Xylem HYDROQSG User Manual

QUICK START GUIDE

HYDROQSG

HYDROVAR

Pump Control

Quick Start Guide

Startup of a Hydrovar drive or Packaged Hydrovar
Pump/Drive. Consult IM223 for recommended sys­tem design, including pump, valves, transducer, and
diaphragm tank. For additional applications, consult
IM223.

Must be installed by qualified personnel.

1. Align drive on 3 Ph/TEFC motor and attach to motor
using 4 clamps and screws provided. Remove cover.

2. Verify power is off before connecting to drive. Attach
power wires to pump mounted fused disconnect
(if packaged product) or from wall mounted fused
disconnect or breaker box. Use fast acting Class
T fuses. Route wires through cable gland, conduit
plate – large opening –and through cable gland nut.

3. Attach Power wires to drive: Attach ground wire to
ground screw. If 1 Ph, attach L and N to appropri­ately labeled terminals. If 3 Ph, attach wires to ap­propriate L1, L2, L3 terminals. See IOM for terminal
locations.

1 Ph 2, 3 HP 3 Ph 3, 5 HP 3 Ph 7.5, 10, 15 HP

(A) Power supply (B) Motor (C) Terminal block:

(D) RS-485 Interface (E) Status-Relays - SOLORUN

- User interface - RS-485 Interface

- Internal interface (F) Optional
Relay Card

4. Drive connection to motor: Route wires through
cable gland and other large conduit opening as
above. Connect wires to appropriate terminals. Use
crimp-on spades for sizes 2, 3, 5 HP. Terminate wires
at terminals U, V, W for sizes 7.5 HP and up.

*** Route the following low voltage wires
through small conduit glands and openings as
needed. ***

5. Attach transducer wires to terminals X3: 1-3; Shield,
White, Brown respectively.

6. Attach thermal overload switch to motor body at
conduit box screw, and terminate at the 2 termi­nals labeled X1 PTC. If not using Thermal overload
switch, place jumper between PTC terminals.

7. Provide Emergency stop switch, or jumper between
terminals X3: 7, 8.

8. Provide additional on/off switch or jumper between
terminals X3: 11, 12

9. If using multiple communicating drives, attach
RS485 wires to terminals X4: 4-6, (-, +, Shield re­spectively) on Master drives; X2: 1-3 on Basic drives.
Daisy chain communication wires starting at Master
drive to all additional drives.

connections

- START/STOP

10. Verify all connections are secure with no stray wires.
Attach ground wire from drive to cover and replace
cover. Note: Be sure cover sits securely on drive
without pinching any wires. Securely HAND TIGHT­EN cover screws. Cover must be firmly attached for
buttons to function properly.

11. Connect power. The display should look as follows:

XYLEM 0.0 Hz
STOP XXX.X PSI

12. See attached flowchart for available programming
options to change.

13. Push Right arrow to next screen to change Setpoint.
Use Up/Down arrows to change setpoint, (Required
value).

14. Push left arrow once to get back to main screen.
Push left arrow again to get to Main menu. Use
Down arrow to scroll through menu options. To
change any parameter other than set point, you
must first enter a password. From main menu, scroll
down to Group 60, and push right arrow once to
parameter 61. Enter password using up arrow key,
(password = 66).

15. For multipump programming, change the highlight­ed parameters in the flowchart. Change: Parameter
105 to “Cascade Serial”; set the pump address to 1,
2, etc in parameter 106.

16. From main screen, press up arrow to start drive.
Check rotation on pump. Switch 2 of 3 line wires
from the drive at motor if reverse rotation.

BASIC SETTINGS

100 SUBMENU

100 %

75 %

0066

0066

220 RAMP 2

215 RAMP 1

210 INVERTER

205 MAX. UNITS

125 DISP. BRIGHT

120 DISP. CONTR.

115 LOCK FUNCT.

110 SET PASSW.

4 sec

4 sec

ALL

6

20 Hz

60 Hz

2 sec

2 sec

280 SEL.SW.FRQ.

275 POWER RED.

270 KNEE FREQ.

265 BOOST

250 MIN. FREQ

245 MAX. FREQ

240 RAMP FMIN D

235 RAMP FMIN A

Auto

OFF

60 Hz

5 %

CONF INVERTER

200 SUBMENU

291 CURR. LIMIT

100 %

290 CURR. LIMIT

OFF

286 SKIPFRQ RNG

60 Hz

285 SKIPFRQ CTR

0.0 Hz

REGULATION

300 SUBMENU

330 LIFT AMOUNT

0.0 %

325 FRQ. LIFT

30.0 Hz

320 REG. MODE

normal

315 HYSTERESIS

80 %

430 SENS1 CAL 0

0 % = x,xx PSI

425 SENS. CURVE

linear

420 SENS. RANGE

300 PSI

415 SENSOR TYPE

analog I 4-20mA

SENSOR

400 SUBMENU

445 SENS2 CAL X

0 % = xx,xx PSI

440 SENS2 CAL 0

0 % = x,xx PSI

435 SENS1 CAL X

0 % = xx,xx PSI

530 DISABLE FRQ

30.0 Hz

560 SYNCH.LIM.

525 SWITCH DLY

2 sec

555 SWITCH INTV

520 ENABLE DLY

5 sec

550 OVERVAL DLY

515 ENABLE FREQ

48 Hz

545 OVERVALUE

0.0 Hz

24 hours

0 sec

disabled

SEQUENCE CNTR

500 SUBMENU

570 MSTPRIORITY

565 SYNCH.WIN.

600 SUBMENU

ON

2 Hz

615 ERROR RESET

ERRORS

ON

OUTPUTS

700 SUBMENU

720 CONF REL 2

Errors

715 CONF REL 1

Running

825 REQ.VAL.2

50 PSI

820 REQ.VAL.1

50 PSI

815 SW REQ.VAL

Setpoint 1

REQUIRED VALUES

800 SUBMENU

835 ACTUAT.FRQ2

0.0 Hz

830 ACTUAT.FRQ1

0.0 Hz

913 OFFSET Y1

912 OFFSET X1

910 LEVEL 1

0 PSI

0

0

OFFSET

900 SUBMENU

918 OFFSET Y2

0 PSI

917 OFFSET X2

100

915 LEVEL 2

100

1025 SEL.DEVICE

01

1020 TESTR.TIME

5 sec

1015 TESTR.BOOST

10 %

TESTRUN

1000 SUBMENU

1030 TESTRUN MAN

Press > 3 sec

SETUPS

1100 SUBMENU

1135 CLR OPERAT.

Press > 3 sec

1130 CLR MOTORH.

ALL

1125 CLR ERRORS

ALL

RS485-INTERFACE

1200 SUBMENU

1220 PUMP ADDR

1

1215 FORMAT

RTU N81

62 JOG Hz

50 PSI

61 PASSWORD

0000

SETTINGS

60 SUBMENU

106 PUMP ADDR

105 MODE

100 SUBMENU

203 SET VER INV

1

Controller

202 SOFTWARE

BASIC SETTINGS

200 SUBMENU

sel. 01 act. 01

HV V01.3

CONF INVERTER

230 RAMP 4

70 sec

225 RAMP 3

70 sec

260 FMIN TIME

0 sec

255 CONF. FMIN

F > 0

610 DELAY TIME

410 CONF SENSOR

310 WINDOW

10 %

305 JOG Hz

50 PSI

REGULATION

300 SUBMENU

Sensor 1

405 DIMENS. UNIT

PSI

SENSOR

400 SUBMENU

510 ACT.VAL.DEC

2 PSI

540 DROP FREQ

505 ACT.VAL.INC

5 PSI

535 DISABLE DLY

SEQUENCE CNTR

500 SUBMENU

42.0 Hz

605 MIN.THRESH.

5 sec

600 SUBMENU

Xylem, Inc.

2881 East Bayard Street Ext., Suite A, Seneca Falls, NY 13148

Phone: [phone] • Fax: [phone]
www.xyleminc.com/brands/gouldswatertechnology

2 sec

disabled

ERRORS

Actual value

710 ANALOG OUT2

705 ANALOG OUT1

Output frequency

OUTPUTS

700 SUBMENU

810 C.REQ.VAL.2

OFF

805 C.REQ.VAL.1

digital

REQUIRED VALUES

800 SUBMENU

907 OFFS.INPUT

100

905 OFFS.INPUT

OFF

OFFSET

900 SUBMENU

1010 TESTRUN FREQ.

30 Hz

1005 TESTRUN

100 hours

TESTRUN

1000 SUBMENU

1120 PASSWORD 2

0000

1110 FACTORY SET

USA

SETUPS

1100 SUBMENU

1210 BAUDRATE

1205 ADDRESS

RS485-INTERFACE

1200 SUBMENU

Goulds is a registered trademark of Goulds Pumps, Inc. and is used under license.

© 2012 Xylem, Inc. HYDROQSG July 2009

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