Xantrex Technology 815-2012, 815-2024, 815-3012, 815-3024 user guide
Freedom SW 3012 shown.
™
Freedom SW 3K2K InvChg Owners Guide.book Page i Wednesday, October 9, 2013 1:34 PM
TM
FREEDOM SW
3012
FREEDOM SW
FAULT
AC IN
WARNING
INVERTER
ENABLED
CHARGING
INVERTER
3012
GEN
ENABLE
SUPPORT
RESET
CLEAR FAULT
SW
FREEDOM
3012
CLEAR FAULT
RESET
INVERTER
ENABLE
FREEDOM
TM
INVERTER
ENABLED AC IN
GEN
SUPPORT
FAULT
CHARGING
WARNING
SW
3012
Owner’s Guide
Freedom SW
Sine Wave Inverter/Chargers
Model Numbers
815-3012, 815-3024
815-2012, 815-2024
Freedom SW 3K2K InvChg Owners Guide.book Page ii Wednesday, October 9, 2013 1:34 PM
Freedom SW 3K2K InvChg Owners Guide.book Page i Wednesday, October 9, 2013 1:34 PM
Copyright © 2013 Schneider Electric. All Rights Reserved. All trademarks are
owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(
B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH
LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Document Part Number
97-0019-01-01
Date and Revision
September 2013 Rev D
Product Numbers
815-2012 (Freedom SW 2012), 815-2024 (Freedom SW 2024)
815-3012 (Freedom SW 3012), 815-3024 (Freedom SW 3024)
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
Web: www.xantrex.com
1 408 987 6030 (direct)
Information About Your System
As soon as you open your product, record the following information and be sure to
keep your proof of purchase.
Serial Number
Product Number
Purchased From
Purchase Date
To view, download, or print the latest revision, visit the website shown under Contact
Information.
_________________________________
_________________________________
_________________________________
_________________________________
97-0019-01-01 i
Failure to follow these instructions will result in death or serious
injury.
Failure to follow these instructions can result in death or serious
injury.
Failure to follow these instructions can result in minor or moderate
injury.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
Freedom SW 3K2K InvChg Owners Guide.book Page ii Wednesday, October 9, 2013 1:34 PM
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for operating, troubleshooting, and maintaining the Freedom
SW Inverter/Charger.
Scope
The Guide provides safety and operating guidelines as well as information
on configuring the inverter/charger. It also provides information about
troubleshooting the unit. It does not provide details about particular brands
of batteries. You need to consult individual battery manufacturers for this
information.
Audience
The Guide is intended for users and operators of the Freedom SW Inverter/
Charger.
Conventions Used
The following conventions are used in this guide.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
ii Freedom SW Owner’s Guide
IMPORTANT:
know, however, they are not as serious as a caution or warning.
These notes describe things which are important for you to
Freedom SW 3K2K InvChg Owners Guide.book Page iii Wednesday, October 9, 2013 1:34 PM
Related Information
You can find more information about Xantrex-branded products and
services at www.xantrex.com.
NOTE: The Installation Guide (Document Part Number: 97-0020-01-01) is
primarily intended for qualified installers who need to install and configure
the Freedom SW Inverter/Charger. The installer should have knowledge
and experience in installing electrical equipment, knowledge of the
applicable installation codes, and awareness of the hazards involved in
performing electrical work and how to reduce those hazards. A qualified
technician or electrician has this knowledge and experience.
97-0019-01-01 iii
Failure to follow these instructions will result in death or serious
injury.
Freedom SW 3K2K InvChg Owners Guide.book Page iv Wednesday, October 9, 2013 1:34 PM
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNER’S GUIDE FOR FUTURE
REFERENCE.
This chapter contains important safety and installation instructions for the
Freedom SW Inverter/Charger (Freedom SW). Each time, before using the
Freedom SW, READ ALL instructions and cautionary markings on or
provided with the inverter/charger, the batteries, and all appropriate sections
of this guide.
NOTE: The Freedom SW contains no user-serviceable parts.
ELECTRICAL SHOCK HAZARD
• Do not expose the Freedom SW to rain, snow, spray, or bilge water.
This inverter/charger is designed for marine applications only when
additional drip protection is installed in certain orientations. See the
installation guide for information.
• Do not operate the inverter/charger if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure including if the
fuse cover has been lost, damaged, or will not close, or otherwise
damaged in any other way.
• Do not disassemble the inverter/charger. Internal capacitors remain
charged after all power is disconnected.
• Disconnect both AC and DC power from the inverter/charger before
attempting any maintenance or cleaning or working on any circuits
connected to the inverter/charger. See note below.
• Do not operate the inverter/charger with damaged or substandard
wiring. Make sure that all wiring is in good condition and is not
undersized.
NOTE: Turning off the inverter/charger using the on/off switch on the front
panel will not reduce an electrical shock hazard.
iv Freedom SW Owner’s Guide
Failure to follow these instructions will result in death or serious
injury.
Failure to follow these instructions will result in death or serious
injury.
Freedom SW 3K2K InvChg Owners Guide.book Page v Wednesday, October 9, 2013 1:34 PM
FIRE AND BURN HAZARD
• Do not cover or obstruct the air intake vent openings and/or install in
a zero-clearance compartment.
• Do not use transformerless battery chargers in conjunction with the
inverter/charger due to overheating.
EXPLOSION HAZARD
• Charge only properly rated (such as 12 V) lead-acid (GEL, AGM,
Flooded, or lead-calcium) rechargeable batteries because other
battery types may explode.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not install and/or operate in compartments containing flammable
materials or in locations that require ignition-protected equipment.
See notes #2 and #3.
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. This inverter/charger contains components which tend to produce arcs
or sparks.
3. Locations include any space containing gasoline-powered machinery,
fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
97-0019-01-01 v
Failure to follow these instructions can result in death or serious
injury.
Freedom SW 3K2K InvChg Owners Guide.book Page vi Wednesday, October 9, 2013 1:34 PM
Precautions When Working With Batteries
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
• Never charge a frozen battery.
NOTES:
1. Mount and place the Freedom SW Inverter/Charger unit away from
batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
vi Freedom SW Owner’s Guide
Failure to follow these instructions can result in death or serious
injury.
Failure to follow these instructions can result in death or serious
injury.
Freedom SW 3K2K InvChg Owners Guide.book Page vii Wednesday, October 9, 2013 1:34 PM
Precautions When Preparing to Charge
EXPOSURE TO CHEMICALS AND GASES HAZARD
• Make sure the area around the battery is well ventilated.
• Make sure the voltage of the batteries matches the output voltage of
the inverter/charger.
• Be careful to keep corrosion from coming into contact with your eyes
and skin when cleaning battery terminals.
NOTES:
• Study and follow all of the battery manufacturer's specific precautions,
such as removing or not removing cell caps while charging, whether
equalization is acceptable for your battery, and recommended rates of
charge.
• For flooded non-sealed batteries, add distilled water in each cell until
battery acid reaches the level specified by the battery manufacturer.
This helps to purge excessive gas from cells. Do not overfill. For a
battery without removable cell caps, carefully follow manufacturer's
instructions.
Regulatory
The Freedom SW Inverter/Charger is certified to appropriate US and
Canadian standards. For more information see “Regulatory Approvals” on
page 80.
The Freedom SW Inverter/Charger is intended to be used for mobile or
commercial applications. This inverter/charger is designed for marine
applications only when additional drip protection is installed in certain
orientations. See the installation guide for information.
It is not intended for other applications as it may not comply with the
additional safety code requirements needed for those other applications. See
“Limitations On Use” below.
LIMITATIONS ON USE
• Do not use in connection with life support systems or other medical
equipment or devices.
• Do not use in ambulances or other life-saving emergency vehicles.
97-0019-01-01 vii
Freedom SW 3K2K InvChg Owners Guide.book Page viii Wednesday, October 9, 2013 1:34 PM
FCC Information to the User
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
viii Freedom SW Owner’s Guide
Freedom SW 3K2K InvChg Owners Guide.book Page i Wednesday, October 9, 2013 1:34 PM
Contents
Important Safety Instructions
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Key Features Explained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Stack Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Generator Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Basic Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Xanbus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Xanbus-enabled Products and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Freedom SW Inverter/Charger Mechanical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Freedom SW Front and Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Freedom Inverter/Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Start Up Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Inverter Operation Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Limits for Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Operating Limits for Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Operating the Freedom SW with the SCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Using the Xanbus SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Freedom SW 3K2K InvChg Owners Guide.book Page ii Wednesday, October 9, 2013 1:34 PM
SCP Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Viewing the SCP Home Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Soft Key Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Viewing the Firmware Revision Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Setting the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Using the STBY/ON Fault Clear Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Reading the System Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reading the Freedom SW Device Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Configuring the Freedom SW using the SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
System Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Viewing the System Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Viewing the Select Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Selecting the Freedom SW from the Select Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Changing Configurable Settings From The Device Setup Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Using Search Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Equalization Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Changing Freedom SW Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Charger settings in a Dual Freedom SW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Changing Freedom SW Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Inverter Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Using the Low Battery Cut Out and LBCO Delay Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Charger Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Battery Charger Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Custom Battery Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Freedom SW 3K2K InvChg Owners Guide.book Page iii Wednesday, October 9, 2013 1:34 PM
ACIn Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Gen Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Stacking Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Setting the Device Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Setting the Device Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Resetting the Freedom SW to Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Using the Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Battery Charging Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Battery Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Charge Algorithm Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Three-Stage charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Two-Stage Charging Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Equalize Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
General Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Inverter Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Resistive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Motor Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Problem Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Troubleshooting the Freedom SW via the SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Warning Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Freedom SW 3K2K InvChg Owners Guide.book Page iv Wednesday, October 9, 2013 1:34 PM
FREEDOM SW
3012
FREEDOM
SW
3012
CLEAR FAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED
AC IN
FAULT
GEN
SUPPORT
CHARGING
WARNING
BTS
DC terminal covers
with screws
nuts and washers
Freedom SW 3012 shown
Installation and
Owner’s Guides
Xanbus network
terminators
Freedom SW 3K2K InvChg Owners Guide.book Page 1 Wednesday, October 9, 2013 1:34 PM
Introduction
Congratulations on your purchase of the Freedom SW Inverter/Charger
(Freedom SW). The Freedom SW has been designed to give you premium
power, ease of use, and outstanding reliability.
Please read this chapter to familiarize yourself with the main performance
and protection features of the Freedom SW.
Materials List
The Freedom SW ships with the following items:
• one Freedom SW unit
• owner’s and installation guides
• Battery Temperature Sensor (BTS)
• DC terminal covers (one red, one black) with two sets of screws
• two Xanbus network terminators
• two sets of nuts and washers for the DC terminals
NOTE: If any of the items are missing, contact customer service or any
authorized Xantrex dealer for replacement. See “About This Guide” on
page ii.
IMPORTANT:
return the Freedom SW for servicing.
Keep the carton and packing material in case you need to
Figure 1
97-0019-01-01 1
Materials List
Freedom SW 3K2K InvChg Owners Guide.book Page 2 Wednesday, October 9, 2013 1:34 PM
Introduction
Key Features
The Freedom SW Inverter/Charger is a true sine wave inverter/charger that
can be used for mobile, marine and commercial applications. The Freedom
SW Inverter/Chargers are designed to operate with a wide variety of
generators and are capable of operating in parallel with a generator for short
durations to assist with starting large loads. The Freedom SW is a
convenient combination of an inverter, multistage battery charger, and
transfer switch in one electronic device.
• As an inverter, the Freedom SW provides true sine wave power for
your microwave, entertainment system, computer, and other loads.
This power is identical to the AC source provided from the utility grid
(power company).
• Some of the benefits of true sine wave power include consistent
cooking in your microwave, handling of sensitive loads such as your
TV set, dimmer switches, and appliances with speed controls.
• Highly versatile platform capable of series stacking for 120/240V line
configurations and parallel stacking to increase power levels.
• High efficiency true sine wave output to power sensitive electrical and
electronic equipment.
• Surge capacity to start difficult loads like well pumps, refrigerators, or
A/C compressors.
• Power factor-corrected (PFC) input minimizes AC input current
required for charging, increasing AC pass-through capacity.
• As a charger, it has high output, multi-stage charging capability
minimizing charging time.
• Capable of operating from 50Hz and 60Hz power source by extending
AC qualification frequency range. See “ACIn Settings” on page 52.
IMPORTANT: Dual Line models require only the Line 1 Input to be
energized in order to qualify AC. Line 2 Input does not have to be
powered in a single phase system.
• Temperature-controlled, variable-speed internal cooling fans. The fans
turn on when the internal temperature reaches 45 °C (113 °F) and
reaches maximum speed at 70 °C (158 °F). The fan turns off when the
internal temperature falls to 40 °C (104 °F).
• Designed with efficient field serviceability in mind.
• The Freedom SW Inverter/Charger is also Xanbus-enabled which
allows network compatibility and communication with other Xanbusenabled devices. See more information under “System Components”
on page 6.
Key Features Explained
Built-in Charge Formulas For the unit to perform at the highest level,
the batteries must be charged correctly. The Freedom SW has optimized
algorithms for flooded, gel, and AGM batteries.
Battery Temperature Sensor Since battery temperature is a key factor in
correct charging, the charging formula must be adjusted (automatically and
in real time) according to the actual battery temperature to ensure that
batteries are fully charged, but not overcharged. For this reason, a battery
temperature sensor is included with your Freedom SW and has temperature
compensated the charge formula.
2 Freedom SW Owner’s Guide
Freedom SW 3K2K InvChg Owners Guide.book Page 3 Wednesday, October 9, 2013 1:34 PM
Manual Equalization Over a period of time, the cells in a flooded
battery can develop uneven chemical states. This can result in a weak
(undercharged) cell which, in turn, can reduce the overall capacity of the
battery. To improve the life and performance of a non-sealed, flooded
battery, the Freedom SW’s multi-stage charging cycle includes a manual
equalize mode that can be used, if recommended by the battery
manufacturer.
Dead Battery Charging Another feature that the Freedom SW includes
is dead battery charging. The Freedom SW—unlike many chargers—has
the ability to recharge batteries even if the battery voltage is very low, i.e.,
as low as 3 volts.
Load Management The Freedom SW has a built-in transfer relay that
connects your inverter output or AC input from the utility grid or generator
to your loads. Because the usual AC power sources such as campground
outlets or small generators often have limited current availability, having
the capability to manage your AC loads is extremely valuable. The
Freedom SW provides a number of features to facilitate this:
• The charger is power factor corrected to use AC current as efficiently
as possible. Minimizing the AC current used by the charger means
more current is available for your AC loads.
• Freedom SW has a power share feature which prioritizes your AC
loads by reducing the charge current and maintaining the total input
current to less than the breaker setting.
Occasionally, AC input sources have low voltage. To avoid loading these
weak sources any further, the charger automatically reduces its AC current
draw as the AC voltage approaches the minimum acceptable level.
Introduction
Stacking
Supports stacking of two inverter/chargers to increase capacity. This also
requires the installer to select a Master and Slave in order for the inverters
to stack. Two configurations of stacking are supported: Parallel stacking
and Series stacking.
Parallel Stacking
Parallel stacking allows two inverter/chargers to operate in parallel thereby
doubling the capacity in inverter mode. The two inverters communicate
over the network and intelligently share the load and to balance the load
between the two units. The Master Freedom SW broadcasts pulses on the
Xanbus network to synchronize operation between the other paralleled unit.
When AC loads are present, both units produce power, effectively sharing
the load. When Search mode is enabled, only the Master unit produces the
AC output.
Series Stacking
Two units can be configured to generate 120/240 Split-phase power for load
configurations that require both 120 and 240 volts. In this configuration, the
AC source must be split-phase as well.
97-0019-01-01 3
Freedom SW 3K2K InvChg Owners Guide.book Page 4 Wednesday, October 9, 2013 1:34 PM
Introduction
Stack Charging
Multiple Freedom SWs synchronize charging stages to ensure efficient
charging of the battery bank. When a single unit transitions from bulk to
absorption so do all other units. In absorption, all units must complete the
absorption stage before transitioning to the next stage. Note that units do
not load share when charging except during the bulk stage. The Freedom
SWs stop sharing charge current just before completing the bulk stage. The
units do not share charge current during the absorption and float stages.
Each unit charges batteries based on the Max Charge Rate setting and active
internal (temperature-based) deratings.
If equalization is enabled on one or more devices capable of equalization
charging, only those devices perform an equalize cycle after absorption.
Other devices transition to float (if three-stage charging is selected) or
transition to AC pass-through (if two-stage charging is selected).
Generator Assist
The Freedom SW Series of inverter/chargers can operate in tandem with a
generator to temporarily assist power loads with large start-up demands
such as air conditioners, water pumps etc. A Xanbus AGS must be installed
in the system in order for this feature work.
When this mode is enabled and generator capacity defined, the inverter will
come on-line and assist the generator when the generator reaches its
capacity. The battery bank must be well charged in order for the inverter to
engage this mode. For more details, see “Gen Support” on page 53.
4 Freedom SW Owner’s Guide
Freedom SW 3K2K InvChg Owners Guide.book Page 5 Wednesday, October 9, 2013 1:34 PM
Basic Protection Features
The Freedom SW has the following protection features:
• over temperature shutdown for critical components such as the
transformer and the power board
• battery temperature sensor (BTS) failure/battery temperature out-ofrange fault protection
• DC output over voltage protection during charge mode,
• AC transfer relay failure detection
• AC output overload and short circuit protection during invert mode
• AC backfeed
• short circuit protection for the BTS and communication connector
ports including protection from incorrectly inserting the remote panel
communication cable plug into the BTS port and vice versa
1
protection
Introduction
The Battery Temperature Sensor (BTS) provides these protection features:
• battery over temperature charging protection preventing battery
charging at 60 °C (140 °F) or higher
• charging voltage compensation based on the temperature of the battery
the BTS is connected to
1.An AC backfeed error occurs when the AC output of the inverter/charger is connected or routed back to the inverter/charger’s AC input terminal or if the internal
transfer relay fails.
97-0019-01-01 5
Freedom SW 3K2K InvChg Owners Guide.book Page 6 Wednesday, October 9, 2013 1:34 PM
System Components
The Freedom SW uses Xanbus, a network communications protocol
developed to communicate the Freedom SW’s settings and activity to other
Xanbus-enabled devices.
You can configure and monitor the Freedom SW and every Xanbus-enabled
device in the system using an optional Xanbus System Control Panel (SCP).
Another component is the optional Xanbus Automatic Generator Start
(AGS) which allows operation with a wide range of generators, supported
through a dedicated generator input. Simply, the AGS automatically starts
and stops your generator.
The Freedom Sequence Intelligent Power Manager is a fully integrated
power management system that provides automatic power and load
management for use in recreational vehicles (RV) while receiving power
from a generator or shore power. This device works in the background to
prevent monitored AC loads from exceeding shore and generator breaker
capacity.
See “Xanbus-enabled Products and Accessories” on page 7 for part
numbers.
Xanbus System
The Xanbus system includes the Freedom SW and other Xanbus-enabled
devices. The Freedom SW is the device in a Xanbus system that typically
provides network power—500 mA at 12 volts DC. All of the Xanbusenabled devices, such as the Freedom SW, the SCP, and the AGS are able to
communicate their settings and activity to each other. See Figure 1.
AC Panel
Shore
Power
System Control Panel
Xanbus System Control Panel
network terminator network terminator
Figure 1
Automatic Generator Start
Xanbus Automatic Generator Start
Generator
Typical Xanbus System Diagram
Freedom Sequence
AC Loads
Freedom SW Inverter/Charger
FREEDOMSW
BATTERY
3012
lt
au
/
F
C
e
g
r
er A
t
ha
r
C
nve
I
On
r
e
t
r
e
v
n
I
3012
Enable
set
e
R
SW
FREEDOM
Inverter
Load Panel
6 Freedom SW Owner’s Guide
XanbusSystem C ontrol Panel (SCP)
FGA:809-092 1
ACIn/Charge
InverterOn
LowBattery
Fault
STBY/ON
Fault Clea r
TM
Enter Func
Freedom
Sequence
SCP
AGS
25-ft cable 75-ft cable3-ft cable
Inverter drip shield
Freedom SW 3K2K InvChg Owners Guide.book Page 7 Wednesday, October 9, 2013 1:34 PM
The Xanbus-enabled designation (see below) means that this product works
on a Xanbus network. Xanbus-enabled products are:
• Simple to operate and routine tasks are automated.
• Controlled by software that eliminates analog signalling errors.
• Less susceptible to interference and line loss.
• Upgradable through new software releases.
For detailed instructions and a complete list of Xanbus-enabled devices,
visit www.xantrex.com.
System Components
Xanbus-enabled Products and Accessories
Product/Accessory (Not Shown) Product Number/s
Freedom SW On/Off Switch 808-9002
GFCI receptacles 808-9003
Drip shields 808-9004
Stacking cable 808-9005
Product/Accessory (Shown above) Product Number/s
Freedom Sequence Intelligent Power Manager 809-0912 / 809-0913
Xanbus System Control Panel (SCP) 809-0921
Xanbus Automatic Generator Start (AGS) 809-0915
3-ft network cable (0.9 m) 809-0935
25-ft network cable (7.6 m) 809-0940
75-ft network cable (22.9 m) 809-0942
Inverter drip shield 808-9004
97-0019-01-01 7
FREEDOM
SW
3012
FREEDOM SW
3012
FREEDOM
SW
3012
FREEDOM SW
3012
CLEAR FAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED AC IN
FAULT
GEN
SUPPORT
CHARGING
WARNING
CLEAR FAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED
AC IN
FAULT
GEN
SUPPORT
CHARGING
WARNING
AC
Cooling Fans
Front Panel
Controls and
Status LEDs
DC Terminal Side
Compartment
Side
and Ground Terminal Stud
Freedom SW 3K2K InvChg Owners Guide.book Page 8 Wednesday, October 9, 2013 1:34 PM
Freedom SW Inverter/Charger Mechanical Features
Freedom SW Inverter/Charger Mechanical Features
Figure 2
Freedom SW Front and Side Panels (Freedom SW 3012 shown)
8 Freedom SW Owner’s Guide
2
1
3
Freedom SW 3K2K InvChg Owners Guide.book Page 9 Wednesday, October 9, 2013 1:34 PM
Freedom SW Front and Side Panels
Before you begin to operate the Freedom SW, review the front panel
features shown in Figure 3 and described in the next table. A detailed view
of the lights and buttons on the front panel is shown in Figure 4 and
described in the table next to it.
3012
FAULT
AC IN
WARNING
FREEDOM SW
INVERTER
ENABLED
CHARGING
INVERTER
3012
GEN
ENABLE
SUPPORT
RESET
CLEAR FAULT
SW
FREEDOM
Freedom SW Inverter/Charger Mechanical Features
Item Description
1 Front Panel contains the Xanbus interface ports for connecting
Xanbus-enabled devices, the INVERTER ENABLE and CLEAR
FAU LT R ES ET buttons, as well as various LED status lights.
See Figure 4.
2 Mounting holes are used for mounting the unit. A total of eight
holes are provided on the unit.
3 Two variable-speed cooling fans are used to cool the unit. Fan
speed control is based on internal temperature of critical
components. The two exhaust fans control airflow though the
transformer and power compartments of the unit. Ensure at least
six inches of clearance for proper ventilation.
Figure 3
Isometric View of the Front Panel and Fans
97-0019-01-01 9
XANBUS INTERFACE STACKING
FREEDOM SW INVERTER/CHARGER
CLEAR FAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED
AC IN FAULT
GEN
SUPPORT
CHARGING WARNING
314256
79 8
Freedom SW 3K2K InvChg Owners Guide.book Page 10 Wednesday, October 9, 2013 1:34 PM
Freedom SW Inverter/Charger Mechanical Features
FREEDOM SW
3012
CLEAR FAULT
RESET
INVERTER
ENABLE
INVERTER
ENABLED
AC IN
GEN
SUPPORT
FAULT
CHARGINGWARNING
FREEDOM
SW
3012
Item Description
1 DC terminals.
2 AC wiring compartment access panel with compartment cover on.
3 FAULT LED illuminates solid if a fault condition occurs and flashes
intermittently when a WARNING condition is active.
4 When AC is present and qualified, the AC IN LED will illuminate solid
indicating also that AC is passing through.
CHARGING LED flashes intermittently when the Freedom SW is in
charge mode and is producing DC output to charge your batteries.
5 INVERTER ENABLED indicates the invert mode is enabled. This is
different from the inverter being “on”. When enabled the inverter can
be on or off. When disabled, the inverter is always off. If AC is present
and invert mode is enabled, this LED remains illuminated even though
AC power is being passed through.
GEN SUPPORT LED flashes intermittently when the inverter is in
generator support mode and is assisting the generator.
6 INVERTER ENABLE button is used to enable or disable the inverter.
7 CLEAR FAULT RESET button is used to clear any active faults if pressed
momentarily. If held down for more than three seconds, the unit will
reset (reboot) itself.
8 STACKING port is used to connect two inverter/chargers together for
stacked operation. This is required only for stacking in series.
9 XANBUS INTERFACE ports are used to connect Xanbus-enabled
devices including the optional SCP and AGS.
Figure 4
10 Freedom SW Owner’s Guide
Isometric View of the Front Panel and AC/DC Side Panel
Freedom SW 3K2K InvChg Owners Guide.book Page 11 Wednesday, October 9, 2013 1:34 PM
Freedom Inverter/Charger Operation
Start Up Behavior
When the Freedom SW is powered up or has been reset, all of the front
panel lights illuminate and remain on for a minimum of five seconds.
During this interval, the fans are also turned on as the unit executes internal
diagnostics.
The Freedom SW inverter is disabled every time the Freedom SW is
powered up. After power up, the INVERTER ENABLE button (or the SCP)
can be used to enable or disable the inverter.
When a function is enabled, it is allowed to occur but other conditions may
have to be met before the function is activated or turned on. For example,
the charger function on the Freedom SW may be enabled, but it will not
charge unless qualified AC power is present.
IMPORTANT:
before operating the inverter/charger.
Review the “Important Safety Instructions” on page iv
97-0019-01-01 11
Freedom SW 3K2K InvChg Owners Guide.book Page 12 Wednesday, October 9, 2013 1:34 PM
Freedom Inverter/Charger Operation
Inverter Operation Using the Front Panel
IMPORTANT:
Review the “Important Safety Instructions” on page iv
before operating the inverter/charger.
Once the inverter/charger is installed, you can operate it in invert mode.
To operate in invert mode from the front panel:
1. Press the INVERTER ENABLE button on the Freedom SW on the front
panel. The INVERTER ENABLED LED illuminates and connected loads
will be energized.
2. Note that if AC is present and being passed through, the INVERTER
ENABLED LED will still illuminate to indicate inverter mode has been
enabled. However, AC will continue to be passed through to the loads
until conditions exist that cause AC to be disqualified, in which case
the unit will transition to invert mode and power up critical loads.
3. Connect AC input power.
The charger automatically starts up when qualified AC power is
connected.
To operate the inverter with the System Control Panel, refer to
“Operating the Freedom SW with the SCP” on page 15.
4. Disconnect AC power from inverter input by opening the breaker or
disconnect.
5. Place a load on the inverter. For example, plug a 100-watt light bulb
into an outlet that the inverter is powering. Press the INVERTER
ENABLE button on the Freedom SW. The INVERTER ENABLED LED
illuminates. The inverter should run the load using battery power.
6. To test the charger, reconnect the AC input power to allow AC to the
AC input. The AC/Charger On LED should start flashing after a brief
delay. Any AC loads previously powered by the inverter will also
work at this time.
NOTE: On dual input models, only AC Input L1 needs to be powered
for the unit to operate.
7. Remove the AC input power. The inverter/charger should transfer to
invert mode immediately. (The transfer relay will make a clicking
sound and the INVERTER ENABLED LED will illuminate.) Loads
should continue to operate uninterrupted.
If any part of this test fails, determine the cause before using the unit.
8. Monitor the Freedom SW Front Panel.
The indicator lights on the front panel show you the operating status of
the Freedom SW. A description of the lights is provided in Table 1.
If none of the front panel lights are on, see “Troubleshooting” on page
65.
Table 1
Front Panel Lights
Light
Illuminated Color Status Action (or Status Item)
INVERTER
ENABLED
GEN SUPPORT Flashing
Steady
Green
Green
If utility and generator AC is
unavailable and operating
conditions are met, the
Freedom SW will produce
AC voltage to power loads.
The inverter is assisting a
generator in powering loads.
You can run your appliances
from the inverter.
You can run your appliances
from the inverter.
12 Freedom SW Owner’s Guide
Freedom SW 3K2K InvChg Owners Guide.book Page 13 Wednesday, October 9, 2013 1:34 PM
Table 1
Front Panel Lights
Light
Illuminated Color Status Action (or Status Item)
AC IN Steady
CHARGING Flashing
FAULT Steady
WARNING Flashing
Green
Green
Red
Red
When the Freedom SW is
connected to a qualified AC
source or a generator, the
External AC light
illuminates.
Freedom SW is connected to
a qualified AC source, is
charging and passing power
to AC loads.
A fault has occurred on the
network.
A warning is detected. Investigate by examining
You can run your appliances
from an AC source like the
utility grid or a generator.
Your battery bank is being
replenished and AC loads are
receiving power.
Investigate and clear the fault
condition.
warning logs on SCP.
Faults and Warnings A fault affects the operation of the unit. A manual
fault requires user intervention by clearing the condition and then pressing
the CLEAR FAULT RESET button on the inverter/charger’s front panel. See the
Xanbus System Control Panel Owner’s Guide for information on clearing
faults from the SCP.
A warning alerts you to a condition that could possibly affect operation of
the unit.
IMPORTANT:
If you are having problems with any of your loads, refer to
“Inverter Applications” on page 66.
Freedom Inverter/Charger Operation
Operating Limits for Inverter Operation
Temperature The Freedom SW series of inverter/chargers will operate at
rated power continuously at 30 °C with some models capable of continuous
operation at much higher ambient temperature. However, the continuous
power rating at elevated ambient temperature may differ between models.
See “Specifications” on page 77 for full details. In higher ambient
temperatures, if the loads draw full power for an extended period of time,
the unit may shut down to protect itself against overheating.
The Freedom SW series of inverter chargers feature a surge rating of 200%
of rated power for five seconds at 25 °C. Operating the inverter/charger in
conditions outside of power and temperature limits, however, will result in
thermal shutdown and/or significantly decreased performance. In addition,
operation in this range is outside the ratings covered by the regulatory
approvals of the product.
Difficulty on starting loads The inverter/charger should be able to
operate all AC loads rated at or below its power rating. Some high
horsepower induction motors used in pumps and other motor-operated
equipment require very high surge currents to start, and the inverter/charger
may have difficulty starting these loads.
If you have problems starting certain loads, ensure that:
• the battery connections are tight and clean.
• the DC cabling is no longer than the recommended length. Refer to the
Freedom SW Sine Wave Inverter/Chargers Installation Guide for this
information.
• the AC wiring is of recommended size. Refer to the Freedom SW Sine
Wave Inverter/Chargers Installation Guide for this information.
• the battery is of sufficient capacity and is fully charged.
97-0019-01-01 13
Freedom SW 3K2K InvChg Owners Guide.book Page 14 Wednesday, October 9, 2013 1:34 PM
Freedom Inverter/Charger Operation
Operating Limits for Charger Operation
By default, the maximum charger output current is the rated charger output
current for the particular model. Using the SCP, you can reduce the total
output if you change the maximum charge rate (Max Chg Rate) on the
Freedom SW Basic Settings menu or Inverter Settings menu under
Advanced Settings.
The charger can operate over an AC input range of 95–135 volts AC. This
is the default setting and can be adjusted to 78–145 volts AC as a maximum
range and to 110–120 volts AC as a minimum range. The charger can also
be configured to accept and operate from a wide AC source frequency of 40
to 70 Hz. The default setting is 55 to 65 Hz. This wide range allows the
Freedom SW to charge your batteries even when incoming AC voltage is
less than ideal or a 50 Hz source.
Power Share The Freedom SW charger uses AC input line 1 to charge
the batteries. The Freedom SW charger shares incoming power with AC
loads on line 1 only. The AC loads have priority, which means that the
charger will reduce its output with large AC loads and increase the output
again when the AC load decreases. The regulatory maximum for
continuous AC loads is 80% of the breaker rating that the loads are
connected to.
The Freedom SW senses pass-through current going to the AC load. The
difference between the pass-through (load) and 80% of the Power Share
setting is the current that is available for charging the batteries.
For example, if the AC input of the Freedom SW is from an AC panel with
a 30-amp breaker, the Power Share setting on the SCP should be selected as
30-amp. Based on this, the charger will control the charge current so that
the total current draw is equal to or less than 24 amps in this case. Should
the load current be more than about 24 amps, the charger output will reduce
to 0 amp, but the Freedom SW will continue to supply the loads. The
Freedom SW will continue to pass-through power to the loads, even if the
load current exceeds the Power Share setting. In this case, it will be up to
the user to remove/disconnect loads if tripping the AC input breaker
supplying the Freedom SW is to be avoided.
14 Freedom SW Owner’s Guide
Failure to follow these instructions can result in death or serious
injury.
Freedom SW 3K2K InvChg Owners Guide.book Page 15 Wednesday, October 9, 2013 1:34 PM
Operating the Freedom SW with the SCP
This section contains detailed information and procedures for using your
Freedom SW in conjunction with the SCP.
If you’re using the SCP to operate or monitor the status of the unit, you may
also refer to the Xanbus System Control Panel Owner’s Guide.
LIMITATIONS ON USE
• Do not use in connection with life support systems or other medical
equipment or devices.
• Do not use in ambulances or other life-saving emergency vehicles.
The SCP provides operating, configuration, and monitoring capability for
your Xanbus system.
The System Control Panel:
• Monitors activity throughout your onboard power system.
• Displays the latest information about your inverter/charger, battery
voltage level, battery charge output, and generator start and stop
activity.
• Displays the settings for each Xanbus-enabled device in the system.
• Enables you to adjust the settings for each Xanbus-enabled device in
the system.
• Preserves all of its settings if system power is interrupted. After power
is restored, you don’t have to reconfigure the SCP or any of the
Xanbus-enabled devices connected to it.
This section provides information on operating the Freedom SW with the
System Control Panel. Please refer to the System Control Panel Owner’s
Guide for complete information on using the System Control Panel.
97-0019-01-01 15
Loading...