Yamaha AEX520 User Manual

Page 1
SERVICE MANUAL
ELECTRIC GUITAR
AEX520
CONTENTS
OVERALL ASSEMBLY
·························································································
2
················································································································
3
CIRCUIT DIAGRAM
·······························································································
4
WIRING
··························································································································
4
SPECIFICATIONS
···································································································
4
EG
011444
HAMAMATSU, JAPAN
1.25K-901 Printed in Japan '98.11
19981201-58000
Page 2
A01
VOLUME : 15A 500k
E36
F01a
D01
E01 E02
E03
E04
E05
E10 E11
E17 E18
E19 E20
E16
E21
E29
E33 E34E32
E36
F01b
E41 E43
E42 E43
F01
F01d
F03 F06
F11
F13 F14
F18
F15 F16 F17
G01 G03 G04
G10 G11 G12
G01a
G10a
TONE : 05A 250k
E16 Bridge Assembly : TP6-3 GOLD (QC 466600)
NOTE : This unit cannot be disassembled, and is only available as a pre-assembled unit.
A01a
A seal is attached on the rear of the neck.
AEX520
AEX520
2

OVERALL ASSEMBLY

Page 3
AEX520
3
*
New Parts
RANK:Japan only
REF NO.
A01
A01a
D01 E01
E02 E03 E04 E05 E10 E11 E16 E17 E18 E19 E20 E21 E29 E32 E33 E34 E36 E41 E42 E43
F01 F01a F01b
F01c
F01d
F03
F06
F11
F13
F14
F15
F16
F17
F18
G01 G01a
G03
G04
G10 G10a
G11
G12
H01
PART NO. DX809770
QA170800 03704070 VQ014700 VQ011800 03706220 QC205200 EN240070 QC466600 QC466700 QC466800 QC466900 QC467000 QC467100
BB802460 EN230130 VB793700 QC476800 VD955600 CB023450 EB620020
HS120070 HS120100 UA114220 QC234900 QA025000 VA295700 ET800010 VB518300 EB620020 LX200020 LX200010 ET800180 EA620060
QC477700 QC473800 VJ388800 CB817760 QC477700 QC473800 CB817760 VJ388800
QC354400 QC466600
DESCRIPTION
OVERALL ASSEMBLY Neck Assembly Seal
Body Tuning Machine Assembly
Round Head Wood Screw Nut Rod Cover Oval Head Wood Screw Neck Joint Bushing Oval Head Tapping Screw Bridge Assembly Bridge Adjusting Screw Nut Tailpiece Assembly Tailpiece Column Nut Strings Strap Button Oval Head Wood Screw Spacer Knob Back Cover Back Cover Oval Head Wood Screw
Electrical Unit Variable Resistor Variable Resistor Mylar Cap. Jack Pickup Switch Washer Toothed Lock Washer Jack Panel Oval Head Wood Screw Hexagonal Nut Flat Washer Toothed Lock Washer Round Head Wood Screw
Pickup Assembly Pickup Escutcheon Round Head Wood Screw Pickup Cushion Pickup Assembly Pickup Escutcheon Pickup Cushion Round Head Wood Screw
Accessory Unit (G-5) Bridge Assembly
RM-1271GVR
2.4X10 GOLD (GL) 43mm (Ivory) BL
2.1X10 FCM3BL (BL) BL
5.0X45 FCM3BL (BL) TP6-3 (GOLD) TP6-3S (GOLD) TP6-3B (GOLD) TP6-1 (GOLD) TP6-1S (GOLD) TP6-1B (GOLD) XL-115 GOLD
3.0X25 GOLD (GL) BL GOLD Electrical (BL) Switch (BL)
2.7X13 FCM3BL (BL)
15A 500K ohm 05A 250K ohm
0.022uF 50 K 3-P GOLD
BL A12S BL
2.7X13 FCM3BL (BL) 9S FCM33G 9S FCM3BL A9S FNM33G
2.7X13 FCM33G (CR)
Ivory
2.6X35 FCM3BL (BL)
Ivory
2.6X35 FCM3BL (BL)
TP6-3 (GOLD)
REMARKS
AEX520
(QC45770)
1set
1set (QC40220)
VOLUME,TONE
(QC47840) VOLUME TONE
Front
Rear
1set
QTY
6
3 4 4
2 2
2 2
2 2 2 2
7
2
2
2
2
RANK
02 02 01 04
02 02 01
03
05 03 01 01
08
*
* * * * * *
*
* *
* *
*
WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.

PARTS LIST

Page 4

AEX520
4

CIRCUIT DIAGRAM WIRING

SPECIFICATIONS

FRONT PICKUP
REAR PICKUP
05A 250K
15A 500K
3
1
2
TONE OUTPUT
0.022uF
VOLUME
PICKUP SWITCH (3P Toggle)
3
1
2
PICKUP SWITCH
FRONT PICKUP
REAR PICKUP
BL
BL
RE
BL
BL
WH
RE
TONE 05A 250K
VOLUME 15A 500K
OUTPUT
0.022uF
to tailepiece
to rear pickup cavity
to front pickup cavity
STANDARD SPECIFICATIONS
Scale Length ··········································628.6mm Body-Neck Construction·······················Bolt On Length····················································979.0mm Width ·····················································360.0mm Net Weight·············································3.0kg
COLOR
Body
BL······················································Black OST-WB············································Orange Satin BS-WB··············································Brown Sunburst
Neck
BL······················································Black
BODY
Material··················································Alder, Spruce, Sycamore Body Depth············································47.0mm
FINGERBOARD
Material··················································Rosewood Fingerboard Width·································0-F 43.0 mm, 12-F 52.3 mm No. of Frets············································22
NECK
Material··················································Maple Neck Thickness······································1-F 20.9 mm, 12-F 23.1 mm
PARTS
Hardware················································Gold Plated Nut ·························································Urea Bridge ····················································TP6-3: Gold Strings····················································XL-115
CONTROLS
Volume ··················································15A 500k ohm x 1 Tone·······················································05A 250k ohm x 1 Pickup Switch········································Toggle switch: Gold
(3 position)
PICKUPS
Front/ Rear·············································Small Humbucking Magnet Front/Rear··············································Alnico
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