Woods Equipment RCC42 User Manual
ROTARY CUTTERS
RCC42
For Serial Number 1162806 and after
Includes Service and Repair Parts
Information for Serial Number 1162805 and before
MAN0224
(Rev. 4/19/2011)
Tested. Proven. Unbeatable.
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can
register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
®
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 3/5/2010)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 49
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
(Rev. 12/22/2006)
MAN0224 (Rev. 7/29/2005)
Introduction 3
SPECIFICATIONS
WARNING
3-Point Hitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1
Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1" - 9"
Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treated Alloy Steel
Blade Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCW
Tractor PTO RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Universal Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 3
Side Frame Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Ga
Tailwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4" x 16"
RCC42
Cutting Width 42"
Overall Width 45"
Weight (Approximate lbs.) 350 lbs.
Blade Speed (Feet per minute) 11,400
Gearbox 1:1.92
Recommended Tractor HP 15 - 30
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your cutter. Read it carefully. It
furnishes information and instructions that will help
you achieve years of dependable performance.
These instructions have been compiled from extensive field experience and engineering data. Some
information may be general in nature due to unknown
and varying operating conditions. However, through
experience and these instructions, you should be able
to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were
current at the time of printing but, due to possible
inline production changes, your machine may vary
slightly in detail. We reserve the right to redesign and
change the machines as may be necessary without
notification.
■ Some illustrations in this manual show the cut-
ter with safety shields removed to provide a better
view. The cutter should never be operated with
any safety shielding removed.
Throughout this manual, references are made to right
and left direction These are determined by standing
behind the equipment facing the direction of forward
travel. Blade rotation is counterclockwise as viewed
from the top of the cutter.
4 Introduction
MAN0224 (Rev. 7/29/2005)
Free Mower Safety Video
Fill out and return the order form and we will send you a FREE VHS
or DVD video outlining
Industrial and Agricultural Mower Safety
Practices
. The 22 minute video, developed in cooperation with
AEM (Association of Equipment Manufacturers), reinforces the
proper procedures to follow while operating your mowing
equipment. The video does not replace the information contained in
the Operator’s Manual, so please review this manual thoroughly
before operating your new mowing equipment.
Safety Training
Does Make a Difference.
BE SAFE!
BE ALERT!
BE ALIVE!
BE TRAINED
Before Operating Mowers!
ASSOCIATION OF
EQUIPMENT
MANUFACTURERS
Safety Video Order Form
Safety Video Order Form (8/2/2005)
Safety 5
Also, available from the Association of Equipment Manufacturers:
A large variety of training materials (ideal for groups) are available for a nominal
charge from AEM. Following is a partial list:
● Training Package for Rotary Mowers/Cutters-English
Contains: DVD & VHS (English)
Guidebook for Rotary Mowers/Cutters (English)
AEM Industrial/Agricultural Mower Safety Manual (English)
AEM Agricultural Tractor Safety Manual (English)
● Training Package for Rotary Mowers/Cutters-English/Spanish
Contains: DVD & VHS (English/Spanish)
Guidebook for Rotary Mowers/Cutters (English/Spanish)
AEM Industrial/Agricultural Mower Safety Manual (English/Spanish)
AEM Agricultural Tractor Safety Manual (English/Spanish)
AEM training packages are available through:
AEM at:
or
Universal Lithographers, Inc.
Email: aem@ulilitho.com
800-369-2310 tel
866-541-1668 fax
www.aem.org
Free Mower/ Cutter Safety Video Order Form
3 (Select one)
VHS Format - VHS01052 Safety Video
Please send me
Name: ________________________________________ Phone: __________________
Address: _____________________________________
_____________________________________
_____________________________________
Mower/Cutter Model: ______________________ Serial #: ________________________
Send to: ATTENTION: DEALER SERVICES
WOODS EQUIPMENT COMPANY
PO BOX 1000
OREGON IL 61061-1000
USA
DVD Format - DVD01052 Safety Video
6 Safety
Safety Video Order Form (Rev. 2/6/2006)
TRAINING
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Never allow children or untrained persons to
operate equipment.
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
RCC42 (Rev. 7/29/2005)
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
If equipped with driveline guard tether chains,
make sure they are attached to the tractor and
equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken.
Check that driveline guards rotate freely on driveline before putting equipment into service.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
Before putting equipment into service, check
and adjust driveline length as instructed in Operator's Manual. Driveline must not bottom out or pull
apart throughout the full range of the tractor hitch.
Do not operate until driveline length is correct.
Inspect chain, rubber, or steel band shielding
before each use. Replace if damaged.
Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
OPERATION
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
(Safety Rules continued on next page)
Safety 7
(Safety Rules continued from previous page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
be stopped when anyone comes within 300 feet
(92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protective devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition.
and escape, traveling as much as 300 feet (92 m).
Never direct discharge toward people, animals,
or property.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
Operate tractor PTO at 540 RPM. Do not exceed.
Connect PTO driveline directly to power unit
PTO shaft. Never use adapter sleeves or adapter
shafts. Adapters can cause driveline failures due to
incorrect spline or incorrect operating length and
can result in personal injury or death.
Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
It is possible for objects to ricochet
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
TRANSPORTATION
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Watch for hidden hazards on the terrain.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
MAINTENANCE
Before performing any service or maintenance,
disconnect driveline from tractor PTO.
Before working underneath, disconnect driveline, raise cutter, and block cutter securely.
Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to
drop.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
8 Safety
RCC42 (Rev. 7/29/2005)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Make certain all movement of equipment components has stopped before approaching for service.
Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from stor-
age area.
Follow manual instructions for storage.
RCC42 (Rev. 7/29/2005)
Safety 9
1 - SERIAL NUMBER PLATE
5 - PN 20106
RED REFLECTOR 9"
2 - PN 1006682
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
WARNING
15502--B
ROTATING COMPONENTS
Do not operate without cover in place.
Look and listen for rotation. Do not
open cover until all components have
stopped.
7- PN 15502
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODEL NO. SER IAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
Do not put hands or feet under or into mower when engine is
running.
Before mowing, clear area of objects that may be thrown by
blade.
Keep bystanders away.
Keep guards in place and in good condition.
BLADE CONTACT OR THROWN OBJECTS CAN CAUSE
10 Safety
DANGER
ROTATING BLADES AND
THROWN OBJECTS
SERIOUS INJURY OR DEATH.
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
All driveline guards, tractor and
equipment shields in place
Drivelines securely attached at both
ends
Driveline guards that turn freely on
driveline
MAN0224 (Rev. 5/2/2008)
1006682-A
9 - PN 1004114
4 - PN 1006681
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a
pressure washer; high-pressure water can enter through
very small scratches or under edges of decals causing
them to peel or come off.
Replacement safety decals can be ordered free from
your Woods dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
6 - PN 18864
DA
NG
ER
GUARD MISSING.
DO NOT OPERATE.
DANGER
33347E
DANGER
DANGER
GUARD MISSING.
DO NOT OPERATE.
8 - PN 33347
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
NG
ER
If shaft connection is visible, shield
is missing. Replace shield before
operating equipment.
1004114
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
All driveline guards, tractor and
equipment shields in place
Drivelines securely attached at both ends
Driveline guards that turn freely on
driveline
18864-C
MAN0224 (Rev. 5/2/2008)
Safety 11
OPERATION
DANGER
WARNING
CAUTION
WARNING
WARNING
The operator is responsible for the safe operation of
the cutter. The operator must be properly trained.
Operators should be familiar with the cutter, the tractor,
and all safety practices before starting operation. Read
the safety rules and safety decals on pages 3 to 7.
This standard-duty cutter is designed for grass and
weed mowing and shredding.
Recommended mowing speed for most conditions is
from 2 to 5 mph.
Full chain, rubber, or steel band shielding must
be installed when operating in populated areas or
other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain,
rubber, or steel band shielding, operation must
be stopped when anyone comes within 300 feet
(92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protective devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition.
and escape, traveling as much as 300 feet (92 m).
It is possible for objects to ricochet
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Figure 1. Tractor Stability
ATTACHING CUTTER TO TRACTOR
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Never allow riders on power unit or attachment.
Keep bystanders away from equipment.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Operate tractor PTO at the rpm speed stated in
“Specifications” section.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Tractor Stability
■ With cutter adjusted to transport position, set
upper stop on tractor lift quadrant to prevent cutter
from contacting the driveline when being raised.
1. Attach the cutter hitch pins to the lower tractor lift
arms and secure.
2. Attach tractor top link to cutter clevis using forward
hole.
3. Check driveline length. See page 34 for
instructions on shortening driveline.
4. Connect driveline to tractor PTO shaft.
NOTE: You will need to adjust the top link; refer to Top
Link Adjustment, page 13.
NOTE: The standard 1-3/8" 6B spline driveline with a
QD yoke is used to connect the cutter to the tractor.
5. Adjust the tractor lower 3-point arm anti-sway
devices to prevent cutter from swinging side to side
during transport.
6. Adjust tractor drawbar so that it will not interfere
with cutter or driveline.
12 Operation
MAN0224 (Rev. 9/30/2005)
INSTALLATION AND
3" - desired cutting height
+ 5.5 - distance blade cutting edge is below deck
= 8.5
WARNING
REMOVAL OF DRIVELINE (TRACTOR PTO)
To Install:
Pull locking collar back and at the same time push
driveline onto tractor PTO shaft until locking device
engages.
To R e mo v e:
Hold driveline in position, pull locking collar back, and
slide driveline off tractor PTO shaft.
Figure 2. Lock Collar
SHREDDING
For shredding, set the cutter lower at rear. Determine
how much lower to set the rear by experimenting in different situations.
c. Adjust the front-to-rear attitude from 1/2" to 3/4"
higher than the front or from 9" to 9-1/4" at the
rear.
Before working underneath, disconnect driveline, raise cutter, and block cutter securely. Hydraulic system leak down and failure of mechanical or
hydraulic system can cause equipment to drop.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
■ Avoid low cutting heights. Striking the ground
with blades produces one of the most damaging
shock loads a cutter can encounter. Allowing
blades to contact ground repeatedly will cause
damage to cutter and drive.
TOP LINK ADJUSTMENT (FIGURE 3)
1. To mount tractor top link, use lowest hole provided
in the tractor’s top link attachment bracket.
CUTTING HEIGHT ADJUSTMENT
1. Level cutter from side to side. Check by measuring
from cutter frame to the ground at each deck rail.
2. Adjust, using tractor 3-point arm leveling device.
NOTE: Keep the front of cutter slightly lower than
rear for best mowing.
3. Control cutting height with tractor 3-point arms,
rear tailwheel adjustment.
4. To raise rear of cutter, move tailwheel arm down.
5. To raise front of cutter, raise tractor 3-point arms.
The cutting height is the distance between the
blade and the ground. The blades are approximately 5.5" below the deck. To check cutting
height, do the following:
a. Place a straight edge along top edge of deck.
b. Select a cutting height; as an example, for an
approximate cutting height of 3", set the center
of the deck 8.5" above the ground.
2. Select a top link mounting pin that will swing
through the cutter A-frame bars and attach rear
portion of tractor top link in the first hole of cutter
floating link.
3. Raise cutter to transport position and adjust tractor
top link until cutter is level in the raised position.
NOTE: Some tractors are equipped with a short
top link. If you cannot adjust the cutter level using
the middle hole in the cutter floating link, use the
front hole and adjust the cutter level in the transport position.
NOTICE
■ With cutter adjusted to transport position, set
upper stop on tractor lift quadrant to prevent cutter
from contacting the driveline when being raised.
■ Select a top link pin (maximum length 3-5/8")
that will allow floating link to swing freely through
the cutter A-frame bars.
MAN0224 (Rev. 9/30/2005)
Operation 13
Figure 3. Top Link Adjustment
DP6
DP7
Figure 5. Quick Hitch Adjustment
Figure 6. Quick Hitch Attached to Cutter
Figure 4. 3-Point Arms & Top Link Attached to Cutter
QUICK HITCH ATTACHMENT (FIGURE 5)
1. Remove nut and washer from hitch pin and lower
A-frame bars to the second mounting hole.
2. Attach open end of floating link (3) to the A-frame
bars (5). Attach closed end of floating link to top
link bars (6).
NOTE: Quick hitch top hook will pick up on pin (2).
Lower quick hitch hook will attach to cutter hitch
pins (4).
3. Raise cutter to transport position and adjust tractor
top link until cutter is level in the raised position.
NOTICE
■ With cutter adjusted to transport position, set
upper stop on tractor lift quadrant to prevent cutter
from contacting the driveline when being raised.
OPERATING TECHNIQUE
1. Power for operating the cutter is supplied by the
tractor PTO. Operate PTO at 540 RPM. Know how
to stop the tractor and cutter quickly in an
emergency.
2. Engage PTO at a low engine RPM to minimize
stress on the drive system and gearbox. With PTO
engaged, raise PTO speed to 540 RPM and
maintain throughout cutting operation.
Gearbox protection is provided by a slip clutch with
replacement fiber disc or a shear bolt. The slip
clutch is designed to slip and the shear bolt will
shear when excessive torsional loads occur.
3. Move slowly into material. Adjust tractor ground
speed to provide a clean cut without lugging the
tractor engine. Use a slow ground speed for better
shredding.
Proper ground speed will depend on the terrain
and the material’s height, type, and density.
14 Operation
MAN0224 (Rev. 9/30/2005)
Normally, ground speed will range from 2 to 5 mph.
WARNING
Tall, dense material should be cut at a low speed;
thin, medium-height material can be cut at a faster
ground speed.
4. Always operate tractor PTO at 540 RPM to
maintain proper blade speed and to produce a
clean cut.
5. Under certain conditions tractor tires may roll down
some grass and prevent cutting at the same height
as the surrounding area. When this occurs, reduce
your ground speed but maintain PTO at 540 RPM.
The lower ground speed will permit grass to
rebound partially.
STORAGE
___ Check that equipment is properly and securely
attached to tractor.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in tractor PTO spline groove.
___ Set tractor PTO at 540 RPM.
___ Lubricate all grease fitting locations. Make sure
PTO shaft slip joint is lubricated.
___ Check to be sure gear lube runs out the small
check plug on side of gearbox.
___ Check that all hardware is properly installed and
secured.
___ Check that blades are sharp and secure and cut-
ting edge is positioned to lead in a counterclockwise rotation.
Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
Keep children and bystanders away from storage area.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 3 through 7.
___ Check that shields and guards are properly
installed and in good condition. Replace if damaged.
___ Check cutting height, front-to-rear attitude, and
top link adjustment.
___ Place tractor PTO and transmission in neutral
before starting engine.
___ Inspect area to be cut and remove stones,
branches, or other hard objects that might be
thrown and cause injury or damage.
MAN0224 (Rev. 9/30/2005)
Operation 15
OWNER SERVICE
WARNING
CAUTION
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety information in this manual.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Before performing any service or maintenance,
disconnect driveline from tractor PTO.
Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
jackstands are stable, both top and bottom. Make
sure cutter is approximately level.
5. With full cutter weight lowered onto jackstands, test
blocking stability before working underneath.
6. If cutter is attached to tractor when blocking, set
the brakes, remove key, and block cutter before
working underneath.
7. Securely block rear tractor wheels, in front and
behind. Tighten tractor lower 3-point arm anti-sway
mechanism to prevent side-to-side movement.
LUBRICATION INFORMATION
1. Do not let excess grease collect on or around
parts, particularly when operating in sandy areas.
2. See Figure 7 for lubrication points and frequency of
lubrication based on normal operating conditions.
Severe or unusual conditions may require more
frequent lubrication.
3. Use a lithium grease of #2 consistency with a
MOLY (molybdenum disulfide) additive for all
locations unless otherwise noted. Be sure to clean
fittings thoroughly before attaching grease gun.
One good pump of most guns is sufficient when the
lubrication schedule is followed.
If you do not understand any part of this manual
and need assistance, see your dealer.
BLOCKING METHOD
To minimize the potential hazards or working underneath the cutter, follow these procedures.
1. Jackstands with a load rating of 1000 lbs. or more
are the only approved blocking device for this
cutter. Install a minimum of four jackstands, two in
front and two in rear (refer to Xs in Figure 7) under
the cutter before working underneath unit.
2. Do not position jackstands under wheels, axles, or
wheel supports. Components can rotate and cause
cutter to fall.
3. Consider the overall stability of the blocked unit.
Just placing jackstands underneath will not ensure
your safety.
4. The working surface must be level and solid to
support the weight on the jackstands. Make sure
Driveline Lubrication
1. Lubricate the driveline slip joint every eight
operating hours. Failure to maintain proper
lubrication could result in damage to U-joints,
gearbox, and driveline.
2. Lower cutter to ground, disconnect driveline from
tractor PTO shaft, and slide halves apart but do not
disconnect from each other.
3. Apply a bead of grease completely around male
half where it meets female half. Slide drive halves
over each other several times to distribute grease.
Gearbox Lubrication
For gearbox, use a high quality gear oil with a viscosity
index of 80W or 90W and an API service rating of GL–
4 or –5 in gearboxes.
Fill gearbox until oil runs out the side plug on gearbox.
Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs.
16 Owner Service
MAN0224 (Rev. 7/29/2005)
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