Woods Equipment RDC54, RD72, RD60 User Manual

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Page 1

HERITAGE

REAR DISCHARGE

MOWER

RDC54

RD60 RD72

MAN0260

Rev. 1/12/2007

Tested. Proven. Unbeatable.

Page 2

TO THE DEALER:

CAUTION

IMPORTANT

WARNING

DANGER

NOTE

Assembly and proper ins tallation of this product is the r esponsibility of the Woods and safety rules. Make su re all item s on the Dealer ’s Pr e-Delivery and Delivery Check L ists in the O perator ’s Ma nual are completed before releasing equipment to the owner.

The dealer must complete the Produc t Registrati on included with the Oper ator ’s Manual. The cust omer must si gn the registration which cer tifies that all Dealer Check List items have been completed. The de aler is to return the prepaid postage portion to Woods, give one co py to th e custo mer, and retain one co py. Failure to complete and return this

card does not diminish customer’s warranty rights. TO THE OWNER:

Read this manual before operating your W oods equipm ent. The informa tion presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your author ized Woods dealer has trained me chanics, genuine Woods serv ice parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model:_______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The ter ms CAUTION, WARNING, and DANGER are used in co njunction with the Sa fety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

IMPORTANT

DANGER

WARNING

CAUTION

NOTE

2 Introduction

Indicates helpful information.

Gen’l (Rev. 6/6/2005)

Page 3

TABLE OF CONTENTS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 44

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

MAN0260 (Rev. 1/12/2007)

Introduction 3

Page 4

SPECIFICATIONS

MODEL RDC54 RD60 RD72

3-Point Hitch Limited Cat. 1 Cat. 1 Cat. 1 Cutting Width 54" 60" 72" Cutting Height Range 1" - 4-1/2" 1" - 4-1/2" 1" - 4-1/2" Operating Weight with

Chain Shielding 417 lbs. 521 lbs. 624 lbs. Blade Speed (feet per minute) 16,200 18,000 18,100 Blade Spindles 3 3 3 Number of Blades 3 3 3 Universal Drive Series ASAE Cat. 3 ASAE Cat. 3 ASAE Cat. 3 Caster Wheels 3.5 x 4 x 10 3.5 x 4 x 10 3.5 x 4 x 10 Tractor PTO Speed RPM 540 540 540 Recommended Maximum

Tractor Horsepower 15-25 25-35 25-35 Mower Frame Thickness 10 GA 8 GA 8 GA

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature , due to u nknown and v aryin g operating conditions. However, through experience and these instruction s, you should be able to deve lop procedures suitable to your particular situation.

WARNING

■ Some illustrations in this manual show the

mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this m anual, references are made to right and left directions. Th ese are determined by standing behind the tractor facing the direction of forward travel.

4 Introduction

MAN0260 (Rev. 1/12/2007)

Page 5

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in t he operation, transport, maintenanc e and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safe ty decals are a vailabl e from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow inst ructions or safe ty rules can result in serious injury or death.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specification s unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activat ed locking p in or collar slides freely and is seated f irmly in tractor PTO spline groove.

 Make sure driveline shield tether chains are attached to the tra ctor and equ ipme nt as sho wn in this manual. Replace if damage d or broken. Chec k that drivel ine guards ro tate freely on drivel ine before putting equipment into service.

 Before starting power unit, check a ll equipment driveline guards for damage. Replace any da maged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearin gs before putting equipment into service.

 Power unit must be equipped with ROPS or ROPS cab and seat bel t. Keep seat belt se curely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See S afet y Deca ls se ctio n f or location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tract or and equ ipment. D o not estimate.

OPERATION

 Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within several hundred feet.

RD 54/60/72 (Rev. 1/12/2007)

Safety 5

Page 6

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

 Never direct discharge toward people, animals, or property.

 Keep bystanders away from equipment.  Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or mov ement of co ntrol le vers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.  Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.  Always sit in power unit seat when operating

controls or startin g engine. Se curely faste n seat belt, place transmission i n neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.  Look down and to the rear and make sure area

is clear before operating in reverse.

 Do not operate or transport on steep slopes.  Do not stop, start, or change directions sud-

denly on slopes.  Use extreme care and reduce ground speed on

slopes and rough terrain.  Watch for hidden hazards on the terrain during

operation.  Stop power unit and implement immediately

upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

TRANSPORTATION

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Do not operate PTO during transport.  A minimum 25% of tractor and equipment

weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tract or and equ ipment. D o not estimate.

 Do not operate or transport on steep slopes.  Do not operate or transport equipment while

under the influence of alcohol or drugs.  Always comply with all state and local lighting

and marking requirements.  Never allow riders on power unit or attachment.

MAINTENANCE

 Before working underneath, carefully read Op erator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of i ts components in any way.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipmen t components has stopped before app roaching fo r service.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even

6 Safety RD 54/60/72 (Rev. 1/12/2007)

Page 7

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or mov ement of co ntrol le vers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins ar e installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See S afet y Deca ls se ctio n f or location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.

 Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

STORAGE

 Follow manual instructions for storage.  Keep children and bystanders away from stor-

age area.



RD 54/60/72 (Rev. 1/12/2007)

Safety 7

Page 8

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

DANGER

SHIELD MISSING

DO NOT OPERATE

PUT SHIELD ON

2 - 18867

18867--B

11 - 20106 - Rear Reflector (RD60 & RD72 Only)

1 - 15503

DANGER

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

15503-C

3 - Serial Number Plate

MODEL NO. SER IAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

4 - 1003751

WARNING

CRUSHING AND PINCHING HAZARD

 Be extremely careful handling various parts of

the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

 Operate tractor controls from tractor seat only.  Do not stand between tractor and implement

when tractor is in gear.

 Make sure parking brake is engaged before

going between tractor and implement.

 Stand clear of machine while in operation or

when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

1003751-A

8 Safety MAN0260 (Rev. 1/12/2007)

Page 9

SAFETY & INSTRU CTIONAL DECALS

5 - 18866

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

WARNING

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

18866-D

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline

18864-C

8 - 18865

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.



Buckle Up! Keep seat belt securely fastened.



6 - 18864

9 - 1004114

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.



Securely blocking prevents equipment dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEA TH.

WARNING

1004114

10 - 33347

18865--C

DANGER

7 - 1002423

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual before operating,

servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

 Never allow riders.  Keep bystanders away from equipment during

operation.

 Operate from tractor seat only.  Keep all shields in place and in good condition.  Lower equipment to ground, stop engine,

remove key and set brake before dismounting tractor.

 Never allow children or untrained persons to

operate equipment.

 Do not transport towed or semi-mounted units

over 20 MPH.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

1002423-B

BE CAREFUL!

Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

GUARD MISSING.

DO NOT OPERATE.

DANGER

GUARD MISSING.

DO NOT OPERATE.

33347E

DANGER

MAN0260 (Rev. 1/12/2007)

Safety 9

Page 10

OPERATION

CAUTION

The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 5 through page 9.

This mower is design ed for lawn and grass m owing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.

Recommended mowing speed for most conditions is from 2 to 5 mph.

DANGER

using proper procedure. Inspect and repair any damage before resuming operation.

T r ac tor Stability

WARNING

 A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are i n transp or t positi on. Witho ut thi s weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate.

WARNING

 Never allow children or untrained persons to operate equipment.

 Keep bystanders away from equipment.  Make sure spring-acti vated locking pin or collar

slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM. Do not exceed.  Before working underneath, carefully read Oper-

ator’s Manual instructions, disconnect driveline, raise mower, securely block up all cor ners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Figure 1. Tractor Stability

Attach Mower to Tractor

WARNING

 Make sure spring-activat ed locking p in or collar slides freely and is seated f irmly in tractor PTO spline groove.

The standard 1-3/8" 6B-spline dri veli ne with a QD yoke is used to connect the mower to the tractor.

1. Attach the mower hitch pins to the lower tractor lift arms and secure.

2. Attach tractor top link (1), Figure 2, to mower top link bracket attachment point (A). Connect the driveline to the tractor PTO shaft.

3. Attach tether chain to tractor drawbar (Figure 3).

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit,

10 Operation

4. Adjust the tractor lower 3-point arm anti-sway devices to prevent mower from swinging side to side during transport.

MAN0260 (Rev. 1/12/2007)

Page 11

4. To raise rear of mower, move caster adjustment spacers under rear caster arms.

5. To raise front of mower, move spacers under front caster wheel arms.

Table 1: Cutting Height Chart

Spacers Required Under

Caster Arm Pivot Tube

1. Tractor Top Link A. Mower Top Link Attachment Point B. Mower Hitch Pin

Figure 2. Attachment Points

Tether Chain

CM906

Figure 3. Attach Mower to T ractor

Adjust Cutting Height

WARNING

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Cut Height 1/2" Spacer 1" Spacer

1" 00

1-1/2" 10

2" 01

2-1/2" 11

3" 02

3-1/2" 12

4" 03

4-1/2" 13

T ractor Top Link Adjustment

When the cutting height is set, adjust tractor top link until mower top link a ttachment point (A), Figure 4, is aligned vertically with mower hitch pin (B). The front tires of the mower will lift off the ground before the rear tires when the unit is raised. This will allow the mower to follow the ground contour.

A. Mower top link attachment point B. Mower hitch pin C. Tractor top link D. Mower hitch plate attach-

ment point

IMPORTANT

■ Avoid low cutting heights. Striking the ground

with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.

1. Level mower from side to side. Check by

measuring distance from mower frame to the ground at each deck rail.

2. Verify that the same am ount of spacers are under all caster arms.

3. Control cutting height by adjusting front and rear caster wheels.

MAN0260 (Rev. 1/12/2007)

Figure 4. Top Link Adjustment

RDC54 Only

The RDC54 has two mower hitch plate attachment points (D). It may be ne cessary to change the mo wer

Operation 11

Page 12

hitch plate attachment poi nt to obtain prop er tire clear -

CAUTION

ance and/or lift height.

Front Caster Wheel Interference Check

IMPORTANT

■ Do not operate tractor and mower until this

interference check has been performed. If you change tractors, you must perform the check for that mounting.

Perform this check with all of th e spacers and springs above the caster wheel arm. This will place the caster wheels in their hi ghest positi on and provid e the lowes t cutting height for the mower.

1. Raise mower with tractor hydraulics to 16" at dimension C, Figure 5, or maximum height of tractor lift, whichever is less.

2. Pi vot both front caster wheels forw ard and check that there is clear ance betw een caster wheels an d tractor tires.

3. If there is interference on RDC54 model, adjust mower hitch plate point a s shown in Figure 4. On model RD60 and RD72, the hitch plate is not adjustable; see tractor operator’s manual and adjust tractor wheels accordingly.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

Power for operating the mower is supp lied by the tractor PTO. Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in an emergency.

If mower becomes p lugged c aus in g b el t to s lip fo r over two seconds, follow these steps:

1. Maneuver equipment into a previously cut area and allow mower to clear accumulated material.

2. Continue running at least two minutes, allowing pulleys to cool. Stopping the mower when in contact with a very hot pulley will bake and ruin belt.

Proper ground spee d will depe nd upon the terrain, the height, and type and density of material to be cut.

Normally, ground speed will range from 2 to 5 mph. Tall dense material should be cut at a low speed; thin medium-height mater ial can be cut at a faster ground speed. Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut.

Figure 5. Front Caster Wheel Interference Check

Front Roller (Optional)

The caster wheels effectively reduce scalping in most cases. However, you may encoun ter areas where the caster wheels an d/or side skids drop into dep ressions and allow center of the mower to co ntact ground and scalp. An optional front roller may be installed to minimize scalping. See page 40.

Operating Technique

Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower groun d speed will permit gr ass to partially rebound.

In general, lower cutting heights give a more even cu t and leave less tire tracks. Howe ver, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.

Operating Tips

WARNING

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

Extremely tall material should be cu t twice. Set mower at a higher cutting he ight for the first pass. Then cut a t desired height, 90 degre es to the first pass. Remember, sharp blades produce cleaner cuts and require less power.

12 Operation

Analyze area to be cut to determine the best procedure. Consider height and type of grass and terrain

MAN0260 (Rev. 1/12/2007)

Page 13

type: hilly, level, or rough. Plan your mowing patter n to travel straight forward whenever possible. Mow with uncut grass to the right. This will distribute the clippings over the cut area.

Uneven Terrain

WARNING

 Do not operate or transport on steep slopes.  Do not stop, start, or change directions sud-

denly on slopes.  Use extreme care and reduce ground speed on

slopes and rough terrain.  Watch for hidden hazards on the terrain during

operation.

Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up trac tor and mower. Practice will improve your skills in maneuver ing rough terrain.

Removing Mower from Tractor - Storage

Follow cleaning procedure, page 17.

1. Dis engage tractor PTO and raise mower with the 3-point hitch.

2. Disconnect mower driveshaft from tractor PTO.

3. Col lapse driveshaft as far as possibl e and store it

in PTO hanger bracket to prevent ground contact.

4. Place blocks under mower side skids. Lower mower onto blocks, disconn ect mower from trac tor 3-point hitch, and carefully drive tractor away from mower.

WARNING

 Keep children and bystanders away from storage area.

OWNER PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on page 5 through page 9.

___ Check th at all safety decals are installe d and in

good condition. Replace if damaged.

___ Check that all shields and guards are properly

installed and in good condi tion. Replace if damaged.

___ Check that chain shielding is in good condition

and replace any damaged chain links.

___ Check that all har dware and cotte r pins are prop-

erly installed and secured.

___ Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slid es freely and is seated firmly i n tractor PTO spline groove.

___ Make su re the drivel ine gu ards and te ther chai ns

are in good conditi on. Guards must rotate freely on driveline. Fasten tether chains to the tractor and the equipment as instructed.

___ Inspect area and remove stones, branches or

other hard objects that might be thro wn, causing

injury or damage. ___ Do not allow riders. ___ Check all lubrication points and grease as

instructed in “Lubric at ion Infor mat ion ” on page 14

& page 15. Make sure the PTO slip joint is lu bri-

cated and that the gearbox fluid levels are cor-

rect. ___ Set tractor PTO at correct rpm for your equip-

ment. ___ Make sure tr actor ROPS or ROPS cab and seat

belt are in good condition. Keep seat belt

securely fastened during operation. ___ Before starti ng engine, operator must be in t rac-

tor seat with seat belt fastened. Pl ace transmis-

sion in neutral or park, engage brake, and

disengage tractor PTO.

Figure 6. Mower Storage Position

MAN0260 (Rev. 1/12/2007)

Operation 13

Page 14

OWNER SERVICE

CAUTION

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the sa fety info rmation in this manual.

WARNING

 Never allow children or untrained persons to operate equipment.

 Keep bystanders away from equipment.  Before working underneath, carefully read Oper-

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make sure spring-acti vated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM. Do not exceed.

BLOCKING METHOD

Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement.

Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels fron t and rear, and disconnect mower driveline from tractor.

The only approved blocking devic es for this mo wer are jackstands with a load rating of 1000 poun ds or more. One jackstand under each corner of the mower (four total) must be installed befo re working und erneath this unit.

When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and

solid to support the loaded weight of the jackstands. Test ja ckstand stability before worki ng under any portion of the mower.

Figure 7. Jackstand Placement

Lubrication Information

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

Figure 8 shows the lubric ation points. Th e accom panying chart gives the fr eq uen cy of l ubri ca tio n in ope ra tin g hours, based on normal operating conditions.

Severe or unusual conditions may require more frequent lubrication. So me refer ence num bers have mor e than one location; be sure you lubricate all locations.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations. Be sure to clean fittings thoroughly before attaching grease gun. When a pplied accordin g to the lubricat ion chart, one good pump of most guns is sufficient.

Use SAE 90W gear lube i n the gearb ox. Fill to pl ug on side of gearbox.

Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover. If leakage is noted, repair imm ediately. There may be a small amount of lube em itted from the vent plug; thi s is not considered leakage.

Overfilling the ge arbox wi ll caus e the e xces s gear lube to blow out vent plug and ruin the belt.

Driveshaft Lubrication

Lubricate the driveshaft slip joint every 40 operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveshaft.

1. Lower mower to ground.

14 Owner Service

MAN0260 (Rev. 1/12/2007)

Page 15

2. Remove front half of driveshaft.

3. Apply grease all around and along inner shaft.

4. Reassemble driveshaft halves.

5. Rai se and lower mower several times to distribute

grease.

SERVICE BELT Replace Belt

One of the major causes of belt failure is improper installation. Before installi ng a new belt, check the following:

1. Check pulley shafts and bearings for wear.

2. Check pulley grooves for cleanliness.

3. Make sure spindles turn freely and without wobble.

Ref No.

1 Front U-Joint 8 Hours 2 Caster Wheel (Four wheels) 8 Hours 3 Caster Pivot (Four wheels) 8 Hours 4 Left Spindle (Access through hole) 40 Hours 5 Shield Bearings 8 Hours 6 Rear U-Joint 8 Hours 7 Gearbox (Fill to center of horizontal shaft with

SAE 80W or 90W gear lube) 8 Right Spindle (Access through hole) 40 Hours 9 Center Spindle (Access through hole) 40 Hours

10 Slip Joint 40 Hours

MAN0260 (Rev. 1/12/2007)

Description Frequency

Check Daily For Leakage

Figure 8. Lubrication Points & Chart

Owner Service 15

Page 16

If grooves require cle ani ng, moi ste n a clo th wi th a no n-

CAUTION

flammable, non-toxic deg reasing agent or commercial detergent and water.

Avoid excessive force during installation. Do not use tools to pry belt into pulley groov e. Do not roll be lt over pulleys to install . This can cause hidden dam age and premature belt failure.

Install Belt

Refer to Figure 9.

1. Sl ide belt under d rive pulley A an d over idler arm .

Position belt around drive pulley A.

2. It ma y be necessary to r emove front bolts (1) and swing gearbox stand up to g a in acce ss to pul le y A . Route belt around pulley B, idler C, and pulley D as shown.

3. Make sure belt is on drive pulley A and route around idler F.

4. Grasp belt between spindle pulley E, spring-loaded idler F and spindle pulley D. Pull spring-loaded idler with belt to obtain enoug h belt length to r oute it over pulley E. Make sure spring-loaded idler pivots freely with belt installed.

IMPORTANT

■ Use care when installing or removing belt from

spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

SERVICE BLADE

WARNING

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

1. Inspect blades before ea ch use to determine that

they are mounted securely and are in good condition.

2. Replace any blade that is bent, excessively nicked, worn, or has any other damage.

3. Small nicks can be ground out when sharpening.

Remove Blades

WARNING

Figure 9. Belt Routing

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

1. Remove bolt (1), Figu re 11, which has right hand

threads.

2. Remove washer and blade.

Sharpen Blades

IMPORTANT

■ When sharpening blades, be sure to balance

them. Unbalanced blades will cause excessive vibration that can damage blade spindle bearings. Vibration may also cause structural cracks in mower housings.

16 Owner Service

MAN0260 (Rev. 1/12/2007)

Page 17

Figure 10. Blade Balancing

CAUTION

1. Follow original sharpening pattern.

2. Do not sharpen blade to a razor edge, but leave

approximately 1/64" blunt edge.

3. Do not sharpen back side of blade.

4. Sharpen both cutting edges equally to keep blad e

balanced. Balance blade using the me thod shown in Figure 10.

Install Blades

Chain Shielding

DANGER

Check that chain shielding is in good condition and replace any damaged chain links.

CLEANING After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer).

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

IMPORTANT

■ When installing blade, the lift of the blade must

be toward the spindle blade housing as shown in Figure 11. Torque bolt (1) into shaft assembly to 100 lbs-ft.

1. Place blade over bla de pilot on the bottom of the

shaft assembly.

2. Place bell washer (2) over blade and insert blade bolt (1). Torque blade bolt to 100 lbs-ft.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as wa ter spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advi ce of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

1. 5/8 NF x 2 Cap screw GR5

2. Bell washer, 5/8 x 1-3/4 x .075 Figure 11. Blade and Spindle Assembly

MAN0260 (Rev. 1/12/2007)

Owner Service 17

Page 18

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Grass cut higher in center of swath than at edge

Grass cut lower in center of swath than at edge

Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.

Height of mower higher at front than at rear

Loose blade Check blade hardware.

Height of mower lower at front than at rear

Loose blade Check blade hardware.

Blades unable to cut that part of grass pressed down by path of tractor tires

Dull blades Sharpen or replace blades.

Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height. See instructions on page 11.

Slow ground speed of tractor but keep engine running at fu ll PTO rpm. Cutting lower will help. Adj ust tractor tire spacing if possible.

Material discharges from mower unevenly; bunches of material along swath

Loose blade Check blade hardware.

Material too high and too much material

Grass is wet Allow grass to dry before mowing.

Reduce ground speed but maintain 540 rpm at tractor PTO, or make two passes over material. Raise mower for the first pass and lower for the second and cut 90-degrees to firs t pass. Raise rear of mower high enough to permit material discha rge, but not so high that conditions listed above occur.

Slow ground speed of tractor but keep engine running at full PTO rpm.

18 Owner Service

MAN0260 (Rev. 1/12/2007)

Page 19

TROUBLE SHOOTING

BELT COND I T IONS

PROBLEM POSSIBLE CAUSE SOLUTION

Belt slippage Mower overloading; material too

tall or heavy

Oil on belt from over lubricating Be careful not to over lubricate. Clean

Belt hung up or rubbing Check belt position in pulleys and

Frayed edges on belt cover Belt is misaligned Re-align belt. Be sure belt does not

Pulley is misaligned Inspect to ensure belt is running in

Reduce tractor ground speed but maintain full PTO rpm. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass.

lubricant from belt and pulleys with clean rag. Replace oil-soaked belt.

idlers. Check belt for free travel in pulleys. Check under mo wer and ar ound blade spindle shaft for wire, rags, or other foreign material. Clean all material from under mower.

rub any other part while running.

center of backside idler. Shim idler as necessary to a l ign.

Belt rollover Pulley is misaligned Re-align.

Damaged belt Replace belt. *

Foreign object in pulley groove Inspect all pulley grooves for rust,

paint, or weld spots and remove.

Worn pulley groove Replace pulley.

Damaged belt Rollover, high shock loads or

installation damaged

Belt breakage High shock loads Avoid abusive mowing. Avoid hitting

Belt came off drive Check pulleys for foreign material in

* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced.

Replace belt. *

the ground or large obstructions.

grooves. Avoid hit ting solid objects or ground.

MAN0260 (Rev. 1/12/2007)

Owner Service 19

Page 20

DEALER SERVICE

CAUTION

The information in this section is written for de aler service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mec han ic s a r e not pr ope rly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

WARNING

 Before working underneath, read manual instructions, securely block up, and check stability . Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraul ic system failure, or mechanical component failure.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Figure 12. Jackstand Placement

BLADE SPINDLE REPAIR

Spindle repair requires special sk ills and tools. If your shop is not properly equipp ed or your mechanics are not trained in this type of repair, you may be time and money ahead to use a new spindle assembly.

BLOCKING METHOD

Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement.

Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels fron t and rear, and disconnect mower driveline from tractor.

When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and solid to support the loaded weight of the jackstands. Test ja ckstand stability before worki ng under any portion of the mower.

For reference, the grease fitting is in the top of the spindle shaft.

Permatex recommended as a sealant.

3D Aviation Form-A-Gasket or equivalent is

Remove Spindle

1. Remove belt shields from deck.

2. Remove belt.

3. Remove blade from spindle assembly.

4. Remove nuts (6) and bolts (9) that sec ure spindle

to mower. (See Figure 13.)

Disassemble Spindle

1. Remove bolt (1) and washer (2) from the top of the

spindle.

2. Remove sheave (3) and spacer (4). NOTE: A wheel puller may be needed if sheave

can not be removed by hand. Retain key (11).

3. Slide shaft assembly (12), lower bearing (5), and long spacer (10) out the bottom of s pindle h ousing (8).

4. Remove upper bearin g (5) and spacer (4 ) from to p of spindle housing.

5. Inspect parts and replace as needed.

20 Dealer Service

MAN0260 (8/6/2004)

Page 21

4. Install upper bearing (5) over shaft with the seal facing up.

5. Install spacer (4) and sheave (3) over shaft.

6. Align keyways i n shaft and sheave and insert ke y

(11).

7. Install washer (2), and bolt (1). Torque bolt to 35 lbs-ft.

8. Rotate sheave and check for free movement.

9. Lubricate spindle.

GEARBOX REPAIR

Read this entire section before starting any repair. Many steps are dependent on each other.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

Repair to this gearbox is limited to replacing bearings , seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings, seals or gaskets is required.

Inspect gearbox for leakage and bad bearings.

CD6308

1. 3/8 NF x 1 HHCS GR5

2. Cup washer

3. Sheave

4. Spacer

5. Spindle bearing

6. 3/8 NC Flange lock nut

7. 1/4 Tapered grease fitting

8. Spindle housing

9. 3/8 NC x 1-1/2 HHCS GR5

10. Spacer

11. Square key

12. Shaft assembly

13. Blade kit

14. Cup washer

15. 5/8 NF x 2 HHCS GR5

Figure 13. Blade Spindle Assembly

Assemble Spindle

1. Slide lower bearing (5) over shaft assembly (12)

with seal down.

2. Slide long spacer (10) on shaft assembly.

3. Insert shaft assembly with bearing and spacer int o

spindle housing from the bottom.

Leakage is a very serious problem and must be corrected immediately.

Bearing failure is indicated by excessive noise and side to side or end play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma-

Aviation 3D Form-A-Gasket or equivalent.

tex Leakage can occur at th e vert ical or horiz ontal gaskets

and shaft seals. Leakage at the horizontal gasket or seal can be

repaired without removing the gearbox from the mower.

Seal Installation

NOTE: Proper seal installation is important. An improp-

erly installed seal will leak.

1. Clean area in housing wh ere seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal squarely on housin g, spring-loaded lip

toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear th e housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

(Rev . 5/27 /20 05) MAN0260 (8/6/2004)

Dealer Service 21

Page 22

Incorrect Installation

CD1092

1.Seal

2.Pipe or tube

3.Seal seat

4.Casting Pipe or tube must

press at outer

edge of seal

Figure 14. Seal Installation Figure 15. Gearbox Stand Assembly

1. Seal

2. Snap ring

3. Shim 55.4 mm x 61.7 mm

4. Ball bearing

5. Input shaft

6. Key 8 mm x 10 mm x 30 mm

7. Input gear

8. Ball bearing

9. Shim 60.3 mm x 71.7 mm

10. Snap ring

11. Oil cap

12. Output shaft & gear

13. Ball bearing

14. Shim kit

15. Snap ring

16. Spacer

17. Shim 60.3 mm x 71.7 mm

18. Snap ring

19. Seal

20. Washer, 1.58 x 3.13 x .04

21. Snap ring

CD1094

CD6306

22. Washer 25 mm x 44 mm x 4 mm

23. Castle nut M24 x 2

24. 3/16 x 2 Cotter pin

25. 3/8 Solid plug

26. M10 x 22 mm Hex head screw

27. Vent plug

28. Cover

29. Ball bearing

30. Spacer

Figure 16. Gearbox Assembly

22 Dealer Service

(Rev . 1/1 2/20 07)

MAN0260 (8/6/2004)

Page 23

Vertical Shaft Seal Replacement

Disassemble Gearbox

Refer to Figure 15.

1. Disconnect and remove the driveline from the

gearbox.

2. Rem ove vent plug (15) and sipho n gear lube from housing through this opening.

3. Remove gearbox stand from mower deck.

4. Remove gearbox and pulley from stand (2).

5. Rem ove vertical s haft seal. Replace with new seal

(see Seal Replacement, page 21). Vertical seal should be re cessed in housin g. Hori-

zontal seal should be pr essed flu sh with ou tside of housing.

NOTE: Distortion to seal c age or damage to seal lip will cause seal to leak.

6. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

7. Assemble gearbox and pulley to gearbox stand. Attach gearbox stand to mower deck.

Horizontal Shaft Seal Replacement

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (27), Figure 16, and siphon gear lube from housing through this opening.

3. If the leak occurred at either end of horizontal shaft, remove oil cap (11) and/or oil seal (1). Replace with new one (see Seal R eplacement, page 21).

4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

1. Remove top cover (28), Figure 16, from housing. Turn gearbox upside down and pour out r emai ning gear oil from gearbox.

2. Remove oil cap (11) (to be replaced).

3. Remove snap ring (10) and shim (9) from input

shaft (5).

4. Support gearbox in hand press and push on input shaft (5) to remove bearing (8).

5. Remove gear (7) from inside housing.

6. Remove oil seal (1) from front of housing (to be

replaced).

7. Remove snap ring (2) and shim (3) from front of housing.

8. Remove input bearing (4) by using a punch and hammer from outside of housing.

9. Support housing in vise in a horizontal position.

10. T he castle nut (23) an d cotter pin (24) are alre ady

removed with the drive sheave. Remove the snap ring (18), washer (20), and seal (19).

11. Remove output shaft (12) and bear ings by using a punch and hammer and tap on top to drive down.

12. Inspect gears for broken teeth and wear. Some wear is normal and will show on laded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

13. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seal s seat. Resurface any damage with emery cloth.

14. Inspect housing and caps for cracks or other damage.

Remove Gearbox from Mower

1. Dis connect and r emove the r ear driveline fro m the

gearbox.

2. Remove vent plug (15), Figure 15, and siphon gear lube from housing through this opening.

3. Remove gearbox stand (2) from mower deck by removing four hex screws (8).

4. Remove four cap screws (14) and washers (13) and remove shield (12) from gearbox.

5. Rem ove castle nut (6) and hardware from output shaft of gearbox.

6. Remove sheave (3) from gearbox.

7. Remove four bolts (10) that attach gearbox to

gearbox stand and remove gearbox.

MAN0260 (8/6/2004)

Reassemble Gearbox (RD60, RD74 shown, RDC54 similiar)

Refer to Figure 16. NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and ga skets. Replacing gears, shafts, and a housing is not cost effective. Purcha sing a complete gearbox is more economical.

1. Clean housing, paying special attention to areas where seals will be installed.

2. Wash housing and component thoroughly. Select a clean area for gearbox assembly. Replace all seals and bearings. All parts must be clean and lightly oiled before reassembling.

Dealer Service 23

Page 24

RD60 & RD72

3. Ins tall upper output bearing (13), shims (14), and

snap ring (15) on output shaft (12). Use new shims equal to the thickness of the original shims.

4. Pr ess output shaft assembly into housin g from the bottom opening.

5. Install spacer (16), lower output bearing (13), shims (17), and snap ring (18) in bottom of housing.

RDC54

3. Ins tall shim s (14 ), uppe r outpu t bearing ( 8), spacer

(16), lower output bearing (8), shims (17), and snap ring (15) on output shaft. Use new shims equal to the thickness of the original shims.

4. Pr ess output shaft assembly into housin g from the bottom opening.

5. Install snap ring (18) in bottom of housing.

All Models

6. Apply grease to lower seal lips (19), and press seal

over output shaft (5), using a round tube of the correct diameter. Be sure not to damage the seal lip. Press in housing so that the seal is recessed.

7. Ins ert protective washer (20) (R D60 & RD72 only) by hand.

8. Ins tall snap ring (21) and position it together with seal (19) by pressing it into positi on. Verify that the snap ring is seated properly.

9. Pr ess bearing (8) into the h ousing, using a round tube of the correct diameter and a hand press. Secure with shims (9) and snap ring (10).

10. Install key (6) on input shaft (5).

11. Place gear (7) through top of housing and align the

two gears so they match.

12. While holding gear (7) in place, slide input shaft (5) through the gear and bearing (8).

13. Slide spacer (29) (RDC54 only) and bearing (4) over input shaft (5) and press in to ho us ing , us ing a round tube of the correct diameter and a hand press.

17. Pr ess in input seal (1), using a round tube of the correct diameter. Be careful not to damage the seal lip.

18. Pr ess oil cap (11) on to the rear cover of housing , using a round tube of the correct diameter.

19. Che ck the gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

20. Rem ove the gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oi l until it runs out of the side level hole. Tighten all plugs.

Install Gearbox

NOTE: Gearbox is heavy: do not attempt to move with-

out mechanical assistance.

1. Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft.

2. Attach drive sheave to output s haft. Secure using castle nut and hardware previo usly remo ve d.

3. Attach gearbox stand to mower using four hex screws.

Install Drive Sheave

1. When gear stand is installed on mower, dimension

A (from the top of the mower deck to the center line of the drive pulley) must be 2-1/16" (±1/32"). This is a critical dimens ion a nd mus t be ca reful ly ad juste d for proper belt life. Add or sub tract shim washers under idler pulley to align with drive pulley.

2. Tighten gear stand hardware.

3. Fill gearbox half full with SAE 90W gear lube.

4. Check level after waiting five minutes to permit

lube to work through bearings. Add lube, if necessary, until gearbox is half full.

5. Replace driveline shield. Attach driveline to gearbox.

14. Slide shim (3) over input shaft and secure with snap ring (2).

15. Check input shaft end float by moving the input shaft by hand. If the end float is more than .012", insert shim (9) between the rear bearing (8) and snap ring (10).

16. Check that gear backlash is between .006" and .016". You should not have to adjust the backlash.

24 Dealer Service

MAN0260 (8/6/2004)

Page 25

UNIVERSAL JOINT REPAIR

1. Yok e

2. Cup and bearings

3. Snap ring

4. Journal cross

Figure 17. U-Joint Exploded View

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figu re 18.

CD1386

Figure 19

CD1385A

Figure 18

2. With snap rings removed, support drive in vise,

hold yoke in hand and tap on yoke to drive cup u p out of yoke. See Figure 19.

3. Cla mp cup in vise as sho wn in Figure 20 and tap on yoke to completely remove cup from yoke. Repeat Step 2 & Step 3 for opposite cup.

4. Place universal cross in vise as shown in Figure 21 and tap on yoke to remove cup. Repeat Step 3 for final removal. D rive remaining cup ou t with a drift and hammer.

CD1387

Figure 20

CD1388

MAN0260 (8/6/2004)

Figure 21

Dealer Service 25

Page 26

U-Joint Assembly

1. Place seals securely on bearing cups. Insert cup

into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yok e will help .

3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 22. Install snap ring and repeat on opposite cup.

4. Repeat Step 1 & Step 2 to install remaining cups in remaining yoke.

5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

Figure 22

26 Dealer Service

MAN0260 (8/6/2004)

Page 27

ASSEMBLY INSTRUCTIONS

CAUTION

DEALER SET-UP INSTRUCTIONS

Assembly of this mower is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubric ated, and adjusted for normal cutting conditions.

Complete Dealer Check Lists on page 31 when you have completed the assembly.

The mower is ship ped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 43.

Select a suitable worki ng area. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.

WARNING

 Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all cor ners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.

Uncrate Mower

1. Remove sides and top of mower shipping crate.

Install A-Frame Arms

1. Loosen lock nuts (52) at lower hitch point and

install A-frame arms (13) as shown.

2. Tighten nut securely.

3. Repeat for opposite side.

CD6497

13. A-frame arms

14. Rear offset link arms

15. Top link U-bracket

16. Sleeve 1-1/4 x 1-3/4 x 2-3/4

25. Sleeve 5/8 x 1 x 7/16

51. 1/2 NC Flanged lock nut

52. 5/8 NC Flanged lock nut

54. 5/8 Standard flat washer

55. 1/2 NC x 1-1/4 HHCS GR5

56. 5/8 NC x 2-1/2 HHCS GR5

Figure 23. A-Frame Arms Installed

2. Remove lag screws and brackets that secure

mower to crate base.

3. Remove driveshaft wired to mower deck.

(Rev. 1/13/2006)

MAN0260 (8/6/2004)

Assembly 27

Page 28

Install Rear Offset Link Arms

Install Driveshaft

1. Loosen nut (51) and bolt (55) at rear frame lug and

attach rear offset link arm (14) as shown in Figur e

24. (Do not use wheel tube bolt.)

2. Repeat for opposite side.

3. Do not tighten at this time.

CD6497A-1

14. Rear offset link arm

51. Nut, flanged lock 1/2 NC

55. 1/2 NC x 1-1/4 HHCS GR5

Figure 24. Right Rear Offset Link Installed

1. Slide QD yoke of driveshaft assembly onto

gearbox shaft. Make sure QD yoke pin is seated securely in groove of gearbox shaft.

2. Attach shield anti-rotation chai n to drive shield.

Fill Gearbox

1. Make sure vent plug hole is clear. Fill gearbox half-

full with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating o f GL-4 or GL-5.

2. Fill gearbox until oil runs out the side plug on gearbox.

3. Pour in one pint of gear lube, wait five minute s and add additional ge ar lube until it just comes o ut of side hole.

4. Allow an additional fiv e m in utes for the lube to flow through bearings, then check to make sure oil level is at bottom of side hole. Re place side pl ug. Install vent plug.

IMPORTANT

■ Gearbox is not filled at the factory. Prior to

delivery, make sure each gearbox is filled half-full with 80W or 90W API GL-4 or GL-5 gear lube.

Install Top Link

1. Ins ert cap screw (54) through A-frame a rms (13),

U-bracket (15), sleeve (16) and rear offset link arms (14) and tighten securely with nut (51).

2. Tighten hardware on rear frame lug and offset link.

CD6497-2

13. A-frame arms

14. Rear offset link arms

15. Link, U-bracket

16. Sleeve, .62 x .84 x 2.75

51. Nut,flanged lock 1/2 NC

54. Screw, HHCS 1/2 NC x 4-3/4 GR5

Figure 25. Top Link Assembled

Install Chain Shielding (Optional)

3. Shield, chain plate

14. Bolt, carriage 3/8 NC x 1

15. Nut, flanged lock 3/8 NC

CM768

Figure 26. Chain Shielding Installed

(RD60 & RD72 Only)

28 Assembly

(Rev. 1/13/2006)

MAN0260 (8/6/2004)

Page 29

1. 1/4 Pin

2. 3-Link 1/4 proof chain

3. Shield, chain plate

4. Sleeve 1/2 x 3/4 x 1/2

5. 3/8 NC x 1-1/4 Carriage bolt

6. 3/8 NC Flanged lock nut

Figure 27. Chain Shield Instal led (RDC54 Only)

DANGER

1. Install chain shielding plate (3) to rear mower frame

as shown.

2. Secure with carriage bolts (14) and flanged lock nuts (15).

3. Insert carriage bolts from bottom upward as shown.

Install Quick Hitch Kit (Optional) (RD60 & RD72 Only)

NOTE: Figure 28 shows RD60. Other models use th e

same assembly instru ct io ns . NOTE: This kit allows mower to fit only Cat. 1 standard

ASAE quick hitch.

1. Offset link, .38 x 2 x 25.88 (A-frame bars)

2. 38" Long chain

3. Sleeve, .91 x 1.44 x 1.25

4. 1/2 NC x 6 Cap screw

5. 1/2 Flat washer

6. Sleeve, .5 x .75 x 3.38

7. 1/2 NC Flange lock nut

8. Sleeve, .875 x 1.125 x .593 HT

9. 7/8 Flat washer

10. Sleeve, .81 x 1.25 x 1.81

Figure 28. Quick Hitch Kit Installation

1. Attach offset link (1) to mounting pins, using 7/8"

sleeve (8) and flat washer (9). Do not tighten hardware.

2. Attach upper end of offset link to p ivot link, using flat washer (5), sleeves (6 & 10), flange lock nut (7), and 1/2" x 4-3/4" cap screw.

3. Remove rear offset links and replace with chains (2).

4. Attach chain to top of A-frame as shown, using cap screw (4), flat washer (5) , and nu t. Attach oppos ite end of chain (2) to rear mower frame as shown.

5. Cut chain to length (RD60 - 40", RD72 45"). Vary length slightly as desired. Twist chain to make finite adjustments in length until unit lifts level.

NOTE: Do not bottom out the drive on front of deck.

6. Install sleeve (3) on mountin g pins and retain wit h klik pin.

(Rev. 1/13/2006)

MAN0260 (8/6/2004)

Assembly 29

Page 30

Install Front Roller (Optional)

1. Insert four carriage bolts (8) through the front

mower frame from inside out.

2. Place roller bracket (2) over bolts; then install flange lock nuts (9) on bolts and tighten.

3. Pl ace front roller (1), sle eve (3), bearings (4), an d washers (5) in roller bracket as shown in Figure 29.

4. Insert cap screw (3) through bracket and roller.

5. Secure with flanged lock nut (2). Do not

overtighten, roller must spin freely.

NOTES

1. Roller

2. Roller bracket

3. Spacer

4. Bearing

5. 1/2 Flat washer SAE

6. 1/2 NC x 9 HHCS GR5

7. 1/2 NC Flanged locknut

8. 3/8 NC x 1-1/4 Carriage bolt

9. 3/8 NC Flanged locknut

Figure 29. Front Roller Installation

CD6310

30 Assembly

MAN0260 (8/6/2004)

Page 31

DEALER CHECK LISTS

DEALER PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to ensure it is se t up properly befo re delivering it to the customer.

The following check lists are a reminde r of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.

___ Check tha t all safety de cals are insta lled and in

good condition. Replace if damaged.

___ Check that shields and guards are properly

installed and in g ood c ondition. Rep lace if da maged.

DEALER DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show cu stomer how to make adjus tments and

select proper PTO speed.

___ Instruct cu stomer how to lubricate and explain

importance of lubrication.

___ Point out the s afety decals. Ex plain their mean-

ing and the need to k eep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Manual and request that

customer and all o perators read it before o perating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Show customer how to make sure driveline is

properly installed and that spring-activated locking pin or collar slides freely and is seated in groove on tractor PTO shaft.

___ Show custome r the safe, proper procedures to

be used when mounting, dismo unting, and storing equipment.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

___ Check and greas e all lubric ation points as iden-

tified in “lubrication information” on page 14.

___ Gearboxe s are not filled at the factory. Prior to

delivery, fill as specified in the "S ervice , lubrication information" o n page 14 and chec k to see that there are no leaking seals.

___ Check that blades have been properly installed.

___ Explain to c ustomer the potential crus hing haz-

ards of going underneath raised equipment. Instruct that before go ing u nderneath to d isc onnect the driveline, securely bl ock up all c orners with jackstands and to follow all instructions i n the "Service, blocking methods" section of the Operator’s Manual. Explain that blocking up prevents equipment dropping from hydraulic leak down, hydraulic system failures, or mechanical component failures.

___ For mounted units, add wheel weights, ballast in

front tires, and/or front tractor weight to enhance front end stability. A minimum 25% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 25% of tractor and equipment weight on front tractor wheels, you mus t not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

(Rev. 1/12/2007)

MAN0260 (8/6/2004)

Dealer Check Lists 31

Page 32

NOTES

32 Dealer Check Lists

MAN0260 (8/6/2004)

Page 33

PARTS INDEX

Rear Discharge Mowers: RDC54 RD60 RD72

MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 & 35

GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

RDC54 DRIVELINE ASSEMBLY ( COMER) . . . . . . . . . . . . . . . . . . . . . 37

RD60 & RD72 DRIVELINE ASSEMBLY (COMER). . . . . . . . . . . . . . . . 38

DRIVELINE ASSEMBLY (WALTERSCHEID TWO-LOBE) . . . . . . . . . . 39

BLADE & SPINDLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

REAR CHAIN SHIELDING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 41

FRONT ROLLER ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 42

QUICK HITCH (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

(Rev. 12/15/2006)

Parts 33MAN0260 (8/6/2004)

Page 34

RDC54, RD60 & RD72 MAIN FRAME ASSEMBLY

36 - COMPLETE DECAL SET 37 - SAFETY DECAL SET

R EF RDC54 PAR T RD60 P ART RD72 P ART QTY DESCRIPTION

1 ----- ----- ----- 1 Main frame (not sold separately) 2 1008044 1008044 1008044 1 Idler arm 3 1008022 1008069 1008166 1 Right shield 4 1008023 1008069 1008166 1 Left shield 5 1008024 1008167 1008167 1 Center shield

34 Parts

(Rev . 11/24/2006)

MAN0260 (8/6/2004)

Page 35

RDC54, RD60 & RD72 MAIN FRAME ASSEMBLY

R EF RDC54 PART RD60 P ART RD72 PART QTY DESCRIPTION

6 1008025 1008085 1008125 2 Caster tube 7 1008028 1008169 1008169 1 Gearbox stand 8 1008030 1008030 1008030 4 Caster yoke (pneumatic tire) 8 1008032 1008032 1008032 4 Caster yoke (solid tire)

9 1008045 18824 18824 2 Hitch 10 1008056 1008056 1008056 1 Gearbox sheave 11 ----- ----- ----- 3 Spindle (see page 40) 12 1006649 1006648 1006648 1 Gearbox (see page 36) 13 19579 19579 19579 2 A-frame arm 14 19056 55331 19578 2 Rear offset link arm 15 19605 19605 19605 1 Top link U-bracket 16 64814 64814 64814 1 Sleeve 1-1/4 x 1-3/4 x 2-3/4 17 1008097 1008097 1008097 4 Wheel, 10" pneumatic (includes items 19) -or- 17 1008096 1008096 1008096 4 Wheel, 10" solid (includes items 19) 18 19749 19749 19749 4 Sleeve 1/2 x 3/4 x 4-1/16 (pneumatic tire) -or- 18 29368 29368 29368 4 Sleeve 1/2 x 3/4 x 3-3/8 (solid tire) 19 24993 24993 24993 8 Ball bearing (pneumatic tire) -or- 19 65578 65578 65578 8 Flanged bushing (solid tire) 20 65130 65130 65130 12 1" Height spacer 21 65129 65129 65129 4 1/2" Height sp a ce r 22 27542 27542 27542 4 7/16 Klik pin 23 20409 N/R N/R 2 Clevis pin 7/8 x 3 -or- 23 N/R 33661 33661 2 Pin, Cat. 1 w/lockwasher & nut 24 N/R 1791 1791 2 Sleeve 5/8 x 1 x 9/16 25 484 484 484 3 Sleeve 5/8 x 1 x 7/16 26 20644 20644 18879 1 Belt 27 67283 67283 67283 2 5" Idler 28 67284 67284 67284 1 Shoulder sleev e 29 67131 67131 67131 1 Spring 30 1002048 1002048 1002048 1 Shield 31 1008098 1008099 1008099 1 Driveline (Walterscheid) 31 1020903 1009508 1009508 1 Driveline (Comer) 32 N/R 1008113 1008113 1 Sleeve 1-1/4 x 1-3/4 x 3/4 33 1008020 1008020 1008020 1 Manual tube holder 34 1004656 1004656 1004656 1 Manual tube - PVC 35 1004657 1004657 1004657 2 Caplug 36 1008196 1008196 1008196 1 Complete decal set 37 53591 53591 53591 1 Safety decal set

REF PART DESCRIPTION

50 12305 * 1/2 NC x 5-1/2 HHCS GR5 (pneu-

matic tire ) -or- 50 23479 * 1/2 NC x 5 HHCS GR5 (solid tire) 51 11900 * 1/2 NC Flanged locknut 52 19025 * 5/8 NC Flanged locknut 53 23479 * 1/2 NC x 5 HHCS GR5 54 692 * 5/8 Standard flat washer 55 6100 * 1/2 NC x 1-1/4 HHCS GR5 56 941 * 5/8 NC x 2-1/2 HHCS GR5 57 19024 5/8 NC x 1-3/4 Hex head flanged cap

screw GR5 58 3489 * 1/2 NC x 3 HHCS GR5 59 12296 1/4 - 28 Grease fitting

REF PART DESCRIPTION

60 854 * 1/2 Standard flat washer 62 1008011 3/8 NC sq nut w/retainer 63 18270 * 3/16 Safety pin 65 39254 M8 x 1.25 x 16 mm Hex head screw 66 4378 * 5/16 Standard flat washer 67 62153 3/8 NC x 1 Hex flange serrated 68 6593 * 1/4 x 1/4 x 1 Key 69 20893 25 x 44 x 4 mm Flat washer 70 51946 M24 x 2 Hex castle nut 71 64803 * 3/16 x 2 Cotter pin 72 52893 PTO Hanger bracket 73 24576 1/2 NC x 1-3/4 HHCS GR5

* Standard Hardware, Obtain Locally

(Rev . 12/1 5/2 006 )

Parts 35MAN0260 (8/6/2004)

Page 36

RDC54, RD60 & RD72 GEARBOX ASSEMBLY

RDC54

REF

PART

A 1006649 1006648 Complete gearbox 1 39275 1 39275 1 Seal 2 1007861 1 1007861 1 Snap ring 3 1007865 1 1007865 1 Shim kit 4 51850 1 51850 1 Ball bearing 5 N/S 1 N/S 1 Input shaft 6 20894 1 20894 1 Key 8 x 10 x 30 mm 7 N/S 1 N/S 1 Input gear 8 20890 4 20890 1 Ball bearing 9 1007864 1 1007864 1 Shim kit

10 57466 1 57466 1 Snap ring

11 57374 1 57374 1 Oil cap 12 N/S 1 N/S 1 Output shaft & gear 13 ----- 1 20891 2 Ball bearing 14 1007866 1 1007863 1 Shim kit 15 1007859 1 20895 1 Snap ring 16 1007860 1 20886 1 Spacer

QTY

RD60 / 72

PART

QTY DESCRIPTION

36 Parts

RDC54

REF

PART

17 1007862 1 1007862 1 Shim kit 18 57466 1 39251 1 Snap ring 19 57463 1 20900 1 Seal 20 ----- 1 20888 1 Washer, 1.58 x 3.13 x

21 1007858 1 20897 1 Snap ring 22 20893 1 20893 1 Washer 25 x 44 x 4

23 51946 1 51946 1 Castle nut M24 x 2 24 64803 1* 64803 1* 3/16 x 2 Cotter pin 25 N/S 1* N/S 1* 3/8 Solid plug 26 N/S 4* N/S 4* M10 x 22 mm Cap

27 39325 1 39325 1 Vent plug 28 1007873 1 1007873 1 Cover 29 1007857 1 ----- 1 Spacer

QTY

RD60 / 72

PART

QTY DESCRIPTION

.04

screw

* Standard hardware,

obtain locally

(Rev. 6/10/2005)

MAN0260 (8/6/2004)

Page 37

RDC54 DRIVELINE ASSEMBLY (COMER)

REF PART QTY DESCRIPTION

A 1020903 1 Complete driveline assembly

1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross and bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing screw 5 1019444 1 Inner cone fix ring

(Rev. 1/12/2007)

REF PART QTY DESCRIPTION

6 30917 2 Chain shielding tether

9 1001340 1 Lock collar repair kit 10 1001302 1 Flexible pin 11 1001301 1 Outer yoke tube 12 1001305 1 Flexible pin 13 1001306 1 Inner tube yoke 14 1021554 1 Complete shield

Parts 37MAN0260 (8/6/2004)

Page 38

RD60 & RD 72 DRIVELINE ASSEMBLY (COMER)

REF PART QTY DESCRIPTION

A 1009508 1 Complete driveline assembly 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross and bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protective fixing screw 5 1019444 1 Inner cone fix ring

38 Parts

REF PART QTY DESCRIPTION

6 30917 2 Chain shield tether 9 1001340 1 Lock collar repair kit

10 1001302 1 Flexible pin

11 1001301 1 Outer yoke tube 12 1001305 1 Flexible pin 13 1001306 1 Inner tube yoke 14 1021323 1 Complete shield

(Rev. 1/12/2007)

MAN0260 (8/6/2004)

Page 39

RDC54, RD60 & RD72 DRIVESHAFT

WALTERSCHEID (TWO-LOBE SHAFT)

REF PART QTY DESCRIPTION

A 1008098 1 Complete driveline RDC54 -or- B 1008099 1 Complete driveline RD60, RD72

1 40571 2 Yoke, 1-3/8 - 6-Spline QD 2 154 2 U-Joint repair kit L14R 3 40775 2 Pin, spring 10 mm x 65 mm 4 40572 1 Yoke, inner profile 5 40583 1 Drive tube, inner profile 6 40592 1 Drive tube, outer profile 7 40573 1 Yoke, inner profile

REF PART QTY DESCRIPTION

8 40776 2 Bearing ring, guard

9 40777 2 Chain, guard anti-rotation 10 40778 2 Screw, guard 1 1 40759 1 Guard, outer half (also includes i tem s 8,

9, 10)

12 40761 1 Guard, inner half (also includes items 8,

9, 10)

13 40589 2 Slide lock collar repair kit (without yoke)

(Rev. 1/12/2007)

Parts 39MAN0260 (8/6/2004)

Page 40

RDC54, RD60 & RD72 BLADE & SPINDLE ASSEMBLY

REF PART QTY DESCRIPTION

A 1009080 1 Complete spindle assembly (includes

1, 2, 4, 5 through 12, 14 & 15) 1 64518 1 3/8 NF x 1 HHCS GR5 2 70005 1 Cup washer 3 1008059 1 Sheave (RDC54) -or- 3 1008057 1 Sheave (RD60) -or- 3 1008040 1 Sheave (RD72) 4 1008055 1 Spacer 5 72933 2 Spindle bearing 6 14350* 4 3/8 NC Flange locknut 7 1972* 1 1/4 Tapered grease fitting 8 1008053 1 Spindle housing 9 976* 4 3/8 NC x 1-1/2 HHCS GR5

10 1008052 1 Spacer 11 70072* 1 Square key 12 1008042 1 Shaft assembly 13 78127KT 1 Blade kit, high suction 18.7" (includes

3 blades)(RDC54) -or-

13 1001513KT 1 Blade kit, high suction 21" (includes 3

blades)(RD60) -or-

13 1008199KT 1 Blade kit, high suction 25" (includes 3

blades)(RD72)

14 10635 2 Cup washer 15 1008095 1 5/8 NF x 2 HHCS GR5

* Standard Hardware - Obtain Locally

40 Parts

RDC54, RD60, RD72 BELT GUIDE (OPTIONAL)

REF PART QTY DESCRIPTION

A 1008181 1 Belt guide kit 1 N/A 1 Belt guide 2 3231* 2 3/8 NC x 2 Cap screw GR5 3 21575* 4 3/8 SAE Flat washer 4 14350* 2 3/8 NC Flange lock nut (not included)

(Rev. 12/15/2006)

MAN0260 (8/6/2004)

Page 41

RD60 & RD72 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL)

)

REF PART QTY DESCRIPTION

A 55348 Chain shield assembly (RD60) B 53566 Chain shield assembly (RD72)

1 1007854 1 Pin, 40 to 42 chains (for RD60 only) -or- 1 1007856 1 Pin, 52 to 54 chains (for RD72 only) 2 4763 Chain, 3-link, 1/4 proof (use 54 for RD60; 60 for

RD72

REF PART QTY DESCRIPTION

3 55345 1 Shield, chain plate (for RD60 only) -or- 3 53554 1 Shield, chain plate (for RD72 only)

14 * Bolt, carriage 3/8 NC x 1

15 14350 Nut, flanged lock 3/8 NC

CD4997A

* Standard Hardware, Obtain Locally

RDC54 REAR CHAIN

SHIELD ASSEMBLY (OPTIONAL

REF PART QTY DESCRIPTION

A 1008038 Chain shield assembly 1 1007854 1 1/4 Pin 2 4763 49 3-Link 1/4 proof chain 3 1008037 1 Chain shield plate 4 22086 5 Sleeve 1/2 x 3/4 x 1/2 5 24890* 5 3/8 NC x 1-1/4 Carriage bolt 6 14350* 5 3/8 NC Flanged locknut

* Standard Hardware, Obtain Locally

(Rev. 12/15/2006)

Parts 41MAN0260 (8/6/2004)

Page 42

RDC54, RD60 & RD72 FRONT ROLLER ASSEMBLY (OPTIONAL)

REF PART QTY DESCRIPTION

A 1008035KT Front roller kit, complete

1 1006418 1 Roller 2 1008034 1 Roller bracket 3 1006420 1 Spacer 4 35193 2 Bearing 5 3598 2 1/2 Flat washer SAE 6 38107 1 1/2 NC x 9 HHCS GR5 7 1 190 0 1 1/2 NC Flanged locknut 8 24890* 4 3/8 NC x 1-1/4 Carriage bolt 9 14350* 4 3/8 NC Flanged locknut

* Standard Hardware, Obtain Locally

RD60 & RD72 QUICK HITCH KIT (OPTIONAL)

42 Parts

REF PART QTY DESCRIPTION

1 1003692 2 Link, offset .38 x 2.0 x 15 2 1005401 2 Chain 3/8 proof coil 38 link 3 38214 2 Sleeve, .91 x 1.44 x 1.25 4 13563 1 Screw, HHCS 1/2 NC x 6 GR5 5 * 6 Washer, flat 1/2 ZP 6 29368 1 Sleeve, .50 x .75 x 3.38 7 11900 1 Nut, flange lock 1/2 NC 8 29281 2 Sleeve, 7/8 x 1-1/8 x 19/32 HT 9 * 2 Washer, flat 7/8

10 1003614 1 Sleeve, .81 x 1.25 x 1.81

* Standard Hardware, Obtain Locally

(Rev. 12/15/2006)

MAN0260 (8/6/2004)

Page 43

BOLT TORQUE CHART

(3 Radial Dashes)

(6 Radial Dashes)

Grade 10.9

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325 3/4" 1-1/8" 192 261 297 403 420 569 7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

TORQUE CHART

Wrench

Size

SAE Grade 2

(No Dashes)

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

METRIC SERIES

TORQUE CHART

SAE Bolt Head

Identification

8.8

Metric

Grade 8.8

SAE Grade 5

MARKING ON HEAD

Metric Bolt Head

Identification

SAE Grade 8

10.9

Metric

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

Typical Washer Installations

Lock W ash er

COARSE THREAD FINE THREAD

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

Flat Washer

Diameter &

Thread Pitch

(Millimeters)

Bolt

Nut

8/9/00

Bolt Torque & Size Charts (Rev. 8/14/02)

Appendix 43

Page 44

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG.............................................................Agriculture

ATF.............................. Automatic Transmission Fluid

BSPP........................... British Standard Pipe Parallel

BSPTM..............British Standard Pipe Tapered Male

CV .................................................. Constant Velocity

CCW.............................................Counter-Clockwise

CW .............................................................Clockwise

F.....................................................................Female

GA...................................................................Gauge

GR (5, etc.)..........................................Grade (5, etc.)

HHCS...................................... Hex Head Cap Screw

HT..........................................................Heat-Treated

JIC...............Joint Industry Council 37° Degree Flare

LH............................................................... Left Hand

LT..........................................................................Left

m .......................................................................Meter

mm ............................................................. Millimeter

M ........................................................................Male

MPa....................................................... Mega Pascal

N.....................................................................Newton

NC....................................................National Coarse

NF............... ....... ...... ....... ...... ....... ...... ....National Fine

NPSM...................National Pipe Straight Mechanical

NPT......................... ....... ...... .. Nati on al Pi pe Tapered

NPT SWF ....... National Pipe Tapered Swivel Female

ORBM......................................... O-Ring Boss - Male

P.........................................................................Pitch

PBY.....................................................Power-Beyond

psi........................................ Pounds per Square Inch

PTO....................................................Power Take Off

QD........ ...... ....... ...... ....... ................Quick Disconnect

RH............................................................Right Hand

ROPS.........................Roll-Over Protective Structure

RPM ......................................Revolutions Per Minute

RT...................................................................... Right

SAE........................ Society of Automotive Engineers

UNC....................................................Unified Coarse

UNF...... ...... ....... ...... ....... ...... ....... ............Unified Fine

UNS....................................................Unified Special

44 Appendix

Bolt Torque & Size Charts (Rev. 8/14/2002)

Page 45

INDEX

Assembly

Dealer Set-up Instructions 27

Gearbox

Fill Gearbox 28

Install

Chain Shielding 28 Driveshaft 28 Front Offset Links 27 Front Roller 30 Quick Hitch Kit 29 Rear Caster Arm 28 Rear Offset Link 28 Top Link 28

Uncrate Mower 27

Dealer Check List

Delivery (Dealer’s Responsibility) 31

Pre-Delivery (Dealer’s Responsibility) 31

Dealer Service

Blade Spindle

Repair 20 Blocking Method 20 Gearbox

Assemble 23

Disassemble 23

Install 24

Remove 23

Repair 21

Seal Installation 21, 23

Seal Replacement 21

Vertical Shaft Repair 23 Install Drive Sheave 24 Universal Joint

Assembly 26

Disassembly 25

Repair 25

General

Abbreviations 44 Bolt Size Chart 44 Bolt Torque Chart 43 General Information 4 General information 4 Introduction 2 Obtaining Replacement Manuals 2 Specifications 4 Warranty

Product 46

Replacement Parts 47

Technique 12

Tips 12 Removing Mower from Tractor 13 Tractor Stability 10

Owner Service

Belt

Install 16

Replace 15 Blade

Install 16

Service 16 Blocking Method 14 Chain Shielding 16 Lubrication

Driveshaft 16

Information 14

Points 16

Parts

Parts Index 33

Safety

Blocking Method 14, 20 Dealer Check List

Delivery (Dealer’s Responsibility) 31

Pre-Delivery (Dealer’s Responsibility) 31 Owner Check List

Owner Pre-Operation (Owners Responsibility)

13 Safety & Instructional Decals 8 Safety Rules 5, 6, 7 Safety Symbols Explain ed 2

Service

Install Blades 17 Remove Blades 16 Service Blades 16 Sharpen Blades 16 Spindle Repair

Assemble Spindle 21 Disassemble Spindle 20 Remove Spindle 20

Trouble Shooting 18

Belt Conditions 19 Mowing Conditions 18

Operation 10

Adjustment

Cutting Height 11 Cutting Height Chart 11

Tractor T op Link 11 Attach Mower to Tractor 10 Check List

Owner Pre-Operation (Owners Responsibility)

13 Front Caster Wheel Interference Check 12 Front Roller 12 Operating

On Uneven Terrain 13

(Rev. 1/12/2007)

MAN0260 ( 8/6/2004)

Index 45

Page 46

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Number: _ ___________________ ________ Serial Numbe r: ___________________________________________

Woods Equipment Company (“WOOD S”) warra nts this product to be free f rom defe ct in materi al and work manshi p. Excep t as othe rwise se t forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT T O TH E OR IG INAL PURCHASER.

Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser. The warranty pe ri od s fo r spe ci fic parts or cond it io ns ar e li st ed be low:

Model Number

PHD25, PHD35, PHD 65, PHD95, 1260, 2162, 3240, BB48, BB60, BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180-2, BW1800, DS96, DS120, RCC42, RM550- 2, RM660-2, RM990-3, PRD6000, PRD72 00, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD

RDC54, RD60, RD72 RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,

9180RD-2, 9204RD-2 BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126, BW180, BW1260,

BW1800, 1260, 2162, 3 240

Under no cir cumstances will this Warranty appl y in the event tha t the produ ct, in the good faith o pinion of WO ODS, has b een subject ed to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially mo dified or repaired by so meone other than WOODS, a WOODS aut horized dealer or d istributor, and/or a WOODS aut horized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. Th e product must be re tu rned to WOODS with proof

of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall compl ete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO O THE R WARRANTY , EXPR ESS OR IMPL IED, AND W OODS SPEC IFIC ALLY DISCLAIMS ANY I MPLIE D WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIE D WARRANTY OF FITNESS FOR A PARTICULAR PU RP OSE .

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whethe r su ch cl ai m i s b as ed upon breac h o f co n tra ct , b reach of wa rr an ty, negligen ce , st ri ct lia bi li ty in t or t o r an y other legal theory. W ith out l imit ing t he ge ner alit y of t he f ore goi ng, Woods specifi cal ly di scla ims a ny dama ges r elati ng to (i) lost prof i ts, b usin ess, revenues

or goodwill ; (i i) l os s of c ro ps ; ( ii i) l os s be ca us e of d el a y i n ha r v e st in g; ( iv) any e x pe ns e or l o ss i nc ur re d fo r la bo r, supplies, substitute machi ner y or rental; or (v ) a n y oth er ty pe of da ma ge to pro pe rt y or ec on omi c los s.

This Warranty is subject to any exist ing conditio ns of supply which may dir ectly affect WOODS ’ ability to ob tain materia ls or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Part or

Condition

Warranted

Gearbox

components 5 years

Gearbox

components

Blade spindles 3 years

Rust-through 10 years

Duration (fr om dat e of deliv ery

to the original purchase r)

3 years (1 year if used in rental or commercial applications)

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

F-3079 (Rev. 10/10/2006)

Page 47

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

This Warranty is extended solely to the o ri ginal purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

F-8494 (Rev. 6/23/2005)

Page 48

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

PART NO.

MAN0260

815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com

© 2004 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Wood Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manua are the property of their respective companies or mark holders. Specifications subject to change without notice.