Xantrex Technology 815-2012, 815-3012, 815-2024, 815-3024 User Manual

Freedom SW 3012 shown.
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TM
FREEDOM SW
3012
FAULT
AC IN
WARNING INVERTER ENABLED
CHARGING
INVERTER
3012
GEN
ENABLE
SUPPORT
RESET
CLEAR FAULT
SW
FREEDOM SW
FREEDOM
TM
3012
CLEAR FAULT
RESET
INVERTER ENABLE
INVERTER ENABLED AC IN
GEN SUPPORT
FAULT
CHARGING
WARNING
FREEDOM
SW
3012
Owner’s Guide
Freedom SW Sine Wave Inverter/Chargers
Model Numbers
815-3012, 815-3024 815-2012, 815-2024
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Freedom SW 3K2K InvChg Owners Guide.book Page i Thursday, July 31, 2014 1:42 PM
Copyright © 2014 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(
B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Document Part Number
97-0019-01-01
Date and Revision
July 2014 Rev E
Product Numbers
815-2012 (Freedom SW 2012), 815-2024 (Freedom SW 2024) 815-3012 (Freedom SW 3012), 815-3024 (Freedom SW 3024)
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
Web: www.xantrex.com
1 408 987 6030 (direct)
Information About Your System
As soon as you open your product, record the following information and be sure to keep your proof of purchase.
Serial Number
Product Number
Purchased From
Purchase Date
T o view, download, or print the la test revision, visit the website shown under Contact Information.
_________________________________ _________________________________ _________________________________ _________________________________
97-0019-01-01 i
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About This Guide

Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for operating, troubleshooting, and maintaining the Freedom SW Inverter/Charger.
Scope
The Guide provides safety and operating guidelines as well as information on configuring the inverter/charger. It also provides information about troubleshooting the unit. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.
Audience
The Guide is intended for users and operators of the Freedom SW Inverter/ Charger.
Conventions Used
The following conventions are used in this guide.
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in moderate or minor injury.
NOTICE indicates a potentially hazardous situation, which, if not avoided, can result in equipment damage.
IMPORTANT:
to know, however, they are not as serious as a caution or warning.
These notes describe things which are important for you
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Related Information
You can find more information about Xantrex-branded products and services at www.xantrex.com.
For information on product installation, please refer to the Freedom SW Installation Guide (Document Part Number: 97-0020-01-01).
NOTE: The Installation Guide is primarily intended for qualified personnel who need to install and configure the Freedom SW Inverter/Charger. Qualified personnel have training, knowledge, and experience in:
Installing electrical equipment and PV power systems (up to 1000
volts).
Applying all applicable installation codes.
Analyzing and reducing the hazards involved in performing electrical
work.
Selecting and using Personal Protective Equipment (PPE).
97-0019-01-01 iii
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNERS GUIDE
FOR FUTURE REFERENCE.
This chapter contains important safety and installation instructions for the Freedom SW Inverter/Charger (Freedom SW). Each time, before using the Freedom SW, READ ALL instructions and cautionary markings on or provided with the inverter/charg er, the batteries, and all appropriate sections of this guide.
NOTE: The Freedom SW contains no user-serviceable parts.
ELECTRICAL SHOCK HAZARD
Do not expose the Freedom SW to rain, snow, spray, or bilge water. This inverter/charger is designed for marine applications only when additional drip protection is installed in certain orientations. See the installation guide for information.
Do not operate the inverter/charger if it has received a sharp blow, been dropped, has cracks or openings in the enclosure including if the AC terminal cover has been lost, damaged, or will not close, or otherwise damaged in any other way.
Do not disassemble the inverter/charger. Internal capacitors remain charged after all power is disconnected.
Disconnect both AC and DC power from the inverter/charger before attempting any maintenance or cleaning or working on any circuits connected to the inverter/charger . The INVERTER ENABLE button on the front panel does not function like a power switch that ener gizes or de-energizes the unit arbitrarily. When AC and DC power sources are connected and present, the unit is always energized.
Do not operate the inverter/charger with damaged or substandard wiring. Make sure that all wiring is in good condition and is not undersized.
iv Freedom SW Owner’s Guide
Failure to follow these instructions will result in death or serious injury.
Failure to follow these instructions will result in death or serious injury.
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FIRE AND BURN HAZARD
Do not cover or obstruct the air intake vent openings and/or install in a zero-clearance compartment.
Do not use transformerless battery chargers in conjunction with the inverter/charger due to overheating.
EXPLOSION HAZARD
Charge only properly rated (such as 12 V) lead-acid (GEL, AGM, Flooded, or lead-calcium) rechargeable batteries because other battery types may explode.
Do not work in the vicinity of lead-acid batteries. Batteries generate explosive gases during normal operation. See note #1.
Do not install and/or operate in compartments containing flammable materials or in locations that require ignition-protected equipment. See notes #2 and #3.
NOTES:
1. Follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Re view cautionary markings on these products and on the engine.
2. This inverter/charger contains components which tend to produce arcs or sparks.
3. Locations include any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections betwee n components of the fuel system.
4. Freedom SW inverter/charger products are designed for deep cycle lead-acid batteries only. Charging lithium-ion batteries are currently not supported and doing so is an explosion hazard. Lithium-ion battery cells are individually monitored for voltage and temperature. The Freedom SW does not support this individual cell monitoring on lithium-ion batteries.
97-0019-01-01 v
Failure to follow these instructions can result in death or serious injury.
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Precautions When Working With Batteries
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS
Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4.
Remove all personal metal items, like rings, bracelets, and watc hes when working with batteries. See notes #5 and #6 below.
Never smoke or allow a spark or flame near the engine or batteries.
Never charge a frozen battery.
NOTES:
1. Mount and place the Freedom SW Inverter/Charger unit away from batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circ uit the battery or other electrical parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring or metal bracelet or the like to the battery terminal, causing a severe burn.
7. When removing a battery, always remove the negative terminal from the battery first for systems with grounded negative. If it is grounded positive, remove the positive terminal first. Make sure all loads connected to the battery and all accessories are off so you don’t cause an arc.
vi Freedom SW Owner’s Guide
Failure to follow these instructions can result in death or serious injury.
Failure to follow these instructions can damage the unit and/or damage other equipment.
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Precautions When Preparing to Charge
EXPOSURE TO CHEMICALS AND GASES HAZARD
Make sure the area around the battery is well ventilated.
Make sure the voltage of the batteries matches the output voltage of the inverter/charger.
Be careful to keep corrosion from coming into contact with your eyes and skin when cleaning battery terminals.
NOTES:
Study and follow all of the battery manufacturer's specific precautions, such as removing or not removing cell caps while charging, whether equalization is acceptable for your battery, and recommended rates of charge.
For flooded non-sealed batteries, add distilled water in each cell until battery acid reaches the level specified by the battery manufacturer. This helps to purge excessive gas from cells. Do not overfill. For a battery without removable cell caps, carefully follow manufacturer's instructions.
Precautions When Placing the Inverter/Charger
RISK OF DAMAGE TO THE INVERTER/CHARGER
Never allow battery acid to drip on the inverter/charger when reading gravity, or filling battery.
Never place the Freedom SW Inverter/Charger unit directly above batteries; gases from a battery will corrode and damage the inverter/ charger.
Do not place a battery on top of the inverter/charger.
97-0019-01-01 vii
Failure to follow these instructions can result in death or serious injury.
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Regulatory
The Freedom SW Inverter/Charger is certified to appropriate US and Canadian standards. For more information see “Regulatory Approvals” on the Specifications section in the Owner’s Guide.
The Freedom SW Inverter/Charger is intended to be used for mobile or commercial applications. This inverter/charger is designed for marine applications only when additional drip protection is installed in certain orientations.
It is not intended for other applications as it may not comply with the additional safety code requirements needed for those other applications. See “Limitations On Use” below.
LIMITATIONS ON USE
Do not use in connection with life support systems or other medical equipment or devices.
FCC Information to the User
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Unauthorized changes or modifications to the equipment could void the user’s authority to operate the equipment.
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Contents

Important Safety Instructions
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Key Features Explained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Stack Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Generator Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Basic Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Xanbus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Xanbus-enabled Products and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Freedom SW Inverter/Charger Mechanical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Freedom SW Front and Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Freedom SW AC and DC Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Freedom SW Supplied Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Freedom Inverter/Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Start Up Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Inverter Operation Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Operating Limits for Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Operating Limits for Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
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Operating the Freedom SW with the SCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Using the Xanbus SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
SCP Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Viewing the SCP Home Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Soft Key Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Viewing the Firmware Revision Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Setting the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Using the STBY/ON Fault Clear Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Reading the System Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Reading the Freedom SW Device Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Configuring the Freedom SW using the SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
System Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Viewing the System Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Viewing the Select Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Selecting the Freedom SW from the Select Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Changing Configurable Settings From The Device Setup Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Using Search Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Equalization Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Changing Freedom SW Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Changing Freedom SW Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Inverter Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Using the Low Battery Cut Out and LBCO Delay Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Charger Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Battery Charger Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Custom Battery Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
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ACIn Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Gen Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Stacking Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Setting the Device Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Setting the Device Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Cascading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Resetting the Freedom SW to Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Using the Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Battery Charging Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Battery Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Charge Algorithm Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Three-Stage charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Two-Stage Charging Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Equalize Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
General Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Inverter Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Resistive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Motor Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Problem Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Troubleshooting the Freedom SW via the SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Detected Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Detected Warning Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Freedom SW 3K2K InvChg Owners Guide.book Page iv Thursday, July 31, 2014 1:42 PM
FREEDOM SW
3012
FREEDOM
SW
3012
CLEAR FAULT
RESET
INVERTER ENABLE
INVERTER ENABLED
AC IN
FAULT
GEN
SUPPORT
CHARGING
WARNING
BTS
DC terminal covers
with screws
nuts and washers
Freedom SW 3012 shown
Installation and
Owner’s Guides
Xanbus network
terminators
Freedom SW 3K2K InvChg Owners Guide.book Page 1 Thursday, July 31, 2014 1:42 PM

Introduction

Congratulations on your purchase of the Freedom SW Inverter/ Charger (Freedom SW). The Freedom SW has been designed to give you premium power, ease of use, and outstanding reliability.
Please read this chapter to familiarize yourself with the main performance and protection features of the Freedom SW.

Materials List

The Freedom SW ships with the following items:
One Freedom SW unit
Owner’s and Installation Guides
Battery Temperature Sensor (BTS)
DC terminal covers (one red, one black) with two sets of #6-32 screws
Two Xanbus network terminators
Two sets of 5/16”-18 nuts and washers for the DC terminals
NOTE: If any of the items are missing, contact customer service or any authorized Xantrex dealer for replacement. See “About This Guide” on page ii.
IMPORT ANT:
need to return the Freedom SW for servicing.
Keep the carton and packing material in case you
Figure 1 Materials List
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Introduction

Key Features

The Freedom SW Inverter/Charger is a true sine wave inverter/ charger that can be used for mobile, marine and commercial applications. The Freedom SW Inverter/Chargers are designed to operate with a wide variety of generators and are capable of operating in parallel with a generator for short durations to assist with starting large loads. The Freedom SW is a convenient combination of an inverter, multistage battery charger, and transfer switch in one electronic device.
As an inverter, the Freedom SW provides true sine wave power for your microwave, entertainment system, computer, and other loads. This power is identical to the AC source provided from the utility grid (power company).
Some of the benefits of true sine wave power include consistent cooking in your microwave, handling of sensitive loads such as your TV set, dimmer switches, and appliances with speed controls.
Highly versatile platform capable of series stacking for 120/ 240V line configurations and parallel stacking to increase power levels.
High efficiency true sine wave output to power sensitive electrical and electronic equipment.
Surge capacity to start difficult loads like refrigerators or A/C compressors.
Power factor-corrected (PFC) input minimizes AC input current required for charging, increasing AC pass-through capacity.
As a charger, it has high output, multistage charging capability minimizing charging time.
Capable of operating from 50 Hz and 60 Hz power source by extending AC qualification frequency range. See “ACIn Settings” on page 55.
IMPORTANT: Dual Line models require only the Line 1 Input to be energized in order to qualify AC. Line 2 Input does not have to be powered in a single phase system.
Tem perat ure- c ont rolled, variable-speed internal cooling fans. The fans turn on when the internal temperature reaches 45 °C (113 °F) and reaches maximum speed at 70 °C (158 °F). The fan turns off when the internal temperature falls to 40 °C (104 °F).
Designed with serviceability in mind via Authorized Service Centers (ASC).
The Freedom SW Inverter/Charger is also Xanbus-enabled which allows network compatibility and communication with other Xanbus-enabled devices. See more information under “System Components” on page 6.
2 Freedom SW Owner’s Guide
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Key Features Explained

Introduction
Built-in Charge Formulas For the unit to perform at the highest level, the batteries must be charged correctly. The Freedom SW has optimized algorithms for flooded, gel, and AGM batteries.
Battery Temperature Sensor Since battery temperature is a key factor in correct charging, the charging formula must be adjusted (automatically and in real time) according to the actual battery temperature to ensure that batteries are fully charged, but not overcharged. For this reason, a battery temperature sensor is included with your Freedom SW and has temperature compensated the charge formula.
Manual Equalization Over a period of time, the cells in a flooded battery can develop uneven chemical states. This can result in a weak (undercharged) cell which, in turn, can reduce the overall capacity of the battery. To improve the life and performance of a non-sealed, flooded battery , the Freedom SW’s multistage charging cycle includes a manual equalize mode that can be used, if recommended by the battery manufacturer.
Dead Battery Charging Another feature that the Freedom SW includes is dead battery charging. The Freedom SW—unlike many chargers—has the ability to recharge batteries even if the battery voltage is very low (5 volts for Freedom SW 2012 / 3012 units and 12 volts for Freedom SW 2024 / 3024 units).
Load Management The Freedom SW has a built-in transfer relay that connects your inverter output or AC input from the utility grid or generator to your loads. Because the usual AC power sources such as campground outlets or small generators often have limited current availability, having the capability to manage your AC loads is extremely valuable. The Freedom SW provides a number of features to facilitate this:
The charger is power factor corrected to use AC current as efficiently as possible. Minimizing the AC current used by the charger means more current is available for your AC loads.
Freedom SW has a power share feature which prioritizes your AC loads by reducing the charge current in an attempt to limit the total input current to less than the breaker setting.
Occasionally, AC input sources have low voltage. To avoid loading these weak sources any further, the charger automatically reduces its AC current draw as the AC voltage approaches the minimum acceptable level.
97-0019-01-01 3
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Introduction

Stacking

Supports stacking of two inverter/chargers to increase capacity. This also requires the installer to select a Master and Slave in order for the inverters to stack. Two configurations of stacking are supported: Parallel stacking and Series stacking.
Parallel Stacking Parallel stacking allows two inverter/chargers to operate in parallel thereby doubling the capacity in inverter mode. The two inverters communicate over the network and intelligently share the load and to balance the load between the two units. The Master Freedom SW broadcasts pulses on the Xanbus network to synchronize operation between the other paralleled unit. When AC loads are present, both units produce power, effectively sharing the load. When Search mode is enabled, only the Master unit produces the AC output.
Series Stacking T wo units can be configured to generate 120/240 Split-phase power for load configurations that require both 120 and 240 volts. In this configuration, the AC source must be split-phase as well.

Stack Charging

Two Freedom SWs synchronize charging stages to ensure efficient charging of the battery bank. When a single unit transitions from bulk to absorption so do all other units. In absorption, all units must complete the absorption stage before transitioning to the next stage. Note that units do not load share when charging except during the
bulk stage. The Freedom SWs stop sharing charge current just before completing the bulk stage. The units do not share charge current during the absorption and float stages.
Each unit charges batteries based on the Max Charge Rate setting and active internal (temperature-based) deratings.
If equalization is enabled on one or more devices capable of equalization charging, only those devices perform an equalize cycle after absorption. Other devices transition to float (if three-stag e charging is selected) or transition to AC pass-through (if two-stage charging is selected).

Generator Assist

The Freedom SW Series of inverter/chargers can operate in tandem with a generator to temporarily assist power loads with large start­up demands such as air conditioners, water pumps etc. A Xanbus AGS must be installed in the system in order for this feature work.
When this mode is enabled and generator capacity defined, the inverter will come on-line and assist the generator when the generator reaches its capacity. The battery bank must be well charged in order for the inverter to engage this mode. For more details, see “Gen Support” on page 56.
4 Freedom SW Owner’s Guide
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Basic Protection Features

Introduction
The Freedom SW has the following protection features:
Over temperature shutdown for critical components such as the transformer and the power board
Battery temperature sensor (BTS) failure/battery temperature out-of-range fault protection
DC output over voltage protection during charge mode
AC transfer relay failure detection
AC output overload and short circuit protection during invert mode
AC backfeed
1
protection
Short circuit protection for the BTS and communication connector ports including protection from incorrectly inserting the remote panel communication cable plug into the BTS port and vice versa
1.An AC backfeed error occurs when the AC output of the inverter/charger is con­nected or routed back to the inverte r/charger’s AC input term inal or if the internal transfer relay fails.
The Battery Temperature Sensor (BTS) provides these protection features:
Battery over temperature charging protection preventing battery charging at 60 °C (140 °F) or higher
Charging voltage compensation based on the temperature of the battery where the BTS is connected
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System Components

The Freedom SW uses Xanbus, a network communications protocol developed to communicate the Freedom SW’s settings and activity to other Xanbus-enabled devices.
You can configure and monitor the Freedom SW and every Xanbus­enabled device in the system using an optional Xanbus System Control Panel (SCP).
Another component is the optional Xanbus Automatic Generator Start (AGS) which allows operation with a wide range of generators, supported through a dedicated generator input. Simply, the AGS automatically starts and stops your generator.
The Freedom Sequence Intelligent Power Manager is a fully integrated power management system that provides automatic power and load management for use in recreational vehicles (RV) while receiving power from a generator or shore power . This device works in the background to prevent monitored AC loads from exceeding shore and generator breaker capacity.
See “Xanbus-enabled Products and Accessories” on page 8 for part numbers.

Xanbus System

The Xanbus system includes the Freedom SW and other Xanbus­enabled devices. The Freedom SW is the device in a Xanbus system that typically provides network power—500 mA at 12 volts DC. All of the Xanbus-enabled devices, such as the Freedom SW, the SCP, and the AGS are able to communicate their settings and activity to each other. See Figure 2.
AC Panel
Shore Power
System Control Panel
Xanbus System Control Panel
network terminator network terminator
Automatic Generator Start
Xanbus Automatic Generator Start
Generator
Figure 2 Typical Xanbus System Diagram
Freedom Sequence
AC Loads
Freedom SW Inverter/Charger
FREEDOMSW
BATTERY
3012
ault / F C
A
e g r
er
t
ha
r
C nve I On
er t r
e v n I
3012
set Enable e R
SW
FREEDOM
Inverter
Load Panel
6 Freedom SW Owner’s Guide
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The Xanbus-enabled designation (see below) means that this product works on a Xanbus network. Xanbu s-enabled products are:
Simple to operate and routine tasks are automated.
Controlled by software that eliminates analog signalling errors.
Less susceptible to interference and line loss.
Upgradable through new software releases.
For detailed instructions and a complete list of Xanbus-enabled devices, visit www.xantrex.com.
System Components
97-0019-01-01 7
XanbusSystemControl Panel(SCP)
FGA:809-0921
ACIn/Charge
InverterOn LowBattery
Fault
STBY/ON FaultClear
TM
Enter Func
Freedom Sequence
SCP
AGS
25-ft cable 75-ft cable3-ft cable
Inverter drip shield
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System Components

Xanbus-enabled Products and Accessories

Product/Accessory (Shown above) Product Number/s
Freedom Sequence Intelligent Power Manager 809-0912 / 809-0913 Xanbus System Control Panel (SCP) 809-0921 Xanbus Automatic Generator Start (AGS) 809-0915 3-ft network cable (0.9 m) 809-0935 25-ft network cable (7.6 m) 809-0940 75-ft network cable (22.9 m) 809-0942 Inverter drip shield 808-9004
Product/Accessory (Not Shown) Product Number/s
Freedom SW On/Off Switch 808-9002 GFCI receptacles
808-9003 (available on 12 VDC models only) Stacking cable 808-9005
8 Freedom SW Owner’s Guide
FREEDOM
SW
3012
FREEDOM SW
3012
FREEDOM
SW
3012
FREEDOM SW
3012
CLEAR FAULT
RESET
INVERTER ENABLE
INVERTER ENABLED AC IN
FAULT
GEN
SUPPORT
CHARGING
WARNING
CLEAR FAULT
RESET
INVERTER ENABLE
INVERTER ENABLED
AC IN
FAULT
GEN
SUPPORT
CHARGING
WARNING
Front Panel Controls and Status LEDs
AC
Compartment
Side
Cooling Fans
DC Terminal Side and Ground Terminal Stud
Freedom SW 3K2K InvChg Owners Guide.book Page 9 Thursday, July 31, 2014 1:42 PM

Freedom SW Inverter/Charger Mechanical Features

Figure 3 Freedom SW Front and Side Panels (Freedom SW 3012 shown)
97-0019-01-01 9
2
1
3
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Freedom SW Inverter/Charger Mechanical Features

Freedom SW Front and Side Panels

Before you begin to operate the Freedom SW, review the front panel features shown in Figure 4 and described in the next table. A detailed view of the LEDs and buttons on the front panel is shown in Figure 5 and described in the table next to it.
3012
FAULT
AC IN
WARNING
FREEDOM SW
INVERTER ENABLED
CHARGING
INVERTER
3012
GEN
ENABLE
SUPPORT
RESET
CLEAR FAULT
SW
FREEDOM
Item Description
1 Front Panel contains the Xanbus interface ports for connecting
Xanbus-enabled devices, the INVERTER ENABLE and CLEAR FAULT RESET buttons, as well as various status LEDs. See Figure 5.
2 Mounting holes are used for mounting the unit. A total of eight
holes are provided on the unit.
3 Two variable-speed cooling fans are used to cool the unit. Fan
speed control is based on internal temperature of critical components. The two cooling fans draw airflow into the inverter around the transformer and power compartments of the unit then exhaust through the other vents. Ensure at least 3 inches (76 mm) of clearance for proper ventilation.
Figure 4 Isometric View of the Front Panel and Fans 10 Freedom SW Owner’s Guide
XANBUS INTERFACE STACKING
FREEDOM SW INVERTER/CHARGER
CLEAR FAULT
RESET
INVERTER ENABLE
INVERTER ENABLED
AC IN FAULT
GEN
SUPPORT
CHARGING WARNING
314256
79 8
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FREEDOM SW
3012
CLEAR FAULT
RESET
INVERTER ENABLE
INVERTER ENABLED
AC IN
GEN SUPPORT
FAULT
CHARGINGWARNING
FREEDOM
SW
3012
Freedom SW Inverter/Charger Mechanical Features
Item Description
1 DC terminals. 2 AC wiring compartment access panel with compartment cover on. 3 FAULT LED turns on solid if a fault condition occurs and flashes
intermittently when a WARNING condition is active.
4 When AC is present and qualified, the AC IN LED will turn on solid
indicating also that AC is passing through. CHARGING LED flashes intermittently when the Freedom SW is in charge mode and is producing DC output to charge you r batteries.
5 INVERTER ENABLED indicates the invert mode is enabled. This is
different from the inverter being “on”. When enabled the inverter can be on or off. When disabled, the inverter is always of f. If AC is pr esent and invert mode is enabled, this LED remains illuminated even though AC power is being passed through. GEN SUPPORT LED flashes intermittently when the inverter is in generator support mode and is assisting the generator.
6 INVERTER ENABLE button is used to enable or disable the inverter. 7 CLEAR FAULT RESET button is used to clear any active faults if
pressed momentarily. If held down for more than three seconds, the unit will reset (reboot) itself.
8 STACKING port is used to connect two inverter/chargers together for
stacked operation. This is required only for stacking in series.
9 XANBUS INTERFACE ports are used to connect Xanbus-enabled
devices including the optional SCP and AGS.
Figure 5
97-0019-01-01 11
Isometric View of the Front Panel and AC/DC Side Panel
1 23 5
74
8 9
10
11
6
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Freedom SW Inverter/Charger Mechanical Features

Freedom SW AC and DC Side Panels

The DC side of the Freedom SW has the equipment ground lug, the positive (+) battery terminal, and the negative (-) battery terminal plus the remote network com port and battery temperature sensor com port.
INCORRECT BATTERY
POL ARI T
Y W I
L L CAU
SE DA M AGE
T O
UN I
T.
CAUTION:
BTS
REM
Figure 6 AC and DC Side Panel
Item Description
1 Remote (REM) jack provides connection for the Freedom Sine Wave
2 Battery temperature sensor (BTS) jack provides connection for the
3 Negative (–) DC terminal (black). Use a qualified personnel for
4 Positive (+) DC terminal (red). Use a qualified personnel for
AC OUTPUT
INVERTER
WIRING BOX COVER MUST BE IN PLACE DURING OPERATION TO REDUCE RISK OF INJURY TO PERSONS.
AC INPUT 1
CHARGER
30A
30A
AC INPUT 2
PASS THRU
30A
AC IN
AC OUT
5 AC Output circuit breaker reset button 6 AC Input circuit breakers reset buttons. See “Shore (Shr) setting” on
7 AC knockouts provide access for AC cables (both input and output
8 AC Input screw-type terminal block. Use a qualified personnel for
9 AC Output screw-type terminal block. Use a qualified personnel for
10 Ground terminals along the tab at the bottom of the opening to the
AC GROUNDS
(BEHIND COVER)
11 Chassis ground lug connects the chassis of the Freedom SW to your
remote panel.
battery temperature sensor (supplied).
connecting cables.
connecting cables.
page 25 and “AC In Breaker” on page 44.
wiring).
connecting wires.
connecting wires.
AC wiring compartment access panel. Use a qualified personnel for connecting wires.
system’s chassis grounding point. Use a qualified personnel for connecting wires.
12 Freedom SW Owner’s Guide
1
2
3
4
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Freedom SW Supplied Accessories

Freedom SW Inverter/Charger Mechanical Features
Item Description
1 Two DC terminal covers are supplied to prevent accidental
2 BTS, the Battery Temperature Sensor consists of:
3 T wo sets of nuts and washers are used to secure DC cable ends to the
4 Two Xanbus network terminators are used to properly terminate
contact with the DC cable connectors after installation. The red cover is for the positive cabling terminal, and the black cover is for the negative cabling terminal.
Connector plugs into the BTS jack on the Freedom SW.
Sensor cable is 25 feet (7.6 meters).
Sensor can be mounted on the side of the battery case or on the
negative battery terminal.
NOTE: The BTS continuously measures the temperature of the battery and adjusts the charger output for a more accurate, temperature­compensated charge.
DC terminals.
each of the two ends of the daisy-chained Xanbus network. For example, if the Xanbus SCP is connected to the inverter/charger, one terminator will be plugged to the SCP, one network cable will connect both devices, and one terminator will be plugged to the inverter/ charger. IMPORTANT: Th e Xanb us SC P may perform erratically if the Xanbus network is not properly terminated.
Figure 7 Supplied Accessories NOTE: If any of the supplied accessories are missing, contact
customer service or any authorized dealer for replacement.
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Freedom SW 3K2K InvChg Owners Guide.book Page 15 Thursday, July 31, 2014 1:42 PM

Freedom Inverter/Charger Operation

St art Up Behavior

When the Freedom SW is powered up or has been reset, all of the front panel LEDs turn on and remain on for a minimum of five seconds. During this interval, the fans are also turned on as the unit executes internal diagnostics.
Out of the box from the factory, when the Freedom SW is powered up (that is, when AC and DC power sources are connected) for the first time, the inverter function is disabled by default. After powering up, the INVERTER ENABLE button (or the “Up” button on the SCP) can be used to enable or disable inverter function. See “Inverter Operation Using the Front Panel” on page 16 and “Enable/ disable inverter function (EnInv/DsInv)” on page 25.
Storing Inverter State Feature You can enable or disable a feature called StoreInvState which, when enabled remembers the state of the inverter function prior to a power down (that is, when AC and DC power sources are disconnected) or prior to a Standby (Power Save) mode. When the Freedom SW is powered up again or put back on Operating mode, the inverter function reverts back to its prior state. See “To store the state of the inverter to memory:” on page 62. This feature is disabled by default.
This feature is available only to Freedom SW 2024 (PN: 815-2024).
97-0019-01-01 15
Enable versus Disable When a function is enabled, it is allowed to occur but other conditions may have to be met before the function actually works. For example, the charger function on the Freedom SW may be enabled, but will not charge the battery unless qualified AC power is present. For more information, see “Enabling a function” and “Disabling a function” on page 20.
IMPORTANT:
iv before operating the inverter/charger.
Review the “Important Safety Instructions” on page
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Freedom Inverter/Charger Operation

Inverter Operation Using the Front Panel

IMPORT ANT:
iv before operating the inverter/charger. Once the inverter/charger is installed, you can operate it in invert
mode.
To operate in invert mode from the front panel:
1. Press the INVERTER ENABLE button on the Freedom SW on the front panel. The INVERTER ENABLED LED turns on and connected loads will be energized.
2. Note that if AC is present and being passed through, the INVERTER ENABLED LED will still turn on to indicate inverter mode has been enabled. However, AC will continue to be passed through to the loads until conditions exist that cause AC to be disqualified, in which case the unit will transition to invert mode and power up critical loads.
3. Connect AC input power. The charger automatically starts up when qualified AC power is connected.
To operate the inverter with the System Control Panel, refer to “Operating the Freedom SW with the SCP” on page 19.
4. Disconnect AC power from inverter input by opening the breaker or disconnect.
Review the “Important Safety Instructions” on page
5. Place a load on the inverter. For example, plug a 100-watt light bulb into an outlet that the inverter is powering. Press the
INVERTER ENABLE button on the Freedom SW. The INVERTER ENABLED LED turns on. The inverter should
run the load using battery power.
6. To test the charger, reconnect the AC input power to allow AC to the AC input. The AC In/Charging LED should start flashing after a brief delay. Any AC loads previously powered by the inverter will also work at this time. NOTE: On dual input models, only AC Input L1 needs to be powered for the unit to operate.
7. Remove the AC input power. The inverter/charger should transfer to invert mode immediately. (The transfer relay will make a clicking sound and the INVERTER ENABLED LED will turn on.) Loads should continue to operate uninterrupted.
If any part of this test fails, determin e the cau s e be fo re us ing the u n it.
8. Monitor the Freedom SW Front Panel. The indicator LEDs on the front panel show you the operating
status of the Freedom SW. A description of the LEDs is provided in Table 1.
If none of the front panel LEDs are on, see “Troubleshooting” on page 69.
16 Freedom SW Owner’s Guide
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