Xantrex Technology 809-0912 User Manual

Freedom Sequence with six AC relays PN: 809-0912 shown.
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TM
Freedom Sequence
Owner’s Guide
PNs:
TM
Intelligent Power Manager
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Trademarks
Xantrex and Smart choice for power are trademarks of Schneider Electric Services International sprl, registered in the United States and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
Product Numbers
809-0912 (Six AC relays) 809-0913 (Four AC relays)
Notice of Copyright
Freedom Sequence Intelligent Power Manager Owner’s Guide © August 2011 Xantrex Technology USA Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology USA Inc., 541 Roske Drive, Suite A, Elkhart, Indiana USA 46516. Xantrex Technology USA Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior
Contact Information
Telephone: 1 800 670 0707
Fax: 1 800 994 7828
Web: www.xantrex.com
arrangement.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY USA INC. (“XANTREX”)
A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
(
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
(
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE
ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
August 2011 Rev B
To view, download, or print the latest revision, visit the website shown under Contact Information.
Document Part Number
975-0593-01-01
975-0593-01-01 i
Failure to follow these instructions will result in death or serious injury.
Failure to follow these instructions can result in death or serious injury.
Failure to follow these instructions can result in minor or moderate injury.
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About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for operating the Freedom Sequence Intelligent Power Manager.
Scope
The Guide provides safety and operating guidelines, as well as information on configuring the power manager.
It does not provide details about certain components that can be attached to the power manager. You need to consult the individual component’s owner’s guide for this information.
Audience
The Guide is intended for users and operators of the Freedom Sequence Intelligent Power Manager. The Installation section, if present, is intended for qualified installers who need to install and configure any unit model of the Freedom Sequence Intelligent Power Manager. The installer should have knowledge and experience in installing electrical equipment, knowledge of the applicable installation codes, and awareness of the hazards involved in performing electrical work and how to reduce those hazards. A qualified technician or electrician has this knowledge and experience.
Conventions Used
The following conventions are used in this guide.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
ii Freedom Sequence Intelligent Power Manager Owner’s Guide
Failure to follow these instructions can damage the unit and/or damage other equipment.
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STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
IMPORTANT:
know, however, they are not as serious as a danger, warning, or caution.
These notes describe things which are important for you to
Related Information
You can find more information about Xantrex Technology USA Inc. as well as its products and services at www.xantrex.com.
The product marking on the left when found imprinted on electrical and electronic units and appliances means that you are to refer to this guide for cautions and warnings.
975-0593-01-01 iii
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNERS GUIDE FOR FUTURE
REFERENCE.
This chapter contains important safety instructions when operating the Freedom Sequence Intelligent Power Manager. Each time, before using the Freedom Sequence Intelligent Power Manager, READ ALL instructions and cautionary markings on or provided with the power manager and all appropriate sections of this guide.
NOTE: The Freedom Sequence Intelligent Power Manager contains no user­serviceable parts. For obtaining service, see “Warranty and Return Information” on page 41 for guidance.
NOTE: The Freedom Sequence Intelligent Power Manager must be provided with grounding conductors connected to the AC input/output connections.
ELECTRICAL SHOCK HAZARD
Do not expose the power manager to rain, snow, spray, or bilge water.
Do not operate the power manager if it has received a sharp blow, been dropped, has cracks or openings in the enclosure, or will not close, or otherwise damaged in any other way.
Do not disassemble the power manager.
Disconnect both AC and DC power from the power manager before attempting any maintenance or cleaning or working on any circuits connected to the power manager. See note below.
Do not operate the power manager with damaged or substandard wiring. Make sure that all wiring is in good condition and is not undersized. Use copper conductors only.
iv Freedom Sequence Intelligent Power Manager Owner’s Guide
NOTE: The power manager has no on/off switch. Circuits are always live when DC and AC input are present.
Failure to follow these instructions will result in death or serious injury.
Failure to follow these instructions can result in death or serious injury.
Failure to follow these instructions will result in death or serious injury.
Failure to follow these instructions can result in death or serious injury.
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EXPLOSION HAZARD
Do not work in the vicinity of lead-acid batteries. Batteries generate explosive gases during normal operation. See note below.
NOTE: Follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine.
Precautions When Placing the Power Manager
EXPLOSION HAZARD
Do not place the power manager in machinery space or in areas containing gasoline tanks or fittings in which ignition-protected equipment is required.
This equipment is intended for installation in accordance with the National Electrical Code, NFPA 70.
PERSONAL INJURY HAZARD
This power manager is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the power manager.
975-0593-01-01 v
ELECTRICAL SHOCK HAZARD
To reduce the risk of fire or electric shock, install in a controlled environment relatively free of contaminants.
NOTE: A controlled environment is an environment that is relatively free of solid airborne particulates, liquid, and/or gaseous elements. A controlled environment may also be provided by means of a totally closed, gasketed enclosure or the equivalent.
Failure to follow these instructions can damage the unit and/or damage other equipment.
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FCC Information to the User
RISK OF DAMAGE TO THE POWER MANAGER
Never place the Freedom Sequence Intelligent Power Manager unit directly above batteries; gases from a battery will corrode and damage the power manager.
Do not place a battery on top of the power manager.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Unauthorized changes or modifications to the equipment could void the user’s authority to operate the equipment.
vi Freedom Sequence Intelligent Power Manager Owner’s Guide
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Contents
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Mechanical Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical RV Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power Manager Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Circuit Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Basic Configuration Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Circuit Level Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Freedom Sequence Operational Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Freedom Sequence SCP Menu Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Warranty and Return Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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Introduction

The Xantrex Freedom Sequence Intelligent Power Manager is a fully integrated power management system (sometimes referred to as EMS or energy management system) that provides automatic power and load management for use in recreational vehicles (RV) while receiving power from a generator or shore power. The Freedom Sequence power manager optimizes the available current capacity from an AC electrical source to power as many connected AC loads as possible. It makes decisions on which loads get power based on a priority base set by the installer
1
.
Standard Features
Manage power for single or split-phase AC sources up to 50 amps including 15-, 20-, 30-, and 50-amp shore and generator power sources.
Fully user configurable AC and DC load management system using the Xanbus System Control Panel (SCP).
Monitor current draw and On/Off status for each AC load circuit, including the current draw from the main AC source (shore or generator power).
Has six AC relays (PN: 809-0912) or four AC relays (PN: 809-0913) via the AC relay terminal blocks which can control AC load circuits rated up to 15 amps each.
Four DC relays (via the DC auxiliary connector port) which can control external DC circuits based on Battery Voltage.
These four DC relays can also be used to control external AC circuits
Circuit level override from load-shed3 and priority swapping4, directly accessible via the SCP.
Sequential engaging of AC loads for generator soft-start that eliminates heavy inrush demand.
Seamless integration with Freedom SW Inverter/Chargers to provide charger derating, automatic inverter assist, and auto-detect generator run conditions and reset breaker rating from Shore to Generator breaker rating.
2.External AC circuits are AC loads that are not directly controlled through the Freedom Se-
1.The installer should have knowledge and experience in installing electrical equipment, knowl­edge of the applicable installation codes, and awareness of the hazards involved in performing elec­trical work and how to reduce those hazards. A qualified technician or electrician has this knowledge and experience.
quence’s available six (or four) AC relays.
3.Load shedding is defined as cutting power to loads that are drawing current from the system in order to avoid an overload condition.
4.Priority swapping is defined as the automatic prioritization of loads when one load has been as­signed a different priority number.
975-0593-01-01 1
2
.
Xanbus terminator
DC auxiliary connector wiring harness
Freedom Sequence unit
AC wiring terminal covers
Owner’s and Installation guides
PN: 809-0912 shown
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Introduction
Material List
The Freedom Sequence ships with the following items:
one Freedom Sequence unit,
owner’s and installation guides,
DC auxiliary connector wiring harness,
AC wiring terminal covers, and
Xanbus terminator.
NOTE: Keep the carton and packing material in case you need to return the power manager for servicing.
2 Freedom Sequence Intelligent Power Manager Owner’s Guide
FREEDOM SW
3012
FREEDOM SW
3012
I
n
v
e
r
t
er
Reset Enable
I
n
v
e
rter A
C/
On
C
ha
r
ge Fault
Freedom inverter/charger
SCP
AGS
25-ft cable 75-ft cable
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Compatible Products and Accessories
1
Product/Accessory Product Number
Freedom SW Series Inverter/Charger (12 and 24-volt systems)
Xanbus System Control Panel (SCP) 809-0921
Xanbus Automatic Generator Start (AGS) 809-0915
25-ft network cable for SCP 809-0940
75-ft network cable for SCP 809-0942
The Xanbus System Control Panel (SCP) enables you to monitor and control all the power components of the Freedom Sequence power manager from a single easy-to-use interface.
The Xanbus Automatic Generator Start (AGS) is a panel and a control module system that provides automatic activation for your generator. If the AGS is present in the Xanbus network, the power manager does not need the B+ signal to be hardwired to the generator for it to receive generator-run conditions.
Together with the Freedom SW Series Inverter/Charger, the power manager provides advanced power optimization features of interactive charger de­rating and automatic inverter assist to provide additional power to support high peak power demands.
815-2012, 815-2024 (2kW) 815-3012, 815-3024 (3kW)
Introduction
1.For an updated list, visit www.xantrex.com.
975-0593-01-01 3
Xanbus System Control Panel
Xanbus Automatic Generator Start
System Control
Panel
network
terminator
network
terminator
Automatic Generator
Start
Freedom Sequence
Freedom SW Inverter/Charger
FREEDOMSW
3012
FREEDOM
SW
3012
I
n
v
e
r
ter
R
e
set Enable
I
nv
er
t
er A
C/
On
C
ha
r
ge
Fault
Generator
Shore Power
AC Loads
AC Panel
BATTERY
Inverter
Load Panel
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Introduction
Xanbus System
The Xanbus system includes the Freedom SW Series Inverter/Charger and other Xanbus-enabled devices. The inverter/charger is the device in a Xanbus system that typically provides network power—500 mA at 12 volts DC. When Freedom Sequence is present in the network, it can also provide the power for the whole Xanbus network. All of the Xanbus-enabled devices, such as Freedom Sequence, the SCP, and the AGS are able to communicate their settings and activity to each other. See Figure 1.
Figure 1
Typical Xanbus System Diagram
The Xanbus-enabled designation (see below) means that this product works on a Xanbus network. Xanbus-enabled products are:
Simple to operate and routine tasks are automated,
Controlled by software that eliminates analog signalling errors,
Less susceptible to interference and line loss, and
Upgradable through new software releases.
For detailed instructions and a complete list of Xanbus-enabled devices, visit www.xantrex.com.
4 Freedom Sequence Intelligent Power Manager Owner’s Guide
1
3
5
4
6
2
Failure to follow these instructions will result in death or serious injury.
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Mechanical Features

This section describes the different parts of the Freedom Sequence.
Item Description
Ports and Terminals
1 AC Main section contains the current and voltage sensors to
monitor the AC source and provides the pass-through wiring from a transfer switch to the vehicle’s main distribution panel.
2 AC Main panel cover (removable for easy access)
3 Xanbus interface ports are used to connect Xanbus-enabled
devices including the SCP, AGS and Freedom SW.
4 DC auxiliary connector port contains the terminals for four
DC relays, B+ signal and DC power to the Freedom Sequence.
5 AC relay three-wire terminal blocks provide six (or four)
Cage Clamp® connectors for connecting AC load circuits. One load circuit corresponds to one AC relay. The relays are bidirectional meaning, there are no designated AC IN and AC OUT terminals.
6 Mounting holes are used for mounting the Freedom Sequence
unit. There are six holes provided on the unit.
Figure 2
Freedom Sequence Ports and Terminals
ELECTRICAL SHOCK HAZARD
Disconnect all DC and AC power before opening the AC Main panel.
975-0593-01-01 5
INVERTER
SUBPANEL
GENERATOR
30A
FREEDOMSW
3012
FREEDOM
SW
3012
I
n
v
e
r
t
er
R
e
set
Enable
I
n
ve
r
t
e
r
A
C
/
On
C
ha
r
g
e
F
a
u
lt
Inverter/Charger
TO SHORE CONNECTION
MAIN AC
PANE L
START
HOUSE
ALTERNATOR
ISOLATOR
12V FUSE
PANE L
B+ SIGNAL
DC RELAYS
AC 6
AC 5
AC 4
AC 3
AC 2
AC 1
DC RELAY 1
DC RELAY 2
BATT
DC AUX HARNESS
AGS
TM
SCP
TM
50A
BATTERY
DC LINE
AC LINE AC DISCONNECT
XANBUS DC DISCONNECT
50A
300A
300A
A
A
NOTE: The Freedom Sequence power manager must be permanently installed by a qualified installer in a controlled environment. Figure 3 shows a simple configuration where the power manager is installed with a power supply line (either shore or generator), one Freedom SW inverter/ charger, a Xanbus SCP, a Xanbus AGS, and various electrical appliances in a typical RV. Means of over­current protection and disconnection must be incor­porated into the fixed wiring, in accordance with the electrical code that governs each installation.
IMPORTANT: This illustration is not a detailed technical wiring schematic.
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Typical RV Wiring

Figure 3
6 Freedom Sequence Intelligent Power Manager Owner’s Guide
Typical RV Wiring Diagram With Freedom Sequence
Xanbus System Control Panel (SCP)
FGA: 809-0921
AC In/Charge
Inverter On
Low Battery
Faul t
STBY/ON Faul t Clear
TM
Enter Func
System Status
Battery BatLev Load AC In
menu
System Status
Battery BatLev Load AC In
menu
Enter Func Enter Func
Select Device
System Settings
FSPM 00
SCP Clock
menu
Use the highlighted (Enter) button to activate the Select Device screen.
Use the highlighted (up and down) buttons to choose a device.
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Power Manager Configuration

The Freedom Sequence Intelligent Power Manager’s configuration settings can only be controlled with the Xanbus System Control Panel (SCP). Accessing the Freedom Sequence’s configuration settings start from the SCP System Status screen shown below.
Figure 4
975-0593-01-01 7
Xanbus System Control Panel (SCP) System Status
Pressing the Enter button from the System Status screen brings up the Select Device screen. From the Select Device screen, a user can choose a Xanbus component device such as a power manager. In the example below, the Freedom Sequence power manager is designated as FSPM 00.
Figure 5
Xanbus System Control Panel (SCP) Select Device
Complete list of device-specific status information including basic configuration and advanced settings for the Freedom Sequence.
To view the Freedom Sequence’s Device Status, press the Enter button from the Select Device screen.
From this Device Status screen, use the highlighted (up and down) buttons to view various status information such as the AC source type, line current, and battery level. See the complete list on the right.
From this Device Status screen, basic configuration and advanced settings can also be accessed.
The Advanced Settings are ava ilable for installers.
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Power Manager Configuration
System Status
Battery BatLev Load AC In
menu
Select Device
System Settings
FSPM 00
SCP Clock
menu
FSPM 00: Status
AC Src Type AC Source L1 Amps L2 Amps
1-Ph Auto
0.0A
0.0A
Enter Func Enter Func Enter Func
Figure 6
8 Freedom Sequence Intelligent Power Manager Owner’s Guide
Freedom Sequence Device Status Screen
FSPM 00: Status
AC Src Type AC Source L1 Amps L2 Amps Batt Voltage Circuit Status Config Advanced Settings
1-Ph Auto
0.0A
0.0A
12.0V
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