACCESSORIES
Remote Control x1
Battery x2
Indoor FM Antenna x1
AM Loop Antenna x1
Video Pin Cable
System Control Cable (4m) x1
(1.5m)
x1
* Specifications subject to change without prior notice.
DVR-C310
DPX-1200DVR-C310

DIMENSIONS

435 (17-1/8")
434 (17-1/16")
75
(2-15/16")
Unit : mm (inch)
7
DVR-C310

INTERNAL VIEW

qew r ytu
i
q POWER SUPPLY UNIT w FRONT (4) P.C.B. e DVD 5-DISC CHANGER MODULE r XM P.C.B. t AV P.C.B. y HDMI P.C.B. u TUNER i MONO P.C.B. o FRONT (2) P.C.B. !0 FRONT (3) P.C.B. !1 FRONT (1) P.C.B.
DVR-C310
o!0 !1

REPAIR NOTES

1. DVD 5-Disc Changer Module
The DVD 5-disc changer module consists of the CM unit and tray ass'y. The DVD 5-disc changrer module is supplied as a whole. Neither the CM unit nor tray ass'y can be supplied independently.
2. P.C.B. ASS'Y
None of the components of the following unit can be supplied separately. Each unit must be replaced as a whole in case of a failure.
MONO P.C.B. FRONT P.C.B. AV P.C.B. XM P.C.B. HDMI P.C.B. Power Supply Unit
Power Supply Unit
VR1
3. Power Supply Unit
Never touch the potentiometer (VR1) installed to the power supply unit.
8

DISASSEMBLY PROCEDURES

DVR-C310
See overall ass'y for item numbers
Mounting
Dismounting
FRONT (2) P.C.B. [1001 (2)]
Remove cable connections. [1303]
Remove 6 screws. [252] Dismount P.C.B.
Top Cover [240]
Remove 7 screws. [250] (4 on side and 3 on rear side) Lift top cover from rear side
to remove.
Front Panel [101]
Remove 3 cable connections.
[1105][1504][CNB]
Remove 2 screws. [260]
(Bracket front to bottom frame)
Unlock front panel from frame by
releasing successively 4 snaps.
(2 on the side and 2 on the bottom)
Bracket Front
Remove 4 screws. [252]
(Bracket front to front panel) Remove bracket front.
FRONT (3) P.C.B. [1001 (3)]
Remove 2 screws. [251] Dismount P.C.B.
When disassembling, use the special screw driver with tip shape in figure.
FRONT (1) P.C.B. [1001 (1)]
Remove knob. [121] Remove nut. Remove cable connection.
[1302 (FRONT (3) P.C.B.)]
Remove 7 screws. [252] Dismount P.C.B.
T10 T6
2.7 mm
1.7 mm
Open tray. (See •How to manually
eject the tray)
Remove 2 screws. (Fig. 1)
Dismount clamper ass'y. (Fig. 1)
➔ ➔
Solder the lands of the optical pick up.
(Fig. 2)
DVD 5-Disc Changer Module
Tray
Remove stopper screws.
Ass’y
(Fig. 4) Open tray ass'y. (See •How to manually eject the tray) Gently pull the tray ass'y out.
CM Unit
Remove 4 cable connections.
[1101 (MONO P.C.B.)] [1102 (MONO P.C.B.)] [1305][1404]
Remove 5 screws. [260] Dismount CM unit.
MONO P.C.B. [1007]
Remove 8 cable connections. [1101 (MONO P.C.B.)] [1102 (MONO P.C.B.)] [1104][1105][1301] [1302 (MONO P.C.B.)] [1304][1305]
Remove 4 screws. [260] (P.C.B. to bottom frame)
Dismount P.C.B.
Cable Connections
FRONT (3) P.C.B. FRONT (2) P.C.B.FRONT (1) P.C.B.
FRONT (4) P.C.B. [1001 (4)]
Open tray. (See •How to manually eject the tray) Remove cable connection.
[1400] Remove 2 screws. [252]
(P.C.B. to rear panel) Dismount P.C.B.
XM P.C.B. [1006]
Open tray. (See •How to manually eject the tray) Remove cable connection.
[1101 (XM P.C.B.)] Remove 2 screws. [252][260]
(P.C.B. to rear panel) Dismount P.C.B.
AV P.C.B. [1002]
Remove 8 cable connections. [1101 (AV P.C.B.)] [1102 (AV P.C.B.)] [1110][1201] [1401][1404][1502][1504]
Remove 2 screws. [260] (P.C.B. to bottom frame) Remove 2 screws. [252] (P.C.B. to rear panel) Remove 2 jack screws.
(P.C.B. to rear panel)
Dismount P.C.B.
FRONT (4) P.C.B.
CN1
Power Supply Unit
CNA
CNB
1400
Power Supply Unit [1004]
Open tray. (See •How to manually eject the tray) Remove 3 cable connections. [CN1][CNA][CNB]
Remove 2 screws. [260]
(P.C.B. to bottom frame)
Release 2 spacers locking.
(P.C.B. to bottom frame)
Dismount power supply unit.
HDMI P.C.B. [1008]
Open tray. (See •How to
manually eject the tray)
Remove cable connection. [1101 (XM P.C.B.)]
Remove 1 screw. [260] (P.C.B. to rear panel)
Dismount P.C.B.
Tuner [1003]
Remove cable connection. [1502]
Remove 2 screws. [260]
(P.C.B. to rear panel)
Dismount tuner.
XM P.C.B.
1101
(XM P.C.B.)
HDMI P.C.B.
1101 (HDMI P.C.B.)
1110
1102
(AV P.C.B.)
1102 (MONO P.C.B.)
1101 (MONO P.C.B.)
1302 (MONO P.C.B.)
AV P.C.B.
1201
1101(AV P.C.B.)
1504 1502
1401 1404
View A
1303
1301
A
1304
1305
MONO P.C.B.
1105 1104
9
DVR-C310
Preventive measure for laser diode from electrostatic breakdown
When replacing the MONO Board or DVD 5-disc changer module, solder between lands of the optical pick up P.C.B. to protect the laser diode against electrostatic breakdown.
Notes
Use an anti-static soldering iron to short-circuit and unshort­circuit laser diode.
After you have finished repairing, remove the solder from the
Traverse Unit
Clamper Ass'y
Fig. 1
short-circuit location.
Optical Pick Up
Fig. 2
Solder
1. Removal of Tray Ass'y
* The tray assy cannot be supplied independently. The tray
assy is contained in DVD 5-disc changer module and supplied as a DVD 5-disc changer module.
a. Remove the top cover. b. Open Tray (see How to manually eject the tray).
c. Remove 1 screw ( q d. Remove the tray ass'y.
Precaution for installation of the tray ass'y.
On tray ass'y setting. Check the direction of marking on gear according to this drawing.
).
Gear/L0
Front Panel
Top Cover
a.
q
How to manually eject the tray
a. Turn the player bottom up. b. Move the slider in the direction indicated with a screw driver until the tray is ejected. c. Gently pull the tray out.
Bottom Frame
a.
Tray
c.
b.
Rear
Front
Gear/L01
Marking
Fig. 5
2. Removal of Table
* The table cannot be supplied independently. The table is
contained in DVD 5-disc changer module and supplied as a DVD 5-disc changer module.
a. Remove the plate/table in Fig. 6. b. Remove 1 screw ( w ) and then take off the table in Fig. 6.
Fit the table to the thick line on " / " mark.
w
Tray Ass'y
b. d.
IMPORTANT: Installation of Table.
Install the table according to the following procedure.
1) Slide the lever so that the gear/RT becomes free. (Fig.7)
2) With the mark on the gear/RT aligned with the same mark on the tray, lock it with the lever. (Fig.7)
3) Install the table by aligning it to the thick line
/ mark. (Fig.6)
on
*Check that the table is locked after installation.
Fit the Gear/RT to mark.
Gear/RT1
Fig. 4
10
Fig. 3
Slider
Slider
Screw Driver
Plate/ T ab le
Table
Fig. 6
Tray
Lever
Unlock
Lock
Fig. 7
MEMO
DVR-C310
11
12345678
p
p
Y
Y
Y
DVR-C310

BLOCK DIAGRAM

A
Tuner Module
TV IN L/R
AUX IN L/R
FRONT
See page 31–33 SCHEMATIC DIAGRAM
B
Control Keys, Rotary Vol. Encoder, Portable Jack Input
Control Keys
C
HDMI
See page 35 SCHEMATIC DIAGRAM
7101
HDMI
MT1392
Portable Jack Input L/R
B01, B03, VOL_A/B
B02
MONO
See page 23–24 SCHEMATIC DIAGRAM
+12V
+5V_DVD
5V_STB
-24V
7300
Front Microprocessor,
FTD, IR (RC6)
7308
1304
I2C_DAC
Pbox_Ctrl
iPOD_Ctrl
Sel_A0, A1, B0
I2C_DAC
Tuner control
7113
MUX-1
AV
See page 25–30 SCHEMATIC DIAGRAM
1300
15P D-SUB Connector
Mute
Pbox_Ct
Circuit
Inverting Buffer
.
Am
Vol. IC PT2258
Differential
. 6-ch
Am
7200
Audio Codec
CS42418
MUX-2
SYSTEM
CONNECTOR
iPod_Audio L/R
XM_Audio L/R
To MPEG Host
2
C_DAC
I Host_IRQ
Supply +5V_iPod
+5V_XM +3V3 +12VA
5
10
15
1 6
11
1104
DOCK
iPod Dock Connector
iPod Detect
7203
UART
Microprocessor
7201
SW
RST
CMD_SEL
ERR_IRQ
XM
1102
XM Connector
UART
7106
UART
XM/DT IC
7108
192kHz DAC
CS4351
XM
See page 36, 37 SCHEMATIC DIAGRAM
1102
HDMI
HDMI Connector
D
Traverse Unit
SD5.5
Changer/Loader
Controller
7111 7304
Motor Driver
AM5888S
DVD 5-DISC CHANGER
E
MODULE
FRONT
See page 34 SCHEMATIC DIAGRAM
Digital In (Coaxial)
12
7112
MT1389B
Receiver
CS8416A
SPDIF
-->I2S
I2S
CVBS, YPbPr, Y/C
SPDIF
7105
iPod_Ctrl
+5V_XM
+5V_DVD
+12V
-12V
SW
5V_STB
7600
+5V_iPod
STBY_CTRL
PF(PWR_DN)
Mute
Circuit
Line Out L/R
Y/C
CVBS
YPbPr
+5V_XM
+5V_DVD
FRONT
-12V
+12V
Power Supply Unit
-24V
5V_STB
See page 34 SCHEMATIC DIAGRAM
LINE OUT L/R
S VIDEO
STBY_CTRL
PF(PWR_DN)
VIDEO
Y/P
VIDEO OUT
R/PB
AC IN
F
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